pneumatic pump

TYPE B160 / TYPE B200

Single acting, Double acting and Two stage

Available in ATEX version

AIR DRIVEN GAS BOOSTERS

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2

PRINCIPLE OF RESATO AIR-DRIVENBOOSTERS TYPE B160 AND B200

Resato air-driven boosters operate on the simple but

effi cient principle of an automatic reciprocating differential

area piston. A relatively large air-operated drive piston (160

or 200 mm) directly coupled by a connecting rod to a small

gas piston that operates in a high pressure gas cylinder

section, converts compressed air fl ow into high pressure

gas fl ow. Each gas cylinder end contains high-pressure inlet

and outlet check valves. The air drive section is fi tted with

the unique Resato air-operated cycling valve that has no

mechanical pilot valves, ensuring low noise operation.

Cooling of the high-pressure gas cylinder section of the

booster takes place by routing the cold exhausted drive air

through a jacket surrounding the gas cylinder and, with the

two-stage model, through an intercooler on the interstage

line. This also signifi cantly improves overall effi ciency

INTRODUCTION

Resato offers a complete range of single, double acting

and two-stage gas boosters. The boosters are available in

various ratios. The higher the ratio the higher the output

pressure of the booster.

Single acting boosters only have one gas cylinder. Double

acting boosters have two identical gas cylinders for a higher

output fl ow. For higher compression ratios, e.g. relative high

output pressure at relative low inlet pressure, two-stage

boosters are used. These boosters have two different gas

cylinders, each with a different ratio.

The complete range is available in type B160 for normal

fl ow rates and in type B200 for higher fl ow rates and higher

pressures.

Resato gas boosters are suitable for transfer and

pressurization of a wide range of gases, e.g. Nitrogen,

Helium, CO2, Argon and Breathing air. For use with other

gases contact Resato for information on possible booster

modifi cations and installation instructions.

- Operating principle of Resato air-driven gas boosters

types B160 and B200- Introduction

- Advantages of the Resato air-driven gas booster

types B160 and B200- Why use an air-driven gas booster

- Operating the Resato air-driven gas booster

- How to select the right Resato gas booster

- Dangerous gases

- Atex

- Gas booster selection information:

- Installation

- Resato gas boosters B160 and

B200 material specifi cations

- Standard range performance of the high-pressure sealing

- Accessories

CONTENTS

Air supply (Pa)

Supply (Ps)

Outlet (Po)

Air driven booster

(Single Acting)

Air supply (Pa)

Supply (Ps)

Air driven booster

(Two-stage)

Outlet (Po)

Interstage

Air supply (Pa)

Supply (Ps)

Outlet (Po)

Air driven booster

(Double Acting)

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3

ADVANTAGES OF RESATO AIR-DRIVEN GAS BOOSTER TYPES B160 AND B200

Suitable for many types of gases because all gas contacted

parts of the high-pressure section are made of special

selected stainless steel and bronze.

Long working life of the seals because the gas boosters

are standard provided with specially engineered polymer

compounds based on low-friction PTFE resins for optimum

piston sealing to accommodate use of a wide range of

gases.

Check valve cartridges can be replaced within minutes.

Due to the use of ceramic materials for the check valves,

long life operation can be guaranteed.

Air drive of the gas booster with only the air piston and

cycling spool as moving parts.

Unlike most other air-driven gas boosters, there are no

mechanical pilot valves and long internal pilot channels

which have a negative infl uence on the reliability and

cycling speed of the gas booster. The air cycling valve is

mounted directly on top of the air cylinder.

Low noise level compared to other air-driven gas boosters

with mechanical pilot valves.

Freezing of the gas booster is avoided by using an air cycling

valve provided with light weight spool for high airfl ow at

low air velocity.

Equal cooling fl ow of high pressure gas cylinder by

symmetric design of the booster.

The high-pressure seal can be replaced within minutes,

without dismantling the air drive section. Costly downtime

is reduced to a minimum.

Standard provided with vent holes to prevent gas from the

high pressure gas section escaping to the air drive section.

Less frictional resistance of the air piston. Unlike other

air-driven gas boosters, the air piston sealing of a Resato

air-driven gas booster is not an O-ring. It is a V-shaped

expanding ring, which needs less preload than an O-ring.

The air piston is provided with PTFE based slydrings

(bearings) for excellent wear-and-slide qualities. The

slydrings increase the service life of the sealing surface

(air cylinder) and the air piston sealing.

Excellent control of fl ow and output pressure due to low

frictional resistance of the air piston, even at low air drive

pressure.

History of proven reliability under severe conditions, for

instance in offshore use.

All pressure and fl ow output is based on 7 bar (100 psi) air

drive pressure instead of 10 bar (150 psi).

WHY USE AN AIR-DRIVENGAS BOOSTER

Compressed air used as a power drive offers enormous

advantages over use of other power drives: risks of

excessive heat, fl ame, spark or shock are reduced

considerably. Apart from that, both output pressure and

fl ow can be controlled by simply regulating the air drive

pressure of the air-driven gas booster. Varying the air

inlet pressure will automatically and accurately adjust the

output pressure. The cycling speed is at a maximum when

the outlet pressure is low. As the outlet pressure builds up,

the cycling speed is reduced until a stall condition is reached

at the desired outlet pressure. The stall pressure can be held

without any further use of energy.

Other gases such as nitrogen or CO2 can be used as

alternatives to drive the gas booster.

Resato air-driven boosters are simple to install, they are

compact and very quick and easy to maintain.

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4

OPERATING THE RESATO AIR-DRIVEN GAS BOOSTER

The outlet pressure and fl ow can be controlled by regulating

the air drive pressure with an air pressure regulator. When

compressed air of a certain air pressure is applied to the gas

booster, it will cycle at high speed producing high gas fl ow.

As the outlet pressure increases, the gas booster will start

to work at a lower rate. As long as the total load in the high

pressure cylinder is less than that in the air cylinder, the

gas booster will continue to run. When a balance of loads is

reached, the gas booster stops and no more air is used.

The gas booster will automatically restart when the balance

is disturbed by a outlet pressure drop or by increasing the

air drive pressure. As the frictional resistance of the Resato

air-driven piston is very low, only a small pressure drop or air

drive pressure increase is required to restart the gas booster.

HOW TO SELECT THE RIGHT RESATO BOOSTER

Because gas is a compressible medium, the selection of a

gas booster that best suits your needs is much more critical

than for a liquid pump. The following parameters have to be

considered to determine which gas booster to use:

- Maximum output pressure

- Gas supply pressure to the booster.

Constant or decreasing? The minimum and the maximum

gas supply pressure?

- Flow rate required at a certain pressure or the required fi ll

time of an indicated vessel volume

- Air drive pressure

- Air drive volume

- Type of gas

- External conditions like hazardous areas.

The charts in the following pages may help you in selecting

the proper booster type. Make a selection on pressure fi rst,

then make a selection of the required fl ow rate based on the

gas supply pressure. However, for an accurate gas booster

selection, contact Resato. Our specially developed computer

program will accurately calculate the right booster type for

your application area.

Dangerous gases

For dangerous gases, Resato offers a common leak hole

solution for gas boosters. In case of a leaking seal, gases

are led to a single outlet for outdoor blowing or to be

connected to a sniffl er (code CL). On request, Resato gas

boosters can be built as “oxygen clean” (code OX).

ATEX

As an option, Resato air driven gas boosters can be delivered

in an ATEX 94/9/EC compliant version. The user of the gas

booster is responsible for classifying the area of use, while

identifying the equipment category is the responsibility of

the manufacturer. Resato gas boosters are ATEX approved

for Group II, category 2 zones G & D (code EX).

GAS BOOSTER SELECTION INFORMATION:

B160 - 65 - 2/EX

Diameter of the air-driven piston: 160 mm.

B160 - 65 - 2/EX

Nominal working ratio of the gas booster: 65

B160 - 65 - 2/EX

Double acting type (single acting is indicated by 1;

double stage is indicated with two ratios)

B160 - 65 - 2/EX

Atex version (EX)

INSTALLATION

Resato gas boosters can be mounted in any position.

For maintenance reasons you are advised to mount gas

boosters in horizontal position, using the four thread holes in

the air drive end caps. If it is not possible to use the standard

thread holes, brackets can be used (see Accessories).

The gas boosters will deliver their rated capacity at 7 bar

(100 psi) air drive pressure with the required air fl ow. The air

supply line requires an air pressure regulator to control the

output of the gas booster. Apart from that it is necessary to

mount an oil lubricator and a fi lter/water separator in the

air supply line.

A start/stop air valve can be mounted in the air supply line

on request.

www. re sa to . com

5

GAS

BO

OST

ER T

YPE

TABL

E

Typ

e

Pre

ssu

re

Ma

x.

Str

ok

e

Str

ok

e

Min

ima

l M

ax

imu

m

Act

ua

l M

ax

. ou

tle

t A

ir d

rive

A

ir s

up

ply

G

as

sup

ply

O

utl

et

We

igh

t

ra

tio

co

mp

ress

ion

vo

lum

e

volu

me

su

pp

ly

sup

ply

g

as

ou

tle

t p

ress

ure

(P

o)

pre

ssu

re (

Pa

) co

nn

en

tio

n

con

ne

ctio

n

con

ne

ctio

n

rati

o

rati

o

p

ress

ure

(P

s)

pre

ssu

re (

Ps)

p

ress

ure

(P

o)

up t

o 0

-30

bar

B

160-

2,5-

1 2,

5 1:

10

- 78

5 cc

1,

8 b

ar

(26

psi

) 18

bar

(2

60 p

si)

2,5x

Pa

18 b

ar

(260

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/2”

NPT

-F

1/2”

NPT

-F

17,5

kg

B16

0-2,

5-2

2,5

1:10

-

1570

cc

1,8

bar

(2

6 p

si)

18 b

ar

(260

psi

) 2,

5xPa

+Ps

18

bar

(2

60 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

22

kg

B20

0-2,

5-2

2,5

1:10

-

2450

cc

1,8

bar

(2

6 p

si)

18 b

ar

(260

psi

) 2,

5xPa

+Ps

18

bar

(2

60 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

29

kgB

200-

4-2

4 1:

10

- 15

70 c

c 2,

8 b

ar

(40

psi

) 28

bar

(4

05 p

si)

4xPa

+Ps

28

bar

(4

05 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

29

kg

up t

o 5

0 b

ar

B16

0-5-

1 5

1:15

-

385

cc

2,4

bar

(3

5 p

si)

35 b

ar

(510

psi

) 5x

Pa

35 b

ar

(510

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/2”

NPT

-F

1/2”

NPT

-F

17,5

kg

B16

0-5-

2 5

1:15

-

770

cc

2,4

bar

(3

5 p

si)

35 b

ar

(510

psi

) 5x

Pa+

Ps

35 b

ar

(510

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/2”

NPT

-F

1/2”

NPT

-F

22 k

gB

160-

2,5-

5 1:

2,5

/ 1:

5 1:

35

1:2

785

cc

1,3

bar

(1

9 p

si)

2,

5xPa

5x

Pa+

2xPs

45

bar

(6

50 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

22

kg

B20

0-2,

5-4

1:2,

5 /

1:4

1:35

1:

1,6

1225

cc

1,3

bar

(1

9 p

si)

4,

2xPa

4x

Pa+

1,6x

Ps

45 b

ar

(650

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/2”

NPT

-F

1/2”

NPT

-F

29 k

gup

to

120

bar

B

200-

8-2

8 1:

15

- 77

0 cc

3,

8 b

ar

(55

psi

) 55

bar

(7

95 p

si)

8xPa

+Ps

55

bar

(7

95 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

29

kg

B

160-

10-1

10

1:

15

- 20

0 cc

4,

8 b

ar

(70

psi

) 70

bar

(1

015

psi

) 10

xPa

70 b

ar

(101

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

17

,5 k

gB

160-

10-2

10

1:

15

- 40

0 cc

4,

7 b

ar

(68

psi

) 70

bar

(1

015

psi

) 10

xPa+

Ps

70 b

ar

(101

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

22

kg

B16

0-15

-2

15

1:15

-

250

cc

7,4

bar

(110

psi

) 11

0 b

ar

(159

5 p

si)

15xP

a+Ps

11

0 b

ar

(159

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

1/

4” N

PT-F

22

kg

B20

0-15

-2

15

1:15

-

400

cc

7,4

bar

(110

psi

) 11

0 b

ar

(159

5 p

si)

15xP

a+Ps

11

0 b

ar

(159

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

29

kg

B16

0-15

-1

15

1:15

-

125

cc

7,5

bar

(110

psi

) 11

5 b

ar

(167

0 p

si)

15xP

a 11

5 b

ar

(167

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

1/

4” N

PT-F

17

,5 k

gB

160-

5-15

1:

5 /

1:15

1:

50

1:3

385

cc

2,3

bar

(3

3 p

si)

2,

5xPa

15

xPa+

3xPs

11

5 b

ar

(167

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

4” N

PT-F

22

kg

B20

0-4-

15

1:4

/ 1:

15

1:60

1:

3,8

785

cc

1,9

bar

(3

0 p

si)

4x

Pa

15xP

a+3,

8xPs

11

5 b

ar

(167

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

2” N

PT-F

29

kg

up t

o 2

50 b

ar

B20

0-25

-2

25

1:15

-

250

cc

11,6

bar

(170

psi

) 17

5 b

ar

(254

0 p

si)

25xP

a+Ps

17

5 b

ar

(254

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

1/

4” N

PT-F

29

kg

B16

0-30

-1

30

1:15

-

70 c

c 13

,3 b

ar (1

90 p

si)

210

bar

(3

050

psi

) 30

xPa

210

bar

(3

050

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/4”

NPT

-F

1/4”

NPT

-F

17,5

kg

B16

0-30

-2

30

1:15

-

140

cc

13,2

bar

(190

psi

) 21

0 b

ar

(305

0 p

si)

30xP

a+Ps

21

0 b

ar

(305

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

1/

4” N

PT-F

22

kg

B16

0-5-

30

1:5

/ 1:

30

1:10

0 1:

6 38

5 cc

2,

0 b

ar

(30

psi

)

1xPa

30

xPa+

6xPs

21

0 b

ar

(305

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

2” N

PT-F

1/

4” N

PT-F

22

kg

B16

0-15

-30

1:15

/ 1

:30

1:30

1:

2 12

5 cc

8,

3 b

ar (1

20 p

si)

15

xPa

30xP

a+2x

Ps

250

bar

(3

625

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/4”

NPT

-F

1/4”

NPT

-F

22 k

gup

to

350

bar

B

160-

40-1

40

1:

15

- 50

cc

19,1

bar

(275

psi

) 28

5 b

ar

(413

0 p

si)

40xP

a 28

5 b

ar

(413

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 17

,5 k

gB

160-

40-2

40

1:

15

- 10

0 cc

18

,9 b

ar (2

75 p

si)

285

bar

(4

130

psi

) 40

xPa+

Ps

285

bar

(4

130

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

M16

x1,5

HP-

F M

16x1

,5 H

P-F

22 k

gB

200-

45-2

45

1:

15

- 14

0 cc

20

,6 b

ar (3

00 p

si)

310

bar

(4

495

psi

) 45

xPa+

Ps

310

bar

(4

495

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/4”

NPT

-F

1/4”

NPT

-F

29 k

gB

200-

15-4

5 1:

15 /

1: 4

5 1:

40

1:3

200

cc

8,1

bar

(115

psi

)

7,5x

Pa

45xP

a+3x

Ps

325

bar

(4

715

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/2”

NPT

-F

1/4”

NPT

-F

29 k

gup

to

500

bar

B

160-

65-2

65

1:

15

- 60

cc

29,6

bar

(430

psi

) 45

0 b

ar

(652

5 p

si)

65xP

a+Ps

45

0 b

ar

(652

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 22

kg

B20

0-65

-2

65

1:15

-

100

cc

29,7

bar

(430

psi

) 45

0 b

ar

(652

5 p

si)

65xP

a+Ps

45

0 b

ar

(652

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 29

kg

B16

0-65

-1

65

1:15

-

30 c

c 29

,9 b

ar (4

35 p

si)

450

bar

(6

525

psi

) 65

xPa

450

bar

(6

525

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

M16

x1,5

HP-

F M

16x1

,5 H

P-F

17,5

kg

B16

0-15

-65

1:15

/ 1

:65

1:60

1:

4 12

5 cc

7,

5 b

ar (1

10 p

si)

4,

5xPa

65

xPa+

4xPs

45

0 b

ar

(652

5 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

M

16x1

,5 H

P-F

22 k

gB

200-

15-6

5 1:

15 /

1:6

5 1:

55

1:4,

3 20

0 cc

8,

2 b

ar (1

20 p

si)

4,

5xPa

65

xPa+

4,3x

Ps

450

bar

(6

525

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/2”

NPT

-F

M16

x1,5

HP-

F 29

kg

B20

0-25

-65

1:25

/ 1

:65

1:40

1:

2,6

125

cc

12,2

bar

(175

psi

)

15,6

xPa

65xP

a+2,

6xPs

48

5 b

ar

(703

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

M

16x1

,5 H

P-F

29 k

gup

to

800

bar

B

160-

30-6

5 1:

30 /

1: 6

5 1:

30

1:2

70 c

c 17

,8 b

ar (2

60 p

si)

25

,5xP

a 65

xPa+

2xPs

53

5 b

ar

(776

0 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

M

16x1

,5 H

P-F

22 k

gB

200-

100-

2 10

0 1:

15

- 60

cc

46,4

bar

(670

psi

) 69

5 b

ar (

1008

0 p

si)

100x

Pa+

Ps

695

bar

(100

80 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 29

kg

B20

0-25

-100

1:

25 /

1:1

00

1:60

1:

4 12

5 cc

11

,8 b

ar (1

70 p

si)

8,

3xPa

10

0xPa

+4x

Ps

710

bar

(102

95 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

M

16x1

,5 H

P-F

29 k

gB

200-

45-1

00

1:45

/ 1

:100

1:

60

1:2,

3 70

cc

2,3

bar

(1

2 p

si)

34

xPa

100x

Pa+

2,3x

Ps

725

bar

(102

95 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

1/

4” N

PT-F

M

16x1

,5 H

P-F

29 k

gB

160-

115-

2 11

5 1:

15

- 36

cc

52,6

bar

(760

psi

) 79

0 b

ar (

1145

5 p

si)

115x

Pa+

Ps

800

bar

(116

00 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 22

kg

B16

0-11

5-1

115

1:15

-

18 c

c 53

,1 b

ar (7

70 p

si)

800

bar

(11

600

psi

) 11

5xPa

80

0 b

ar (1

1600

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

M16

x1,5

HP-

F M

16x1

,5 H

P-F

17,5

kg

B16

0-30

-115

1:

30 /

1:1

15

1:50

1:

4 70

cc

16,1

bar

(230

psi

)

10,5

xPa

115x

Pa+

4xPs

80

5 b

ar (1

1670

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/4”

NPT

-F

M16

x1,5

HP-

F 22

kg

up t

o 1

350

bar

B

160-

180-

2 18

0 1:

15

- 22

,6 c

c 82

,2 b

ar (1

190

psi

) 12

35 b

ar (

1791

0 p

si)

180x

Pa+

Ps

1260

bar

(182

70 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 22

kg

B20

0-18

0-2

180

1:15

-

36 c

c 82

,5 b

ar (1

195

psi

) 12

35 b

ar (

1791

0 p

si)

180x

Pa+

Ps

1260

bar

(182

70 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 29

kg

B16

0-18

0-1

180

1:15

-

11,3

cc

83 b

ar (1

200

psi

) 12

45 b

ar (

1791

0 p

si)

180x

Pa

1260

bar

(182

70 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 17

,5 k

gB

160-

30-1

80

1:30

/ 1

: 180

1:

80

1:6

70 c

c 15

,6 b

ar (2

25 p

si)

6x

Pa

180x

Pa+

6xPs

13

30 b

ar (1

9285

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

1/4”

NPT

-F

M16

x1,5

HP-

F 22

kg

B16

0-65

-180

1:

65 /

1: 1

80

1:40

1:

3 30

cc

33,3

bar

(480

psi

)

36xP

a 18

0xPa

+3x

Ps

1330

bar

(192

85 p

si)

1-7

bar

(14-

100

psi

) 3/

4” B

SP-F

M

16x1

,5 H

P-F

M16

x1,5

HP-

F 22

kg

B20

0-65

-180

1:

65 /

1: 1

80

1:60

1:

2,8

50 c

c 22

,2 b

ar (3

20 p

si)

36

,7xP

a 18

0xPa

+2,

8xPs

13

30 b

ar (1

9285

psi

) 1-

7 b

ar (1

4-10

0 p

si)

3/4”

BSP

-F

M16

x1,5

HP-

F M

16x1

,5 H

P-F

29 k

g

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6

BOOSTERS FOR PRESSURE UP TO 30 BAR

B160-2,5-1

QA = Air fl ow

Pa = Air drive pressure

Ps = Supply pressure

Po = Outlet pressure

AIR INLET

3/4'' BSP

1/2'' NPT

523 540,5

110 M6

170

66

170

239

290 1/2'' NPT

17,5

25,5

B160-2,5-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

10 20

150

300

450

600

750

900

1050

1200

1350

1500

515 25

Ps= 6 Bar

Ps= 5 Bar

Ps= 4 Bar

Ps= 3 Bar

Ps= 2 Bar

QA max = 2,7 Nm3/min

Pa = 6 Bar

110 M6

170

66

170

239

AIR INLET

3/4'' BSP

1/2'' NPT

1/2'' NPT 1/2'' NPT

1/2'' NPT

17,5 17,5 197,5 197,5

290

310 740

TECHNICAL DATA B160-2,5-1Pressure ratio

Max. compression ratio

Stroke volume ratio

Stroke volume

Minimal supply pressure (Ps)

Maximum supply pressure (Ps)

Actual gas outlet pressure (Po)

Max. outlet pressure (Po)

Air drive pressure (Pa)

Air supply connection

Gas supply connection

Outlet connection

Weight

1:2,51:10

-785 cc

1,8 bar (26 psi)18 bar (260 psi)

2,5 x Pa18 bar (260 psi)

1-7 bar (14-100 psi)3/4'' BSP-F1/2'' NPT-F1/2'' NPT-F

17,5 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

Ps= 6 Bar

Ps= 5 Bar

Ps= 4 Bar

Ps= 3 Bar

Ps= 2 Bar


Pa = 6 Bar

5 15

100

200

300

400

500

600

10



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:2,51:10

-1570 cc

1,8 bar (26 psi)18 bar (260 psi)

2,5 x Pa + Ps18 bar (260 psi)


22 kg

www. re sa to . com

7


B200-2,5-2

QA = Air fl ow




B200-4-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

01 03

002

004

006

008

0001

0021

02

0041

0061

0081

0002

04


Pa = 6 Bar

Ps= 10 Bar

Ps= 12 Bar

Ps= 8 Bar

Ps= 5 Bar

Ps= 3 Bar

110 M6

170

87

212

281

AIR INLET 3/4'' BSP

1/2'' NPT

1/2'' NPT 1/2'' NPT

1/2'' NPT

17,5 17,5 196 196 290 310 737



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:2,51:10

-2450 cc

1,8 bar (26 psi)18 bar (260 psi)

2,5 x Pa + Ps18 bar (260 psi)


29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

01 03

052

005

057

0001

0521

0051

02

0571

0002

0522

0052 QA max = 4,2 Nm3/min

Pa = 6 Bar

Ps= 8 Bar

Ps= 10 Bar

Ps= 6 Bar

Ps= 4 Bar

Ps= 2 Bar

TECHNICAL DATA B200-4-2Pressure ratio


Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:41:10

-1570 cc

2,8 bar (40 psi)28 bar (405 psi)

4 x Pa + Ps28 bar (405 psi)


29 kg

AIR INLET3/4'' BSP

1/2'' NPT

1/2'' NPT1/2'' NPT

1/2'' NPT

17,517,5 202202290310749

110M6

170

66

170

239

www. re sa to . com

8


B160-5-1

QA = Air fl ow




AIR INLET 3/4'' BSP

1/2'' NPT

507,1 166,1

Outlet

Inlet

110M6(4x) 170

66

170

239

290 1/2'' NPT 17,5 25,5

B160-5-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

Ps= 12 Bar

Ps= 10 Bar

Ps= 7 Bar

Ps= 5 Bar

Ps= 3 Bar

10 30

100

200

300

400

500

600

20 40 50

700

800

900

1000QA max = 2,7 Nm3/min

Pa = 6 Bar

110M6(4x) 170

66

170

239

AIR INLET 3/4'' BSP

1/2'' NPT

Outlet

Inlet

Outlet

Inlet

1/2'' NPT 1/2'' NPT

1/2'' NPT

17,5 17,5

166,1 166,1 290 341

673.2



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:51:15

-385 cc

2,4 bar (35 psi)35 bar (510 psi)

5 x Pa35 bar (510 psi)


17,5 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

01 03

001

002

003

004

005

006

02


Pa = 6 Bar

Ps= 11 Bar

Ps= 9 Bar

Ps= 7 Bar

Ps= 5 Bar

Ps= 3 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:51:15

-770 cc

2,4 bar (35 psi)35 bar (510 psi)



22 kg

www. re sa to . com

9


B160-2,5-5

QA = Air fl ow




AIR INLET 26,4

1/2'' NPT

310 182 197,5

690

110 M6(x4)

170

66

170

239

290

1/2'' NPT

1/2'' NPT

1/2'' NPT

17,5

17,5

B200-2,5-4

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

52 05

005

0001

0051

0002

0052

57


Pa = 6 Bar

Ps= 15 Bar

Ps= 20 Bar

Ps= 10 Bar

Ps= 5 Bar

Ps= 2 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:2,5/1:51:351:2

785 cc1,3 bar (19 psi)

2,5 x Pa5 x Pa + 2 x Ps

49 bar (650 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/2'' NPT-F1/2'' NPT-F

22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

0201

001

002

003

004

005

050403


Pa = 6 Bar

Ps= 5 Bar

Ps= 6 Bar

Ps= 4 Bar

Ps= 3 Bar

Ps= 2 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:2,5/1:41:351:1,6

1225 cc1,3 bar (19 psi)

4,2 x Pa4 x Pa + 1,6 x Ps45 bar (650 psi)


29 kg

AIR INLET

26,4

1/2'' NPT

310 196 202 708

110 M6(x4)

170

87

212

281

290 1/2'' NPT

1/2'' NPT

1/2'' NPT

17,5 17,5

www. re sa to . com

10


B200-8-2

QA = Air fl ow




B160-10-1

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

02 06

001

002

003

004

005

006

04


Pa = 6 Bar

Ps= 30 Bar

Ps= 25 Bar

Ps= 20 Bar

Ps= 15 Bar

Ps= 10 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:81:15

-770 cc

3,8 bar (55 psi)55 bar (795 psi)



29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

01 05040302 0706

002

004

006

008

0021

0001

0041

0061


Pa = 6 Bar

Ps= 15 Bar

Ps= 20 Bar

Ps= 10 Bar

Ps= 8 Bar

Ps= 5 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:101:15

-200 cc

4,8 bar (70 psi)70 bar (1015 psi)

10 x Pa70 bar (1015 psi)


17,5 kg

110 M6

212

87

212

281

AIR INLET 3/4'' BSP

1/2'' NPT

1/2'' NPT 1/2'' NPT

1/2'' NPT

17,5 17,5 166 166

290 341 673

Outlet

Inlet

Outlet

Inlet

3/4'' BSP

1/2'' NPT

341 162

Outlet

Inlet

110 M6

170

66

170

239

290 1/2'' NPT

18 18

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11


B160-10-2

QA = Air fl ow




B160-15-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05100105

001

002

003

004

006

005

007

008

009


Pa = 6 BarPs= 35 Bar

Ps= 30 Bar

Ps= 25 Bar

Ps= 20 Bar

Ps= 15 Bar

110 M6 170

66

170

239

3/4'' BSP

1/4'' NPT

1/4'' NPT 1/4'' NPT

1/4'' NPT

16,5 16,5

168,7 168,7 290 341 707

AIR INLET



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:101:15

-400 cc

4,7 bar (68 psi)70 bar (1015 psi)

10 x Pa + Ps70 bar (1015 psi)


22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

02 08 001

001

002

003

004

005

006

0604

007

008


Pa = 6 Bar

Ps= 20 Bar

Ps= 15 Bar

Ps= 10 Bar

Ps= 8 Bar

Ps= 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:151:15

-250 cc

7,4 bar (110 psi)110 bar (1595 psi)

15 x Pa + Ps110 bar (1595 psi)


22 kg

3/4'' BSP

1/2'' NPT

Outlet Outlet

Inlet Inlet 1/2'' NPT 1/2'' NPT

1/2'' NPT

18 18 162 162

290 341 693

110 M6

170

66

170

239

www. re sa to . com

12


B200-15-2

QA = Air fl ow




B160-15-1

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

02 00108

001

002

003

004

005

006

0604



Ps= 40 Bar

Ps= 30 Bar

Ps= 20 Bar

Ps= 10 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:151:15

-400 cc

7,4 bar (110 psi)110 bar (1595 psi)

15 x Pa + Ps110 bar (1595 psi)


29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

52 521001

002

004

006

008

0001

0021

5705


Pa = 6 Bar

Ps= 20 Bar

Ps= 25 Bar

Ps= 15 Bar

Ps= 10 Bar

Ps= 8 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:151:15

-125 cc

7,5 bar (110 psi)115 bar (1670 psi)

15 x Pa115 bar (1670 psi)


17,5 kg

110 M6

212

87

212

281

AIR INLET 3/4'' BSP

1/2'' NPT

1/2'' NPT 1/2'' NPT

1/2'' NPT

18 18

162 162 290 341 697

3/4'' BSP

1/4'' NPT

168,7 524 341

110 M6 170

66

170

239

290

1/4'' NPT 16,5

25,5

AIR INLET

www. re sa to . com

13


B160-5-15

QA = Air fl ow




AIR INLET

3/4’’BSP

1/2'' NPT

341 168,7 166,1 675,8

110 M6(x4)170

66

170

239

290 1/2'' NPT

1/2'' NPT Inlet

1/2'' NPT

Outlet

16,5 17,5

B200-4-15

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05 001


Pa = 6 Bar

001

002

003

004

005

051


Pa = 6 Bar

Ps= 5 Bar

Ps= 4 Bar

Ps= 3 Bar

Ps= 2 Bar

110 M6(x4)

170

87

212

281



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:5/1:151:501:3

385 cc2,3 bar (33 psi)

2,5 x Pa15 x Pa + 3 x Ps

115 bar (1670 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/2'' NPT-F1/2'' NPT-F

22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

001 05105

001

002

003

004

005


Pa = 6 Bar

Ps= 12 Bar

Ps= 15 Bar

Ps= 9 Bar

Ps= 6 Bar

Ps= 3 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:4/1:151:601:3,8

785 cc1,9 bar (30 psi)

4 x Pa15 x Pa + 3,8 x Ps115 bar (1670 psi)


29 kg

AIR INLET

3/4’’BSP

1/2'' NPT

310 162

196 683

290

1/2'' NPT

1/2'' NPT

1/2'' NPT

18 17,5

www. re sa to . com

14


B200-25-2

QA = Air fl ow




B160-30-1

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05100105

001

002

003

004

005

052002


Pa = 6 Bar

Ps= 60 Bar

Ps= 70 Bar

Ps= 50 Bar

Ps= 40 Bar

Ps= 30 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:251:15

-250 cc

11,6 bar (170 psi)175 bar (2540 psi)

25 x Pa + Ps175 bar (2540 psi)


29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

021 08106 0120510903

001

002

003

004

005

006

007

008

009


Pa = 6 Bar

Ps= 30 Bar

Ps= 35 Bar

Ps= 25 Bar

Ps= 20 Bar

Ps= 15 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:301:15

-70 cc

13,3 bar (190 psi)210 bar (3050 psi)

30 x Pa210 bar (3050 psi)


17,5 kg

110 M6

212

87

212

281

AIR INLET

3/4'' BSP

1/4'' NPT

1/4'' NPT

1/4'' NPT

1/4'' NPT 16,5

169 16,5

169 290 341 711

110170

66

170

239

AIR INLET3/4'' BSP

1/4'' NPT

523 168290 1/4'' NPT

16,525,5

www. re sa to . com

15


B160-30-2

QA = Air fl ow




B160-5-30

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05

001

051

002

052

003

003002001


Pa = 6 Bar

Ps= 5 Bar

Ps= 6 Bar

Ps= 4 Bar

Ps= 3 Bar

Ps= 2 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:301:15

-140 cc

13,2 bar (190 psi)210 bar (3050 psi)

30 x Pa + Ps210 bar (3050 psi)


22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

003002001

001

002

003

004

006

005

007

008

009

0001

Ps= 60 Bar

Ps= 50 Bar

Ps= 40 Bar

Ps= 30 Bar

Ps= 20 Bar


Pa = 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:5/1:301:100

1:6385 cc

2,0 bar (30 psi)1 x Pa

30 x Pa + 6 x Ps210 bar (3050 psi)


22 kg

110170

66

170

239

AIR INLET3/4'' BSP

1/4'' NPT

1/4'' NPT1/4'' NPT

1/4'' NPT

16,516,5 168168

290

341

709

AIR INLET

26,4

1/4'' NPT

341 168 166

Inlet

675

290 1/4'' NPT 1/2'' NPT

1/2'' NPT

Outlet

16,5 17,5 110 M6(x4)

170

66

170

239

www. re sa to . com

16


B160-15-30

QA = Air fl ow



Po = Outlet pressure110 M6(x4)170

66

170

239

B160-40-1

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05100105

001

002

003

004

005

052002


Pa = 6 Bar

Ps= 80 Bar

Ps= 100 Bar

Ps= 60 Bar

Ps= 40 Bar

Ps= 20 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:15/1:301:301:2

125 cc8,3 bar (120 psi)

15 x Pa30 x Pa + 2 x Ps

250 bar (3625 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/4'' NPT-F1/4'' NPT-F

22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

003002001

001

002

003

004

005


Pa = 6 Bar

Ps= 40 Bar

Ps= 50 Bar

Ps= 30 Bar

Ps= 20 Bar

Ps= 10 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:401:15

-50 cc

19,1 bar (275 psi)285 bar (4130 psi)

40 x Pa285 bar (4130 psi))

1-7 bar (14-100 psi)3/4'' BSP-F

M16x1,5 HP-FM16x1,5 HP-F

17,5 kg


110 M6 170

66

170

239

AIR INLET

26,4

1/2'' NPT

341 168 168,7 707

290 1/4'' NPT 1/4'' NPT

1/4'' NPT

16,5 16,5

AIR INLET 3/4'' BSP

341 525

168 290

M16x1.5

M16x1.5

17,5 25,5

www. re sa to . com

17


B160-40-2

QA = Air fl ow




B200-45-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05 053003052002051001

001

002

003

004

005

006

007

008

009


Pa = 6 Bar

Ps= 60 Bar

Ps= 70 Bar

Ps= 50 Bar

Ps= 40 Bar

Ps= 30 Bar

110 M6 212

87

212

281

AIR INLET

3/4'' BSP

1/4'' NPT

1/4'' NPT 1/4'' NPT

1/4'' NPT

16,5 16,5

168 168 290 341 711



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:401:15

-100 cc

18,9 bar (275 psi)285 bar (4130 psi)

40 x Pa + Ps285 bar (4130 psi))

1-7 bar (14-100 psi)3/4'' BSP-F


22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

003002001

001

002

003

004

006

005

007

008

009



Ps= 80 Bar

Ps= 60 Bar

Ps= 40 Bar

Ps= 20 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:451:15

-140 cc

20,6 bar (300 psi)310 bar (4495 psi)

45 x Pa + Ps310 bar (4495 psi)


29 kg

110 M6 170

66

170

239

AIR INLET

3/4'' BSP

M16x1.5

M16x1.5

M16x1.5

M16x1.5

17,5 16,5 168 168 290 341 709

www. re sa to . com

18


B200-15-45

QA = Air fl ow




AIR INLET

3/4’’BSP

1/4'' NPT

1/4'' NPT

341 168 162 671

110 M6

212

87

212

281

290

1/2'' NPT

1/2'' NPT

16,5 18

B160-65-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

005004003002001

001

002

003

004

006

006 007

005

007

008

009

0001

Ps= 150 Bar

Ps= 125 Bar

Ps= 100 Bar

Ps= 75 Bar

Ps= 50 Bar


Pa = 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:15/1:451:401:3

200 cc8,1 bar (115 psi)

7,5 x Pa45 x Pa + 3 x Ps

325 bar (4715 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/2'' NPT-F1/4'' NPT-F

29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05200205100105 053003

001

002

003

004

005


Pa = 6 Bar


Pa = 6 Bar

Ps= 25 Bar

Ps= 30 Bar

Ps= 20 Bar

Ps= 15 Bar

Ps= 10 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:651:15

-60 cc

29,6 bar (430 psi)450 bar (6525 psi)

65 x Pa + Ps450 bar (6525 psi)

1-7 bar (14-100 psi)3/4'' BSP-F


22 kg


110 M6 170

66

170

239

AIR INLET

3/4'' BSP

M16x1.5

M16x1.5

M16x1.5

M16x1.5

17,5 16,5 168 168 290 341 709

www. re sa to . com

19


B200-65-2

QA = Air fl ow




B160-65-1

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

003002001

001

002

003

004

005

005004


Pa = 6 Bar

Ps= 110 Bar

Ps= 130 Bar

Ps= 90 Bar

Ps= 70 Bar

Ps= 50 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:651:15

-100 cc

29,7 bar (430 psi)450 bar (6525 psi)

65 x Pa + Ps450 bar (6525 psi)

1-7 bar (14-100 psi)3/4'' BSP-F


29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

001

002

004

006

008

0001

0021

007006005004003002


Pa = 6 Bar

Ps= 125 Bar

Ps=150 Bar

Ps= 100 Bar

Ps= 75 Bar

Ps= 50 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:651:15

-30 cc

29,9 bar (435 psi)450 bar (6525 psi)

65 x Pa450 bar (6525 psi)

1-7 bar (14-100 psi)3/4'' BSP-F


17,5 kg

110 M6

212

87

212

281

AIR INLET

3/4'' BSP

M16x1.5

M16x1.5

M16x1.5

M16x1.5

16,5 16,5 168 168

290 341 711

AIR INLET 3/4'' BSP

341 525

168 110 M6 170

66

170

239

290 M16x1.5

M16x1.5

17,5 25,5

www. re sa to . com

20


B160-15-65

QA = Air fl ow




AIR INLET

26,4

M16x1.5

M16x1.5

341 168 168,7 707

110 M6(x4)

170

66

170

239

290 1/4'' NPT

1/4'' NPT

16,5 16,5

B200-15-65

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

005004003002001 007006

001

002

003

004


Pa = 6 Bar


Pa = 6 Bar

Ps= 25 Bar

Ps= 20 Bar

Ps= 15 Bar

Ps= 10 Bar

AIR INLET

3/4’’BSP

1/4'' NPT

341 168 162 671

110 M6

212

87

212

281

290

1/4'' NPT 1/2'' NPT

1/2'' NPT

16,5 18



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:15/1:651:601:4

125 cc7,5 bar (110 psi)

4,5 x Pa65 x Pa + 4 x Ps

450 bar (6525 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/4'' NPT-F

M16x1,5 HP-F22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

57 051 522 003 573

05

001

051

002

052

003

054 525


Pa = 6 Bar

Ps= 20 Bar

Ps= 25 Bar

Ps= 15 Bar

Ps= 10 Bar

Ps= 8 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:15/1:651:551:4,3

200 cc8,2 bar (120 psi)


1-7 bar (14-100 psi)3/4'' BSP-F1/2'' NPT-F

M16x1,5 HP-F29 kg

www. re sa to . com

21


B200-25-65

QA = Air fl ow




AIR INLET

3/4’’BSP

341 168 169 678

110 M6

212

87

212

281

290

M16x1.5

M16x1.5 1/4'' NPT

1/4'' NPT 16,5 16,5

B160-30-65

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

001

002

003

004

005

006

007006005004003002001

Ps= 70 Bar

Ps= 90 Bar

Ps= 50 Bar

Ps= 30 Bar

Ps= 20 Bar


Pa = 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:25/1:651:401:2,6

125 cc12,2 bar (175 psi)


1-7 bar (14-100 psi)3/4'' BSP-F1/4'' NPT-F

M16x1,5 HP-F29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

001

002

003

004

005

006

003 006004002 007001 005


Pa = 6 Bar


Pa = 6 Bar

Ps= 40 Bar

Ps= 50 Bar

Ps= 30 Bar

Ps= 20 Bar

Ps= 15 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:30/1:651:301:2

70 cc17,8 bar (260 psi)

25,5 x Pa65 x Pa + 2 x Ps

535 bar (7760 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/4'' NPT-F

M16x1,5 HP-F22 kg

BOOSTERS FOR PRESSURE UP TO 800 BAR AIR INLET

3/4”BSP

M16x1,5

M16x1,5

341 168 168 709

110 M6(x4)

170

66

170

239

290

1/4'' NPT

1/4'' NPT

16,5 16,5

www. re sa to . com

22


B200-100-2

QA = Air fl ow




B200-25-100

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

001

002

003

004

005

006

0001008006004002


Pa = 6 Bar


Pa = 6 Bar

Ps= 30 Bar

Ps= 40 Bar

Ps= 25 Bar

Ps= 20 Bar

Ps= 15 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:1001:15

-60 cc

46,4 bar (670 psi)695 bar (10080 psi)

100 x Pa + Ps695 bar (10080 psi)1-7 bar (14-100 psi)

3/4'' BSP-FM16x1,5 HP-FM16x1,5 HP-F

29 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

051 0501009057006054003

001

002

003

004

005

006

007

008

009


Pa = 6 Bar

Ps= 125 Bar

Ps=150 Bar

Ps= 100 Bar

Ps= 75 Bar

Ps= 50 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:25/1:1001:601:4

125 cc11,8 bar (170 psi)

8,3 x Pa100 x Pa + 4 x Ps

710 bar (10295 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/4'' NPT-F

M16x1,5 HP-F29 kg

110 M6

212

87

212

281

AIR INLET

3/4'' BSP

M16x1.5

M16x1.5

M16x1.5

M16x1.5

16,5 16,5 168 168

290 341 711

AIR INLET 3/4’’BSP

M16x1.5

M16x1.5

341 168 169 678

110 M6

212

87

212

281

290

1/4'' NPT

1/4'' NPT

16,5 16,5

www. re sa to . com

23


B200-45-100

QA = Air fl ow




AIR INLET

3/4’’BSP

1/4'' NPT

341 168 168 711

110 M6 212

87

212

281

290

1/4'' NPT 1/4'' NPT

1/4'' NPT

16,5 16,5

B160-115-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

57 057576006525054573003522051 009528 579 52110501

001

002

003

004

006

005

007

008

009


Pa = 6 Bar

Ps= 300 Bar

Ps= 250 Bar

Ps= 200 Bar

Ps= 150 Bar

Ps= 100 Bar

110 M6 170

66

170

239

AIR INLET

3/4'' BSP

M16x1.5

M16x1.5

M16x1.5

M16x1.5

16,5 16,5 169 169

290 341 711



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:45/1:1001:601:2,370 cc

2,3 bar (12 psi)34 x Pa

100 x Pa + 2,3 x Ps725 bar (10295 psi)1-7 bar (14-100 psi)


22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

001

002

003

004

005

006

0001008006004002

Ps= 70 Bar

Ps= 90 Bar

Ps= 50 Bar

Ps= 30 Bar

Ps= 15 Bar


Pa = 6 Bar


Pa = 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:1151:15

-36 cc

52,6 bar (760 psi)800 bar (11600 psi)



22 kg

www. re sa to . com

24


B160-115-1

QA = Air fl ow




AIR INLET

3/4'' BSP

M16x1.5

341 526

169 110 M6 170

66

170

239

290 M16x1.5

16,5 25,5

B160-30-115

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

054003051

05

001

051

002

052

003

0501009057006

053

004

054

Ps= 50 Bar

Ps= 60 Bar

Ps= 40 Bar

Ps= 30 Bar

Ps= 20 Bar


Pa = 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:1151:15

-18 cc

53,1 bar (770 psi)800 bar (11600 psi)

115 x Pa800 bar (11600 psi)1-7 bar (11600 psi)


17,5 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05 005054004053003052002051001

001

002

003

004

005

006055 056 057007


Pa = 6 Bar

Ps= 300 Bar

Ps= 350 Bar

Ps= 250 Bar

Ps= 200 Bar

Ps= 150 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:30/1:1151:501:4

70 cc16,1 bar (230 psi)

10,5 x Pa115 x Pa + 4 x Ps

805 bar (11670 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/4'' NPT-F

M16x1,5 HP-F22 kg

AIR INLET

3/4’’BSP

M16x1,5

M16x1,5

341 168 168 709

110 M6(x4)

170

66

170

239

290

1/4'' NPT

1/4'' NPT

17,5 16,5

www. re sa to . com

25


B160-180-2

QA = Air fl ow




B200-180-2

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

0001057005052

002

004

006

008

0001

0051 05710521

0021

0081

0002

0041

0061


Pa = 6 Bar

Ps= 300 Bar

Ps=400 Bar

Ps=500 Bar

Ps= 200 Bar

Ps= 100 Bar

110 M6

212

87

212

281

AIR INLET

3/4'' BSP

16,5 16,5

169 169 290 341 711

M16x1.5

M16x1.5

M16x1.5

M16x1.5



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:1801:15

-22,6 cc

82,2 bar (1190 psi)1260 bar (18270 psi)



22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

0001057005052

002

004

006

008

0001

0051 05710521

0021

Ps= 500 Bar

Ps= 400 Bar

Ps= 300 Bar

Ps= 200 Bar

Ps= 100 Bar


Pa = 6 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:1801:15

-36 cc

82,5 bar (1195 psi)1260 bar (18270 psi)



29 kg

110 M6 170

66

170

239

AIR INLET

3/4'' BSP

M16x1.5

M16x1.5

M16x1.5

M16x1.5

16,5 16,5 169 169

290 341 711

www. re sa to . com

26


B160-180-1

QA = Air fl ow




AIR INLET

3/4'' BSP

M16x1.5

341 526

169 110 M6 170

66

170

239

290 M16x1.5

16,5 25,5

B160-30-180

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

05

001

051

002

052

003

004100210001008006004002


Pa = 6 Bar

Ps= 30 BarPs= 35 Bar

Ps= 25 Bar

Ps= 20 Bar

Ps= 15 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:1801:15

-11,3 cc

83 bar (1200 psi)1260 bar (18270 psi)

180 x Pa1260 bar (18270 psi)1-7 bar (14-100 psi)


17,5 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

57 057576006525054573003522051

001

002

003

004

006

009528 579 52110501

005


Pa = 6 Bar

Ps= 500 Bar

Ps= 600 Bar

Ps= 400 Bar

Ps= 300 Bar

Ps= 200 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:30/1:1801:801:6

70 cc15,6 bar (225 psi)

6 x Pa180 x Pa + 6 x Ps

1330 bar (19285 psi)1-7 bar (14-100 psi)

3/4'' BSP-F1/4'' NPT-F

M16x1,5 HP-F22 kg

AIR INLET

3/4'' BSP

M16x1,5

M16x1,5

341 709

168 168 110 17

0 23

9 M6

170

66

290 16,5 16,5

1/4’’NPT

1/4’’NPT

www. re sa to . com

27


B160-65-180

QA = Air fl ow




AIR INLET

3/4’’BSP

M16x1,5

M16x1,5

341 169 169 711

110 M6(x4) 170

66

170

239

290

M16x1.5

16,5 16,5

B200-65-180

QA = Air fl ow




Po (Bar)

Ga

s fl

ow

(N

l/m

in)

009006003 0012008100510021

002

004

008

0001

006


Pa = 6 Bar


Pa = 6 Bar

Ps= 170 Bar

Ps= 210 Bar

Ps= 130 Bar

Ps= 90 Bar

Ps= 50 Bar

AIR INLET

3/4’’BSP

1/4'' NPT

1/4'' NPT

341 168 168 711

110 M6 212

87

212

281 290

1/4'' NPT

1/4'' NPT

16,5 16,5



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:65/1:1801:401:3

30 cc33,3 bar (480 psi)

36 x Pa180 x Pa + 3 x Ps

1330 bar (19285 psi)1-7 bar (14-100 psi)


22 kg

Po (Bar)

Ga

s fl

ow

(N

l/m

in)

009006003 0012008100510021

001

002

003

004

005


Pa = 6 Bar

Ps= 170 Bar

Ps= 210 Bar

Ps= 130 Bar

Ps= 99 Bar

Ps= 50 Bar



Stroke volume ratio

Stroke volume








Outlet connection

Weight

1:65/1:1801:601:2,850 cc

22,2 bar (480 psi)36,7 x Pa

180 x Pa + 2,8 x Ps1330 bar (19285 psi)1-7 bar (14-100 psi)


29 kg

www. re sa to . com

28

RESATO GAS BOOSTERS B160 AND B200 MATERIAL SPECIFICATIONS

AIR SECTION:Air piston: aluminium

Air piston bearings: PTFE-based slydrings fi lled with carbon

Air cylinder: aluminium, hard anodized inside and

epoxy coated outside

Cycling valve: aluminium colour anodized

Bolts and nuts: stainless steel 1.4301Air drive end caps: aluminium colour anodized

HIGH-PRESSURE SECTION:High pressure cylinder: bronze RG7; stainless steel 1.4122/15-5PH

High pressure piston: stainless steel 1.4112/1.3980/17-4PH/

(guiding material: CuSn8)

Check valves: housing: stainless steel 1.4122/15-5PH

balls: ceramic

other internal parts: stainless steel

1.4404/17-4PH

Clamping rings: PVC

SEALINGS:Check valves: (Ceramic)

High-pressure piston: polymer compounds based on

low-friction PTFE resins

Alternative: on request

Air piston: NBR V-shaped rings

STANDARD RANGE PERFORMANCE OF THE HIGH-PRESSURE SEALING

One of the most important features of Resato gas boosters

is the high-pressure seal for the high-pressure piston.

The standard seals installed offer a long seal life, even for

non-lubricating fl uids. The seals are suitable for example for:

- Compressed air

- Nitrogen

- Argon

Alternative materials for gas contacted parts and sealings

can be selected depending on the media used and on the

operating conditions. Please contact Resato International BV

for more information.

Air inlet

Pilot hole

Cycling valve Cycling spool

Manual reset

V-shaped ring

Air piston

Outlet check valve

H.P. seal

H.P. piston

Bearing Slyd ring

Air cylinder

H.P. fl ange

Inlet check valve

H.P. cylinder

Cooling jacket

Front cap

www. re sa to . com

29

AIR CONTROLS

Every Resato air driven gas booster must be fi tted with a

set of air controls to control gas booster performance, to

lubricate the air and to prevent dirt and water from entering

the air drive section. All air controls for the B160 range have

1/2'' BSP connections; air controls for the B200 range have

3/4'' BSP connections.

The set of air controls can be delivered as one unit, or as two

separate units:

- unit for the B160 range, ordering code C-1/2- unit for the B200 range, ordering code C-3/4- fi lter/water separator with lubricator,

ordering code FL-1/2 (B160) or FL-3/4 (B200)

- air pressure regulator,

ordering code R-1/2 (B160) or R-3/4 (B200).

For the B160 range a start/stop valve is available which can

be connected directly to the air controls. Ordering code for

the start/stop valve is V-1/2.

EXHAUST MUFFLER

To suppress noise and prevent ingress of contamination into

the air cycling valve, the gas boosters are standard supplied

with exhaust muffl ers:

- type S-16 for the B160 range

- type S-20 for the B200 range.

If no exhaust muffl er is required or available and noise levels

are above acceptable, exhaust pipes can be led away to a

remote location.

BRACKETS

If for any reason the thread holes in the air drive end caps

cannot be used to mount the gas booster, four welding

brackets (4) can be used. The nuts of the air cylinder clamping

bolts can be used to mount the brackets to the gas booster.

Ordering code for the brackets is B-16/20 for booster types

B160 and B200.

ADAPTERS

Many booster types have a high-pressure connection (see

selection tables). If necessary, Resato can provide high-

pressure adapters with UNF high-pressure NPT or BSP thread

connections. Please refer to our catalogue of high-pressure

fi ttings, adapters and tubing for more information.

ORDERING EXAMPLE

B200 - 65 - 2 / EX

Booster range - Ratio - Double acting / Atex version

B160 series (refer to single (1) Standard

B200 series table) double (2) Atex version (EX)

two stage (eg 15-65) Oxygen clean (OX)

ACCESSOIRIES

www. re sa to . com

30

NOTES

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31

NOTES

Please note that general data and specifi cations given in this brochure are subject to change without notice.

Feel free to contact our sales department if you need more defi nite information.

25871

RESATO INTERNATIONAL BV

1e Energieweg 13 NL-9301 LK Roden - Holland

P.O. Box 30 NL-9300 AA Roden - Holland

Phone: +31 (0) 50 501 6877Fax: +31 (0) 50 501 2402

COMPANY PROFILE RESATO

Founded in 1985, Resato International B.V. is wholly

specialized in the design and manufacture of high-pressure

components and systems for pressures of up to 14,000 bar

(200,000 psi). At our modern manufacturing plant in Roden,

The Netherlands, we have our own engineering and R&D

departments as well as sophisticated production facilities.

These enable us to furnish precisely the right component or

system a client may need.

EXAMPLES OF RESATO HIGH-PRESSURE COMPONENTS UP TO 14,000 BAR

Air-driven pumps and gas boosters

Hydraulically-driven pumps and gas boosters

Fittings

General-purpose valves

Check valves

Swivels

Hoses

Tubing

Pressure transducers

Rupture-disc safety devices

Quick connectors

EXAMPLES OF RESATO HIGH- PRESSURE EQUIPMENT AND SYSTEMS

Portable pressure-test systems

Test equipment for hoses (safety) valves, fi ttings etc.

Computer-controlled high-pressure test equipment

Autofrettage systems

Autoclaves

Custom-made test equipment

Water-jet cutting systems

High-pressure food preservation systems

PC data acquisition and recording systems

E-mail: [email protected]

Internet: www.resato.com

pneumatic pump

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