p roblem s olving i nnovator solving tomorrows problems today the 1 st why can be formed once the...
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Problem Solving I nnovatorSolving Tomorrows Problems Today
The 1st Why can be formedonce the Team has Brainstormed for Potential Causes
1st Why / FunctionDevelopment
1st Why / Function Examples
1st Why / Function &FMEA
1st Why / Function & Cause & Effect (Fishbone)
COVER PAGE
D4 - Developing the 1st Why / Function …Options
Option 1: Use the Affinity Diagram to naturally group ideas, Example ‘VALVE MANUFACTURING’
1st Why/FunctionDevelopment
OROption 2: Use the Product (Assembly) Components, Example ‘VALVE LEAKS’
POSTURE SPINAL COLUMN MUSCLES NERVES ASSOCIATED ORGANS
Option 5: Use any other logical method or Sequence, Example ‘BACK ACHES’
OR
Option 4: Use a Process Orientated (Process Flow ) approach, Example ‘COOKING’
OR
RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION
PREPARE INGREDIENTS COOK/BAKE FOOD PLATE UP EAT FOODBUY INGREDIENTS
Option 3: Use a Circumstantial Approach, Example ‘TEAM DISAGREEMENT’
OR
DEADLINES FRUSTRATION INCONSIDERATION PERSONALITYCOMMUNICATION
WASHER VALVE BODY TEST/ ASSEMBLY ADAPTOR FLUID & FITMENT
Applicable points from the Brainstorming
Seal Surface DeterioratesWrong Washer
Damaged face of Valve I Adaptor damaged thread Missing Washer Vibration of ValveThread Pitch Operational Use
RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION
WASHER VALVE BODY TEST/ASSEMBLY ADAPTOR FLUID & FITMENT
RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION
Components of ValveWasherValve BodyTest/Assembly
AdaptorFluid & Fitment
D4 - Developing the 1st Why / Function …Options
Option 1: Use the Affinity Diagram to naturally group ideas, Example ‘VALVE MANUFACTURING’
D4 - Developing the 1st Why / Function …Options
Option 2: Use the Product (assembly) Components, Example ‘VALVE LEAKS’
1st Why/FunctionExamples
1st Why =the FunctionThe Function describes each Process Step in a Process
Select which Possible 1st Why Function you would like to Investigate
2nd Why 2nd Why 2nd Why 2nd Why
3rd Why 3rd Why 3rd Why
4th Why 4th Why
5th Why
RAW MATERIAL TAPPING ASSEMBLY/
TESTDESIGN/
APPLICATIONMACHINING
1st Why / Functions &FMEA
1st Why Functions
The 1st Why will be forwarded to the 1st Arms of the Cause & Effect Diagram
Automatic Population of C&E (Fishbone)
Problem Solving I nnovatorSolving Tomorrows Problems Today
This completes the D4 1st Why
Now start the D4 2nd Why