recocity Automation

System

P Within a short span of time, we have sharpened our skills in the relevant domain. Leveraging on our extensive

knowledge & experience in the field of Industrial Automation, we have come up with cost effective solutions.

Further, our technical competence, superior products & dedication to ongoing improvement in offering solutions

using their rich domain experience & networking with globally latest technological product suppliers makes us

competent than our competitors. Test & Measurement Automation team integrates high-performance PC-based

automated test, data acquisition and control systems for research, design, validation and manufacturing. Building

on more than 5 years of exp. in the domain of Test & Measurement Automation, we can help you find the right

solution for your problem.

In future being a part of design and development with Toshiba group of company’s .Toshiba Machine's origin can

be traced back more than a century to Shibaura Engineering Works Co., the forerunner of the Toshiba Corporation

established in 1875. Precocity Automation System test bench and machine design development liaison with two

IIT Alumni of AJ Precision & Automation after that cognize customized design standards with Toshiba Machine

design & development technical team

Precocity Automation System specialize in the field of Customized Test & Measurement automation also design

and development special purpose test bench for a wide range of applications, we not only understand the

importance of software, but we also believe software is the foundation of your measurement and control system.

Using National Instruments software, including our flagship product, the Lab VIEW graphical development

environment, increases your productivity in creating test, measurement, and automation solutions through data

acquisition, data analysis, and data visualization. Because our software architecture incorporates each of our

products, you can use these products separately or together to build your measurement and control system. This

area of measurement specialties provides for voltage, current, pressure and temperature in critical way for fast and

actual measurement systems. It is a PC based recording system which operate through windows based software that

display a real time actual data if required as well as plot graph and predefined data input fields

Incorporated in 2010, Precocity Automation System is an India based engineering solution

company formed with a vision to provide innovative engineering automation solution to a wide

array of industries. We specializes in the field of Customized Test & Measurement automation &

special purpose machines for a wide range of applications. We are a group of experts from

different hard core fields like mechanical, pneumatics, Hydraulics, electrical, Instrumentation and

Electronic Based Special Product as per Specification

We hope you will find our products in line with your requirement. Should you need any clarification please do get in

touch with us. Tel. +91-9555817489; +91-9891799469; Email: enggcontrols@gmail.com

YP8-YP8 MINOR-YL1-YAD HVAC TEST BENCH

Blower Test Bench is used for on-line quality testing of automobile AC Blowers.

Main Features of the machine are:

Checks the presence of 1, 2 or 3 resistances as well as MOSFET (as per applicable models).

Checks the current drawn by the blower with upper and lower limits band as well as check

continuity of relays present in model

Checks the position and current drawn by the FAD, Air Mix, Mode Servo Motor

Bar Code printing option available after completion of the test.

PC Based system with NI DAQ cards, Lab VIEW software for monitoring and editing /

setting of different model test parameters.

“OK” and “NG” Output after completion of test.

1516 TRUCK & SUPER ACE HVAC TEST BENCH

Blower Test Bench is used for on-line quality testing of automobile AC Blowers.

Main Features of the machine are:

Checks the presence of 1, 2 or 3 resistances as well as MOSFET (as per models).

Checks the current drawn by the blower with upper and lower limits band

Checks the position and current drawn by the FAD, Air Mix, Mode Servo Motor with upper

and lower limits band with current limits as per applied constant voltage

Bar Code printing option available after completion of the test.

PC Based system with NI DAQ cards, Lab VIEW software for monitoring and editing /

setting of different model test parameters.

“OK” and “NG” Output after completion of test.

OMNE & EECO HVAC TEST BENCH

Blower Test Bench is used for on-line quality testing of automobile AC Blowers.

Main Features of the machine are:

Checks the presence of 1, 2 or 3 resistances as well as MOSFET (as per models).

Checks the current drawn by the blower with upper and lower limits band as well as check

continuity of relays present in model

Checks the position and current drawn by the FAD, Air Mix, Mode Servo Motor with upper

and lower limits band with current limits as per applied constant voltage

Bar Code printing option available after completion of the test.

PC Based system with NI DAQ cards, Lab VIEW software for monitoring and editing /

setting of different model test parameters.

“OK” and “NG” Output after completion of test.

PRESSURE PULSATION TEST BENCH

Pulsation Testing Machine is designed for pressure pulsation testing of Heat Exchangers,

Discharge & Suction Hoses, Condensers, Evaporator, Tube Liquids; Tank Receiver etc. used in

auto AC conditioning system. Main Features of the Test Bench are:

PC based system with Lab VIEW software & NI data acquisition cards for measuring

process parameters.

Safety chamber with temperature control up to 140°C and oil temperature control to simulate

real test conditions for components under test.

Pressure pulsation testing up to four components at a time of max. 1500 ml capacity.

Hydraulic power pack for generating test pressure up to 14 - 100 bar, pressure pulsation

control using accumulators.

Pressure from pulsation testing acquired, displayed and controlled under set time and pressure

limits for different models.

Components are put under test for settable number of cycles normally ranging up to 1, 00,000

& above.

Data logging of Parameter for analysis

BURST PRESSURE TEST BENCH

Burst Pressure test bench is designed for testing hoses, evaporators, heat exchangers etc. used in

auto air conditioning systems. The Burst Test is used to determine the component’s weakest point.

It is performed by internally pressurizing the component until it bursts for Dynamic/ Static burst

thus determining its "Burst Strength Resistance". Main Features of the Test Bench are:

PC based system with Lab VIEW software & NI data acquisition cards for controlling and

monitoring of pressure and flow in the component under test along with controlled rise in

temperature of hydraulic oil.

Interactive user interface is provided on a touch screen panel for operator to set test

parameters and interact with the system during the test.

The Hydraulic power pack consisting of oil chamber, flow and pressure control valves,

directional valves, intensifier , pressure transmitter for generating test pressure

Maximum Hydraulic test pressure ranging from: 20 to 400 Kgf/cm2.

Pressure ramping (linear) control (5 – 150 Kgf/cm2/ minute) with the help of a proportional

flow & pressure control valve.

Safety chamber for component testing with vertical sliding door.

Pressure of component under test is increased & holding of pressure for settable time and

pressure until component gets rift.

“Burst Pressure” capturing and displaying.

Interactive user interface for setting/editing test parameters.

Report generation after each Test

“OK” and “NG” Output after completion of test.

PULSATION CYCLE TEST BENCH

Pulsation Testing Machine is designed for pressure pulsation testing of Heat Exchangers,

Discharge & Suction Hoses, Condensers, Evaporator, Tube Liquids; Tank Receiver etc.

used in auto AC conditioning system. Main Features of the Test Bench are:

PC based system with Lab VIEW software & NI data acquisition

cards for measuring process parameters.

Safety chamber with temperature control up to 140°C and oil temperature control

to simulate real test conditions for components under test.

Pressure pulsation testing up to four components at a time of max. 1500 ml capacity.

Glycol power pack for generating test pressure up to 0 – 2.5 Kgf/cm2,

pressure pulsation control using accumulators.

Pressure from pulsation testing acquired, displayed and controlled under set time

and pressure limits for different models.

Components are put under test for settable number of cycles normally ranging up

to 1, 00,000 & above.

Data logging of Parameter for analysis

COMPRESSOR ENDURANCE TEST BENCH

Compressor Endurance Test Bench has been developed for endurance testing of

automobile AC Compressors. Main Features of the Test Bench are:

PC Based system with NI DAQ cards, Lab VIEW software for monitoring

& controlling process parameters such as suction pressure / temperature,

discharge pressure/ temperature, expansion valve pressure/ temperature,

chamber temperature , clutch RPM etc.

Insulated compressor room chamber with temperature control up to 120° C.

Running & Loading of compressor by VFD driven motor, Condenser & Evaporator

heat exchangers.

Data logging of controlled parameters for Quality analysis.

POWER WINDOW TEST BENCH

Power Window test bench is designed and developed for endurance / fatigue testing of

motors used in power windows. Main Features of the Test Bench are:

PC Based system with NI DAQ cards and Lab VIEW software for data acquisition

and interactive user interface.

Motor to be Tested are employed on power windows with all 4 doors and motor

performance is monitored for set number of cycles, thus simulating real test

conditions.

Current being drawn by motors monitored as per set limits.

Speeds of power windows are also monitored.

Data logging being done for motor performance analysis

HV STATOR TEST BENCH

HV Stator Test Bench is an on-line testing machine developed to test stator coils used to

engage clutches in automobile AC compressors. Main Features of the machine are:

Fully PC based system, with NI Data acquisition cards & Lab VIEW software.

Conducts 3 standard tests to check the quality of coil.

Continuity & coil resistance test, checks the current drawn by coil with set limits.

Insulation resistance test @ 600V AC - 1000V AC to check insulation quality of coil.

High voltage layer short test @ 1500 V DC to check for any internal layers short or

turns present in coil, by comparing acquired ringing waveform developed from coil

under test with the master coil.

“OK” & “NG” output after performing all tests and auto stamping on coil.

Data logging for every coil tested during each shift for analysis point of view.

WIPER MOTOR TEST BENCH

Electrical Test Bench for quality testing of Automobile Wiper Motors Main Features: Two stations for simultaneous testing of motor current & wiper arm position. Tests are conducted for different model desiring different delivery position. Checks current drawn with settable limits “OK” & “NG” output after performing of tests

BLOWER TEST BENCH

Blower Test Bench is used for on-line quality testing of automobile AC Blowers.

Main Features of the machine are:

Checks the presence of one, two or three resistances (as per models).

Checks continuity of relays present in the blower.

Checks the current drawn by the blower

Checks the current drawn by the blower motor at various speeds for settable

time blower.

Printing option available after completion of the test.

PLC & Touch panel HMI for control, monitoring and editing / setting of different

model test parameters.

“OK” and “NG” Output after completion of test.

BUMP TEST BENCH

Bump Test Machine is designed to conduct bump and shock tests.

Main Features of the machine are:

PC based system with NI Data Acquisition Card & Lab VIEW software for Pulse

capture storage and user interface.

Acceleration: up to 80 g

Pulse duration: 6ms / 11 / 18 ms

Velocity change for Shock / Bump Test: half sine pulse.

Automatic Lifting and dropping of Shock / Bump Platform for PLC number of cycles.

VIBRATION TEST BENCH

We provide vibration and bump test machine, also known as vibration test benches that

are used to test the components and assemblies for vibration resistance.

Some specifications of vibration and bump test benches are as follows: Random frequencies: 10 – 60 Hz

Frequency Sweep : 10-55-10Hz or any frequency range between 10 & 60 Hz

Displacement amplitude: up to 0.35mm

Acceleration: up to 5 g Direction of vibration: vertical

Control: VFD, Timer, Eccentric Weights & Sweep Timer

SPRING SCRAGGING MACHINE

The Sprigging machine is designed & programmed for compressing the spring to a

specified distance, deciding the testing load for each spring which will correspond to its

hardness condition. Main Features of the machine are :

Compressing of springs upto programmable height so that appropriate load testing

can be done.

Robust Servo system for generating testing load upto 4000 kgs. on the springs.

Spring segregation as per the load measured applied on the springs.

Interlocking of operator safety, 'G' "NG' springs.

PLC & touch panel HMI for control & machine operation.

DEFORMING MACHINE

Deforming machine is designed & programmed to perform the deforming action on

potted PCBs, to remove any moisture present. Main Features of machine are:

Vacuum chamber for attaining the different vacuum levels.

Vacuum pumps with resin trap for vaccumizing the chamber.

Proportional and vacuum valve for controlling the desired vacuum rate as per setting.

PLC & HMI control for machine operation.

MOTOR TEST BENCH

Testing equipment for motors used in blowers of automobiles. Main Features of the Test Bench: Measurement of Motor current & waveform at NO LOAD. Measurement of current, RPM, direction of rotation at specified load as per different models. Insulation Resistance test at 600 Volts AC. Test parameters / input conditions programmable. Hysteresis / powder brakes for motor loading. PLC controlled operation, Oscilloscope for displaying measurements. “OK” & “NG” output after completion of test.

COMBINED CAULKING MACHINE The machine is designed for caulking of following:

1. Tube Connector Receiver – Tube Connector Support with Tank Header Condenser.

2. Tube Connector Receiver – Support – Tank Header Assembly with Tank Header Receiver

Left. Main Features of the machine are :

Adjustable locating fixture for placing of component

Two sets of three pneumatic presses for caulking of connectors.

Fixtures & presses mounted on LM Slides with indicator scale & locking handles for position

adjustment. Minimum center distance achievable = 42mm.

Interlocking for component presence, operator safety, & correct connector placement.

PLC & HMI based control for machine operation.

NOISE AND PART MISSING TEST BENCH

We provide vibration test machine, also known as vibration test benches that are used to

test the components and assemblies for vibration resistance.

Some specifications of vibration test benches are as follows: Control: Nagano keiki sensor and controller

Check loose part if any part is loose during assembly of component

Check part missing during assembly of component

Tactile types system for part missing

CLUTCH SLIP TORQUE TEST BENCH

Machine is designed & programmed for clutch slip torque checking for fully assembled

compressors as well as clutch assemblies of various models.

Main Features of the Test Bench are:

Capable of applying torque up to 150 NM at programmable rates.

A Heated Chamber with temperature control (up to 1500C) for mounting of compressors /

clutch assemblies under test.

A multi groove pulley driven by a pneumatic cylinder, rack & pinion arrangement.

Rate of torque control by proportional valve for drive cylinder.

A belt tensioning roller actuated by a pneumatic cylinder.

PLC with touch panel HMI for monitoring and setting test parameters.

Customized test and measurement System which records the entire test and creates

certificates for test executed with applied and measuring actual voltage, current, torque,

pressure, temperature system. It is a PC based recording system which operates through

windows based software that displays a real time online actual voltage, current, torque,

pressure, temperature as well as plot Graph & predefined Data Input fields.

SPECIAL PRODUCT AS PER CUSTOMER REQUIREMENT FOR INDUSTRY PURPOSE

Regulated DC Power Supply 0-30 VDC_0-30 Amperes, 0-100 VDC_0-100 Amperes

Insulation Test (Megger Test) Power Supply, Surge Test (High Voltage) Power Supply

Special Voltage to Current and Current to Voltage Converter, Signal Converter

We offering complete design and consultancy solutions in electronic system designs,

Microcontrollers, (PCB) design etc.

Variable Speed D.C Drive, Current Sensing Device, Stepper Motor Drive, Reset Counter,

RF Generator, Digital Timer, Production Counter, AC Power Regulators, Water Level Controller

Thyristor Power Regulator, Wireless Andon Board for production counting

CONDENSOR FAN TEST BENCH

Fan Test Bench is used for on-line quality testing of automobile Condensers Fan.

Main Features of the machine are:

Checks the presence running direction of condenser fan// Direction OK/NG

Checks the current drawn by the condensers fan with upper and lower limits band

Bar Code printing option available after completion of the test.

PC Based system with NI DAQ cards, Lab VIEW software for monitoring and

editing / setting of different model test parameters.

“OK” and “NG” Output after completion of test.

YG4-YE3-YL8-15 SEATER HVAC TEST BENCH

Blower Test Bench is used for on-line quality testing of automobile AC Blowers.

Main Features of the machine are:

Checks the presence of 1, 2 or 3 resistances as well as MOSFET (as per models).

Checks the current drawn by the blower with upper and lower limits band as well as

check continuity of relays present in model

Bar Code printing option available after completion of the test.

PC Based system with NI DAQ cards, Lab VIEW software for monitoring and

editing / setting of different model test parameters.

“OK” and “NG” Output after completion of test.

BUS AIR CONDITIONING TEST BENCH

Bus AC Test Bench is used for on-line quality testing of bus AC Blowers.

Main Features of the machine are:

Checks the current drawn by the blower motor applicable as per model

Checks the presence of 1, 2 or 3 resistances as well as MOSFET (as per models).

Bar Code printing option available after completion of the test.

PLC Based system with Proface Touch Panel for monitoring and editing / setting

of different model test parameters.

Testing with special dc Power supply 100 VDC/100 Amp. Current limits

“OK” and “NG” Output after completion of test.

We hope you will find our products in line with your requirement. Should you need any clarification please do get in

touch with us. Tel. +91-9555817489; +91-9891799469; Email: enggcontrols@gmail.com

With the comprehensive experience of a certified plant engineering

company. We will take care of all phases and aspects of your projects -

from the beginning to final acceptance.

Planning and layout of Special Test Benches and facilities

SPM Design and system integration

Customized Test & Measurement System

Control Panel & Automation equipment

Mechanical design and manufacture

Special Measuring equipment and instrumentation

Assembly and commissioning

24*7 Services and Annual Maintenance Contract

Software architecture system design development and maintenance

PRECOCITY AUTOMATION SYSTEMS …

… AND YOU WILL PASS YOUR TEST!

Our product and service portfolio

Thanks for showing your interest in our

Products/services

We hope you will find our products in line with your requirement. Should you need any

clarification please do get in touch with us.

CONTACT US

Precocity Automation Systems

Contact Person: Sushil Kumar

Corporate Office: Pundri, Kaithal, Haryana 136026

Works Office: C-389, Sector 10, Noida U.P. 201301

Website: http://www.precocityautomationsystem.com