parentral emulsion and suspension sunil kokate

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Presented by : Sunil B. Kokate. M. Pharm 3 rd sem Dept. of P’ceutics, Govt. college of Pharmacy, Aurangabad. Parentral Suspension and Emulsion 26/08/2013 1

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Page 1: Parentral emulsion and suspension  sunil kokate

Presented by : Sunil B. Kokate.

M. Pharm 3rd sem

Dept. of P’ceutics,

Govt. college of Pharmacy,

Aurangabad.

Parentral Suspension and Emulsion

26/08/2013 1

Page 2: Parentral emulsion and suspension  sunil kokate

Content:

A) Introduction to Parentral suspension.

a) Formulation consideration.

b) Formulation development.

c) Evaluation of suspension.

B) Introduction to Parentral emulsion.

a) Formulation development.

b) Stability of emulsion.

c) Evaluation of emulsion.

C) Packaging.

D) References.26/08/20132

Page 3: Parentral emulsion and suspension  sunil kokate

Parentral Suspension:- Introduction: Parentral suspensions are dispersed, heterogeneous

systems containing insoluble drug particles which, when are to be

resuspended in either aqueous or oil vehicles before administering

to a patient.

They administered by either subcutaneous (S.C.) or intramuscular

(I.M.) route.

For example procaine Penicillin G.

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Page 4: Parentral emulsion and suspension  sunil kokate

Ideal characteristics of suspension

1) Sterility during its storage & use.

2) Syringeability & injectability of a

suspension are closely related to viscosity &

particle characteristics.

3) Particle size should be small & uniform.

4) Re‐ suspension of particles occur easily.

5) Dispersed particles do not settle rapidly after

shaking

6) Cake formation not occur during its shelf

life.

7) Maintain its stability and elegance during its

shelf life

8) Isotonic & non‐irritating

9) Contain 0.5% to 5.0% solids & particle size less

than 5 micrometer.

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Page 5: Parentral emulsion and suspension  sunil kokate

Advantages of parentral suspension

1) Better for drugs that are insoluble in convention solvents.

2) Increased resistance to hydrolysis& oxidation as drug is present in the solid from.

3) Formulation of controlled released drug is possible

4) Elimination of hepatic first pass effect.

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Page 6: Parentral emulsion and suspension  sunil kokate

Disadvantages

of parentra

l suspensi

on

1) Stabilization of suspensions for the period

between manufacture &

use present a number of

problems. e.g. solids gradually

settle & may cake, causing difficulty

in redispersion prior to use.

2) Maintenance of physical stability is very difficult in this dosage form.

4) Difficulty in manufacturing: Special facilities

required to maintain aseptic

condition for manufacturing processes such

as : crystallization,

particle size reduction, wetting,

sterilization

5) Difficulty in formulation: selecting the

ingredients, like suspending agent, viscosity inducing

agent, wetting agent, stabilizers and preservative.

3) Non‐uniformity of

dose at the time of administration.

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Page 7: Parentral emulsion and suspension  sunil kokate

Formulation Considerations:

Factors affecting release of drug from suspension:

1) Solubility of drug in biological fluids at the injection site.

2) Lipid solubility and oil-water partition coefficient of the drug.

3) pKa of the drug.

4) Dissolution rate of solid from its dosage from.

5) Particle size of the of drug in suspension.

6) Compatibility with other ingredient.

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Page 8: Parentral emulsion and suspension  sunil kokate

Formulation Considerations:

Preformulation data needed for the formulation development:

I. Particle size and particle size distribution.

II. Dissolution.

III. pKa.

IV. Solvates and polymorphs.

V. Solubility.

VI. pH stability.

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Page 9: Parentral emulsion and suspension  sunil kokate

Formulation development:

Suspension ingredients: Parentral suspension contain both

active ingredient(s) and excipients.

Excipients used in the parentral preparations must be….

Physically and chemically compatible with active ingredient.

Nonpyrogenic, nontoxic, nonhaemolytic and nonirritating.

Must not interfere with the therapeutic effect of the active

ingredient.

Must maintain stability during sterilization and during the shelf

life

Effective at low concentration. 26/08/20139

Page 10: Parentral emulsion and suspension  sunil kokate

Typical excipients used in parentral suspensions:

1) Flocculating/suspending agents:

2) Wetting agent

3) Solvents

4) Preservatives

5) Antioxidants.

6) Chelating agents.

7) Buffering agents.

8) Tonicity agents.

1) Flocculating/suspending agents:

a) Surfactants: e.g. Lecithin, Polysorbate 20, Polysorbate 40, Polysorbate

80,Pluronic F-68.26/08/201310

Page 11: Parentral emulsion and suspension  sunil kokate

b) Hydrophilic colloids: e.g. Sodium CMC, Acacia, Gelatin, MC, PVP.

c) Electrolytes: e.g. Potassium/sodium chloride, Potassium/sodium citrate,

Potassium/sodium acetate.

2) Wetting agent: They reduce the contact angle between the

surface of the particle and the wetting liquid.

Useful when hydrophobic powders are suspended in aqueous

systems.

e.g. Nonaqueous solvents (glycerin, alcohol, and propylene glycol).

Non ionic surfactant. (polysorbate 80, Polysorbate 20,Polysorbate 40).

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Page 12: Parentral emulsion and suspension  sunil kokate

3) Solvents: May be aqueous or non aqueous.

Water for injection is preferred aq. solvent system.

Non aqueous solvent may be..

i. Water miscible ( Ethanol, Glycerin, Propylene glycol, N-(β

hydroxyethyl)-lactamide.

ii. Water immiscible includes fixed oils like Sesame oil, Peanut

oil, Castor oil, almond oil, sunflower oil, iodinated poppy

seed oil.

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Page 13: Parentral emulsion and suspension  sunil kokate

4) Preservatives:

Benzyl alcohol (0.9% to 1.5%), Methylparaben (0.18% to 0.2%),

Propylparaben (0.02%), Benzalkonium chloride (0.01 % to 0.02%), and

Thimersal (0.001 % to 0.01 %).

5) Antioxidants:

a) water soluble: Ascorbic acid- 0.02-0.1%, Sodium bisulfite- 0.1-0.15%,

Sodium metabisulfite- 0.1-0.15 %, Sodium formaldehyde sulfoxylate- 0.1-

0.15%, Thiourea- 0.005%

b) Oil soluble: Ascorbic acid esters-0.01-0.15, BHT-0.005-0.02%,

Tochopherol- 0.05-0.075%.

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Page 14: Parentral emulsion and suspension  sunil kokate

6) Chelating agents: EDTA

7) Buffering agents: Citric acid, Sodium citrate.

8) Tonicity agents: Dextrose, Sod. Chloride.

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Page 15: Parentral emulsion and suspension  sunil kokate

Manufacturing Considerations: Two basic method used to prepare Parentral suspension are-

1. Aseptically combining sterile powder and vehicle

2. In situ crystal formation by combining sterile solutions.

Previously sterilized & milled active ingredienr(s)

Vehicle & Excipients

Sterilizing filter(i.e. 0.22 micron)

Sterile receiving

vessel

Mixed/ milled

Final suspension

Aseptically disperse active ingredient(s)

Aseptic filling

1. Aseptically combining sterile powder and vehicle 26/08/201315

Page 16: Parentral emulsion and suspension  sunil kokate

Active ingredient(s) in solution (organic

solvent

Vehicle and necessary Excipients

Sterilizing filter(i.e. 0.22 micron)

Counter solvent

Sterilizing filter(i.e. 0.22 micron)

Sterilizing filter(i.e. 0.22 micron)

Mill/ Mix

Remove organic solvent

2. In situ crystal formation by combining sterile solutions. 26/08/201316

Page 17: Parentral emulsion and suspension  sunil kokate

Stability and Evaluation: A. Physical:

a) Syringeability.b) Injectabilityc) Resuspendibility.d) Sedimentation Volume.e) Freeze‐Thaw cycles.f) Crystal Growth.g) Particle Size Measurement.h) Zeta Potential determination.i) Shipping Characteristic.j) Product‐Package Interaction.

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B) Biological:

a) Sterility test.

b) Pyrogen test.

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Official example of parentral suspension:

(1) Sterile ampicillin suspension USP’95 dispense as powder which

is to be reconstituted at time of administration.

(3) Tetanus toxoid adsorbed USP’95, IP’96 – aq. Suspension.

(4) Betamethasone acetate suspension USP’96 aq. Suspension.

(5) Insulin Zinc suspension USP’95, IP’96 aq. Suspension.

(6) Procaine penicillin suspension IP’96

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Page 20: Parentral emulsion and suspension  sunil kokate

Parentral Emulsion:

Introduction: Parentral emulsion is O/W or W/O emulsion

with mean droplet diameter 200-500 nm.

Mainly employed as Total parentral nutrition's.

These are milky white in appearance.

W/O emulsion (S.C.).

O/W Sustained release depot preparation (I.M.).

O/W nutrient emulsion (I.V.)

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Page 21: Parentral emulsion and suspension  sunil kokate

Emulsion Ingredients:

A) Oils : The oils most commonly used are Long Chain

Triglycerides (LCTs) from vegetable sources (soybean or

sunflower oil. )

B) Emulsifiers: Natural and synthetic emulsifier are

a) Natural emulsifier- eg. lecithins.

b) Synthetic emulsifier- eg. Spans and Tweens.

C) Aqueous phase: a) Water for injection is aqueous phase for

parentral emulsion.

b) Various substances have been added to the aqueous phase to

adjust osmolarity, pH.26/08/201321

Page 22: Parentral emulsion and suspension  sunil kokate

D) Tonicity modifier :- Glycerol, sorbitol, xylitol are added in

aqueous phase.

E) Antioxidants :- α-tocopherol, ascorbic acid may be added in

aq. Phase to prevent peroxidation of unsaturated fatty acids.

F) Preservatives :- p-hydroxy benzoic acid (methyl and butyl

derivatives) can be dissolved in the aqueous phase.

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26/08/201323

1) The emulsifier, an osmotic agent, and any preservatives are usually dissolved or dispersed in

the aqueous phase.

2) The phospholipids, antioxidants, and any lipophilic

drugs to be incorporated are usually dissolved or dispersed in

the oil phase.

3) Both the phases are then heated to 70-85 o C with

agitation.

4) The coarse emulsion is then formed by vigorous stirring or

mixing.

5) Final pH of formulation is adjusted.

Emulsion Manufacture:

A) Formulation Preparation:

Page 24: Parentral emulsion and suspension  sunil kokate

B) Homogenization and particle size reduction: Can be

done by

a) Ultrasonic homogenizers,

C) Filtration: Membrane filter is used for final filtration to

remove larger particles.

D) Sterilization: For large-volume (l00 to 1000 ml.) injectable

fat emulsions, sterilization is achieved by autoclaving.

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Page 25: Parentral emulsion and suspension  sunil kokate

Stability of parentral emulsions:

1) Stability of the formulation: Influenced by processing

conditions, autoclaving, storage conditions, excessive shaking, or

the addition of electrolytes or drugs.

2) Physical stability: Indicated by

a) Particle size changes.

b) Flocculation.

c) Creaming, coalescence.

d) Extreme temperature fluctuation such as freezing can result in an

increased oil droplet size, leading to aggregation, coalescence, and

ultimate separation.26/08/201325

Page 26: Parentral emulsion and suspension  sunil kokate

3) Chemical Stability: Indicated by

a) Oxidation.

b) Hydrolysis.

c) Change in pH.

d) Rancidity of oil.

4) Microbiological Stability: For bacterial and fungal

growth.

Precaution should be taken to prevent microbial contamination

during processing and maintain sterility.

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Evaluation of Emulsions:

1) Physical examination: Visual observation of creaming, coalescence, and oil

separation.

2) Chemical analysis: Determination and characterization of drug substance,

oil, phosphatide, and excipients present, including free fatty acids and oxidative

degradation products.

3) pH determination.

4) Particle size surface charges.

5) Sterility test.

6) Pyrogen test.

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Page 28: Parentral emulsion and suspension  sunil kokate

Packaging for parenteral Suspension and Emulsion:

Container components for parenteral products must be considered an integral

part of the product because they can dramatically affect product stability,

potency, toxicity, and safety.

Injectable suspension and emulsions provided in volumes of 100 to 1000 ml

are packaged in USP type I & II Glass bottles.

Siliconized Bottles with hydrophobic inner surface can be used.

Rubber closures are most commonly used.

Closures must not be permeable to oxygen or become softened by contact with

the oil phase of emulsion.

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Page 29: Parentral emulsion and suspension  sunil kokate

Ampoules

Small volume parenterals (SVPs):

1) Ampoules

2) Glass vials sealed with rubber stoppers

3) Plastic ampoules (blow-fill-seal)

4) Pre-filled syringes

5) Needle-free injection

Glass vials

Plastic ampoules26/08/201329

Page 30: Parentral emulsion and suspension  sunil kokate

Glass bottles

Large volume parenterals (LVPs):

Glass bottles sealed with rubber stoppers.

Plastic bags.

Plastic bags.

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References:

1) Lieberman H.A.,, Leon L. The Theory and Practice of Industrial

Pharmacy. Third edition, Varghese puglising house, Bombay, pp- 639-680.

2) Francoise N., Gilberte M. Pharmaceutical emulsion and suspension.

Marcel Dekker,inc, New York, pp- 229-270

3) Remington, The Science and Practice of Pharmacy 21th edition, Volume I,

Lippincott Williams & Wilkinss, pp- 802-836.

4) L.C. Collins-Gold, R.T. Lyons and L.C. Bartholow Parenteral emulsions

for drug delivery Advanced Drug Delivery Reviews, 5 189-208, 1990.

5) Rajesh M. Patel; Parenteral suspension: An overview ,International

Journal of Current Pharmaceutical Research Vol 2, Issue 3, 2010.26/08/201332

Page 33: Parentral emulsion and suspension  sunil kokate

Thanks For listening....!

26/08/201333