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  • PLASTIC CURRENCY CASSETTES

    Contents

    Plastic Currency Cassettes

    Chapter 12.2

    GENERAL DESCRIPTION....................................................................................... 12.2-1RECOGNIZING STANDARD AND WIDE CASSETTES ................................. 12.2-2STANDARD SECURITY CURRENCY CASSETTES........................................ 12.2-4TAMPER INDICATING CURRENCY CASSETTES ......................................... 12.2-4FLUIDITI CURRENCY CASSETTES ................................................................. 12.2-5CASSETTE COMPONENTS................................................................................ 12.2-7

    Wide Plastic Cassette - Components................................................................. 12.2-7Standard Plastic Cassette Components ............................................................. 12.2-8Tamper Indicators ............................................................................................. 12.2-8The Cassette Body............................................................................................. 12.2-8The Cassette Lid.............................................................................................. 12.2-11The Cassette Base............................................................................................ 12.2-12

    CASSETTE OPERATION .................................................................................. 12.2-13Pusher Operation ............................................................................................. 12.2-14Insertion Counter............................................................................................. 12.2-15Cassette Identification Code............................................................................ 12.2-16Cassette Body to Lid Identification................................................................. 12.2-17

    CURRENCY LOADING ......................................................................................... 12.2-19OPENING THE CASSETTE............................................................................... 12.2-19REMOVING UNUSED CURRENCY ................................................................ 12.2-21

    Pusher Operation ............................................................................................. 12.2-21Procedure......................................................................................................... 12.2-22

    PREPARING CURRENCY................................................................................. 12.2-23RESETTING THE TAMPER INDICATING CASSETTE................................. 12.2-23LOADING THE CASSETTE.............................................................................. 12.2-24CLOSING THE CASSETTE............................................................................... 12.2-27

    SETTING THE CASSETTE IDENTIFICATION CODE ....................................... 12.2-29CHANGING CASSETTE IDENTIFICATION CODE....................................... 12.2-30

    FEBRUARY 200512.2-i

    NCR CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions

  • PLASTIC CURRENCY CASSETTES

    MECHANICAL ADJUSTMENTS .......................................................................... 12.2-32CURRENCY LENGTH ADJUSTMENT............................................................ 12.2-33

    Segment Type Note Adjustment Spacers........................................................ 12.2-34Fixed Size Note Adjustment Spacers .............................................................. 12.2-38Currency Length, Note Guide and E Spacer Codes for theStandard Width Currency Cassette ................................................................. 12.2-42Currency Length, Note Guide and E Spacer Codes for the Wide Currency Cassette .................................................................................. 12.2-44

    CURRENCY WIDTH ADJUSTMENT .............................................................. 12.2-46Segment Type Note Adjustment Spacers........................................................ 12.2-46Fixed Size Note Adjustment Spacers .............................................................. 12.2-49Currency Width Spacer Codes ........................................................................ 12.2-51

    NOTE LOW SENSING ADJUSTMENT............................................................ 12.2-53

    CASSETTE REPAIR ............................................................................................... 12.2-55SPECIAL TOOLS................................................................................................ 12.2-55

    DISMANTLING THE CASSETTE ......................................................................... 12.2-56CASSETTE BODY COMPONENTS ................................................................. 12.2-56

    Door Shutters................................................................................................... 12.2-56Brushes, Fingers and Magnetic Transfer Plates .............................................. 12.2-57Cassette Handle and Latch .............................................................................. 12.2-58Pusher Pawl ..................................................................................................... 12.2-59Separating the Cassette Base and Body .......................................................... 12.2-60Pusher Springs................................................................................................. 12.2-60

    CASSETTE BASE COMPONENTS................................................................... 12.2-61Truck Door Assembly ..................................................................................... 12.2-61Pusher Ratchet................................................................................................. 12.2-61TI Insertion Counter ........................................................................................ 12.2-61

    PREVENTIVE MAINTENANCE ........................................................................... 12.2-62

    LUBRICATION ....................................................................................................... 12.2-62GENERAL INSTRUCTIONS ............................................................................. 12.2-62SPECIFIC LUBRICATION ................................................................................ 12.2-62

    CLEANING .............................................................................................................. 12.2-64

    12.2-iiFEBRUARY 2005

    NCR CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions

  • PLASTIC CURRENCY CASSETTES

    Contents

    Chapter 12.2

    Plastic Currency Cassettes

    GENERAL DESCRIPTIONNCR Currency Cassettes are portable containers, moulded in high impactpolycarbonate, that are designed to store and release currency under thecontrol of the parent currency dispenser sub-system

    The following versions of the currency cassette are available for use inATMs:

    z Standard width currency cassette Type H8015-STD-01/02-08 (now obso-lete):z standard security variantz tamper indicating variant

    z Wide currency cassette (replaces the obsolete standard width cassetteabove):z standard security variantz tamper indicating variantz Fluiditi variants:

    (i) Fluiditi Replenishment Security variant(ii) Fluiditi ATM Security variant.

    All variants of the cassettes can be mechanically adjusted to hold currency

    AB

    CD

    EF

    G

    ABCDEFG

    1

    2

    3

    4

    5

    6

    7

    12

    34

    56

    7

    NCR

    FEBRUARY 200512.2-1

    NCR CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions

  • PLASTIC CURRENCY CASSETTES

    of different lengths and widths and electro-mechanically adjusted to provide acurrency denomination code.

    The mechanical adjustments allow the cassette to be set to accept a worldwide range of currencies. The dimensions of the currency which can be used inthe cassette vary depending on whether the cassette is to be used in a 50xx,56xx or Personas terminal

    Standard width currency cassettes to be used in a 50xx, 56xx or Personasterminal accept currency of the following dimensions:

    z Minimum width and length 65 mm x 120 mm (2.56 in. x 4.72 in.)z Maximum width and length 95 mm x 170 mm (3.74 in. x 6.69 in.).

    Wide currency cassettes to be used in a 50xx, 56xx or Personas terminalaccept currency of the following dimensions:

    z Minimum width and length 62 mm x 120 mm (2.44 in. x 4.72 in.)z Maximum width and length 95 mm x 172 mm (3.74 in. x 6.77 in.).

    The electro-mechanical adjustments enable a cassette to be given acassette identification code. Up to seven codes are possible, with each codeallowing a different currency denomination to be loaded into a cassette. SeeCassette Identification Code in this chapter.

    RECOGNIZING STANDARD AND WIDE CASSETTESThe single distinguishing feature that enables you to tell wide and standardcassettes apart is the length of the location moulding that accepts the magnethousing. Standard cassettes have the short magnet housing for four magnetsand the housing location on the side of the cassette is moulded to accept thissize. Wide cassettes have the longer housing to accept six magnets and themoulding on the side of the cassette is enlarged accordingly. Fluiditi currencycassettes use the small magnet housing but the side of the cassette is markedto accept the longer housing, indicating that the cassette is the wide type.Refer to the following illustrations.

    Location Moulding ForShort Magnet Housing

    Standard WidthCurrency Cassette

    12.2-2FEBRUARY 2005

    NCR CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instruc