p roblem s olving i nnovator solving tomorrows problems today the 1 st why can be formed once the...

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Problem Solving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes 1 st Why / Function Development 1 st Why / Function Examples 1 st Why / Function & FMEA 1 st Why / Function & Cause & Effect (Fishbone)

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Page 1: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

Problem Solving I nnovatorSolving Tomorrows Problems Today

The 1st Why can be formedonce the Team has Brainstormed for Potential Causes

1st Why / FunctionDevelopment

1st Why / Function Examples

1st Why / Function &FMEA

1st Why / Function & Cause & Effect (Fishbone)

Page 2: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

COVER PAGE

Page 3: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

D4 - Developing the 1st Why / Function …Options

Option 1: Use the Affinity Diagram to naturally group ideas, Example ‘VALVE MANUFACTURING’

1st Why/FunctionDevelopment

OROption 2: Use the Product (Assembly) Components, Example ‘VALVE LEAKS’

POSTURE SPINAL COLUMN MUSCLES NERVES ASSOCIATED ORGANS

Option 5: Use any other logical method or Sequence, Example ‘BACK ACHES’

OR

Option 4: Use a Process Orientated (Process Flow ) approach, Example ‘COOKING’

OR

RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION

PREPARE INGREDIENTS COOK/BAKE FOOD PLATE UP EAT FOODBUY INGREDIENTS

Option 3: Use a Circumstantial Approach, Example ‘TEAM DISAGREEMENT’

OR

DEADLINES FRUSTRATION INCONSIDERATION PERSONALITYCOMMUNICATION

WASHER VALVE BODY TEST/ ASSEMBLY ADAPTOR FLUID & FITMENT

Page 4: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

Applicable points from the Brainstorming

Seal Surface DeterioratesWrong Washer

Damaged face of Valve I Adaptor damaged thread Missing Washer Vibration of ValveThread Pitch Operational Use

RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION

WASHER VALVE BODY TEST/ASSEMBLY ADAPTOR FLUID & FITMENT

RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION

Components of ValveWasherValve BodyTest/Assembly

AdaptorFluid & Fitment

D4 - Developing the 1st Why / Function …Options

Option 1: Use the Affinity Diagram to naturally group ideas, Example ‘VALVE MANUFACTURING’

D4 - Developing the 1st Why / Function …Options

Option 2: Use the Product (assembly) Components, Example ‘VALVE LEAKS’

1st Why/FunctionExamples

Page 5: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

1st Why =the FunctionThe Function describes each Process Step in a Process

Select which Possible 1st Why Function you would like to Investigate

2nd Why 2nd Why 2nd Why 2nd Why

3rd Why 3rd Why 3rd Why

4th Why 4th Why

5th Why

RAW MATERIAL TAPPING ASSEMBLY/

TESTDESIGN/

APPLICATIONMACHINING

1st Why / Functions &FMEA

1st Why Functions

Page 6: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

The 1st Why will be forwarded to the 1st Arms of the Cause & Effect Diagram

Automatic Population of C&E (Fishbone)

Page 7: P roblem S olving I nnovator Solving Tomorrows Problems Today The 1 st Why can be formed once the Team has Brainstormed for Potential Causes The 1 st

Problem Solving I nnovatorSolving Tomorrows Problems Today

This completes the D4 1st Why

Now start the D4 2nd Why