parts catalog - 2006 parts catalog models: 9 speed transmission parts list ps95-9a ps125-9a...

Download Parts Catalog -   2006 Parts Catalog MODELS: 9 SPEED TRANSMISSION PARTS LIST PS95-9A PS125-9A PSO140-9A PSO150-9A 9 Speed Transmission PS95-9A PS125-9A

Post on 17-Mar-2018

242 views

Category:

Documents

4 download

Embed Size (px)

TRANSCRIPT

  • March 2006

    Parts Catalog

    MODELS:

    9 SPEED

    TRANSMISSION

    PARTS LIST

    PS95-9APS125-9A

    PSO140-9APSO150-9A

    9 SpeedTransmission

    PS95-9APS125-9A

    PSO140-9APSO150-9A

    9 SpeedTransmission

    PS95-9APS125-9A

    PSO140-9APSO150-9A

    9 SpeedTransmission

    Bulletin No. SPTP004-0306

  • 9 SPEED TRANSMISSION PARTS LIST

    Contents

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    Ratio Table 3

    Gears and Related Parts - Main Section 4-11Drive Gear Group 4-5Mainshaft Group 4-5Countershaft Group 6-7

    Gears and Related Parts - Range Section 8-11Counter shaft and Synchronizer Group 8-9Mainshaft Group 10-11

    End Yoke Table 11

    Clutch Housing Group 12-14Drive Gear Bearing Cap Group 12-14Main Case Group 12-14

    Optilube Pump 15-16

    Williams Air Control and Interlock Group 17-18

    Shift Bar and Fork Assembly. 19-20

    Range Case Group 21-22Range Piston Housing and Shift Fork Group 21-22Countershaft Bearing Cap Group 21-22Rear Bearing Cap Group 21-22

    Shift Tower Assembly and Related Parts 23-24Upper Shift Lever and Knob Assembly 23-24Shift Knob Assembly 23-24Shift Lever Isolator 23-24

    Air Harness 23-24

    Floor Board Boot 23-24

    Upper Shift Lever 23-24Lower Shift Lever and Tower 23-24

    Tower Control Housing 23-24

    Remote Control Assembly... 25-26

    Overhaul Kits - Major and Minor 27-28

    Air Control Plumbing Diagram 29

    Bill of Materials 30-32

    2

    tech line 800-401-9866 www.ttcautomotive.com

  • The Name Plate NP-202 affixed to the rear left hand side of the Transmission is stamped with Information.

    In requesting more information on the Transmissions, please furnish this information.

    Abbreviations used in this parts list include:N.S. - Not ShownN.S.S. - Not Sold SeperatelyN.R. - Not RequiredA.R. - As Required

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    RATIO TABLE

    IDENTIFICATION SHIFT PATTERN

    SD-PS-9NShift Pattern Decal

    Serial

    B/M Model

    Navistar No.

    1st 13.95 10.40

    2nd 9.05 6.74

    3rd 6.51 4.85

    4th 4.77 3.55

    5th 3.55 2.65

    6th 2.55 1.90

    7th 1.83 1.37

    8th 1.34 1.00

    9th 1.00 .75

    Rev 14.30 10.65

    Model PS125-9A, PS95-9A PSO140-9A PSO125-9APSO150-9ASpeeds

    3

    tech line 800-401-9866 www.ttcautomotive.com

  • GEARS & RELATED PARTS

    Main Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    4

    tech line 800-401-9866 www.ttcautomotive.com

  • GEARS & RELATED PARTS

    Main Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    Ref. No. Part No. Description Quantity

    Drive Gear Group-Input Main Section

    A-1 201-35-2 Shaft-Input 2.00"-10 spline #306 (1.180" dia.) Pilot 1

    A-1 201-35-6 Shaft-input 1.75"-10 spline #205 (.983" dia.) Pilot 1

    A-1 201-35-7 Shaft-input 1.75"-10 spline #306 (1.180" dia.) pilot 1

    A-2 313645X S/Assy. - Bearing & Belleville Snap Ring 1

    A-3 201-381-1 Snap Ring - Input Shaft 1

    Mainshaft Group Main Section

    B-1 201-8-16 NLA Use 201-8-43-1X Kit 1

    201-8-43 Gear Drive (5th & 9th) (40T) (for PS Direct Transmission) 1

    or 201-8-2 Gear - Drive (4th & 8th) (38T) (for PSO-Overdrive Transmission) 1

    B-2 201-465-2 Collar - M/S Clutch (4th, 5th & 8th, 9th) (for PS Direct Transmission) 1

    or 201-465-5 Collar - M/S Clutch (4th, 5th & 8th, 9th) (for PSO-Overdrive Transmission) 1

    B-3 201-8-2 Gear - Mainshaft (4th & 8th) (38T) (for PS Direct Transmission) 1

    or 201-8-16 NLA Use 201-8-43-1X Kit 1

    201-8-43 Gear-Mainshaft (5th & 9th) (40T) (for PSO-Overdrive Transmission)

    B-4 201-8-4 Gear - Mainshaft (3rd & 7th) (44T) 1

    B-5 201-465-2 Collar - M/S Clutch (2nd, 3rd & 6th, 7th) 1

    B-6 201-8-37 Gear - Mainshaft (2nd & 6th) (58T) 1

    B-7 201-8-35 Gear - Mainshaft (1st) (58T) 1

    B-8 201-465-2 Collar - M/S Clutch (1st & Rev.) 1

    B-9 201-8-10-1X Gear - M/Shaft Reverse (Includes Thrust Ring & Reivets) 1

    B-10 201-362-1-1X Kit - Mainshaft & Snap Ring 1

    B-11 201-381-3 Snap Ring - Mainshaft Drive Gear - Range 1

    B-12 N.S.S. Mainshaft 1

    For kits refer to pg's.22 - 24

    N.S.S Not Sold Seperately

    NLA No Longer Available

    5

    tech line 800-401-9866 www.ttcautomotive.com

  • GEARS & RELATED PARTS

    Main Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    6

    tech line 800-401-9866 www.ttcautomotive.com

  • GEARS & RELATED PARTS

    Main Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    Ref No. Part No. Description Quantity

    Countershaft Group Main Section

    C-1 201-30-2 Countershaft - Main (Before S/N J930506005) 2

    201-30-14 Countershaft - Main (After S/N J930506005) 2

    C-2 201-210-4-2 Key - Countershaft Gear - Middle 2

    C-3 201-210-4-3 Key - Countershaft Gear - Front 2

    C-4 201-210-4-1 Key - Countershaft Gear - Rear 2

    C-5 201-196-31 Gear - Countershaft (1st) (24T) 2

    C-6 201-196-33 Gear - Countershaft (2nd & 6th) (37T) 2

    201-312-2 S/S by 313762X Kit 1

    C-7 201-312-3 Gear - Countershaft PTO Drive 2

    201-196-6 NLA S/S by 313762X Kit 1

    C-8 201-196-44 Gear - Countershaft (3rd & 7th) (39T) 2

    C-10 201-196-2 Gear - Countershaft (4th & 8th) (46T) (for PS) 2

    201-196-14 NLA S/S by 201-8-43-1X Kit 1

    or 201-196-35 Gear - Countershaft (4th & 8th) (52T) (for PSO) 2

    C-11 201-47-2 Ring - Countershaft Thrust (Flat) 2

    C-12 201-47-5 Ring - Countershaft H.R. Gear Thrust 2

    201-196-14 NLA S/S to 201-8-43-1X Kit 1

    C-13 201-196-35 Gear - Countershaft H.E. (5th & 9th) (65T) (for PS) 2

    or 201-196-2 Gear - Countershaft H.E. (5th & 9th) (46T) (for PSO) 2

    C-14 551011 Bearing - Cone Front Countershaft (Before S/N J930506005) 2

    Or 551013 Bearing - Cone Front Countershaft (After S/N J930506005) 2

    C-15 551010 Bearing - Cup Front Countershaft (Before S/N J930506005) 2

    Or 550375 Bearing - Cup Front Countershaft (After S/N J930506005) 2

    C-16 201-47-3 Ring - Countershaft (1st) Thrust 2

    C-17 550182 Bearing - Cone Rear Countershaft 2

    C-18 550375 Bearing - Cup Rear Countershaft 2

    C-19 201-228-1-1 Shim - Countershaft Rear Bearing (.005 thick) A/R

    or 201-228-1-2 Shim - Countershaft Rear Bearing (.010 thick) A/R

    or 201-228-1-3 Shim - Countershaft Rear Bearing (.015 thick) A/R

    or 201-228-1-4 Shim - Countershaft Rear Bearing (.020 thick) A/R

    or 201-228-1-5 Shim - Countershaft Rear Bearing (.030 thick) A/R

    D-1 201-360-1 Plate - Retainer Countershaft (with opti-lube use 1 ) 2

    D-2 545002-1 Screw - Plate Retaining Countershaft 6

    D-3 201-196-12 Gear - Countershaft Reverse - Range (21T) 2

    D-4 330952 Washer - Countershaft Reverse Drive Gear Retaining 2

    D-5 545001-5 Screw - Reverse Drive Gear Retaining Washer 2

    7

    tech line 800-401-9866 www.ttcautomotive.com

  • GEARS & RELATED PARTS

    Range Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    8

    tech line 800-401-9866 www.ttcautomotive.com

  • GEARS & RELATED PARTS

    Range Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    10

    tech line 800-401-9866 www.ttcautomotive.com

  • Series Yoke Style End YokePart No.

    SEnd of Hub to

    C/L Length

    MaximumMomentaryJoint Angle

    Spline Type

    GEARS & RELATED PARTS

    Range Section

    MODELS:

    PS95-9A & PS125-9A,PSO140-9A & PSO150-9A

    9 SPEED TRANSMISSION

    Ref. No. Part No. Description Quantity

    Mainshaft Group - Output Range Section

    F-1 201-362-3 Output Shaft 1

    F-2 313668X Kit - Needle Bearing - Output Shaft 1

    F-3 201-8-41 Gear - Output - Low Range (52T) 1

    F-4 201-47-4 Washer - Thrust Output Shaft 1

    F-5 313628X S/Assy. - Bearing and Spacer Output Shaft 1

    F-5A N.S.S. Bearing - Cone Output Shaft 2

    F-5B N.S.S. Bearing - Cupy Output Shaft 2

    F-5C N.S.S. Spac

Recommended

View more >