plant pds paper making pds interoperable
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Making PDS InteroperableA Bentley Software White Paper
Table of ContentsIntroduction ....................................................................................................................................................................2
Summary of Choices ......................................................................................................................................................2
1. Solution Using PDS in a MicroStation V8 Project Environment..........................................................................3
From 2D viewing to high-end visualization ............................................................................................................3
Licensing is not an issue with SELECT ....................................................................................................................5
Querying PDS Data From Within MicroStation V8 ................................................................................................5
Bringing it All Together ..............................................................................................................................................6
Integration with Engineering Analysis ....................................................................................................................6
2. Solution Using PDS in a ProjectWise V8 Project Environment ..........................................................................7
3. DigitalPlant Solution by Bentley ..............................................................................................................................8
4. Integration of PDS Data With Other Project Activities, Such As FEED and Functional Design..................12
A Cost-effective Migration Path for Intergraph PDS P&ID Data......................................................................12
Under the Hood..........................................................................................................................................................13
Process Engineering (FEED) Integration with SmartPlant P&ID ......................................................................14
Bonus Feature............................................................................................................................................................14
5. Interoperability Between PDS 3D Data and PlantSpace ..................................................................................15
6. PDS Deliverables Using Bentley Plant ..................................................................................................................16
Flexibility is the Requirement ..................................................................................................................................16
Choices Empower Creativity ..................................................................................................................................17
Fast Track Commissioning and Start-Up ..............................................................................................................17
Data Exchange Solution for the Lifecycle ............................................................................................................17
Under the Hood..........................................................................................................................................................18
7. PDS Data Handover Solution ..................................................................................................................................19
PDS Data in a Standard, Open Format ..................................................................................................................19
Data Warehouse Insures PDS Data Fidelity ........................................................................................................19
A Scalable Handover Solution ................................................................................................................................21
Proven Technology, Available Today Client Handover Case Studies ..........................................................21
8. Deploying the PlantSpace System and Leveraging the PDS Knowledge Base Investment........................22
Its All About the Data ..............................................................................................................................................22
Your Data Is Safe With Bentley ..............................................................................................................................22
A Step Along the Path, Not Over the Cliff ............................................................................................................23
Proven Solutions for the Worlds Largest Projects ............................................................................................24
Workflow Efficiencies from Bentley ......................................................................................................................25
Visualization Improvements ....................................................................................................................................25
More Effective using Bentley..................................................................................................................................26
Managed Environment Description ......................................................................................................................26
9. Value Proposition of Bentleys PlantSpace Modeling Solution ........................................................................26
Global User Resource Pool ......................................................................................................................................27
Productivity Benefits Are Documented ................................................................................................................2710. The Logical Transition Strategy for PDS Users..................................................................................................27
Appendix ........................................................................................................................................................................28
Bentley PDS/MicroStation Support Announcement ..........................................................................................28
Bentley/Intergraph Joint Support Announcement..............................................................................................28
2005 Daratech Market Figures ......................................................................................................................28
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Introduction
With the announcement of Intergraph's SmartPlant platform, PDS users are left wondering
what their future holds. They do know one thing: As Intergraph continues to expand
SmartPlant technology, it appears there may come a time when Intergraph no longer supports
MicroStation-based PDS.
PDS users have a tremendous investment in specifications, catalogs, and data created with
the PDS system. Most have developed work processes based on the 3D modeling that has
made project execution more efficient over the years. To streamline their projects, most have
interfaced PDS systems with supporting business systems, such as materials management
and project control systems. These users now face the prospect of transitioning from PDS.
In a recent survey taken by Bentley, 90 percent of users said the transition from PDS is impor-
tant to them. However, only 28 percent said they had enough information to make a decision
on which route to take.
This paper is intended to fill that information gap. It sets out options for PDS users to continue
gaining value from their PDS systems, and to take an evolutionary approach toward a transi-
tion using the components of Bentley's DigitalPlant solution. It also provides information
about future developments that will help users work out the timing of investments.
Summary of Choices
Based on discussions with users over the past decade, Bentley has committed resources to
support PDS users as they develop their application of PDS and as they consider transition
plans. This includes a commitment in 2002 (see appendix) to provide continued support and
development of a version of MicroStation/J that provides the platform for PDS. As a result,
Bentley has a unique perspective and value proposition no other industry supplier can offer.
Collaboration with users led to Bentley's DigitalPlant solutions for PDS users solutions
which offer options to:
Continue using PDS with current work processes, while benefiting from integration with
the MicroStation V8 project environment and from content management using
ProjectWise
Integrate PDS data with other project activities such as FEED and functional design,
with other engineering disciplines such as civil and architectural, and with construction
simulation
Transition to the Bentley Plant Design system leveraging the PDS knowledge baseinvestment
Interoperate with existing PDS models and specifications in a Bentley DigitalPlant
environment so that they can be further developed and leveraged
Create PDS deliverables using Bentley Plant Design systems
Hand over PDS data to owners for operations and maintenance
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Bentley recognizes that each PDS transition plan requires careful planning and execution
based on individual work process models and business drivers. In fact, Bentley offers more
transition options than any other plant design vendor. These choices let PDS users be flexible
in their approach to transition and follow an evolutionary route, without disrupting current
work processes or limiting the ability to execute and deliver on projects.
1. Solution Using PDS in a MicroStation V8 Project Environment
MicroStation has been the preferred graphics platform for PDS users for more than 15 years
and continues to be integrated as the core of the system. MicroStation V8 represents unpar-
alleled advances in the core platform technology, offering opportunities to expand into new
markets and increase productivity. However, PDS users will not be able to take full advantage
of MicroStation V8's productivity and time-saving enhancements, because PDS has not been
updated to run on the MicroStation V8 platform. But all is not lost. Many PDS users are taking
advantage of MicroStation V8 features while continuing to work in the MicroStation/J PDS
environment. One example is the ability to maintain PDS file integrity while leveraging several
MicroStation V8 benefits. These benefits are easily realized using the MicroStation V8-
MicroStation/J workmode environment. This read-only environment lets PDS users who
remain on the MicroStation/J platform add value to their design using a subset of
MicroStation V8 technology. Without additional configuration or compromising file fidelity,
PDS users can take advantage of MicroStation V8 functionalities to:
Plot 3D models to PDF and benefit from many new printing enhancements in
MicroStation V8
Assign materials to PDS models and use MicroStation V8's high-end visualization
capabilities
Integrate with other discipline-specific applications such as Bentley Architecture,
Bentley HVAC, Bentley Structural, and InRoads
Use clip volume and clip mask controls for precise viewing operations
Use AccuDraw for spatial operations such as measuring
Use MicroStation V8 for point-cloud integration while referencing PDS models
Take advantage of interoperability with DWG files, referenced together with PDS models
From 2D viewing to high-end visualization
A choice of viewing technology is critical to reaching those who take part in a multidiscipli-
nary project, but do not have a PDS license or do not participate directly in the design
process. Bentley provides a powerful design review application, free for everyone on the PDS
design team. Bentley View works with MicroStation DGN and AutoCAD DWG drawings and
models, letting users open, view, interrogate, and print design data. Non-PDS users can
graphically review project progress without the added cost of another design review seat.
Using Bentley View, PDS users can easily extend the accessibility of project data for
MicroStation, AutoCAD, or hybrid projects.
Many PDS systems have been installed over the years and have become mission-critical CAD
tools. However, since PDS designs could only be verified by specialized operators using dedi-
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cated hardware, most designers weren't able to take advantage of the 3D data benefits. As a
result, many PDS users have instituted 3D CAD operating improvement processes. The goal of
such projects is to create a 3D design reviewing environment for the entire engineering team.
A recent case study from Mitsubishi Heavy Industries, Ltd. highlights the considerations in
such a project:
Intergraph PDS is our mission-critical 3D CAD system. Huge, entire plant models -
consisting of more than 100 PDS models of several hundred megabytes each - need-
ed to be viewed all at once.
We investigated many commercial tools for suitability as the plant 3D CAD system
and stability for internal PC usage. We selected Intergraph SmartPlant Review,
Bentley Navigator, and Bentley Model Streaming as our tools. The reasons we
selected Bentley Navigator were user-friendly operation and customization flexibility.
After the trial operation, we figured out that Bentley Model Streaming could not sat-
isfy the requirements of system stability, operation performance, the enhancement
requested from users against walkthrough, measurement, and other capabilities,
and cost-effectiveness compared with Navigator.
Currently, we organize the project to train users in the effective utilization of 3D data
and the installed review tools two or three times a week on a regular basis. A two-
hour Bentley Navigator training class is provided for engineers in each section and
affiliate companies, managers, and directors to let all ease into 3D data and utilize it.
Bentley products provide excellent user interfaces that are easy to use and are easy
to learn compared with other products. Our advantages are that Bentley listens to
Bentley SELECT users' requests, and includes those requests in the products imme-
diately compared with other vendors.
- Mitsubishi Heavy Industries, Ltd.
MicroStation V8 has many built-in features for high-end visualization - including lighting,
material assignments, and photorealistic rendering - which can easily be integrated into the
PDS environment. In fact, many PDS users are already taking advantage of these capabilities,
despite the fact that PDS itself has not been updated to run on the MicroStation V8 platform.
Renderings are based on Intergraph PDS Modeling, which uses MicroStation as the
graphic engine. This allows Shaw Stone & Webster to switch directly into the
MicroStation environment for effective use of the rendering capabilities within
MicroStation. These rendering were generated with standard-type computers. No high-end expense for special computers was required to produce renderings for the company.
- Shaw Stone & Webster, Inc.
The third phase of the project was the integration of the project in PDS with the
model in PlantSpace Design Series. This integration was possible due to the new
function in MicroStation TriForma V8. The files were generated to visualize the PDS
projects using Bentley Navigator - DGNs and DRVs. These PDS files were attached
The reasons we
selected Bentley
Navigator were user-
friendlyoperation
and customization
flexibility.
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as reference files in the PlantSpace models. Then the engineering information can
be directly visualized in PlantSpace Design Series.
- Petroleo Brasileiro, S.A.
PDS intelligence can be easily viewed using MicroStation V8.
Licensing is not an issue with Bentley SELECT
Plant design projects often require combinations of software applications to accommodate
specific disciplines or tasks. Applications may be provided by multiple vendors. Depending on
the applications required, users may need to switch between MicroStation/J and
MicroStation V8 on the same workstation. This work process is not a problem for PDS users
and is supported routinely by Bentley, giving users more choices for extending the life of their
software investments.
As part of Bentley's effort to continually add Bentley SELECT value for PDS users, Bentley
now lets PDS users apply MicroStation/J licenses to MicroStation V8 projects using Bentley
SELECT server. Licenses can be switched on and off as required. PDS users can use the
same pool of MicroStation/J licenses for MicroStation V8 projects as demand varies over the
life of a PDS project.
Querying PDS data from within MicroStation V8
MicroStation V8 also provides a tool for querying PDS data. This is significant in many
regards. First, this query tool provides nonPDS users with a completely integrated V8
solution for plant design across all disciplines - letting users take advantage of the latest
V8 technology and discipline-specific V8 applications, while providing access to PDS
model graphics and intelligence. This is especially useful and economical for contracts
The third phase of the
project was the
integration of the
project in PDS with the
model in PlantSpace
Design Series. This
integration was possible
due to the new
function in MicroStation
TriForma V8.
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in which PDS models are submitted in collaboration with other subcontractors and ven-
dors that do not have PDS software.
NonPDS users can work in the V8 environment while referencing the PDS models for coordi-
nation and design review activities. This work methodology allows users to take full advan-
tage of other V8 applications while extending their PDS investment.
Bringing it all together
The main objective - to integrate all forms of existing documentation in the station in
only one database - was achieved. Visualization was improved using Bentley tech-
nology. This was another main goal of the project. Bentley Navigator is a very easy-
to-use and powerful tool that allows us to visualize and navigate our assets' 3D
models, no matter whether data is in PDS or PlantSpace format. This integration is
key to the success of the project. The ability to integrate data from PDS and
PlantSpace is unique, and the productivity achieved with PlantSpace for as-built
production is very good.
- Petroleo Brasileiro, S.A.
There is always the requirement to reference a legacy version of a design file to a V8 design
file. Users can easily do so via the normal reference file model.
Bentley's commitment is that MicroStation (including V8) will always be able to read any legacy
DGN file format with 100 percent fidelity, going all the way back to the format's introduction.
Integration with engineering analysis
Bentley DigitalPlant engineering solutions can also read PDS models through a single inter-
face, which allows users a choice when it comes to pipe stress, nozzle stress, and fluid orpulsation analysis solutions. Through this common interface, PDS users can accurately and
efficiently evaluate pipe geometry, loads, pipe properties, support types, and locations for
many different piping components. Users can also customize and improve data throughput.
Through the use of a common neutral file, DigitalPlant engineering solutions enable PDS
users to perform a myriad of analysis tasks including:
Gas or liquid flow analysis in process piping networks, using an object-based graphical
interface for fast creation and modification of the piping flow model to determine net-
work flow analysis and pressure drop calculations
Pulsation analysis of piping networks for analyzing compressor and pump piping; estima-tion of acoustic mode shapes and frequencies and pulsation shaking forces on vessels
and bends
Analysis of local stresses at vessel/nozzle junctions for cylindrical, spherical, and coni-
cal vessels and elliptical heads
Pipe stress analysis delivered with a total of 26 piping codes, including the new European
piping code EN13480a, which is capable of supporting 20 thermal load cases, 10 wind load
cases, and 10 earthquake load cases for a total of 250 load combinations per model
Bentley Navigator is a
very easy-to-use and
powerful tool that
allows us to visualize
and navigate our assets'3D models, no matter
whether data is in PDS
or PlantSpace format.
This integration is
key to the success
of the project.
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The Bentley analysis interface (STRAIT) is used to read the PDS stress module neutral files (*.n).
The PDS analysis interface is used for design of new and existing plants by many major PDS
companies including Fluor, Burns McDonnell, Nooter/Eriksen, and Air Products.
2. Solution Using PDS in a ProjectWise V8 Project Environment
Many PDS users have asked if Bentley could help them integrate PDS within the ProjectWise
environment. PD Shell is the PDS front end, which sets several variables, including pointers,links and workspace settings, before allowing the user to see the PDS file directory. As a result,
the PDS environment does not allow full integration within theProjectWise configuration.
However, ProjectWise is an extremely flexible tool. Bentley is constantly exploring and devel-
oping new ways to integrate with PD Shell. Projects require some degree of evaluation con-
sistent with user requirements.
Today, PDS users can index and query PDS data from inside ProjectWise. This can be accom-
plished with basic configuration. The PDS DGN and corresponding DRV files are placed in a
ProjectWise folder, usually by executing a script file that creates a copy of the PDS files.
Using ProjectWise automation services, a job (a series of processes) is executed against the
DGN/DRV files. This job checks out the DGN/DRV file, creates a data model representation,
imports the representation, and then creates the DGN/DRV into components in ProjectWise.
By querying the PDS data from the component index, users can view that component and its
intelligence using MicroStation or Bentley Navigator. Bentley's next step in development will
be to synchronize the PDS data source with the ProjectWise component index using a com-
mon data model. The common data model will provide further integration by using the
ProjectWise content management environment to transact all project data, including PDS,
simple MicroStation or AutoCAD files, and many others.
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Another use of ProjectWise today is to manage PDS outputs. PDS production deliverables,
such as isometric and orthographic layouts, can be automatically tagged and routed to a
ProjectWise folder using the integration capabilities in ProjectWise. Project team members
can share the PDS model as a reference file within other V8- compatible applications. This
work process also takes advantage of ProjectWise file-level features such as change control,
distribution, and archiving at various work-state points in the document lifecycle.
3. DigitalPlant Solution by Bentley
Bentley provides an integrated set of tools based on internationally recognized standards
(ISO 15926, XML, DGN, DWG, and PDF) that let EPCs and plant owners create and maintain
the digital information about a plant across its lifecycle. Core to Bentley's approach is a data
management backbone that handles both files and data. Bentley has a wide range of tools
that can read, write, convert, publish, and manage information in any format. These tools are
designed for maximum interoperability among disparate data sources.
DigitalPlant is a managed environment for plant information
What does this mean to an engineering contractor?
With DigitalPlant, engineering contractors can consolidate information across multipleengineering functions in real time, improving quality of work and reducing rework
DigitalPlant allows management of information at a component level so that engineering
processes and project timescales can be compressed. For instance, taking information
forward to detailed engineering or purchasing for action no longer requires waiting for a
signed-off P&ID document
Management can have immediate access to progress and meaningful performance met-
rics, to better manage project milestones
Bentley provides anintegrated set of toolsbased on internationallyrecognized standards...
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DigitalPlant provides a repeatable structure for managing handover requirements to
meet widely varying owner-operator requirements
What does this mean to an owner-operator?
DigitalPlant helps reduce unscheduled plant shutdowns
According to AEA, half of unscheduled plant shutdowns are caused by selecting the
wrong equipment due to lack of information. BASF estimates that plants experience
seven unscheduled shutdowns a year, many of them due to poor data.
DigitalPlant keeps plant information up to date, accurate, and available to those that
require it - the maintenance manager who needs the latest drawings and manuals, the
procurement person who needs the latest spec sheets, or the plant engineer who needs
the latest drawings, specs sheets, and running history.
DigitalPlant helps reduce the surplus material ordered by every project
Even the best projects may order 5 percent surplus material, and it's not unusual to finda surplus of 20 percent. In any case, surplus material is usually scrapped, representing
wasted money.
DigitalPlant provides a central, managed backbone that integrates all engineering disci-
plines and project systems. So from the ERP-based purchasing system to the project
management system scheduling the construction, everyone involved in the procurement
process can see what is required, what has been purchased, what is on site, and when
deliveries are scheduled.
DigitalPlant provides a central project database from which all material information
across all engineering functions can be extracted. It also centrally manages construc-
tion drawings, as well as the design models from which the drawings were extracted.
In addition, DigitalPlant can rationalize materials across the project - giving project man-
agers accurate, complete information to make better procurement decisions. For exam-
ple, DigitalPlant contract management interface manages key information across multi-
ple contractors' deliverables during construction.
DigitalPlant automatically populates operations and maintenance systems, reducing han-
dover costs.
DigitalPlant offers a wide range of tools for connecting to and managing information
from EPC systems - from sophisticated design systems such as PDS, SmartPlant, and
PDMS using XMpLant and our own interfaces, to Knowledge Manager for extracting key
tags and line list information from DWG and DGN files, as well as our base ProjectWise
and MicroStation platforms, which can handle multiple formats.
The DigitalPlant backbone handles files and components, enabling owner-operator
maintenance management and operations systems to be automatically populated by
component data. Likewise, document management systems can be populated by rele-
vant documents and drawings. Bentley offers interfaces to connect the DigitalPlant
backbone with SAP, Maximo, Documentum, and FileNET.
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Bentley has an unrivaled track record for delivering such solutions to owner-operators
on time and on budget. And Bentley's unique range of options solves a wide variety of
requirements, from simple CAD file indexing to fully populating a CMMS automatically.
Owner-operators can choose engineering contractors based on their expertise, rather
than on the system they use DigitalPlant will connect to and manage information in anyformat from any system.
DigitalPlant ensures information is complete, consistent, and correct, and supports
workflows that track and manage change across multiple contractors.
DigitalPlant has built-in support for de facto industry standards such as XMpLant, DWG,
DGN, and PDF, as well as for widely used EPC tools such as PDS, SP P&ID, InTools, and
PDMS.
Owner-operators can easily assess the impact of new environmental regulations and
satisfy regulatory requirements DigitalPlant tracks the full audit history of plant data -
documents and components - across all stages of the lifecycle. It can also manage pro-
posed changes and determine the impact of those changes. Engineering information lasts as long as the plant DigitalPlant is based on the interna-
tionally accepted data standard ISO15926, specifically designed to manage information
in a neutral format that lasts the life of a plant.
DigitalPlant also has proven capabilities for managing and reuse of legacy information in
DGN, DWG, and other formats.
Major Functions of the DigitalPlant Backbone
DigitalPlant not only connects silos of information, but also provides critical functions on top
of these connections. These include:
ERP
DigitalPlant
B a c kb o n e F u nc tio n s
Cu stom ize
Des ign/
Analys is
Visualize
Q uery
M ana ge
Connect
F inance
Bus iness S ide:
Enterp r ise Inform at ion
Purchasing
H R
Sa les
C RM
Production
Capital
Projects
O pera t ions S ide:
Eng ineer ing Inform at ion
HSE
E & M
ERP
DigitalPlant
B a c kb o n e F u nc tio n s
Cu stom ize
Des ign/
Analys is
Visualize
Q uery
M ana ge
Connect
F inance
Bus iness S ide:
Enterp r ise Inform at ion
Purchasing
H R
Sa les
C RM
Production
Capital
Projects
O pera t ions S ide:
Eng ineer ing Inform at ion
HSE
E & M
DigitalPlant is based onthe internationallyaccepted data standardISO15926, specifically
designed to manageinformation in a neutralformat that lasts the lifeof a plant.
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Connection: DigitalPlant enables plant systems on the business side and those on the opera-
tions side to connect and exchange information, at the file level and at the component level.
Management: DigitalPlant lets users:
Assess the impact of proposed changes
Manage the distribution of change
Keep all engineering data up to date
Use data at both the file level and the component level
Query: DigitalPlant creates a nexus of information, and provides powerful query capabilities
to get answers to tough questions. Search and query options can retrieve and display infor-
mation from any time in the plant's history and in context, using standard office tools such as
Adobe PDF Reader, Internet browsers, and Microsoft Office.
Visualization: DigitalPlant provides the world's most powerful interactive visualization capa-
bilities, including:
2D schematics, diagrams, and spreadsheets
3D models
4D animation, adding the time dimension
5D, adding a dimension of cost, resources, or state of completion
In addition, all these visualizations can be made available to everyone through Adobe's
PDF format.
Design and analysis: As a leading provider of design and analysis tools for process plant
design and construction, Bentley understands the true nature of plant engineering informa-
tion. Based on the two leading CAD packages, MicroStation and AutoCAD, these tools workwithin the DigitalPlant solution to create and maintain engineering information:
Front-end engineering design (FEED), including interfaces to major simulation vendors,
equipment sizing, costing, and automatic creation of PFDs and P&IDs
Functional plant design, including process design cases, piping and instrumentation dia-
grams, electrical elementary and wiring diagrams, datasheets, and instrument hook-up
Physical plant design, including piping, isometrics, equipment, raceway, structural, rein-
forced concrete detailing, and scheduling
Engineering analysis, including pipe stress, nozzle/vessel connection, steady-state flow
and pulsation analysis, and risk-based inspection planning
Programming: A flexible programming environment lets users connect to additional systems
over time, expanding the capabilities of the backbone to deliver more value from DigitalPlant
engineering information. Examples include:
Spare parts management
Contracts interface management
Handover data quality management
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Tag management
Datasheets and datasheet management
DigitalPlant solutions have been proven in production use by some of the world's leading
process industry companies - BP, ChevronTexaco, ConocoPhillips, Bayer, Alcan, Bechtel,
Chantier Atlantic, EDF, Jacobs, KBR, M+W Zander, WGI, Foster Wheeler, BHP Billiton, UDHE,
ABB, and more. According to industry analyst firm Daratech, Bentley is the leading engineer-
ing solutions vendor in the owner-operator market.
DigitalPlant brings together solutions that have been in use for many years into a tried and
tested integrated environment. DigitalPlant adds value to plant engineering information by
ensuring the information is consistent, up to date, accurate, and reliable. It exposes this engi-
neering information in an enterprise context, and likewise exposes enterprise information in
an engineering context. Finally, DigitalPlant offers evolutionary steps to implementation, mini-
mizing costs and risks.
4. Integration of PDS DataWith other project activities, such as FEED and functional design, functional data is one of the
most important electronic assets in any operating facility. The ability to manage and maintain
that data in an immutable, neutral format is critical to operations and maintenance. In cooper-
ation with PDS users, Bentley has provided a migration solution so PDS P&ID data can
remain portable and valuable over the lifecycle of the facility.
In many cases, PDS users have upgraded PDS P&IDs to the MicroStation V8 format in order
to ensure data fidelity and portability.
A cost-effective migration path for Intergraph PDS P&ID data
Schering AG, a leading global player in the pharmaceutical industry, achieved 100 percentmi-
gration from PDS P&ID to Bentley PlantSpace P&ID - a project that won Schering a BE Award
nomination in 2004.
Example of a converted PDS P&ID
In many cases, PDSusers have upgraded
PDS P&IDs to theMicroStation V8 formatin order to ensure datafidelity and portability.
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The goal of Schering's project was to increase the company's flexibility in dealing with its
supply chain and operating plants. Schering determined that the best way to do this was by
providing the ability to read and write both DGN and DWG files.
At the start of the project, which included more than 1,000 PDS P&IDs, Schering analyzed its
internal workflow and mapped its expectations of the new P&ID system. It selected Bentley
PlantSpace P&ID based on these results. Bentley developed a conversion tool to map the
attribute data of the PDS reference database to the Bentley attribute system. Next, it cus-
tomized PlantSpace P&ID, including the tag system and class libraries, to meet Scherings
individual requirements.
The second phase of the project began with four weeks of user testing, after which Bentley
enhanced the software in response to user feedback. It ended in the successful conversion of
approximately 800 of the PDS P&IDs.
Under the Hood
The first step in a conversion process of this sort is to export PDS P&IDs to a 2D environment,
where MicroStation tag sets are applied to the 2D graphics. PDS diameter callout labels,
which are plain text - for example, DN80 or DN100 - are replaced with a cell and tag. A batch
process replaces each DN text value in the PDS drawing. The MicroStation settings manager
is then used to define the 2D cells as a PlantSpace P&ID cell.
The next step is to extract the P&ID data from the PDS database. The database consists of
14 tables. From these tables, queries for PlantSpace P&ID tag definitions and tag names
are defined. In this manner all remaining tables for equipment, instrumentation and other
are organized.
The actual conversion is performed by an application in the MicroStation environment, usingthe PDS database in the background. In a P&ID drawing, the application takes a component,
looks for a record in the database, and then goes to conversion tables for a list of fields which
should be exported to tags. Users must keep in mind that historical conversions have identi-
fied many exceptions, and therefore special components will need to be handled on a case-
by-case basis. Bentley project services are the key to a turnkey conversion, especially where
there has been significant PDS customization.
Once the conversion project is completed, users realize a fully functional P&ID drawing
which can be used in PlantSpace P&ID for production in the MicroStation V8 environment.
Several conversion projects have been successfully completed for PDS users in Germany and
France with remarkable results.
Costs to the end user are highly dependent on the number of P&IDs and PDS workspaces, but
this is a very efficient method of conversion - especially considering that migration is 100 per-
cent accurate, and users can move forward in the MicroStation V8 environment without the
heavy burden of PDS or the cost of implementing a new system using a nonstandard format.
Working closely with PDS users, Bentley has achieved 100 percent data migration from
Intergraph PDS P&ID to PlantSpace P&ID, converting as many as 1,000 P&ID's of varying
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degrees of complexity. While the migration is not automatic and some configuration of the
PDS P&ID Migration tool and PlantSpace P&ID are required, many PDS users are confident
this is the most cost-effective migration path for Intergraph PDS P&ID data.
Once the PDS P&ID data is converted to the MicroStation V8 environment, it is easily shared
among highly integrated DigitalPlant solutions using off-the-shelf technology. Bentley's
AXSYS FEED solution can import data from the P&ID for use in simulation scenarios, and can
also export updated data.
Process Engineering (FEED) Integration with SmartPlant P&ID
For users of the SmartPlant 2D solution, Bentley offers an option for FEED data integration.
Bentley's recent acquisition of the AXSYS FEED solution now makes it possible to import FEED
data directly into SmartPlant P&ID.
The process begins with the synchronization of graphical symbols between the two systems.
AXSYS symbols are simply imported into SmartPlant P&ID, and the user then classifies themaccording to normal SmartPlant P&ID rules. This is a one-time exercise.
Similarly, on the data side an intuitive wizard configuration utility lets the user map which
AXSYS properties correspond to the equivalent properties in SmartPlant P&ID. Again, this
mapping is set up once and then used each time data is loaded into SmartPlant P&ID.
AXSYS.Process is used to automatically create the PFD and P&ID from existing FEED data.
When a user is ready to do more detailed P&ID work, the P&ID can be transferred into stan-
dard applications such as Bentley's P&ID solution for MicroStation and AutoCAD, or
SmartPlant P&ID. AXSYS provides an executable that runs within SmartPlant P&ID to load the
AXSYS P&ID graphics and data. This automated loading saves countless hours of manual
data entry and drafting of P&IDs.
The import work process is simple. The SmartPlant P&ID user creates a new P&ID sheet in
SmartPlant P&ID, and then starts importing the P&ID from AXSYS. The user then selects the
preferred AXSYS project and chooses a P&ID from the list displayed. The P&ID is read from
the AXSYS database and generated in SmartPlant P&ID as an intelligent P&ID.
Data transfer is also an option once the SmartPlant P&ID has been created. The user extracts
an XML file from AXSYS. The XML file is then opened in SmartPlant P&ID. The mapping defini-
tion information that was defined previously is used to translate the AXSYS XML data into the
equivalent SmartPlant P&ID data. This data update can be run once or more, and does not
require the P&ID to be reloaded. So any updates to the process data stored in the AXSYS
database can be sent at any time via XML into SmartPlant P&ID.
Bonus Feature
SmartPlant P&ID users can see all of the AXSYS process engineering information using the
AXSYS Data Viewer OCX. This component is part of an AXSYS install, and can be called from
within SmartPlant P&ID. The data viewer is exactly the same as the user would see in
...many PDS users areconfident this is themost cost-effective
migration path forIntergraph PDSP&ID data.
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AXSYS.Process, and offers the same capabilities and functionality. The read-only viewer
allows data sharing with other users.
The AXSYS solution has become a standard among Bentley's top EPC and owner-operator
accounts. Bentley plans to extend this integration, providing even more choices for
DigitalPlant and SmartPlant P&ID users.
5. Interoperability Between PDS 3D Data and PlantSpace
Conversion between PDS and PlantSpace is straightforward, since both are based on
MicroStation. Additionally, Bentley has developed tools to support this process.
PDS users can continue to create models and Pipe Specifications using the PDS system, and
simply deliver the models in a PlantSpace format. Or they can work in one office on PDS and
in another on PlantSpace, depending on skills and resources available.
A combined PDS/PlantSpace design environment has little or no impact on training, project
delivery schedules, and work processes. Bentley's proven solution for conversion of 3D mod-
els and piping specifications lets PDS users move forward with MicroStation in a way that is
consistent with the rest of their installation. Converting PDS models to PlantSpace - which,
like PDS, is based on MicroStation - involves minimal cost and risk, while offering a practical
step toward transition from PDS.
Today the Bentley solution scope converts both piping and equipment commodities. HVAC,
cable tray, and civil data created using PDS have not been typically requested commodities
for conversion. However, this data could easily be converted, given the scope requirement.
Structural models created using FrameWorks can be imported into a MicroStation 3D struc-
tural modeling environment, using the SDNF file exported from FrameWorks.
There are two parts to the conversion process. The first is graphical conversion of the
model itself - getting the graphics and components into the PlantSpace environment. The
second is piping specifications - getting the material and design conditions for the PDS
systems into PlantSpace.
Both the PDS model file (DGN) and associated object attributes (DRV) are needed to convert
the graphical and nongraphical components of the model. Conversion requires familiarity with
PDS database structure and spreadsheets, as well as PlantSpace Design Series administrator
training including familiarity with PlantSpace Class Editor and Class Library. Bentley
Navigator can be used to present the full dataset for viewing.
To be able to manipulate PDS data, users must add the detailed piping specification informationby translating the PDS piping specifications and importing them into the PlantSpace database.
PDS pipe specs contain information specific to the process and to the model itself - pipe size,
material, design, conditions, ratings, and so on. Completing this conversion process requires
both the pipe specs and the graphical model.
It's important to understand that the converted specs must be verified manually to ensure
completeness and accuracy. Some components can be mapped to standard PlantSpace com-
Bentley's provensolution for conversionof 3D models and pipingspecifications lets PDSusers move forwardwith MicroStation in a
way that is consistentwith the rest of theirinstallation.
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ponents. However, PDS is rarely used straight out of the box, and each application is cus-
tomized. PDS conversions almost always bring to light some level of data inconsistency, due
to PDS components that were not properly customized or added for the project. It is often
necessary to create missing PDS component catalogues in the PlantSpace environment.
It's also very important to understand that using the PlantSpace specification generator to
generate PDS specifications is always a more efficient method of converting the PDS specifi-
cations themselves. This is because the automated conversion of PDS specifications must
always be a two-step process involving configuration and validation, while using PlantSpace,
these two steps can be accomplished in a single step.
Once the conversion is complete, the import data in the JSM files can be placed into the
PlantSpace Advanced Modeling System (AMS) database. Users can then check out and
check in components from the database, and work on the PDS model in the PlantSpace
environment.
When only the DGN and DRVs exist, the cost of conversion will be higher, because the config-uration logic and data structure behind the project must be discovered before conversion can
begin.
The costs and end results vary according to the user's needs. Several issues need to be con-
sidered: What is the end use of the data? What is the life period of the data?
What is the quality of the PDS data? How much value is there in converting the data, and how
completely should it be converted?
Because PDS is customized at each site, there is always some customization required to
align data models and work processes. So whenever PDS models are to be imported into
PlantSpace, some work is required to set up the environment. Depending on the complexityof the PDS data model to be converted, the user may seek help from Bentley with the first
conversion.
Conversion from PDS to PlantSpace will never be a push-button process, due to the complex
customization that always occurs in the PDS system. However, Bentley's solution has proven
successful in meeting PDS users' needs on a project-by-project basis.
6. PDS Deliverables Using Bentley Plant
Flexibility is the Requirement
In today's competitive plant design market, effective data exchange is the insurance policyneeded to protect your CAD investment, your current work processes, and your resource
investments.
As an EPC, do you agonize over how you will profitably bid your next project to meet your clients
changing data format specifications, using your current plant design system? Will your CAD vendor
continue support for the system you have become so comfortable with over the years?
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As an owner-operator, do you ever wonder what new data compatibility challenge you will
face when your supplier hands you the next deliverable? Do you want to select your contrac-
tors based on their engineering skills rather than the design system they use, and not be
penalized for the data format standards you require?
Whether you are looking to bid your next project with confidence or load your plant opera-
tional systems with trusted data, Bentley understands that flexibility is your requirement and
that risk is not an option.
Choices Empower Creativity
The ability to exchange data among CAD systems provides you with more choices when it
comes to maintaining profit margins on your next project. In the same way, data exchange
helps reduce risk of schedule delay during front-end or subsequent loading of engineering
data to plant operational systems.
Whether you are looking to get more from your CAD investment or streamline your handoverprocedures, XMpLant can create data in a format that is readily accepted by most CAD sys-
tems including PDS and PDMS.
Fast Track Commissioning and Start-Up
Bentley's DigitalPlant lifecycle solution is optimized to help EPCs and owner-operators
streamline handover procedures. The data format for XMpLant and DigitalPlant is based on
the ISO 15926 standard, letting users automatically exchange information and confidently sup-
port fast-track commissioning and start-up. This powerful solution assures owners that data
is complete, correct, and consistent at handover.
Data Exchange Solution for the Lifecycle
XMpLant offers EPCs and owner-operators new opportunities for improving business prac-
tices. For EPCs, XMpLant can save time and money by providing increased flexibility and
choice of CAD systems used on projects. In conjunction with Bentley's DigitalPlant solution,
XMpLant is part of a comprehensive data flow and data management solution that can speed
project timescales and improve time to market and quality of design, resulting in reduced
costs in the home office and the field. XMpLant and DigitalPlant also support technical audit-
ing compliance, allowing EPCs to easily fulfill owner auditing requirements at issue points
prior to release.
For owner-operators, XMpLant saves money by reducing dependencies on specific CAD sys-
tems, data formats or disparate system-to-system interfaces. As part of a lifecycle solution,
XMpLant and DigitalPlant establish a trusted master source for technical engineering data
used by operations and maintenance. DigitalPlant and XMpLant enable automatic population
of procurement and maintenance management systems, saving time and cost, as well as
compliance with regulatory procedures. Owners can audit technical information at specified
issue points prior to final handover, saving further time and money by identifying potential
issues before they reach the field.
Owners can audittechnical information atspecified issue pointsprior to final handover,
saving further time andmoney by identifyingpotential issues before
they reach the field.
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Under the Hood
The XMpLant solution operates on native design files and a project RDBMS RIS (Relational
Interface System) database dump. It can be run from any workstation, since only the PDS
files are required.
As a result of the processing, a 3D model that conforms to the XMpLant public domain
schema is produced. The object class definition returned from the process is defined in a
mapping file, which uses the RDBMS table referenced by the geometric objects as the pri-
mary identifier. This also defines which of the RDBMS columns will be processed and how
they will be mapped. The resulting plant model has the full hierarchical engineering structure
of a process plant.
The XMpLant write solution creates native MicroStation design files (DGN format) and an
RDBMS RIS database dump. It does not require a PDS license or Bentley MicroStation API to
access the data.
For piping models the components are instanced directly, and an RIS file is created with theRDBMS tables for the model. This removes the need to establish compatible catalogs in PDS.
The ability to transfer piping catalogs from one system to another offers huge time savings.
XMpLant reads the project RIS dump and updates it for every model written. The RIS files
containing the tables for the project and all piping model tables can be uploaded to PDS using
the RIS utility. The design files can then be copied to the relevant directory, after which they
can be accessed normally in PDS.
The PDS schema is used to control which column names are written to PDS. The schema can
be extended to cope with extra attributes as required. The class of plant item is used to deter-
mine the RDBMS tables to be populated, and the RDBMS links are added to the geometric
objects in the design file. This also defines which of the attributes are mapped to the RDBMScolumns and how they will be mapped.
XMpLant enables work-sharing and collaboration among companies with different CAD sys-
tems exchanging data with other plant design systems, including VANTAGE PDMS and others
in addition to PDS. The ability to exchange data between disparate applications into a neutral
model, without loss of information, also allows users to extend their CAD and resource invest-
ments by removing migration dependencies from retiring products such as PDS. XMpLant
enables contractors to be selected based on engineering skills, rather than the CAD system
they use.
Owner-operators can reduce commissioning and start-up costs due to delays caused by datacompatibility and quality issues at handover. It's never been easier to archive plant engineer-
ing models, using the XMpLant format to extend the life of these models for the life of the
plant. And XMpLant helps reduce overall IT costs related to maintaining multiple system inter-
faces.
While all these benefits can be easily achieved, it's important to understand that each design
system may be set up differently for every project. So a mapping exercise is always required
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before the automatic data conversion process. Bentley provides a comprehensive data map-
ping and data consulting service for its own design products AutoPLANT and PlantSpace, as
well as for PDS.
7. PDS Data Handover Solution
PDS Data in a Standard, Open Format
Advances in the MicroStation V8 tag format provide a fundamental data storage and han-
dover concept that takes advantage of the portability of MicroStation design files. This is
especially useful for owner-operators who do not want the burdens of investing in or main-
taining a complex 3D design system that forces acute work-process changes and requires
specialized expertise. PDS model intelligence can now be easily delivered by EPCs in
MicroStation V8 format, letting owner-operators review and use 3D models in operations and
maintenance.
Using the MicroStation V8 tags functionality, EPCs can save all PDS intelligence to a tag dataformat inside a V8 file. This eliminates the need for maintaining the PDS model or its intelli-
gence, and provides a simple yet effective turnover option at the end of the project.
MicroStation DGN file format gives owners a wide range of options for adding value to their
PDS investment, such as:
Viewing and querying plant data held in DGN or DWG files, using Bentley View - a free,
easy-to-use viewer.
Viewing and querying plant data held in DGN or DWG files, using Bentley Navigator - a
powerful, easy-to-use 4D and 5D simulation tool.
Extending tag data held in a DGN file to include materials system information or business
system data from SAP. This solution also affords a logical migration path to a data ware-house implementation strategy, since data can remain in the DGN file until the ware-
house strategy is ready to move forward.
Using simple isometric sketch tools to capture as-built changes in DGN files.
Implementing such a solution will bring incremental value to operations and maintenance of
plant facilities now and in the future, by lowering initial and ongoing costs of creating con-
struction maintenance and inspection isometrics.
Data Warehouse Insures PDS Data Fidelity
In capital projects, more and more owner-operators are using data warehousing technology
to capture data from technical information such as models and documents handed over by
contractors. This information is extracted from a multitude of different design systems.
Owner-operators and some EPCs use data warehouses to manage the fidelity (consistency,
completeness, and correctness) of information handed over by contractors, and then to popu-
late operations and maintenance systems - saving significant time and money during handover.
PDS model intelligencecan now be easilydelivered by EPCs inMicroStation V8 format,letting owner-operatorsreview and use 3Dmodels in operations
and maintenance.
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Data warehouses are further used to manage subsequent engineering changes during opera-
tions. Some EPCs use data warehouses to manage data handover to clients, as well as any
formal change requests.
In a recent survey of PDS users, 80 percent of respondents said that having better change
management - such as revision control, audit trail, and design history within the PDS environ-
ment - would make them more competitive.
At the core of Bentley's DigitalPlant solution for handover is eWarehouse - a repository of
engineering data that improves the quality, visibility, and reliability of data coming in from mul-
tiple systems.
The solution uses the XMpLant schema to capture PDS technical data associated with a
physical asset and populate eWarehouse.
While PDS design tools focus on design and engineering, eWarehouse is designed to capture
and store a full change history of PDS data for the entire lifecycle of the asset. eWarehouse
provides the perfect complement to the PDS design system, with change control that enables
change prevention, change reporting, and change impact analysis.
To streamline the engineering process, a major engineering contractor uses DigitalPlant to
bring together information from vendor and internal tools - including Bentley AXSYS,
SmartPlant P&ID, and InTools - and share this information in its project execution and man-
agement environment.
The arrows in this diagram show different types of information being extracted from each tool
and shared by other applications.
The engineering contractor built most of these interfaces, demonstrating the flexibility of
Bentley's DigitalPlant - not a closed environment with limited possibilities, but one that is truly
open and proven, including integration with SmartPlant.
In a recent survey ofPDS users, 80 percentof respondents said thathaving better changemanagement such asrevision control, audit
trail, and design historywithin the PDS environ-ment would make
them more competitive.
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By effectively managing and automating transfer of data across projects, the engineering
contractor reduced work hours by more than 15 percent. For example, time savings result
from new work processes the contractor was able to adopt around P&IDs. By managing data
at a component level, the contractor can proceed with design and procurement on individual
pieces of equipment, without having to wait for sign-off on the relevant P&ID.
A Scalable Handover Solution
Not all projects are ready to implement a data warehouse - possibly due to existing contrac-
tual constraints for handover, or perhaps data is not ready. In addition, many project teams do
not think about handover to operations until late into the projects. So in many cases, users
will want to migrate incrementally towards a total warehouse solution. The key to long-term
success is the neutrality of the warehouse repository and its ability to consolidate all source
data into a common format, cost-effectively and at any time.
eWarehouse has a powerful data consolidation engine that takes data from a variety of
sources, including PDS, and ensures that data is stored only once - so technical data isconsistent, correct, and complete. Data is stored in an open, neutral format. Storage, pres-
entation, and business rules are independent of the source that created the data. These
are requirements for lifecycle data management, in which data and assets must be viable
over decades.
PDS design tools do not focus on data interoperability, but on data creation within the rules of
PDS design applications. The eWarehouse solution for PDS users is extensible, in that it is
designed to publish and retrieve information across a variety of sources including systems for
procurement, document management, and maintenance.
Proven Technology, Available Today - Client Handover Case Studies
A major integrated energy company began its eWarehouse implementation as the basis for
collecting and validating data from EPC contractors on a set of four projects. eWarehouse is
now being used on three further projects, including two brownfield sites. The data is used to
populate operations and maintenance applications for each project. Because data integrity
throughout operations is critical to this company, it implemented eWarehouse Management of
Change (MOC) module.
The MOC module works in conjunction with the company's maintenance management sys-
tem, MRO's Maximo, to manage engineering changes to assets and ensure engineering infor-
mation is kept up to date. MOC enables all engineering changes to be managed centrally, and
allows eWarehouse to interface with maintenance and document management systems toensure data is consistent, correct, and complete.
For another leading energy company, eWarehouse performs a variety of roles at several sites.
Most significantly, eWarehouse is the central point of data collection for a major offshore
drilling platform. In this project, eWarehouse is responsible for collection, consolidation, and
publication of data received from EPC contractors, and also for managing interactions among
the contractors. eWarehouse Physical Interface Management (PIM) lets the company man-
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age construction responsibilities, and enables early diagnosis of issues with contractors that
could cause schedule or delivery problems.
Each contractor can view tasks for which they are responsible, and request changes. The
requested changes are cleared through eWarehouse MOC environment. When a contractor
requests a change such as moving a delivery date, the information is stored to await approval
or rejection by the interface management coordinator. When construction is complete,
eWarehouse will serve as the basis for operations and maintenance applications.
These methods of data handover may be sufficient performance measures for some projects,
but the requirement to ensure completeness and correctness of PDS data is fast becoming
the standard. In this case, eWarehouse can apply standard user-defined rules and logic to
determine data correctness and completeness. By integrating the eWarehouse Data Quality
component, users can determine the exact quality of the data that has been transferred to
and from the PDS system. This provides a remarkable contract performance benefit when
ensuring deliverable quality during handover.
8. Deploying the PlantSpace System and Leveraging the PDSKnowledge Base Investment
It's All About the Data
The industry seeks to reap the productivity benefits of data-centricity - such as the ability to
collaborate across time zones and geography, and the power to manage change at a new
level of granularity. Technologies such as these will enable fundamental change in work
processes.
Business alliances and acquisitions are occurring because the market demands more and
more interoperability, as different vendors provide separate parts of the puzzle. Standards are
not yet universal, so effective data reuse still requires cooperation and knowledge sharing.
Choosing the right partner is critical to capturing the benefits of technology and meeting the
lifecycle challenge.
Determining a PDS transition strategy requires careful evaluation of risk and rewards. In
selecting a partner for lifecycle decisions, it's important to consider vendor market presence
and stability in order to achieve technical goals and return on investment.
Your Data Is Safe With Bentley
Meeting the mission-critical needs of our users has always been Bentley's objective, and
MicroStation V8 delivers on that promise in several exciting ways, CTO Keith Bentley says.
MicroStation V8 represents a significant step forward in the evolution of Bentley software
and services, he says. The new file format of MicroStation V8 will expand MicroStation
capabilities in many areas, and will ultimately let users add more intelligence to their models,
improve MicroStation reliability and robustness, and advance interoperability by allowing
direct reading and editing of DWG files.
MicroStation V8
represents a significant
step forward in the
evolution of Bentley
software and services.
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Bentley has done very well with the existing DGN file format, especially considering that it
was introduced in the late 1970s. While other vendors may introduce a new file format with
each release, Bentley has been careful to maintain a high degree of backwards compatibility
from MicroStation initial release right through MicroStation/J.
However, supporting the enhancements PDS users had long demanded called for a more
advanced file format. Bentley developed the V8 DGN format with capabilities to meet these
demands, yet with legacy compatibility with the older MicroStation/J DGN format.
As an engineering firm that necessarily uses multiple CAD platforms, we look forward to
using MicroStation V8's ability to access DWG and DGN data without the hassle of transla-
tions, says Dan Steeley, director of CAD services at LJB, Inc. The interoperability features
will also be invaluable in this process.
The new MicroStation V8 DGN file format can accommodate a range of data types
including all DWG drawing data structures. As a result, MicroStation V8 can open and
process a DWG file just as it does a DGN file. Users can perform all MicroStation opera-tions on the contents of a DWG file, just as i f it were originally produced by
MicroStation. Conversely, users can write the changes made in MicroStation V8 to the
original DWG file, without any sort of translation.
In short, MicroStation V8 file format is a superset of both the MicroStation/J and DWG file for-
mats, with many added capabilities as well.
Bentley has a long and solid history when it comes to data and file format support. This
makes Bentley the choice among PDS users who wish to remain with a market leader in
data fidelity.
The PlantSpace Design Series proved to be an efficient solution for the task, due tothe ability to integrate legacy PDS data, as well as its fast learning curve and great
productivity. The PlantSpace system was very efficient for this work, significantly
increasing the productivity of the designers, and making a big difference because
we were able to reuse existing PDS data.
- Petroleo Brasileiro, S.A.
A Step Along the Path, Not Over the Cliff
The cost benefits of Bentley's plant solution include:
Low seat cost, or the cost to deploy the required functionality for each design seat.
Typically, the cost to install a Bentley solution is one-third that of our competitors.
Deployment time required to install the software with all associated project require-
ments, and have the software up and running. Clients tell us deployment time is typically
less than half that of competitive products.
Operational costs for ongoing support of each design seat. Here, Bentley solutions offer a huge
advantage over the lifetime of a project. Rather than requiring one IS staff member for every
five design seats, a single IS staffer typically supports 20 to 30 seats of Bentley software.
The PlantSpace system
was very efficient for
this work, significantly
increasing the produc-
tivity of the designers,
and making a big
difference because
we were able to reuse
existing PDS data.
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Proven Solutions for the World's Largest Projects
The Waste Treatment Plant (WTP) Project near Richland, Wash., a $5.7 billion design-build-
commission project for the U.S. Department of Energy, was awarded to Bechtel in December
2000 and is scheduled for turnover in 2011. For more information, visit http://waste2glass.com.
This is the world's largest radioactive waste vitrification plant, approximately the size of two
nuclear plants combined.
The plant will process 53 million gallons of radioactive and chemical wastes, a legacy of more
than 40 years of plutonium production at the site from the Manhattan Project and the Cold
War era. The processed waste will be blended with molten glass and poured into stain-
lesssteel canisters, welded shut for stable storage.
Design and engineering of the WTP project is being accomplished using the largest combina-
tion of Bentley plant, building, civil, and content management tools ever assembled for a sin-
gle project. These products let WTP project engineering meet isometric generation sched-
ules, and enabled distributed engineering among engineering teams in Hanford, SanFrancisco, and Frederick, Md. Challenges faced on the WTP project have resulted in numer-
ous enhancements that are now part of Bentley's 2004 products, providing value to all Bentley
users.
Project scope includes:
Four major structures, one with a footprint the size of four football fields, and balance of
plant including underground and outside areas
More than 840 pieces of equipment
1 million linear feet of piping (572 different system codes)
52,000 pipe supports to date
1,000 miles of electrical conduit
27 million cubic feet of building volume
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Design and engineering uses the largest combination of Bentley products ever assembled for
a single project:
ProjectWise: 2,500 client seats
Bentley Redline: 19 users
MicroStation: 589 users
MicroStation Schematics: 34 users
MicroStation TriForma: 429 users
Bentley Architecture, Bentley HVAC: 18 users
Bentley Structural: 37 users
Bentley Interference Manager: 15 users
PlantSpace P&ID: 33 users
PlantSpace Equipment: 34 users
PlantSpace Piping: 95 users
PlantSpace Raceways: 7 users
PlantSpace SupportModeler: 90 users
PlantSpace SupportManager: 5 users
Bentley Navigator: 75 users
ISOGEN: 73 users
Model Server Integrator: 8 users
InRoads Storm & Sanitary: 1 user
InRoads: 3 users
Product user counts based on SelectServer license log file - maximum amount of usage (monthly peak usage) for 2004.
Bechtel Corporation has a Global Subscription License Agreement, and the WTP project
takes advantage of the ability to access any Bentley products as required. The project has
been covered by a Bentley SELECT agreement from the time Bechtel was awarded the proj-ect in December, 2000.
Workflow Efficiencies from Bentley
In the beginning stages of isometric production, there was concern that project would not be
able to meet the scheduled number of drawings required to support the ongoing construction
effort. Bentley's consulting and services group became an integral part of the on-site project
team, in the trenches, recommending changes in the workflow and involving Bentley software
development to make modifications for a more efficient process with more detailed informa-
tion. Today, isometric production has met the 10,000 linear feet per week required to keep
ahead of construction.
Visualization Improvements
Bentley Navigator is used routinely as the design review tool between the Richland main
design office and subcontractors and is also used for visualization and construction sequenc-
ing at the construction site.
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Additionally, the ProjectWise Integration Server has been used to integrate the 3D model with
Hanford WTP material specification, procurement and stock code systems, for color-coded
visual review of the status of materials. This integration allows easy visualization showing
whether a material item is on a material requisition or has been delivered, or whether a spe-
cific spool has been issued or installed. This has saved hours of reviewing stacks of paperreports, and makes any omissions stand out prominently, allowing for quick and easy remedy.
More Effective using Bentley
Bechtel National needed to use the 3D model in multiple locations, maintaining both security
and configuration control. However, the Department of Energy (DOE) imposed very stringent
requirements regarding the access to data throughout the design process.
One major obstacle was the fact that the 3D model used to produce the deliverables could be
accessed and modified even after extracted drawings were produced, checked, and issued.
Bentley consulting and software development worked to develop new functionality for 3D
model database access control, down to a component granularity, based on user roles, work-flow and design status. This was implemented into the PlantSpace 3D Model Control System
(MCS). As a result, WTP was able to satisfy DOE audit requirements and release a $3 million
hold on construction progress payments.
Managed Environment Description
ProjectWise has been implemented to control all project documents and deliverables, in com-
bination with MCS. ProjectWise manages more than 230,000 documents.
The building discipline uses ProjectWise to control the architectural, structural, and HVAC
portions of the 3D Model on a file basis, while the plant discipline uses MCS to control equip-
ment, piping, and conduit and raceways. ProjectWise is used to produce up-to-date back-
ground files, which are attached as reference files for equipment and piping design.
Due to the size of this project, work is distributed to offices in San Francisco and Frederick,
Md. ProjectWise and MCS are used to control and synchronize the design effort, allowing the
best use of personnel and resources across Bechtel offices.
9. Value Proposition of Bentley's PlantSpace Modeling Solution
There are several unique advantages Bentley can provide to PDS users:
Bentley offers the ability to minimize risk and maximize reward
Bentley provides a management framework that will:
Coexist with Intergraph tools, so users can retain their investments
Retain MicroStation stable infrastructure
Provide access to proven alternative tools to offset risk
Provide a more open and robust managed environment
Manage both existing tools and new alternative tools
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Bentley's subscription-based licensing offers a low-cost, low-risk approach to attaining
these advantages
Bentley partners with users as they work through this strategy
Global User Resource PoolAnother important advantage, which must be highly considered when evaluating your PDS
transition strategy, is that Bentley Plant solutions have the largest trained and globally avail-
able user base of any plant design vendor.
Productivity Benefits Are Documented
Bentley supports and is committed to solutions that work in the MicroStation and
AutoCAD environments. Because these are the market's de facto standards, a large
number of designers are already trained in these products. High availability of operators
allows quicker staffing of fast-paced projects.
Another factor is time to productivity - how long it takes a designer to learn the software.Ease of use and quick training are critical. Users tell us it takes one-third as long
become productive on Bentley software, compared with competitors' products.
Scalability is also important. Significant benefits come from being able to use the same
software on large and small projects.
10. The Logical Transition Strategy for PDS Users
The selection of a plant design system should be considered carefully.
A careful review of software vendors and their philosophies will identify Bentley as the mar-
ket leader - a conclusion bolstered by the 2005 report from market research firm Daratech,
detailing Bentley's market position.
According to Daratech, Bentley's record 2004 revenue of more than $300 million and recurring
revenue of more than $200 million placed the company as the leading vendor in 14 plant soft-
ware market categories, including:
Overall software sales and recurring revenue for plant creation
Software and services sales of plant-specific platforms
Software and services sales to owner-operators for plant creation, with revenue in this
category greater than the total of the three closest vendors
Software sales and recurring software revenue for conceptual plant creation
A plant design system must ultimately support projects and plants with lifespans of manyyears. To assure long-term success, the solutions chosen must be time-tested, proven, and
supported by a strong, stable vendor with an established track record. Clearly, that vendor
is Bentley.
...Bentley Plant solutionshave the largest trained
and globally availableuser base of any plant
design vendor.
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Appendix
Bentley PDS/MicroStation Support Announcement
MS/PDS Support
Bentley/Intergraph Joint Support Announcement
MSTN-J PDS Salinger Bentley
2005 Daratech Market Figures
2005 Daratech Market Figures
About DigitalPlant
Bentley's DigitalPlant solution connects the silos of engineering information to each other and
to plant enterprise resource systems. It includes an engineering information managementbackbone and comprehensive functions for connecting, managing, querying, visualizing, ana-
lyzing, and creating engineering information. DigitalPlant benefits, including significant cost
reduction and greater efficiencies, have been realized by some of the world's leading process
industry companies, including BP, ChevronTexaco, ConocoPhillips, Bayer, Alcan, Bechtel,
Chantier Atlantic, EDF, Jacobs, KBR, M+W Zander, WGI, Foster Wheeler, BHP Billiton, Uhde,
and ABB, just to name a few.
About Bentley
Bentley Systems, Incorporated provides software for the lifecycle of the world's infrastruc-
ture. The company's comprehensive portfolio for the building, plant, civil, and geospatial verti-
cals spans architecture, engineering, construction (AEC) and operations. With 2005 revenues
of $336 million and more than 2000 colleagues around the world, Bentley is the leading
provider of AEC software to the Engineering News-Record Top 500 Design Firms and major
owner-operators and was named the world's No. 2 provider of GIS/geospatial software solu-
tions in a recent Daratech research study.
To receive Bentley press releases as they are issued, visit www.bentley.com/bentleywire . For
more information, visit us on the Web at www.bentley.com.
2007 Bentley Systems, Incorporated. AccuDraw, AutoPLANT, AXSYS, AXSYS.Integrity, Bentley, the B logo, BE, BE Awards of Excellence, Bentley Architecture, Bentley
HVAC, Bentley Interference Manager, Bentley ModelStreaming, Bentley Navigator, Bentley Redline, Bentley SELECT, Bentley Structural, Bentley View, Digital Plant,
eWarehouse, InRoads, InRoads Storm & Sanitary, MicroStation, MicroStation/J, MicroStation Schematics, ModelServer Integrator, PlantSpace, PlantSpace P&ID,