polymer concrete heavy duty surfacewater solutions … · installation instructions channel pits...

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Installation Instructions Pits Channel Polymer Concrete Heavy Duty Surfacewater Solutions Excavate a hole 100mm deeper and 200mm wider and longer than overall pit size Cut an outlet hole of the correct pipe diameter into the side wall of the pit Position the pit on a sand bed or a concrete base for applications with vehicle traffic Connect and seal drainage pipework at to the pit Backfill and compact around the pit Pour a concrete collar around the top of the pit for vehicular applications 200mm wide x 200mm deep Products with a purpose. And a promise. At RELN we’re committed to making surface water management simpler and more effective, with user-friendly, earth-friendly products that will never let you down. For additional information on RELN Polymer Concrete Pits, visit www.reln.com.au TM TM Finish top surface 3mm above grate Concrete slab to specifications Concrete slab to specifications Sub Soil Sub Soil Sub Soil 100mm min 100mm min 100mm min Pavers High strength mortar Paver bedding Excavate a trench 100mm deeper and wider than the channel Lay the channel along the trench Cover grates with tape to protect from concrete splash Set a string line for the desired finish level Commence from the outlet end Drill out the bottom outlet on the lowest channel in the run Seal this channel to the outlet pipe Pour concrete into the base of the trench and under the first channel and set to string line finish height Lay the remaining channels on the concrete base Install End Caps Pour concrete around the sides of the channel Finish top course 3mm above channel grate If pavers are used, mortar these into position next to the channel Concrete collar for vehicular applications 200mm wide by 200mm deep Sub Soil Sub Soil Compacted sand base or concrete base 100mm deep for vehicular applications Excavate 200mm wider and 100mm deeper than pit Finish top course 3mm above grate V2_1509

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Installation Instructions

PitsChannel

Polymer Concrete Heavy Duty Surfacewater Solutions

• Excavate a hole 100mm deeper and 200mm wider and longer than overall pit size

• Cut an outlet hole of the correct pipe diameter into the side wall of the pit

• Position the pit on a sand bed or a concrete base for applications with vehicle traffic

• Connect and seal drainage pipework at to the pit• Backfill and compact around the pit• Pour a concrete collar around the top of the pit for

vehicular applications 200mm wide x 200mm deep

Products with a purpose. And a promise.At RELN we’re committed to making surface water management

simpler and more effective, with user-friendly, earth-friendlyproducts that will never let you down.

For additional information on RELN Polymer Concrete Pits, visit www.reln.com.au

TMTM

Finish top surface 3mm above grate

Concrete slab to specifications

Concrete slab to specifications

Sub Soil

Sub Soil

Sub Soil

100mm min 100mm min

100mm min

Pavers

High strength mortar Paver

bedding

• Excavate a trench 100mm deeper and wider than the channel• Lay the channel along the trench• Cover grates with tape to protect from concrete splash• Set a string line for the desired finish level• Commence from the outlet end• Drill out the bottom outlet on the lowest channel in the run• Seal this channel to the outlet pipe• Pour concrete into the base of the trench and under

the first channel and set to string line finish height• Lay the remaining channels on the concrete base• Install End Caps• Pour concrete around the sides of the channel• Finish top course 3mm above channel grate• If pavers are used, mortar these into position next to

the channel

Concrete collar for vehicular applications 200mm wide by 200mm deep

Sub Soil Sub Soil

Compacted sand base or concrete base 100mm deep for vehicular applications

Excavate 200mm wider and 100mm deeper than pit

Finish top course 3mm above grate

V2_

1509

TM

www.reln.com.au

Reln Polymer Concrete Range Reln Polymer Concrete Range

100mm Drainage Channel

Polymer Concrete Pits

Heel Guard Galvanised Steel Grates

Advanced Polymer Concrete Drainage Solutions

Applications

1m lengths80mm Shallow Profile90mm Bottom Outlet

Galvanised GratePlastic End Cap

Polymer Concrete Riser

Code Description200002 100mm Polymer Concrete RELN Channel & Galv Grate

200003 100mm Polymer Concrete RELN Channel – End Cap

Code Description200008 Series 33 Polymer Concrete Type Pit – 300x300x450mm

200009 Series 45 Polymer Concrete Type Pit – 450x450x600mm

200010 Series 66 Polymer Concrete Type Pit – 600x600x600mm

Code Description200019 Series 33 Polymer Concrete Type Grate Galv - Heel Guard - Class A/B

200020 Series 45 Polymer Concrete Type Grate Galv - Heel Guard - Class A/B

200021 Series 66 Polymer Concrete Type Grate Galv - Heel Guard - Class A/B

200024 Series 33 Polymer Concrete Type Grate Galv - Heel Guard - Class C

200025 Series 45 Polymer Concrete Type Grate Galv - Heel Guard - Class C

200026 Series 66 Polymer Concrete Type Grate Galv - Heel Guard - Class C

Code Description200029 Series 33 Polymer Concrete Type Grate Galv - Class A

200030 Series 45 Polymer Concrete Type Grate Galv - Class A

200031 Series 66 Polymer Concrete Type Grate Galv - Class A

200034 Series 33 Polymer Concrete Type Grate Galv - Class B

200035 Series 45 Polymer Concrete Type Grate Galv - Class B

200036 Series 66 Polymer Concrete Type Grate Galv - Class B

200039 Series 33 Polymer Concrete Type Grate Galv - Class C

200040 Series 45 Polymer Concrete Type Grate Galv - Class C

200041 Series 66 Polymer Concrete Type Grate Galv - Class C

Code Description200014 Series 33 Polymer Concrete Type Riser – 300x300x300mm

200015 Series 45 Polymer Concrete Type Riser – 450x450x300mm

200016 Series 66 Polymer Concrete Type Riser – 600x600x300mm

Series 33 Series 45 Series 66Clear Opening 300mm 450mm 600mm

O/A Height 450mm 600mm 600mm

Weight 24kg 43kg 61kg

Galvanised GratesClass A • • •

Class B • • •

Class C • • •

Heel Guard GratesClass A/B • • •

Class C • • •

300 450 600 AS3996 Wheel LoadClass A/B • • • 2670kg

Class C • • • 5000kg

Traditional Galvanised Steel Grates300 450 600 AS3996 Wheel Load

Class A • • • 330kg

Class B • • • 2670kg

Class C • • • 5000kg

Series 33 Series 45 Series 66Clear Opening 300mm 450mm 600mm

O/A Height 300mm 300mm 300mm

Extension 220mm 220mm 220mm

Weight 14kg 20kg 28kgReln’s range of polymer concrete pits and channel are the solution to commercial sized drainage problems. Polymer concrete is lighter than concrete, has a high compressive strength of 90MPa, that is more than 3 times stronger than traditional concrete pits and channels. Polymer concrete has a low porosity surface providing, a smooth, low water absorption surface for less hydraulic friction and the blend of resins provide protection from a large range of alkalis and acidic fluids.

• Pathways • Driveways • Paved Areas • Courtyards • Commercial Property

• Rigid Polymer Concrete• Lighter than traditional concrete pits• Strong• Galvanised Steel Grates Class A, B, C and Heel Guard

• Smooth Surface• Low water absorption• Easy to clean surface• Good hydraulic flow

Lockdown feature on all grates - M8 Bolts

Lockdown feature on all grates - M8 Bolts

Pits include M8 inserts for securing lockdown grates as standard

Pits include M8 inserts for securing lockdown grates as standard