PAN FOOD SURVEY REPORT

LOCATION OF PLANT:

Panipat is one of the famous city of Haryana. It is just 90 km from Delhi .In older days Panipat is famous only for three battles, but now a days panipat is famous for industries which are flourishing in it heart agro processing are one of the major part of industrial world.

Agro processing industry is those who use only agriculture product as raw material to produce their final products these industries product as wheat, fruit, veg., flow etc.

Pan food is one of the major agro processing industry in panipat.It is situated 4 km away towards Delhi from panipat bus stand. Pan food manufacture many product such as jam, juice, ketchup, chapattis

HISTORY OF THE COMPANY

PAN food ltd. was established in 1970 by M.M. Mahajan &now presently owned by Rakesh Mahajan. It is a big company. It organization structure is very well established. At top level they have

ChairmanManaging directorManagersDepartmental headsSupervisor

The turnover of the company is 10 crore. At present pan food don’t export. But earlier it use to export to Russia and achieved a lot. In 1985 pan food got international award for its productivity. Pan food is building a portfolio of products fruits jam & sauce. They may seem like a risky gamble, but pan food does not think so. Few years ago it launched its fruit-juice in Delhi it’s selling it in the more affluent part of town. The association used the fruit to improve the fitness & stamina of his armies. Pan food register under form no.11 & (prescribed under rule 86).

Company profile Pan food is well established & large company so it manufactures various varieties of products keeping in minds its standards & quality. The products manufactures by company are: Jams

Mix- fruitsPineappleOrangeStrawberryAppleMango

JuiceMangoPineappleGuavaOrange

Ketchup

Gulab jamun

Dry veg. to nestle

Potato powder to haldiram & Bikaner

I.T.C. –almond halwa, carrot halwa, petha halwa

RAW MATERIAL

Which is used for final production of goods is purchased from diff. Places. As the production items & quality is large so the quality purchase is also in bulk. For diff. Production they have diff. Suppliers. The material they purchase is as follow

PotatoTomatoCarrotCauliflowerCabbageSpinachFruits

The production of products is continuous. For production of non- seasonal items they purchase material in seasonal time &preserve it.The preserve items are:

CarrotCabbageAppleOrangeGrapes

Market potential of product

DOMESTIC

Army-35%-40% Domestic-10%-15% Other institution-50% (Nestle, Hindustan, ITC, haldiram)

EXPORT

At present pan foods don’t export, but in the past it to used export to Russia.

QUALITY CONTROL & STATOURARY REQUIRMENT PAN food is a big unit. So it required a licesence by ministry of food processing. So it is licesenced under the act of f.p.o.(food product order in 1955)

TECHNICAL KNOW HOW THE technology used is indigenous & is available from Mumbai &Delhi. However to set up a state of art unit, the plant &machine to be improved

CHAPTER-2

DELICIOUS PROCESSING PROCESS OF KETCHUP:

In steam double jacket machine file a clean water bath canner 1\2 full and bring to a boil, with the wire rack in place. Wash the jars in warm soapy water &rinse. Check each one for minute cracks & nicks in the rim. Leave the jars in the hot water until needed. Separate the lids and place them in a saucepan of water. Bring to a boil and then leave in the water until you need them. Wash sound, ripe, high-acid tomatoes dip them in the boiling water of your large pot for about 80%c or until the skins crack. Then place the tomatoes in cold water. This allows the skin to slip off easily. Core out the steam &discard. Leave the whole or cut depending on size & preference. Pack in to jars & either wash down, so that the juice covers them. Add salt to each pint.removeair bubbles wipe off jar rim place the lid on, and screw ring down firmly.

Place the jars into boiling water bath &carefully &process pints for 40 mintues & quarts for 45 min counting from when the water return a full &boiling

boil. Remove carefully and place jars on dry folded towel until cool & sealing is complete.

The ketchup is automatically pumped into bottles vacuum filter machine. This ketchup is then exported to diff. Indian markets.

Process of jam

Pulp -paste-kettle-sugar—boiling-thick paste. Till 40 (t.s.s.) Total soluble solid. Acid- acidic acid, chemical sodium begawadeKettle-filler-bottle-conveyer-packed

.

MAN POWER REQIURMENT

Indigenous technology: skilled & trained employees (200 labors)

POWER REQIUREMENT

180-200 kilowatts (HP)

WATER REQIUREMENT

2 lakh liter per day

ORGANIZATION STRUCTURE

Pan food is well established &large company having it head office in Delhi as accompany is expanding it business .so as to manage the whole work in a good manner they have a very strong organization structure in panipat production house 200 permanent workers.

Chapter 3

FINACIAL ASPECT

PROJECT COST:1. LAND& LAND DEVOLPMENT- 1CRORE

2. BUILDING (PROCESSING UNIT,OFFICE, LAB, UTILITES, SERVANT QUARTER) 2CRORE

3. PLANT &MACHINERY- 6.5 CRORE

4. TECHNICAL KNOW-HOW- 25 LAKH

5. MARGIN MONEY FOR WORK- 15 LAKH

6. PRIME 10 LAKH

7. CONTIGENCY 10 LAKH

8. ESTIMATED PROJECT COST 10 CRORE

MAIN SUPPLIERS

SHANKAR &COMPANY CHAMAN LAL&SONS R.K. INDUSTRIES SHYAM&COMPANY

Sometime Pan used to directly buy from Azad pur subzi mandi because believes to buy fresh fruits & vegetables at cheaper rates so that customer can get good quality product at lesser price.

Machine cost

Used in production as follow:

Cutting machine (22lakh)This machine is used for cutting of the vegetable only the main advantage of this machine is that it can cut up the vegetable in different type of size &shape.

Water Blencher (8-10 lakh)This machine is used for boiling purpose only carrot & potato .the main feature of this machine is that it only boils half the vegetableDrie: This machine is used for drying the fruits & vegetables after all the processing is done of steaming, cutting.

PEAS DEPODING MACHINE (15 lakh) This machine is used for pilling of peas.

CONVEYER (20 lakh)BOTTLE VACUM FILLER This machine is used for the filling of jam &sauce. In this machine pipe suck up the jam & sauce then automatically file up the jam & sauce in the bottle itself & then vacuum is made & finally the crock is put on the bottle.

So, the help of various type of machinery does the process of production &it required highly skill engineers & labours

Chapter-4

Analysis

The main strength of pan food is quality of its products, which are being produced by the industry. The food products produced by them are available in different varieties. They also have latest techniques for manufacturing.sikkled labors is there &distribution facilities available with them. The food product produced by them is of great demand in the nearby market & also in all parts of the country. The country has great opportunity with them to promote its product all over the country