permaban alphajoint installation guide · pin pin pin pin pin note; tack weld to end of stud. edge...

www.rcrflooringproducts.comRCR Flooring Products LimitedMill Close, Lee Mill Industrial Estate, Ivybridge, Devon, PL21 9GLt: +44 1752 895288f: +44 1752 395800e: [email protected]

Permaban AlphaJoint Installation GuideTo Suit Slabs 150mm to 200mm Using Pin & Weld Method

Installation Guide Issue V3.026/11/18

01 Placing the AlphaJoint

Sleeve

02 Fix joints together

Nylon

Butterfly/wing nut

Position joints end to end, unscrew the wing nut and nylon, push the 60mm offsets together and re-assemble the nylon and wing nut.

Place joints on the floor with sleeves pointing up.

Joints fit together

Plastic sheet

All content found within this installation guide is approximate. RCR Flooring Products Ltd reserves the right to amend this installation guide at any time. For further details, please contact RCR Flooring Products Ltd.

RCR Flooring Products Ltd is registered in England & Wales - No. 02815314.

60mmOffset

60mm offset

Joints must be flush with one another.

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03 Adjust to Height

Use wedges to get the desired height required and check with a spirit level/optical level.

Note; Check the joint is level in the 3 positions above.

Note; Joints must be fixed at 90°.

Wedges



Level

Top strip

Measure the vertical and horizontal level using the top strip.

Use wedges to adjustthe vertical and thehorizontal.

Note; Once levels are checked cut pins just above the tac weld.

04 Place pins

Pin

Pin Pin

Pin Pin Note; Tack weld to end of stud.

Edge of Stud

Pins are situated towards the end of the stud, then tack welded in place. The tack weld will breakunder the pressure of the concrete, this will allow the joint to open along the length of the stud with the pin still in place.

Note: 4 pins per joint.

Permaban AlphaJoint Installation GuideTo Suit Slabs 150mm to 200mm Using Pin & Weld Method Installation Guide Issue V3.026/11/18



05 Adjust universal divider plate

140 Joint

180 Joint160 Joint

To extend the universal divider plate, pull out, push down and insert.

Universal divider plate

160 Slab180 Slab

200 Slab

Pull the bottom return of the universal plate to adjust.

Bottom return

06 Support barsThis method gives good support to the adjustable divider plate after its been adjusted.

Note; Place re-barbetween two Alpha joints and tack weld.

Note; weld each side of the joining to secure in place.

Note; Folded side of the joint.

07 Vibrate Concrete

Poker vibrate along length of the joint to compacted concrete.

Wet concrete

Poker

Finish concrete, flush to top of the armoured joint ensuring the rail is clearly viable.

08 Finish





Extended Joint support bar

The re-bar is to be tack welded only.

permaban alphajoint installation guide · pin pin pin pin pin note; tack weld to end of stud. edge...

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