plc versus epac & the smart factory - fhi...philips hue eneco toon netwerk printer smart tv...

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PLC versus ePAC & The Smart Factory

2016, February 18

Rob van den Bos, Product Manager Automation

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Internet Of Things (IOT) ofwel industrie 4.0 / Smart Factory

> Wat is Industrie 4.0?

> Geen definitie, maar een visie van de Duitse industrie.

> Internet en communicatie technologieën vormen de 4de industriële revolutie

> Maar wat waren de eerste 3 revoluties?

Stoom Electriciteit Computers

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Internet Of Things (google)

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Internet Of Things (thuis situatie)

Philips HUE

ENECO Toon

Netwerk Printer

Smart TV

Smart Watch

Slimme Thermostaat

Schneider Electric – Rob van den Bos - Product Manager Automation

Industrial Internet of Things

Schneider Electric delivers a new concept for PAC=Programmable Automation Controllers:

The ePAC is born (ethernet PAC),

providing the best solution for architecture

transparency, openness &

flexibility

5


Do you remember...?

Now consider

the revolution

brought on by

the introduction

of the iPhone

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Do you remember...?

And now

consider the

new era

ushered in by

the ePAC!

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Connected architecture

Industry 4.0, Smart Factories, Industrial

Internet of Things (IIOT), hyperconnectivity…

All these concepts are already fully

addressed with the ePAC, within an open

Automation architecture

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Connected Architecture for your “Transparent Factory”

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Vertical Solutions

Ethernet Architecture

Best-in-class Products

Lifecycle Services

Telemetrie PLC+SCADA DCS

An Automation architecture should bring solutions for Telemetry,

PLC+SCADA, Hybride and DCS together making a complete

offering of lifecycle services to serve you make your business

more efficient. From initial design until modernization.

HYBRIDE

Field

Business

Planning &

Logistics

Manufacturing

Operations & Control

Process Supervisory

Control

Process Control

Level 0

Level 1

Level 2

Level 3

Level 4


Field

Business

Planning &

Logistics

Manufacturing

Operations & Control

Process Supervisory

Control

Process Control

Level 0

Level 1

Level 2

Level 3

Level 4

The Transparent/Smart Factory asks for a structured definition

of information sources & user-requirements

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Manufacturing Operations & Control Dispatching Production, Detailed Production

Scheduling, Reliability Assurance, ...

Level 4

Level 3

Levels 2,1,0

S95.01 & 02

ERP

MES

SCADA + PLC & DCS Batch Control

Discrete Control

Continuous Control

Business Planning & Logistics Plant Production Scheduling, Operational Management, etc

S95.03

S88

Use the ISA95 structure / Hierarchical Activity Model

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Level 3

ENTERPRISE

SITE

AREA

PRODUCTION

LINE

WORK

CELL

PRODUCTION

UNIT

PROCESS

CELL

UNIT

Level 4

Lower level

equipment used

in repetitive or

discrete production

Lower level

equipment used

in batch

production

Lower level

equipment used

in continuous

production

STORAGE

ZONE

STORAGE

MODULE

Lower level

equipment used

for storage locations

S88

Use the ISA95 structure / Hierarchical Equipment Model

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Use the S88 structure for FLEXIBLE Batch Processing

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ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors


ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

14



ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

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Schneider Electric – Rob van den Bos - Product Manager Automation 16


ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

Schneider Electric – Rob van den Bos - Product Manager Automation 17


ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors


ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

18



ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

19



ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

20



ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

21



ERP-

application

MES-

application

Master Recipe &

Control Recipe

Unit procedures

& operations

Basic

Control

Process

Enterprise

Site

Unit

Plant

Area

Process

cell

Equipment

modules

sensors

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Fully transparent & open architecture

Now we provide a totally transparent and

open architecture from bottom to top.

since Ethernet communication is also

integrated as the backbone of the

ePAC system bus.

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Supervision & asset mngt level

Field level

Control level

No

netw

ork

co

nti

nu

ity

From slow Data Processing via heterogeneous networks...

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Communication

hardcoded in

PLC-program


Op

en

netw

ork

co

nti

nu

ity

...to very FAST Data Processing via a single Ethernet backbone

Supervision & asset mngt level

Field level

Control level

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No coding in ePAC-program


Bottom-to-top FLEXIBLE & TRANSPARANT Data Processing

Op

en

netw

ork

co

nti

nu

ity

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The right data at the right time in the right location

Op

en

netw

ork

co

nti

nu

ity

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Modicon M580 FDT DTM Strategie

Engineering Station

Configuratie

Opstart

Process variabelen

Asset Management

Diagnose

Calibratie

Onderhoud

Vervanging

SCADA

Bediening

Monitoring

Alarmering

Rapportage

Protocol & leverancier onafhankelijk


Smart Data & Cyber Security

Smart Data, direct from the source requires

strong functionality in Cyber Security.

Doing this both on system level as well as

product level

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32 Schneider Electric – Rob van den Bos - Product Manager Automation

System

Servers

Operator Stations

Modicon X80

Remote I/O

Modicon M580

Easy to configure • No PAC or SCADA programming

• SCADA reads direct information from the source

• Time stamped variables will be processed like

regulary data (just as within DCS-systems)

• Plug & play solutions

Scalable (3 possible sources) • 1 ms resolution with ERT module

• 10 ms resolution with I/O drop interface

Every digital.I/O variable

• PAC scan time for internal variables

Availability • Solution compatible with redundant configuration

• Redundancy on PAC of SCADA of even both.

System Time Stamping


6 key steps :

1. Security Plan

2. Network

Separation

3. Perimeter

Protection

4. Network

Segmentation

5. Device

Hardening

6. Monitoring &

Update

2

3

4

5

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Defense-in-Depth Approach


voldoet aan cybersecurity standaarden

Geïntegreerde Security functies zoals

gedefinieerd door de standaarden:

IEC62443 • Evolutie van ISA99. Dekt apparaten systemen en

gebruik van systemen af

Achilles Level 2 • Gedetailleerde inspectie van TCP/IP verkeer

• Omvat Ethernet, ARP, IP, ICMP, TCP en UDP

• Toont de robuustheid aan tegen een

gedefinieerde set van testen

IEC62443

Industry

Automation

Smart Grid

IEC 62351 NERC-CIP

BDEW

IEEE 1686

Utilities

ISA 99

O&G

NIST 7628

WIB 2.0 Achilles

ISA Secure

ODVA

Segment

Process / organizational Technical

Cybersecurity Ready

VRAGEN OVER

PLC versus ePAC & The Smart Factory

plc versus epac & the smart factory - fhi...philips hue eneco toon netwerk printer smart tv...

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