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P&HIG2 SEPTEMBER 2016

Polypipe Plumbing & Heating

Installation Guide

2 www.polypipe.com 3www.polypipe.com

03 Introduction

Plumbing & Heating Pipes & Fittings05 Fittings 06 Plumbing & heating pipe 07 Pipe stiffeners

PolyPlumb09 Jointing and dismantling

PolyMax

13 Jointing and demounting

PolyFit15 Jointing and demounting 16 Flexible Hoses

PolySure19 Jointing

System Installation22 Introduction 22 Service conditions 23 Application information 25 Connections to other materials 28 Installation of pipework in floors and voids 31 Pipe and fitting blanking

Plumbing & Heating System Testing33 Introduction

Underfloor Heating35 Introduction 36 Guide to typical applications 38 Selecting the right pipe 38 Metal Composite Pipe installation 40 Underfloor Heating usage pipe table

Solid Floor Systems42 Introduction 45 Panel system 48 Clip Rail system 50 Staple system

Floating Floor Systems54 Introduction 56 Installation instructions

Suspended Floor Systems62 Introduction 64 Double Heat Spreader Plates 66 Overlay Lite 15 - Suspended floor application 68 Fit from below - Double Heat Spreader Plates 70 Batten systems (DHSP only) 72 Modular Heating Panels

Existing Floors & Low Profile Systems76 Introduction 78 Overlay 78 Overlay Lite 84 Overlay Lite 15

Underfloor Heating90 Guide to floor coverings for underfloor heating systems

Manifolds & Water Temperature Controls92 Introduction

Room Temperature Controls98 Introduction

Single Room Applications112 Introduction 113 Wiring details

Underfloor Heating Testing, Filling & Commissioning116 Introduction

System Performance Tables120 Heat output tables 122 Fault finding charts

Standards & Approvals124 Standards and Polypipe guarantee information Further Technical Information

127 Technical support

Plumbing & Heating Installation Guide

Welcome to the new Polypipe Plumbing & Heating Installation Guide. This installation guide combines all of our plumbing and heating related products into one single catalogue of product information.

Alongside all of our best known product ranges, you will also find several exciting new additions, continuing our reputation for product innovation and great value. Together they mean Polypipe has the most comprehensive range of plumbing and heating systems available for a single UK manufacturer.

This publication is provided as a comprehensive guide on how to install Polypipe Plumbing and Heating Systems. It is an important document as we cannot accept any liability, or honour any guarantee, for products and systems that have not been installed in accordance with our published instructions.

From time to time our installation advice may be updated at which time previous printed copies will become out of date. The latest version of our installation advice, including a downloadable version of the current Plumbing & Heating Installation Guide, can be found at:

www.polypipe.com/literature-search

Contents

54 www.polypipe.com

Fitt

ing

So

luti

on

s

Size (mm) Pipe Colour Jointing Method

10 15 22 28 Grey White Push-fit Press-fit

Polypipe recognises that no two jobs are the same and has developed an application-based range of plumbing solutions with four fittings ranges, backed by a range of pipe options.

Each range is available in a wide selection of fitting types, plus valves, connectors, brassware and accessories. Use with the appropriate pipe from our comprehensive range of piping systems.

Polypipe Fitting Solutions

Original robust, grey system, suitable for a range of applications

Hand demountable, ideal for first fix applications

Slim and sleek, ideal for surface mounted applications

Slim profile fittings, ideal when security is paramount

Plumbing & Heating Pipes & Fittings

Plumbing & Heating Pipes & Fittings

www.polypipe.com

Traditional push-fit plumbing

Quickfix push-fit plumbing

Streamline push-fit plumbing

Permanent press-fit plumbing

6 7

Pipe stiffenersAll our push-fit plumbing fittings ranges, PolyPlumb, PolyFit and PolyMax, require a pipe stiffener to be inserted into our plastic pipe prior to jointing.

We offer 3 different types of pipe stiffeners dependant on fitting type or installer preference:

Plastic pipe stiffeners can be used with all push-fit ranges PolyPlumb, PolyFit and PolyMax.

Stainless steel pipe stiffeners can also be used with all push-fit ranges PolyPlumb, PolyFit and PolyMax.

Sealed pipe stiffeners, which provide enhanced sealing can be used with PolyFit and PolyMax only.

Pipe can be remounted over the stiffener whilst in this position. Should the stiffener need to be retrieved the fitting can be disassembled in order to do this.

Sealed stiffenersThe Polypipe sealed pipe stiffeners have been designed to provide enhanced sealing and can be used with PolyFit and PolyMax fittings.

The sealed stiffener incorporates two rubber O rings to give additional security; the seals are positioned at the head of the stiffener and on the outside of the spigot to seal on the pipe bore.

Polypipe sealed stiffeners are supplied pre-lubricated. If any further lubrication is required only Polypipe silicone lubricant should be used. Substances such as solder flux must not be used.

To aid the insertion of the sealed stiffener into the pipe, the pipe should be internally chamfered. The chamfer provides an internal lead on the pipe so the square edge of the pipe does not damage the O ring seal.

Polypipe offer specific chamfering tools for this purpose. The chamfering tools are available as either individual tools or as a block of four, dependent on installer preference.

When using PolyPlumb, PolyFit or PolyMax fittings with copper pipe, pipe stiffeners are not required.

When using our plastic pipe with compression type fittings, only plastic and stainless steel pipe stiffeners can be used.

The pipe stiffener function is provided within the body of the PolySure fitting and is therefore integral stiffeners are consequently not required.

Plumbing and heating pipe

At the heart of the Polypipe Plumbing and Heating Systems product range is our commitment to polybutylene pipe.

We choose polybutylene to create the most flexible and efficient pipes and jointing systems available. Polybutylene pipe is ideal for both domestic hot and cold water plumbing and heating systems, offering exceptional durability and long-term performance, which has seen it become the preferred material choice for todays building projects.

The most important characteristic of polybutylene is its natural flexibility, allowing you to bend the pipe into even the tightest of spaces. Polybutylene is the most malleable plastic used in the manufacture of piping systems.

Another key advantage of polybutylene pipe is that it is extremely light in weight, particularly when compared with copper piping systems. For example, 15mm copper tube will weigh approximately 0.28kg/m, compared to just 0.074kg/m for polybutylene. This significant weight reduction is invaluable when transporting materials to site.

Polybutylene pipe has good resistance to freezing temperatures, maintaining long-term durability in heating and water applications.

This, combined with the pipes elasticity, means that if water is subjected to freezing temperatures, a burst pipe is less likely.

Our plumbing systems also give improved performance over rigid pipe systems in terms of low noise transmission and low water hammer effect.

Underfloor heating pipe systemsWe have supplemented our pipe offers with two ranges of underfloor specific pipe. Our ultra flexible underfloor heating pipe aids installation and handleability whilst our formable MCP pipes provide alternative for installers familiar with this pipe characteristic.

PIPE AND RANGE APPLICATIONS

Pipe

FlexiblePlumbing & Heating

PipeGREY

FlexiblePlumbing & Heating

Pipe WHITE

MCPUnderfloor

Heating Pipe WHITE

Ultra Flexible

Underfloor Heating

Pipe GREY

Fitting Systems

PolyPlumb,PolySure,

UFH

PolyFit, PolyMax,PolySure,

UFH

UFH UFH

10mmPlumbing/Heating

Plumbing/Heating

12mm UFH

15mmPlumbing/Heating& UFH

Plumbing/Heating& UFH

UFH

16mm UFH

18mm UFH

22mmPlumbing/Heating

Plumbing/Heating

28mmPlumbing/Heating

Plumbing/Heating

Plastic Pipe Stiffener

Stainless Steel Pipe Stiffener

Sealed Pipe Stiffener

Plumbing & Heating Pipes & FittingsPlumbing & Heating Pipes & Fittings

www.polypipe.com www.polypipe.com

NOTE:

When using sealed pipe stiffeners with PolyFit or PolyMax fittings, the stiffener will normally be retained in the fitting when the pipe is demounted.

9

PolyPlumb

www.polypipe.com8

PolyPlumb

www.polypipe.com 98

PolyPlumb is our original, tried and tested, grey plumbing system. Robust and reliable, PolyPlumb has stood the test of time.

PolyPlumb fittings feature a one step jointing process and a high performance stainless steel grab ring within the fitting, ensuring superb joint integrity.

Use PolyPlumb with Polypipe grey polybutylene flexible pipe, or you can combine PolyPlumb fittings and copper p

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