poc type 4 safety light curtains - platt.com filepresence sensing safety devices poc type 4 safety...

Presence Sensing Safety Devices

POC Type 4 Safety Light Curtains

2-30Visit our website: www.ab.com/catalogs

Publication S117-CA001A-EN-P

GuardShield Safe 4

General

Princip

les2-O

pto

-electronics

Safety S

witches

Op

erator

InterfaceLo

gic

Po

wer

R

Optional Accessories

Description Cat. No.

Standard kit (4 pieces — supplied with each pair) 445L-AF6140

180° Adjustable kit (two kits required per pair) 445L-AF6141

Shock Mount Kit(2 kits required per pair of light curtains) 445L-AF6142

Vertical mounting kit (two kits required per pair) 445L-AF6144

MSR42 Multifunction Module (requires Cat. No. 440L-AF6150to program) 440R-P226AGS-NNR

MSR45E — Safety relay expansion module for MSR42 440R-P4NANS

USB optical interface software configuration tool used toconfigure the MSR42

(Used to configure the MSR42 module or get diagnosticinformation from the Safe 4.)

445L-AF6150

Ribbon cable — to connect one MSR45E to an MSR42 440R-ACABL1

Ribbon cable — to connect two MSR45Es to an MSR42 440R-ACABL2

Ribbon cable — to connect three MSR45Es to an MSR42 440R-ACABL3

Mounting stand(Comes with hardware to level base and two GuardShield

mounting brackets.)440L-AMSTD





GuardShield Micro 400

Gen

eral

Pri

ncip

les

2-O

pto

-ele

ctro

nics

Saf

ety

Sw

itche

sO

per

ato

rIn

terf

ace

Log

icP

ow

er

R

Face View M12 Connector Face View RJ45 Connector Description Cat. No.

Pinning table:------------------1: blue2: grey3: green4: white5: black6: pink7: brown8: yellowShield: Braid wires

12

3

4

56

7

8 Pinning table:------------------

1: blue2: grey3: green4: white5: black6: pink7: brown8: yellow

Shield: Braid wires

123

45

678

1 m patchcord, PVC jacket 445L-AC8RJ1





Patchcord [mm (in.)]


Ribbon cable—for one MSR45E 440R-ACABL1

Ribbon cable—for two MSR45Es 440R-ACABL2

Ribbon cable—for three MSR45Es 440R-ACABL3

USB optical interface software configuration toolused to configure the MSR42 445L-AF6150

Note: The configuration software can be downloaded at www.ab.com/safety.

Standard Micro 400 Patchcords—Required (Transmitters and receivers both use 8-pin M12 to RJ45 patchcords)

Ferrite6.

3 (0

.25)

dia

.

17 (0.67)

150(5.91)

32.5(1.28)

Cable

The MSR41 or MSR42 can have up to three MSR45E safety relays inter-connected. Each module requires a ribbon cable connector to makethe interconnection. The table shows the cat. no. for each ribbon cable connector as well as the optical interface for the programming of theMSR42. Programming of the MSR42 is only necessary for advanced operating modes or connection of additional devices.

Optional Safety Relay Interface (accessories for MSR41 or MSR42 Controllers)





GuardShield Safe 2

Gen

eral

Pri

ncip

les

2-O

pto

-ele

ctro

nics

Saf

ety

Sw

itche

sO

per

ato

rIn

terf

ace

Log

icP

ow

er

R







MSR42 Multifunction Module (requires Cat. No.440L-AF6150 to program) 440R-P226AGS-NNR

MSR45E—Safety Relay for MSR41 or MSR42(requires ribbon cable connection) 440R-P4NANS





Mounting stand 440L-AMSTD

Note: MSR42 operating software may be downloaded at www.ab.com/safety.


PAC Type 4 Safety Light Curtains



GuardShield Safe 4 PAC

Gen

eral

Pri

ncip

les

2-O

pto

-ele

ctro

nics

Saf

ety

Sw

itche

sO

per

ato

rIn

terf

ace

Log

icP

ow

er

R







MSR42 Multifunction Module (requires 440L-AF6150 toprogram) 440R-P226AGS-NNR

MSR45E — Safety relay expansion module for MSR42 440R-P4NANS

USB optical interface software configuration tool used toconfigure the MSR42

(Used to configure the MSR42 module or get diagnosticinformation from the Safe 4.)

445L-AF6150

Ribbon cable — to connect one MSR45E to an MSR42 440R-ACABL1

Ribbon cable — to connect two MSR45Es to an MSR42 440R-ACABL2

Ribbon cable — to connect three MSR45Es to an MSR42 440R-ACABL3

Mounting stand(Comes with hardware to level base and two GuardShield

mounting brackets.)440L-AMSTD

R

Logic

Single-Function Safety Relays



MSR41

Gen

eral

Pri

ncip

les

9-10

-Saf

ety

Ap

plic

atio

ns11

-Cat

. No

.In

dex

5-S

afet

y R

elay

sP

ow

er

Product Selection

Accessories

Approximate DimensionsDimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.

Inputs Safety Outputs Auxiliary Outputs Terminals Reset Type Power Supply Cat. No.GuardShield Micro

400 2 PNP 2 PNP Removable Auto./manual 24V DC 440R-P221AGS


MSR45E—expander for MSR41 and MSR42 440R-P4NANS




Replacement terminal block kit—MSR41 440R-ATERM1P

Replacement terminal block kit—MSR45E 440R-ATERM2C

22.5(0.89)

125(4.92)

110(4.33)

95(3.74)

111(4.37)

Typical Wiring DiagramsDefault Configurations (No Software)

0V

24V

OSSD 1

OSSD 2

Micro 400Emitter

Micro 400Receiver

In1

In2

Info 1

Info 2

0V

DIN rail

+24V

+24V

Lockout

Safety Outputs - Aux MSR41

Reset

0

24

OSSD

OSSD

Micro 400Emitter

Micro 400Receiver

In

In

Info

Info

0V

DIN rail

+24V

+24V

Lockout - Aux

Safety Outputs - AuxMSR41

Micro 400 Light Curtain, Automatic Reset, No Output Monitoring Micro 400 Light Curtain, Manual Reset, No Output Monitoring

K 4K 3

0V

24V

OSSD 1

OSSD 2

Micro 400Emitter

Micro 400Receiver

In1

In2

Info1

Info2

DIN rail

+24V

Lockout - Aux

Safety Outputs - Aux

0V

K 3

C

K 4

+24VC

R

R

MSR41 MSR41

0V

24V

OSSD 1

OSSD 2

Micro 400Emitter

Micro 400Receiver

In1

In2

Info1

Info2

0V

DIN rail

MSR45E

24

23

14

13

K 3

C

K 4

+24V

0V +24V

+24V

K 4K 3+24V

Lockout - Aux

Safety Outputs - Aux

Micro 400 Light Curtain, Manual Reset, Output Monitoring Micro 400 Light Curtain, Automatic Reset, Output Monitoring

01_SF_SafetyRelays 5/6/2010 11:23 AM -21

R

Logic

Specialty Safety Relays



MSR42 Control Module

Gen

eral

Pri

ncip

les

9-10

-Saf

ety

Ap

plic

atio

ns11

-Cat

. No

.In

dex

5-S

afet

y R

elay

sP

ow

er

Product Selection

Inputs Safety Outputs Auxiliary Outputs Terminals Reset Type Power Supply Cat. No.GuardShield Micro400 and 4 x GPI0 2 PNP 2 PNP, configurable Removable Auto./manual or

manual monitored 24V DC 440R-P226AGS-NNR

Approximate Dimensions

111(4.37)

95(3.74)

22.5(0.89)

110(4.33)

125.8(4.95)

Accessories


MSR45E—Safety Relay for MSR41 or MSR42 (requiresribbon cable connection) 440R-P4NANS






USB optical interface software configuration tool used toconfigure the MSR42 445L-AF6150

Replacement suction cup 445L-AF6151

Optical interface fastener 445L-AF6152

Typical Wiring DiagramsBasic Configurations (No Software)

0V

24V

OSSD1

OSSD2

Micro 400Emitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

0V

+24V

DIN rail

Start

+24V

+24V

+24V

MSR42

0V

24V

OSSD1

OSSD2

Micro 400 Emitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

0V

DIN rail

K 4

K 3

C

K 4

Start+24V

+24V

+24V K 3

+24VC

R

R

MSR42

Micro 400 Light Curtain, Manual Reset, No Output Monitoring Micro 400 Light Curtain, Manual Reset, Start/RestartMonitored Output

0V

24V

OSSD1

OSSD2

Micro 400Emitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

+24V

DIN rail

Start

+24V

MSR42

+24V

+24V

+24V

+24V

MSR42

0V

24V

OSSD1

OSSD2

Micro 400

Emitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

0V

+24V

DIN rail

MSR45E

24

23

14

13

K 3 K 4

K 3

C

K 4

+24V

+24V

+24V

+24V

+24V

+24V

+24V

Fixed Blanking, Micro 400 Light Curtain, Manual Reset,No Output Monitoring

Micro 400 Light Curtain, Automatic Reset, Start/RestartMonitored Output and MSR45E Expansion Module

Dimensions are shown in mm (in.). Dimensions are not intended tobe used for installation purposes.

02_Spec_SafetyRelays 5/6/2010 11:28 AM Page 5-53

R

Logic

Expansion Safety Relays



MSR45E

Gen

eral

Pri

ncip

les

9-10

-Saf

ety

Ap

plic

atio

ns11

-Cat

. No

.In

dex

5-S

afet

y R

elay

sP

ow

er

Product Selection

Inputs Safety Outputs Auxiliary Outputs Time Delay Terminals Reset Type Power Supply Cat. No.

MSR4x basemodule 2 —

Softwareconfigurable

thorugh MSR4xRemovable

MSR4x basemodule defines

reset type

24V DC from thebase unit 440R-P4NANS

Accessories






Approximate Dimensions

111(4.37)

95(3.74)

22.5(0.89)

110(4.33)

126(4.96)

Typical Wiring Diagrams

Hardware Configuration Software Configuration

MSR42

0V

24V

OSSD1

OSSD2

Micro 400

Emitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

0V

+24V

DIN rail

MSR45E

24

23

14

13

K3 K4

K3

C

K4

0V

+24V

+24V

+24V

+24V

+24V

+24V

0V

MSR45E

24

23

14

13

K 3

C

K 4

+24V

+24V

0V

24V

OSSD1

OSSD2

Micro 400Transmitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

0V

+24V

DIN rail

Start

K4K3

E-stop

MSR42

+24V

+24V

Micro 400, Automatic Reset, Start/Restart Monitored Output Micro 400 Light Curtain, E-Stop, Manual Reset, Start/RestartMonitored Output

Hardware Configuration

0V

MSR45E

24

23

14

13

K3

C

K4

0V

24V

OSSD1

OSSD2

Micro 400Transmitter

Micro 400Receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

+24V

DIN rail

Start

0V

24

23

14

13

K5

C

K6

K4+24V

K3 K6K5

MSR45E

MSR42

+24V

+24V

0V

+24V

+24V

+24V

+24V

Micro 400 Light Curtain, Manual Reset, Start/Restart Monitored Output

Dimensions are shown in mm (in.). Dimensions are not intended tobe used for installation purposes.

03_Other_SafetyRelays 5/6/2010 11:34 AM Page 5-77

Logic

Configurable Safety Relays

R5-114Visit our website: www.ab.com/catalogs


Accessories

General

Princip

les9-

10-Safety

Ap

plicatio

ns11-C

at. No

.Ind

ex5-S

afety Relays

Po

wer

Accessories


Fuse, 250 mA—Bussmann Cat. No. ETF-250mA 440A-A09196

500 mA fuse—Bussmann Cat. No. ETF-500 mA 440R-A31562

Fuse, 1 A—Bussman Cat. No. ETF-1 440R-A70972

Fuse, 2 A—Bussmann Cat. No. ETF-2 440A-A09197

MSR200, Two Terminators 440R-A17138

MSR300 Two Terminators 440R-A17234

Bag of 4, 4-Pin Screw Terminal Blocks 440R-A23209

Bag of 4, 3-Pin Screw Terminal Blocks 440R-A23210

Bag of 4, 4-Pin Spring Clamp Terminal Blocks 440R-A23228

Bag of 4, 3-Pin Spring Clamp Terminal Blocks 440R-A23229








Replacement suction cup 445L-AF6151

Optical interface fastener 445L-AF6152

05_Config_SafetyRelays 5/6/2010 11:41 AM Page 5-114

Safety Applications and Wiring Diagrams

Micro400 Light Curtain with Controller and Expansion Module



Micro400, MSR41, MSR45E, 100S

R

General

Princip

les9-

10-Safety

Ap

plicatio

nsO

perato

rInterface

Log

icP

ow

er

In2

440R-ACABL1

Info1 Info2

Lockout Aux Signalto PLC or Indicator

Safety Output Aux Signalto PLC or Indicator

0V

+24V

Emitter

Receiver

445L-AC8RJxx=3, 5, or 8 mPair of Cables

MSR41440R-P221AGS

OSSD1 OSSD2

+24V DC

24V DC Com

Start800FP-F301PX10

M2

L1 L2 L3

K3

K4

K1

M1

L1 L2 L3

K2 K3 100S-C09DJ14BCK4

MSR45E440R-P4NANS

2414

13 23

ReceiverEmitter

GuardShield Micro400445L-P4CxxxxYD

K1

K2

Circuit StatusThe light curtain is clear. K1, K2, K3 and K4 are off. The motors are off and ready to run.

Operating PrincipleSTARTING: Momentarily press the Start button. The OSSD safety outputs and the safety contacts 13/14 and 23/24 close. The contactors K1-K4 energize, and the motors M1 and M2 start.STOPPING: Breaking the light curtain causes the OSSD safety outputs and the safety contacts 13/14 and 23/24 to open. The contactors K1-K4 drop out and the motors coast to a stop.

Removing the object from the light curtain will not cause the motor to run. The operator must momentarily close the Start switch to turn the motor on.

Fault DetectionUpon successful completion of internal checks on power up, the GuardShield light curtain energizes its outputs with no objects present. The GuardShield light curtain outputs turn on. If a crossfault is detected, the GuardShield light curtain goes to a lockout state with its outputs off. After successful completion of internal checks, the MSR41 checks the signals from the light curtain. If it’s okay, the MSR41 then checks the status of the K1-K4 contactors. If one of the pair of contactors fails in the actuated state, the other contactor will disconnect the motor. The MSR41 will detect the faulted contactor and will not allow the motor to restart until the fault is corrected.

RatingsThis circuit can meet the safety performance requirements of PLe per ISO13849-1: 2006 and SIL CL3 per IEC62061:2005. This circuit executes a Category 0 stop.

Safety Applications and Wiring Diagrams

Two Sensor Muting with Micro400 Light Curtain



42EF, Micro400, MSR42, 100S

R

Gen

eral

Pri

ncip

les

9-10

-Saf

ety

Ap

plic

atio

nsO

per

ato

rIn

terf

ace

Log

icP

ow

er

Muting lamp

Object

LCS2

S1

Muting lamp

LC

S1

Object

S2

In2In1

440R-ACABL1

‘2T’ MutingForward or Reverse

‘2L’ MutingForward only

Info1 Info2

Low Intensity Aux Signalto PLC or Indicator

Light Curtain Aux Signalto PLC or Indicator

0V

2 Muting SensorsRightSight42EF-D1KBAK-F4

GPIO2GPIO1 +24V

Emitter

Receiver

445L-AC8RJxx=3, 5, or 8 mPair of Cables

MSR42440R-P221AGS

OSSD1 OSSD2

+24V DC

24V DC Com

Start800FP-F301PX10

M2

L1 L2 L3

K3

K4

K1

M1

L1 L2 L3

K2 K3 100S-C09DJ14BCK4

MSR45E440R-P4NANS

2414

13 23

ReceiverEmitter

GuardShield Micro400445L-P4CxxxxYD

K1

K2

Circuit StatusThe light curtain and muting sensors are clear. K1, K2, K3 and K4 are off. The motors are off and ready to run.

Operating PrincipleSTARTING: Momentarily press the Start button. The OSSD safety outputs turn on and the safety contacts 13/14 and 23/24 close. The contactors K1-K4 energize, and the motors M1 and M2 start.MUTING: The MSR42 must be configured for two sensor L-type or T-type sensing. When the object passes by the sensors in the proper sequence, the light curtain becomes muted. The muting process is complete when the object passes by both sensors, and the light curtain becomes active again.STOPPING: Breaking the light curtain causes the OSSD safety outputs and the safety contacts 13/14 and 23/24 to open. The contactors K1-K4 drop out and the motors coast to a stop.

Fault DetectionUpon successful completion of internal checks on power up, the GuardShield light curtain energizes its outputs with no objects present. The GuardShield light curtain outputs turn on. If a crossfault is detected, the GuardShield light curtain goes to a lockout state with its outputs off. After successful completion of internal checks, the MSR42 checks the signals from the light curtain. If it’s okay, the MSR42 then checks the status of the four sensors and the K1 and K2 contactors. If a sensor is shorted in the ON state, the MSR42 will not allow the OSSD outputs to turn ON. If one of the contactors fails in the actuated state, the other contactor will disconnect the motor. The MSR42 will detect the faulted contactor and will not allow the motor to restart until the fault is corrected.

RatingsThis circuit can meet the safety performance requirements of PLe per ISO13849-1: 2006 and SIL CL3 per IEC62061:2005. This circuit executes a Category 0 stop.

poc type 4 safety light curtains - platt.com filepresence sensing safety devices poc type 4 safety...

Documents