KAPS-ALL PACKAGING SYSTEMS, INC., 200 Mill Road, Riverhead, NY 11901-3125 USA Tel: (631) 727-0300 • Fax: (631) 369-5939 • www.kapsall.comDevelopers and Manufacturers of Complete Bottling and Packaging Systems

• KAPS-ALL® Bottle Cappers and Cap Tighteners • FILLS-ALL® Automatic and Semi-Automatic Liquid Fillers • FEED SYSTEMS® Rotary and Escalator Parts Feeders • CLEAN-N-VAC® Bottle Cleaners • ORIENTAINER® Bottle Orienters and Unscramblers • CONVEYS-ALL® Conveying Systems • EASY-KAP® Hand Cappers • Ball Placers • Bulk Loaders • Accumulators • Bottle Carriers • Desiccant Inserters

• Electronic Torque Metering and Monitoring • Heat Induction Bottle Sealers • Inspection Systems • Custom Packaging Machinery

(OPTIONAL)

(OPTIONAL)TAKE AWAY CONVEYOR

CL

(15 C.F.)

35-39**

(10 C.F.)

(15 C.F.)

END OFCONVEYOR

PLAN VIEW

(10 CF)(15 CF)45

52-1/2

46

70

65

STOPSTART

FRONT VIEW

POWER IN

47-51

8-1/4

BACKUP EYE(OPTIONAL)

DIRECTION OF TRAVEL35

15 C.F. HOPPER

10 C.F. HOPPER

30 C.F. HOPPER

56

20 C.F. HOPPER

9LC

44

54-58

BELTSDISCHARGE

34-38

30

90

98

DISCHARGE

48" DIA. PRE-FEEDER

36" DIA. PRE-FEEDER

PLAN VIEW

KAPS-ALLKAPS-ALL

FRONT VIEW

CLEANING OPTIONEXTENSION FOR

CLEANING OPTIONEXTENSION FOR

Extension ForCleaning Option Optional

BEARING

**63

15-1/25

2834

90

POWER IN

OUTFEED

PLAN VIEW

5

32

INFEED9

CONVEYOR TRAVEL

SYSTEMSPACKAGINGKAPS-ALL

FRONT VIEW

INFEED

11-1/2

34-38

LOCATION FOR RIGHT TOALTERNATE CONTROL BOX

34" SQUARE (15 C.F. HOPPER)

18 BOTTLE TRAVEL

LEFT TRAVEL

DISCHARGE BELTS

OPTIONAL TAKE-AWAY CONVEYOR

50-55

17

34-38

DISCHARGE END VIEW

76

15 C.F. HOPPER

25 C.F. HOPPER

36" DIA. PREFEEDER48" DIA. PREFEEDER

64 52

PLAN VIEW

66 (25 CF)52 (15 CF)

FRONT VIEW

99-1/2

91-1/2

OPTIONCLEANING

30

14

48" SQUARE (25 C.F. HOPPER)

OPTIONAL

Notes:1) All dimensions shown are in inches. To convert to centimeters multiply inches by 2.54 2) * Indicates height based on a 34” high conveyorand a 6” tall container. 3) ** Other conveyor heights available. 4) Someitems shown may be optional. 5) Due to Kaps-All’s commitment to maintainquality leadership in the packaging industry, dimensions, specifications andoptions subject to change without notice. 6) Electrics: 110V, 1 PH, 60/50 Hz(standard) other voltages available on request.Air consumption: Approximately 2-4 CFM of air for AU-5C, and AU-6C withbottle cleaners only.

Represented By:

MICRO-MINI COMPACT BOTTLEUNSCRAMBLER Models AU-3 and AU-3M

COMPACT BOTTLE UNSCRAMBLER/CLEANERModels AU-6 and AU-6C

SECONDARY BOTTLE ORIENTER Model SBO

BOTTLE UNSCRAMBLER/CLEANER Models AU-5 and AU-5C

ORIENTAINER®

UNSCRAMBLERSAND ORIENTERS FOR BOTTLES AND JARS

© Copyright 2000 Kaps-All Packaging Systems,Inc. US and Foreign Patents, Others Pending Bulletin #0700-6-

Kaps-All has served the packaging industry for over 60 years, providing quality packaging machines for the entire spectrum of bottlingapplications.

ONON

OFFOFF

ONONONON

OFFOFF OFFOFF

KAPS-ALLKAPS-ALL

AUTO-MATEAUTO-MATE

MODEL "FS-A 48"MODEL "FS-A 48"ACCUMULATORACCUMULATORHAND CAPPERHAND CAPPER

MODEL "E-750"MODEL "E-750"CAP TIGHTNERCAP TIGHTNER

MODEL "F4"MODEL "F4"HEAT SEALERHEAT SEALER

MODEL "AM-50"MODEL "AM-50"

GRIPPERGRIPPERSPEEDSPEED

STARTSTART

STOPSTOP

KAPS-ALLKAPS-ALL

CONVEYORCONVEYORSPEEDSPEED

ONON

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100100909080809090100100 10100

SPEEDSPEEDSPINDLESPINDLE

6060 4040

80807070 20203030

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GRIPPERGRIPPERSPEEDSPEED

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9090100100

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20203030 6060

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5050

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20203030

OFFOFFRIVERHEAD, N.Y. 11901 U.S.A.RIVERHEAD, N.Y. 11901 U.S.A.THE PROVEN STANDARD...SINCE 1941THE PROVEN STANDARD...SINCE 1941FEED SYSTEMSFEED SYSTEMSKAPS-ALL CAPPERKAPS-ALL CAPPERPACKAGINGPACKAGING

ORIENTAINERORIENTAINERFILLS-ALLFILLS-ALLSYSTEMSSYSTEMS

KAPS-ALLKAPS-ALL

US AND FOREIGN PATENTS, OTHERS PENDINGUS AND FOREIGN PATENTS, OTHERS PENDING

INC.INC.

ONON

CAPCAPFEEDERFEEDER

5050

STOPSTOP

STARTSTART

10100

4040

20203030

9090100100 10100

6060

80807070 4040

20203030

OFFOFF

MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMSMANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS

OFFOFF

SUPPLYSUPPLYHOPPERHOPPER

ONON

5050

ONON

OFFOFF

AUTO-MATE TECHNOLOGIES INC.AUTO-MATE TECHNOLOGIES INC.

BOTTLE CARRIERBOTTLE CARRIERMODEL "BC"MODEL "BC"

AUTOMATIC CAPPERAUTOMATIC CAPPERMODEL "A"MODEL "A"

INSPECTION SYSTEMINSPECTION SYSTEMMODEL AM-DPMODEL AM-DP

KAPS-ALLKAPS-ALL

BALL PLACERBALL PLACERMODEL "BP"MODEL "BP"

BULK ELEVATORBULK ELEVATORMODEL "FS-B"MODEL "FS-B"

PRESSURE FILLERPRESSURE FILLERMODEL "FA-P"MODEL "FA-P"

SURGE TABLESURGE TABLEMODEL "FS-S"MODEL "FS-S"

CLEAN-N-VACCLEAN-N-VAC

BOTTLE CLEANERBOTTLE CLEANERMODEL "AC-12"MODEL "AC-12"

UNSCRAMBLER TABLEUNSCRAMBLER TABLEMODEL "FS-U 48"MODEL "FS-U 48"

KAPS-ALLKAPS-ALL

KAPS-ALLKAPS-ALL

MODEL "SBO"MODEL "SBO"AUTOMATIC UNSCRAMBLERAUTOMATIC UNSCRAMBLER

MODEL "AU-6"MODEL "AU-6"SECONDARY BOTTLE ORIENTERSECONDARY BOTTLE ORIENTER

COMPLETE BOTTLING AND PACKAGING SYSTEMS

Kaps-All® is a leading designer and manufactur-er of quality packaging machinery and systemssince 1941. Over 30 exclusive patented featuresprovide for maximum proven performance, reliabil-ity and versatility to keep pace with the demandsof your operation. There are now several thousandmachines in operation worldwide. This is why Kaps-All is called “The Proven Standard®”. AllKaps-All machines use state-of-the-art compo-nents to give accuracy, repeatability and ease of

operation with little to no changeover parts. Allmachines operate separately or can be integrated into a complete packaging system.The versatility of Kaps-All machines allows you tokeep ahead of marketing trends by upgrading andchanging production lines without buying newmachines or expensive changeover parts. To find out more about Kaps-All’s high quality,field-tested packaging systems, call for moreinformation or application assistance.

Kaps-All®. . .The single source for all your bottling and packaging needs.

How The ORIENTAINER®Bottle Unscramblers OperateContainers are randomly dumped into

the low profile supply hopper where theyare gently deposited into the rotary pre-feeder bowl on demand. As the pre-feeder turns, the containers are single-filed and then sent down an adjustableslide chute where they enter an exclusive“Stand Up Unit” which orients bottles to an upright position, (Models AU-6Cand AU-5C automatically invert, ionize, vacuum/clean and orients the bottles toan upright position). Once upright, the containers exit onto a take-away con-veyor for the next downstream operation.

THE BENEFITS OFAUTOMATIC vs MANUAL BOTTLE UNSCRAMBLERS

Kaps-All® Automatic Bottle Unscramblerseffectively automate packaging produc-tion lines affording increased efficiency,savings and productivity. Savings arerealized through effective use of personnel and associated costs over manual/semi-automatic unscrambleroperations. Kaps-All unscramblers aredesigned and known for quick change-overs with little to no changeover parts(accomplished in a few minutes) anddurability resulting in less downtime. Allunscramblers can be upgraded with theability to change production require-ments without buying new machinery ortraining new personnel.

Typical complete turn-key bottling systems suitable for all industries, applications and operations.

ORIENTAINER®Automatic

Bottle Unscrambler/Orienter SecondaryBottle Orienter

CLEAN•N•VAC ®Bottle Cleaner

FILLS-ALL®Filler

KAPS-ALL®Capper

CONVEYS-ALL®ConveyingSystems

FEED SYSTEMS®Rotary

Accumulator

ORIENTAINER®Unscrambler/Orienter FILLS-ALL® Filler

KAPS-ALL® Capper

AUTOMATE®Induction Sealer

Torque Monitor

FEED SYSTEMS®Rotary Accumulator

CONVEYS-ALL®Conveying Systems

Demonstration and Testing Of YourProducts—

No Cost or ObligationContact Kaps-All Packaging Systems, Inc.,

for an evaluation and testing of your application in our plant without any

obligation on your part.

AutomaticUnscrambler

SecondaryBottle

Orienter

UnscramblerTable

BottleCleaner

SurgeTable

AutomaticFiller

AutomaticBall Placer

BulkElevator

AutomaticCapper

with “Mini-L”Elevator

DiagnosticMonitor

BottleCarrier

CapTight-ener

InductionCap

Sealer

HandCapper

RotaryAccum-ulator

-4-

Combination Glass/Plastic Orienting/Cleaning SystemModel AU-3 Micro-Mini Plastic Bottle Unscrambler, Rotary Bottle Unscrambler

And CLEAN•N•V AC® Container Cleaner

Standard Patented Features OfModel AU-6 and Model AU-6C:

ORIENTAINER® PLASTIC BOTTLE UNSCRAMBLERFor Low, Medium and High-Speed Bottling Lines

Model AU-6 Compact Unscrambler

Model AU-6C Compact Unscrambler With Cleaner/Inverter CLEAN•N•V AC®

Optional Features for All ORIENTAINER® Models:

• Fast changeovers - from one size to another.• Can handle most container shapes including:

round, square, rectangular, oval, tapered, F-style, etc. with few to no change parts.

• Low profile design for increased safety,makes servicing and changeovers easywith no need for ladders or step stools.

• Patent pending stainless steel, low profilehopper design. Can be filled from three sides.

• No drop chutes, cages, pockets, rollers, belt splicing/cutting, cleats, funnels, clamps,vacuum conveyors or expensive toolingneeded for changeovers.

• Can orient 1/16 oz. to 1 gallon containers on same machine (handles plastic, metal andcomposite/corrugated containers).

• Rugged construction with non-marring contact surfaces for no-scuff orientation.

• Few moving parts minimize maintenance and maximize machine efficiency.

• Quiet and smooth operation with orientingspeeds over 300 BPM (attainable speeds depend onbottle size and shape).

• Hand wheels and calibrated settings allow for ease and repeatability of changeovers.

• TRULY COMPACT–REQUIRES MINIMALFLOOR SPACE. (Other machines on the market claim to be compact, but theORIENTAINER® truly is.)

• No air required for most applications except forbottle ionizing/cleaning.

• Adjustable electronic speed controls to accommodate all line speeds without extra expensive options, from several containers perminute to several hundred per minute.

• Comes standard with oversized stainless steelclean-out door on supply hopper.

• Fully automatic, easy to set up and operate-no skilled personnel required.

• Enclosed with stainless steel and polycarbonate safety guards.

• Use your existing conveyor or can be provided with a Kaps-All® conveyor to suit your requirements.

• Both left to right (standard) and right to leftconveyor discharge models available.

• Comes complete with stainless steelelevating screws with floor pads.

• The ORIENTAINER® has been designed with the knowledge of over 60 years of packaging and orienting design experience.

• Prompt delivery for all models.• Since the ORIENTAINER® places the

containers directly onto your conveyor, theneed for additional (or special vacuum) conveyors is eliminated.

• Electronic bottle counter (totalizes thenumber of bottles oriented).

• The longest guarantee in the industry - 2 full years, at no extra cost.

• Can be easily integrated into a turnkey system with FILLS-ALL® Liquid Fillers and KAPS-ALL® Bottle Cappers.

• Designed for all industries including:Pharmaceutical, Personal Care Products, Foods, Biotech and Chemicals.

Stainless SteelPre-feeder

Smooth BottleTransfer to Conveyor

Stainless steelcleanout door

Take-AwayConveyor

Anti-BackupConveyorSensor

Adjustable OrientingStandup Unit

Totally EnclosedGuards Throughout

Self-ContainedElectronic Controls

Facilities Provided for Bottom CodingPrior To Going Onto Conveyor

Self-Contained Variable Speed Electronic Controls

Electronic BottleCounter Rate Meter

Model AU-3Orientainer

Rotary BottleUnscrambler Bottle Inverter/Cleaner

Adjustable Stainless Steel Cleaning Manifold(with 30 Inches of Efffective Cleaning)

Fully Adjustable Bottle Inverterand CLEAN•N•VAC® Air Rinse™ Cleaner

Stainless Steel High Volume Ionizing System

Stainless SteelLeveling ScrewsWith Floor Pads

Heavy-DutyWeldedConstructionFrame

Stainless SteelFloor Level Hopper WithElevator

Stainless steelcleanout door

-2-

Vacuum and Filtering System

• The Standard stainless steel floor level HopperElevators are available in several sizes to best suityour exact requirements.

• Conveyor sensor will stop and start machine toautomatically match down-stream demand for containers.

• Available with casters for portability.• Easily modified for bottle decorating, offset

printing and silk-screening machines.• Ideal for orienting open bottom tubes and other

specialty items.

• Hopper and pre-feeder dust covers.• Interlocking electrical safety switches for standard

guarding.• Secondary bottle orienting for asymmetrical bottles.• Special designs to accommodate your

requirements.• All stainless steel construction - suitable for

clean rooms.• Combination Totalizer and Rate meter (Updates

total number of bottles oriented and averages Rateof bottles per minute being oriented.)

Micro-Mini Compact Bottle UnscramblersThe Smallest Fully Automatic Unscramblers In The Industry

Compact Bottle Unscrambler

Combination Bottle UnscramblerWith Built-In Cleaner/Inverter

Clean•N•Vac®

Model AU-3 Micro-Mini Compact Bottle Unscrambler

Model AU-5 Compact Bottle Unscrambler

Model AU-5C Bottle Unscrambler Cleaner/Inverter

The Models AU-3 and AU-3M have the same features and options as the Model AU-6 exceptthat they require only 45 inches x 65 inches offloor space. They are the smallest fully automaticunscramblers in the industry. The low profileunscramblers handle a wide range of containerswith little or no change parts, require no air andtheir maximum height is 60 inches (153 cm). Virtually all styles and shapes of plastic, metaland corrugated/composite containers can be han-dled in the range of 1/2 inch tall up to 6 inchestall and up to 3 inches wide. A wide range ofspeeds can be obtained depending upon containersize and shape.

The Model AU-5 has the same features as the model AU-6 exceptthat it is designed with three distinct components (theHopper/Elevator, Pre-feeder and Stand-up Unit). This allows theend user flexibility for special applications such as right to lefttravel, unique floor plans and special hopper requirements. Referto the dimensional drawings on the back page.

In addition to the unscrambling features of the Model AU-5 andthe Model AU-6, the Model AU-5C and the Model AU-6C have anintegral bottle cleaner which inverts the containers, blasts themwith filtered ionized air and vacuums them without the need oftwist chutes or costly change parts. Additional features include:• Patented design has few moving parts, minimizing maintenance

and maximizing machine efficiency. • Fast and repeatable changeovers. • Expandable — up to 10 ionizing nozzles for special applications. • Dust, dirt collector/filter, easily removable for cleaning. • Two year guarantee — the longest in the industry.• Extended cleaning travel distance to ensure the best cleaning

possible with maximum time over the ionizing nozzles.

Stainless SteelFloor Level HopperWith Elevator

Super CompactHeavy-Duty WeldedFrame Construction

Self-ContainedVariable SpeedElectronic Controls

Facilities ProvidedFor Bottom Coding PriorTo Going Onto Conveyor

Smooth Bottle TransferOnto Optional Conveyor

Adjustable OrientingStand-Up MechanismStainless steel leveling

screws with floor pads

Totally EnclosedGuards Throughout

LargeStainlessSteelCleanoutDoor

Anti-BackupConveyor Sensor

Stainless SteelPre-Feeder

Model AU-3M

The Model AU-3M has the same features as themodel AU-3 but comes with a more unified heavy-duty stainless steel base for special applications.

-3-

SECONDARY BOTTLE ORIENTER

For Rectangular andAsymmetrical Containers

COMBINATION BOTTLEUNSCRAMBLER AND

SECONDARY ORIENTERFor Asymmetrical Containers

ROTARY BOTTLEUNSCRAMBLING TABLE

Model SBO — Secondary Bottle Orienter

ORIENTAINER® Model AU-6 Unscrambler shownwith Model SBO Secondary Orienter

THE ORIENTAINER® automatically places the containeronto the conveyor. The Secondary Bottle Orienter (Model SBO) then gently turns the asymmetrical containers so they all face the same way for the nextdownstream operation such as filling, labelling, etc.

• 36 inch and 48 inch diameter models with stainless steel table-tops available.

• No changeover parts required.• Stainless steel elevating screws with floor pads provided.• Stainless steel outer guide rails adjust to accommodate

vials to gallon containers.• Variable speed motor with gear box speed reduction.• Fully adjustable solid-state variable speed electronic

controller.• No skilled personnel required.• Stainless steel unloading table to fit most case sizes.• Heavy-duty rugged construction.• Fast delivery.• Two year guarantee — the longest in the industry.• Ask for more detailed information.

• The secondary Bottle Orienter is designed to follow aBottle Unscrambler. It will accept rectangular and/orasymmetrical containers and orient (turn) them to facethe same way and then continue them downstream tothe filler, labeller and other operations.

• Handles a wide range of container shapes and sizes.• Only one moving part which minimizes maintenance

and downtime.• Comes with casters for portability – easily fits into

existing production lines.• Comes standard with heavy duty-frame and variable

speed conveyor.• Smooth quiet continuous motion operation with

variable speed drives.• Calibrated settings ensure fast, easy and accurate

changeovers.• Two year guarantee–the longest in the industry.• Handles glass, plastic or metal containers.• Can be used alone or in combination with any

ORIENTAINER® unscrambler.• Stainless steel guard enclosures with Lexan doors on

front and back enclosing orienting section down toconveyor.

Typical asymmetrical containers handled by the Model SBO, Secondary Orienter

Model FS-URotary Semi-Automatic Bottle Unscrambler

OPTIONS:• Rotary Surge Tables.• Stainless steel base.• Swivel casters for

portability.• Orienting wheels for

square, rectangularand oval containers.

• Hazardous locationmodels available.

• Rotary AccumulatingTables for collectingfinished containersat end of bottlingline.

- 4 -

Combination Glass/Plastic Orienting/Cleaning SystemModel AU-3 Micro-Mini Plastic Bottle Unscrambler, Rotary Bottle Unscrambler

And CLEAN•N•V AC® Container Cleaner

Standard Patented Features OfModel AU-6 and Model AU-6C:

ORIENTAINER® PLASTIC BOTTLE UNSCRAMBLERFor Low, Medium and High-Speed Bottling Lines

Model AU-6 Compact Unscrambler

Model AU-6C Compact Unscrambler With Cleaner/Inverter CLEAN•N•V AC®

Optional Features for All ORIENTAINER® Models:

• Fast changeovers - from one size to another.• Can handle most container shapes including:

round, square, rectangular, oval, tapered, F-style, etc. with few to no change parts.

• Low profile design for increased safety,makes servicing and changeovers easywith no need for ladders or step stools.

• Patent pending stainless steel, low profilehopper design. Can be filled from three sides.

• No drop chutes, cages, pockets, rollers, belt splicing/cutting, cleats, funnels, clamps,vacuum conveyors or expensive toolingneeded for changeovers.

• Can orient 1/16 oz. to 1 gallon containers on same machine (handles plastic, metal andcomposite/corrugated containers).

• Rugged construction with non-marring contact surfaces for no-scuff orientation.

• Few moving parts minimize maintenance and maximize machine efficiency.

• Quiet and smooth operation with orientingspeeds over 300 BPM (attainable speeds depend onbottle size and shape).

• Hand wheels and calibrated settings allow for ease and repeatability of changeovers.

• TRULY COMPACT–REQUIRES MINIMALFLOOR SPACE. (Other machines on the market claim to be compact, but theORIENTAINER® truly is.)

• No air required for most applications except forbottle ionizing/cleaning.

• Adjustable electronic speed controls to accommodate all line speeds without extra expensive options, from several containers perminute to several hundred per minute.

• Comes standard with oversized stainless steelclean-out door on supply hopper.

• Fully automatic, easy to set up and operate-no skilled personnel required.

• Enclosed with stainless steel and polycarbonate safety guards.

• Use your existing conveyor or can be provided with a Kaps-All® conveyor to suit your requirements.

• Both left to right (standard) and right to leftconveyor discharge models available.

• Comes complete with stainless steelelevating screws with floor pads.

• The ORIENTAINER® has been designed with the knowledge of over 60 years of packaging and orienting design experience.

• Prompt delivery for all models.• Since the ORIENTAINER® places the

containers directly onto your conveyor, theneed for additional (or special vacuum) conveyors is eliminated.

• Electronic bottle counter (totalizes thenumber of bottles oriented).

• The longest guarantee in the industry - 2 full years, at no extra cost.

• Can be easily integrated into a turnkey system with FILLS-ALL® Liquid Fillers and KAPS-ALL® Bottle Cappers.

• Designed for all industries including:Pharmaceutical, Personal Care Products, Foods, Biotech and Chemicals.

Stainless SteelPre-feeder

Smooth BottleTransfer to Conveyor

Stainless steelcleanout door

Take-AwayConveyor

Anti-BackupConveyorSensor

Adjustable OrientingStandup Unit

Totally EnclosedGuards Throughout

Self-ContainedElectronic Controls

Facilities Provided for Bottom CodingPrior To Going Onto Conveyor

Self-Contained Variable Speed Electronic Controls

Electronic BottleCounter Rate Meter

Model AU-3Orientainer

Rotary BottleUnscrambler Bottle Inverter/Cleaner

Adjustable Stainless Steel Cleaning Manifold(with 30 Inches of Efffective Cleaning)

Fully Adjustable Bottle Inverterand CLEAN•N•VAC® Air Rinse™ Cleaner

Stainless Steel High Volume Ionizing System

Stainless SteelLeveling ScrewsWith Floor Pads

Heavy-DutyWeldedConstructionFrame

Stainless SteelFloor Level Hopper WithElevator

Stainless steelcleanout door

-2-

Vacuum and Filtering System

• The Standard stainless steel floor level HopperElevators are available in several sizes to best suityour exact requirements.

• Conveyor sensor will stop and start machine toautomatically match down-stream demand for containers.

• Available with casters for portability.• Easily modified for bottle decorating, offset

printing and silk-screening machines.• Ideal for orienting open bottom tubes and other

specialty items.

• Hopper and pre-feeder dust covers.• Interlocking electrical safety switches for standard

guarding.• Secondary bottle orienting for asymmetrical bottles.• Special designs to accommodate your

requirements.• All stainless steel construction - suitable for

clean rooms.• Combination Totalizer and Rate meter (Updates

total number of bottles oriented and averages Rateof bottles per minute being oriented.)

Micro-Mini Compact Bottle UnscramblersThe Smallest Fully Automatic Unscramblers In The Industry

Compact Bottle Unscrambler

Combination Bottle UnscramblerWith Built-In Cleaner/Inverter

Clean•N•Vac®

Model AU-3 Micro-Mini Compact Bottle Unscrambler

Model AU-5 Compact Bottle Unscrambler

Model AU-5C Bottle Unscrambler Cleaner/Inverter

The Models AU-3 and AU-3M have the same features and options as the Model AU-6 exceptthat they require only 45 inches x 65 inches offloor space. They are the smallest fully automaticunscramblers in the industry. The low profileunscramblers handle a wide range of containerswith little or no change parts, require no air andtheir maximum height is 60 inches (153 cm). Virtually all styles and shapes of plastic, metaland corrugated/composite containers can be han-dled in the range of 1/2 inch tall up to 6 inchestall and up to 3 inches wide. A wide range ofspeeds can be obtained depending upon containersize and shape.

The Model AU-5 has the same features as the model AU-6 exceptthat it is designed with three distinct components (theHopper/Elevator, Pre-feeder and Stand-up Unit). This allows theend user flexibility for special applications such as right to lefttravel, unique floor plans and special hopper requirements. Referto the dimensional drawings on the back page.

In addition to the unscrambling features of the Model AU-5 andthe Model AU-6, the Model AU-5C and the Model AU-6C have anintegral bottle cleaner which inverts the containers, blasts themwith filtered ionized air and vacuums them without the need oftwist chutes or costly change parts. Additional features include:• Patented design has few moving parts, minimizing maintenance

and maximizing machine efficiency. • Fast and repeatable changeovers. • Expandable — up to 10 ionizing nozzles for special applications. • Dust, dirt collector/filter, easily removable for cleaning. • Two year guarantee — the longest in the industry.• Extended cleaning travel distance to ensure the best cleaning

possible with maximum time over the ionizing nozzles.

Stainless SteelFloor Level HopperWith Elevator

Super CompactHeavy-Duty WeldedFrame Construction

Self-ContainedVariable SpeedElectronic Controls

Facilities ProvidedFor Bottom Coding PriorTo Going Onto Conveyor

Smooth Bottle TransferOnto Optional Conveyor

Adjustable OrientingStand-Up MechanismStainless steel leveling

screws with floor pads

Totally EnclosedGuards Throughout

LargeStainlessSteelCleanoutDoor

Anti-BackupConveyor Sensor

Stainless SteelPre-Feeder

Model AU-3M

The Model AU-3M has the same features as themodel AU-3 but comes with a more unified heavy-duty stainless steel base for special applications.

-3-

SECONDARY BOTTLE ORIENTER

For Rectangular andAsymmetrical Containers

COMBINATION BOTTLEUNSCRAMBLER AND

SECONDARY ORIENTERFor Asymmetrical Containers

ROTARY BOTTLEUNSCRAMBLING TABLE

Model SBO — Secondary Bottle Orienter

ORIENTAINER® Model AU-6 Unscrambler shownwith Model SBO Secondary Orienter

THE ORIENTAINER® automatically places the containeronto the conveyor. The Secondary Bottle Orienter (Model SBO) then gently turns the asymmetrical containers so they all face the same way for the nextdownstream operation such as filling, labelling, etc.

• 36 inch and 48 inch diameter models with stainless steel table-tops available.

• No changeover parts required.• Stainless steel elevating screws with floor pads provided.• Stainless steel outer guide rails adjust to accommodate

vials to gallon containers.• Variable speed motor with gear box speed reduction.• Fully adjustable solid-state variable speed electronic

controller.• No skilled personnel required.• Stainless steel unloading table to fit most case sizes.• Heavy-duty rugged construction.• Fast delivery.• Two year guarantee — the longest in the industry.• Ask for more detailed information.

• The secondary Bottle Orienter is designed to follow aBottle Unscrambler. It will accept rectangular and/orasymmetrical containers and orient (turn) them to facethe same way and then continue them downstream tothe filler, labeller and other operations.

• Handles a wide range of container shapes and sizes.• Only one moving part which minimizes maintenance

and downtime.• Comes with casters for portability – easily fits into

existing production lines.• Comes standard with heavy duty-frame and variable

speed conveyor.• Smooth quiet continuous motion operation with

variable speed drives.• Calibrated settings ensure fast, easy and accurate

changeovers.• Two year guarantee–the longest in the industry.• Handles glass, plastic or metal containers.• Can be used alone or in combination with any

ORIENTAINER® unscrambler.• Stainless steel guard enclosures with Lexan doors on

front and back enclosing orienting section down toconveyor.

Typical asymmetrical containers handled by the Model SBO, Secondary Orienter

Model FS-URotary Semi-Automatic Bottle Unscrambler

OPTIONS:• Rotary Surge Tables.• Stainless steel base.• Swivel casters for

portability.• Orienting wheels for

square, rectangularand oval containers.

• Hazardous locationmodels available.

• Rotary AccumulatingTables for collectingfinished containersat end of bottlingline.

- 4 -

Combination Glass/Plastic Orienting/Cleaning SystemModel AU-3 Micro-Mini Plastic Bottle Unscrambler, Rotary Bottle Unscrambler

And CLEAN•N•V AC® Container Cleaner

Standard Patented Features OfModel AU-6 and Model AU-6C:

ORIENTAINER® PLASTIC BOTTLE UNSCRAMBLERFor Low, Medium and High-Speed Bottling Lines

Model AU-6 Compact Unscrambler

Model AU-6C Compact Unscrambler With Cleaner/Inverter CLEAN•N•V AC®

Optional Features for All ORIENTAINER® Models:

• Fast changeovers - from one size to another.• Can handle most container shapes including:

round, square, rectangular, oval, tapered, F-style, etc. with few to no change parts.

• Low profile design for increased safety,makes servicing and changeovers easywith no need for ladders or step stools.

• Patent pending stainless steel, low profilehopper design. Can be filled from three sides.

• No drop chutes, cages, pockets, rollers, belt splicing/cutting, cleats, funnels, clamps,vacuum conveyors or expensive toolingneeded for changeovers.

• Can orient 1/16 oz. to 1 gallon containers on same machine (handles plastic, metal andcomposite/corrugated containers).

• Rugged construction with non-marring contact surfaces for no-scuff orientation.

• Few moving parts minimize maintenance and maximize machine efficiency.

• Quiet and smooth operation with orientingspeeds over 300 BPM (attainable speeds depend onbottle size and shape).

• Hand wheels and calibrated settings allow for ease and repeatability of changeovers.

• TRULY COMPACT–REQUIRES MINIMALFLOOR SPACE. (Other machines on the market claim to be compact, but theORIENTAINER® truly is.)

• No air required for most applications except forbottle ionizing/cleaning.

• Adjustable electronic speed controls to accommodate all line speeds without extra expensive options, from several containers perminute to several hundred per minute.

• Comes standard with oversized stainless steelclean-out door on supply hopper.

• Fully automatic, easy to set up and operate-no skilled personnel required.

• Enclosed with stainless steel and polycarbonate safety guards.

• Use your existing conveyor or can be provided with a Kaps-All® conveyor to suit your requirements.

• Both left to right (standard) and right to leftconveyor discharge models available.

• Comes complete with stainless steelelevating screws with floor pads.

• The ORIENTAINER® has been designed with the knowledge of over 60 years of packaging and orienting design experience.

• Prompt delivery for all models.• Since the ORIENTAINER® places the

containers directly onto your conveyor, theneed for additional (or special vacuum) conveyors is eliminated.

• Electronic bottle counter (totalizes thenumber of bottles oriented).

• The longest guarantee in the industry - 2 full years, at no extra cost.

• Can be easily integrated into a turnkey system with FILLS-ALL® Liquid Fillers and KAPS-ALL® Bottle Cappers.

• Designed for all industries including:Pharmaceutical, Personal Care Products, Foods, Biotech and Chemicals.

Stainless SteelPre-feeder

Smooth BottleTransfer to Conveyor

Stainless steelcleanout door

Take-AwayConveyor

Anti-BackupConveyorSensor

Adjustable OrientingStandup Unit

Totally EnclosedGuards Throughout

Self-ContainedElectronic Controls

Facilities Provided for Bottom CodingPrior To Going Onto Conveyor

Self-Contained Variable Speed Electronic Controls

Electronic BottleCounter Rate Meter

Model AU-3Orientainer

Rotary BottleUnscrambler Bottle Inverter/Cleaner

Adjustable Stainless Steel Cleaning Manifold(with 30 Inches of Efffective Cleaning)

Fully Adjustable Bottle Inverterand CLEAN•N•VAC® Air Rinse™ Cleaner

Stainless Steel High Volume Ionizing System

Stainless SteelLeveling ScrewsWith Floor Pads

Heavy-DutyWeldedConstructionFrame

Stainless SteelFloor Level Hopper WithElevator

Stainless steelcleanout door

-2-

Vacuum and Filtering System

• The Standard stainless steel floor level HopperElevators are available in several sizes to best suityour exact requirements.

• Conveyor sensor will stop and start machine toautomatically match down-stream demand for containers.

• Available with casters for portability.• Easily modified for bottle decorating, offset

printing and silk-screening machines.• Ideal for orienting open bottom tubes and other

specialty items.

• Hopper and pre-feeder dust covers.• Interlocking electrical safety switches for standard

guarding.• Secondary bottle orienting for asymmetrical bottles.• Special designs to accommodate your

requirements.• All stainless steel construction - suitable for

clean rooms.• Combination Totalizer and Rate meter (Updates

total number of bottles oriented and averages Rateof bottles per minute being oriented.)

Micro-Mini Compact Bottle UnscramblersThe Smallest Fully Automatic Unscramblers In The Industry

Compact Bottle Unscrambler

Combination Bottle UnscramblerWith Built-In Cleaner/Inverter

Clean•N•Vac®

Model AU-3 Micro-Mini Compact Bottle Unscrambler

Model AU-5 Compact Bottle Unscrambler

Model AU-5C Bottle Unscrambler Cleaner/Inverter

The Models AU-3 and AU-3M have the same features and options as the Model AU-6 exceptthat they require only 45 inches x 65 inches offloor space. They are the smallest fully automaticunscramblers in the industry. The low profileunscramblers handle a wide range of containerswith little or no change parts, require no air andtheir maximum height is 60 inches (153 cm). Virtually all styles and shapes of plastic, metaland corrugated/composite containers can be han-dled in the range of 1/2 inch tall up to 6 inchestall and up to 3 inches wide. A wide range ofspeeds can be obtained depending upon containersize and shape.

The Model AU-5 has the same features as the model AU-6 exceptthat it is designed with three distinct components (theHopper/Elevator, Pre-feeder and Stand-up Unit). This allows theend user flexibility for special applications such as right to lefttravel, unique floor plans and special hopper requirements. Referto the dimensional drawings on the back page.

In addition to the unscrambling features of the Model AU-5 andthe Model AU-6, the Model AU-5C and the Model AU-6C have anintegral bottle cleaner which inverts the containers, blasts themwith filtered ionized air and vacuums them without the need oftwist chutes or costly change parts. Additional features include:• Patented design has few moving parts, minimizing maintenance

and maximizing machine efficiency. • Fast and repeatable changeovers. • Expandable — up to 10 ionizing nozzles for special applications. • Dust, dirt collector/filter, easily removable for cleaning. • Two year guarantee — the longest in the industry.• Extended cleaning travel distance to ensure the best cleaning

possible with maximum time over the ionizing nozzles.

Stainless SteelFloor Level HopperWith Elevator

Super CompactHeavy-Duty WeldedFrame Construction

Self-ContainedVariable SpeedElectronic Controls

Facilities ProvidedFor Bottom Coding PriorTo Going Onto Conveyor

Smooth Bottle TransferOnto Optional Conveyor

Adjustable OrientingStand-Up MechanismStainless steel leveling

screws with floor pads

Totally EnclosedGuards Throughout

LargeStainlessSteelCleanoutDoor

Anti-BackupConveyor Sensor

Stainless SteelPre-Feeder

Model AU-3M

The Model AU-3M has the same features as themodel AU-3 but comes with a more unified heavy-duty stainless steel base for special applications.

-3-

SECONDARY BOTTLE ORIENTER

For Rectangular andAsymmetrical Containers

COMBINATION BOTTLEUNSCRAMBLER AND

SECONDARY ORIENTERFor Asymmetrical Containers

ROTARY BOTTLEUNSCRAMBLING TABLE

Model SBO — Secondary Bottle Orienter

ORIENTAINER® Model AU-6 Unscrambler shownwith Model SBO Secondary Orienter

THE ORIENTAINER® automatically places the containeronto the conveyor. The Secondary Bottle Orienter (Model SBO) then gently turns the asymmetrical containers so they all face the same way for the nextdownstream operation such as filling, labelling, etc.

• 36 inch and 48 inch diameter models with stainless steel table-tops available.

• No changeover parts required.• Stainless steel elevating screws with floor pads provided.• Stainless steel outer guide rails adjust to accommodate

vials to gallon containers.• Variable speed motor with gear box speed reduction.• Fully adjustable solid-state variable speed electronic

controller.• No skilled personnel required.• Stainless steel unloading table to fit most case sizes.• Heavy-duty rugged construction.• Fast delivery.• Two year guarantee — the longest in the industry.• Ask for more detailed information.

• The secondary Bottle Orienter is designed to follow aBottle Unscrambler. It will accept rectangular and/orasymmetrical containers and orient (turn) them to facethe same way and then continue them downstream tothe filler, labeller and other operations.

• Handles a wide range of container shapes and sizes.• Only one moving part which minimizes maintenance

and downtime.• Comes with casters for portability – easily fits into

existing production lines.• Comes standard with heavy duty-frame and variable

speed conveyor.• Smooth quiet continuous motion operation with

variable speed drives.• Calibrated settings ensure fast, easy and accurate

changeovers.• Two year guarantee–the longest in the industry.• Handles glass, plastic or metal containers.• Can be used alone or in combination with any

ORIENTAINER® unscrambler.• Stainless steel guard enclosures with Lexan doors on

front and back enclosing orienting section down toconveyor.

Typical asymmetrical containers handled by the Model SBO, Secondary Orienter

Model FS-URotary Semi-Automatic Bottle Unscrambler

OPTIONS:• Rotary Surge Tables.• Stainless steel base.• Swivel casters for

portability.• Orienting wheels for

square, rectangularand oval containers.

• Hazardous locationmodels available.

• Rotary AccumulatingTables for collectingfinished containersat end of bottlingline.

- 4 -

KAPS-ALL PACKAGING SYSTEMS, INC., 200 Mill Road, Riverhead, NY 11901-3125 USA Tel: (631) 727-0300 • Fax: (631) 369-5939 • www.kapsall.comDevelopers and Manufacturers of Complete Bottling and Packaging Systems

• KAPS-ALL® Bottle Cappers and Cap Tighteners • FILLS-ALL® Automatic and Semi-Automatic Liquid Fillers • FEED SYSTEMS® Rotary and Escalator Parts Feeders • CLEAN-N-VAC® Bottle Cleaners • ORIENTAINER® Bottle Orienters and Unscramblers • CONVEYS-ALL® Conveying Systems • EASY-KAP® Hand Cappers • Ball Placers • Bulk Loaders • Accumulators • Bottle Carriers • Desiccant Inserters

• Electronic Torque Metering and Monitoring • Heat Induction Bottle Sealers • Inspection Systems • Custom Packaging Machinery

(OPTIONAL)

(OPTIONAL)TAKE AWAY CONVEYOR

CL

(15 C.F.)

35-39**

(10 C.F.)

(15 C.F.)

END OFCONVEYOR

PLAN VIEW

(10 CF)(15 CF)45

52-1/2

46

70

65

STOPSTART

FRONT VIEW

POWER IN

47-51

8-1/4

BACKUP EYE(OPTIONAL)

DIRECTION OF TRAVEL35

15 C.F. HOPPER

10 C.F. HOPPER

30 C.F. HOPPER

56

20 C.F. HOPPER

9LC

44

54-58

BELTSDISCHARGE

34-38

30

90

98

DISCHARGE

48" DIA. PRE-FEEDER

36" DIA. PRE-FEEDER

PLAN VIEW

KAPS-ALLKAPS-ALL

FRONT VIEW

CLEANING OPTIONEXTENSION FOR

CLEANING OPTIONEXTENSION FOR

Extension ForCleaning Option Optional

BEARING

**63

15-1/25

2834

90

POWER IN

OUTFEED

PLAN VIEW

5

32

INFEED9

CONVEYOR TRAVEL

SYSTEMSPACKAGINGKAPS-ALL

FRONT VIEW

INFEED

11-1/2

34-38

LOCATION FOR RIGHT TOALTERNATE CONTROL BOX

34" SQUARE (15 C.F. HOPPER)

18 BOTTLE TRAVEL

LEFT TRAVEL

DISCHARGE BELTS

OPTIONAL TAKE-AWAY CONVEYOR

50-55

17

34-38

DISCHARGE END VIEW

76

15 C.F. HOPPER

25 C.F. HOPPER

36" DIA. PREFEEDER48" DIA. PREFEEDER

64 52

PLAN VIEW

66 (25 CF)52 (15 CF)

FRONT VIEW

99-1/2

91-1/2

OPTIONCLEANING

30

14

48" SQUARE (25 C.F. HOPPER)

OPTIONAL

Notes:1) All dimensions shown are in inches. To convert to centimeters multiply inches by 2.54 2) * Indicates height based on a 34” high conveyorand a 6” tall container. 3) ** Other conveyor heights available. 4) Someitems shown may be optional. 5) Due to Kaps-All’s commitment to maintainquality leadership in the packaging industry, dimensions, specifications andoptions subject to change without notice. 6) Electrics: 110V, 1 PH, 60/50 Hz(standard) other voltages available on request.Air consumption: Approximately 2-4 CFM of air for AU-5C, and AU-6C withbottle cleaners only.

Represented By:

MICRO-MINI COMPACT BOTTLEUNSCRAMBLER Models AU-3 and AU-3M

COMPACT BOTTLE UNSCRAMBLER/CLEANERModels AU-6 and AU-6C

SECONDARY BOTTLE ORIENTER Model SBO

BOTTLE UNSCRAMBLER/CLEANER Models AU-5 and AU-5C

ORIENTAINER®

UNSCRAMBLERSAND ORIENTERS FOR BOTTLES AND JARS

© Copyright 2000 Kaps-All Packaging Systems,Inc. US and Foreign Patents, Others Pending Bulletin #0700-6-

Kaps-All has served the packaging industry for over 60 years, providing quality packaging machines for the entire spectrum of bottlingapplications.

ONON

OFFOFF

ONONONON

OFFOFF OFFOFF

KAPS-ALLKAPS-ALL

AUTO-MATEAUTO-MATE

MODEL "FS-A 48"MODEL "FS-A 48"ACCUMULATORACCUMULATORHAND CAPPERHAND CAPPER

MODEL "E-750"MODEL "E-750"CAP TIGHTNERCAP TIGHTNER

MODEL "F4"MODEL "F4"HEAT SEALERHEAT SEALER

MODEL "AM-50"MODEL "AM-50"

GRIPPERGRIPPERSPEEDSPEED

STARTSTART

STOPSTOP

KAPS-ALLKAPS-ALL

CONVEYORCONVEYORSPEEDSPEED

ONON

1001009090

5050 6060

8080707070706060

100100909080809090100100 10100

SPEEDSPEEDSPINDLESPINDLE

6060 4040

80807070 20203030

5050

GRIPPERGRIPPERSPEEDSPEED

10100

R

9090100100

4040

20203030 6060

80807070

5050

10100

4040

20203030

OFFOFFRIVERHEAD, N.Y. 11901 U.S.A.RIVERHEAD, N.Y. 11901 U.S.A.THE PROVEN STANDARD...SINCE 1941THE PROVEN STANDARD...SINCE 1941FEED SYSTEMSFEED SYSTEMSKAPS-ALL CAPPERKAPS-ALL CAPPERPACKAGINGPACKAGING

ORIENTAINERORIENTAINERFILLS-ALLFILLS-ALLSYSTEMSSYSTEMS

KAPS-ALLKAPS-ALL

US AND FOREIGN PATENTS, OTHERS PENDINGUS AND FOREIGN PATENTS, OTHERS PENDING

INC.INC.

ONON

CAPCAPFEEDERFEEDER

5050

STOPSTOP

STARTSTART

10100

4040

20203030

9090100100 10100

6060

80807070 4040

20203030

OFFOFF

MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMSMANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS

OFFOFF

SUPPLYSUPPLYHOPPERHOPPER

ONON

5050

ONON

OFFOFF

AUTO-MATE TECHNOLOGIES INC.AUTO-MATE TECHNOLOGIES INC.

BOTTLE CARRIERBOTTLE CARRIERMODEL "BC"MODEL "BC"

AUTOMATIC CAPPERAUTOMATIC CAPPERMODEL "A"MODEL "A"

INSPECTION SYSTEMINSPECTION SYSTEMMODEL AM-DPMODEL AM-DP

KAPS-ALLKAPS-ALL

BALL PLACERBALL PLACERMODEL "BP"MODEL "BP"

BULK ELEVATORBULK ELEVATORMODEL "FS-B"MODEL "FS-B"

PRESSURE FILLERPRESSURE FILLERMODEL "FA-P"MODEL "FA-P"

SURGE TABLESURGE TABLEMODEL "FS-S"MODEL "FS-S"

CLEAN-N-VACCLEAN-N-VAC

BOTTLE CLEANERBOTTLE CLEANERMODEL "AC-12"MODEL "AC-12"

UNSCRAMBLER TABLEUNSCRAMBLER TABLEMODEL "FS-U 48"MODEL "FS-U 48"

KAPS-ALLKAPS-ALL

KAPS-ALLKAPS-ALL

MODEL "SBO"MODEL "SBO"AUTOMATIC UNSCRAMBLERAUTOMATIC UNSCRAMBLER

MODEL "AU-6"MODEL "AU-6"SECONDARY BOTTLE ORIENTERSECONDARY BOTTLE ORIENTER

COMPLETE BOTTLING AND PACKAGING SYSTEMS

Kaps-All® is a leading designer and manufactur-er of quality packaging machinery and systemssince 1941. Over 30 exclusive patented featuresprovide for maximum proven performance, reliabil-ity and versatility to keep pace with the demandsof your operation. There are now several thousandmachines in operation worldwide. This is why Kaps-All is called “The Proven Standard®”. AllKaps-All machines use state-of-the-art compo-nents to give accuracy, repeatability and ease of

operation with little to no changeover parts. Allmachines operate separately or can be integrated into a complete packaging system.The versatility of Kaps-All machines allows you tokeep ahead of marketing trends by upgrading andchanging production lines without buying newmachines or expensive changeover parts. To find out more about Kaps-All’s high quality,field-tested packaging systems, call for moreinformation or application assistance.

Kaps-All®. . .The single source for all your bottling and packaging needs.

How The ORIENTAINER®Bottle Unscramblers OperateContainers are randomly dumped into

the low profile supply hopper where theyare gently deposited into the rotary pre-feeder bowl on demand. As the pre-feeder turns, the containers are single-filed and then sent down an adjustableslide chute where they enter an exclusive“Stand Up Unit” which orients bottles to an upright position, (Models AU-6Cand AU-5C automatically invert, ionize, vacuum/clean and orients the bottles toan upright position). Once upright, the containers exit onto a take-away con-veyor for the next downstream operation.

THE BENEFITS OFAUTOMATIC vs MANUAL BOTTLE UNSCRAMBLERS

Kaps-All® Automatic Bottle Unscramblerseffectively automate packaging produc-tion lines affording increased efficiency,savings and productivity. Savings arerealized through effective use of personnel and associated costs over manual/semi-automatic unscrambleroperations. Kaps-All unscramblers aredesigned and known for quick change-overs with little to no changeover parts(accomplished in a few minutes) anddurability resulting in less downtime. Allunscramblers can be upgraded with theability to change production require-ments without buying new machinery ortraining new personnel.

Typical complete turn-key bottling systems suitable for all industries, applications and operations.

ORIENTAINER®Automatic

Bottle Unscrambler/Orienter SecondaryBottle Orienter

CLEAN•N•VAC ®Bottle Cleaner

FILLS-ALL®Filler

KAPS-ALL®Capper

CONVEYS-ALL®ConveyingSystems

FEED SYSTEMS®Rotary

Accumulator

ORIENTAINER®Unscrambler/Orienter FILLS-ALL® Filler

KAPS-ALL® Capper

AUTOMATE®Induction Sealer

Torque Monitor

FEED SYSTEMS®Rotary Accumulator

CONVEYS-ALL®Conveying Systems

Demonstration and Testing Of YourProducts—

No Cost or ObligationContact Kaps-All Packaging Systems, Inc.,

for an evaluation and testing of your application in our plant without any

obligation on your part.

AutomaticUnscrambler

SecondaryBottle

Orienter

UnscramblerTable

BottleCleaner

SurgeTable

AutomaticFiller

AutomaticBall Placer

BulkElevator

AutomaticCapper

with “Mini-L”Elevator

DiagnosticMonitor

BottleCarrier

CapTight-ener

InductionCap

Sealer

HandCapper

RotaryAccum-ulator

-4-

KAPS-ALL PACKAGING SYSTEMS, INC., 200 Mill Road, Riverhead, NY 11901-3125 USA Tel: (631) 727-0300 • Fax: (631) 369-5939 • www.kapsall.comDevelopers and Manufacturers of Complete Bottling and Packaging Systems

• KAPS-ALL® Bottle Cappers and Cap Tighteners • FILLS-ALL® Automatic and Semi-Automatic Liquid Fillers • FEED SYSTEMS® Rotary and Escalator Parts Feeders • CLEAN-N-VAC® Bottle Cleaners • ORIENTAINER® Bottle Orienters and Unscramblers • CONVEYS-ALL® Conveying Systems • EASY-KAP® Hand Cappers • Ball Placers • Bulk Loaders • Accumulators • Bottle Carriers • Desiccant Inserters

• Electronic Torque Metering and Monitoring • Heat Induction Bottle Sealers • Inspection Systems • Custom Packaging Machinery

(OPTIONAL)

(OPTIONAL)TAKE AWAY CONVEYOR

CL

(15 C.F.)

35-39**

(10 C.F.)

(15 C.F.)

END OFCONVEYOR

PLAN VIEW

(10 CF)(15 CF)45

52-1/2

46

70

65

STOPSTART

FRONT VIEW

POWER IN

47-51

8-1/4

BACKUP EYE(OPTIONAL)

DIRECTION OF TRAVEL35

15 C.F. HOPPER

10 C.F. HOPPER

30 C.F. HOPPER

56

20 C.F. HOPPER

9LC

44

54-58

BELTSDISCHARGE

34-38

30

90

98

DISCHARGE

48" DIA. PRE-FEEDER

36" DIA. PRE-FEEDER

PLAN VIEW

KAPS-ALLKAPS-ALL

FRONT VIEW

CLEANING OPTIONEXTENSION FOR

CLEANING OPTIONEXTENSION FOR

Extension ForCleaning Option Optional

BEARING

**63

15-1/25

2834

90

POWER IN

OUTFEED

PLAN VIEW

5

32

INFEED9

CONVEYOR TRAVEL

SYSTEMSPACKAGINGKAPS-ALL

FRONT VIEW

INFEED

11-1/2

34-38

LOCATION FOR RIGHT TOALTERNATE CONTROL BOX

34" SQUARE (15 C.F. HOPPER)

18 BOTTLE TRAVEL

LEFT TRAVEL

DISCHARGE BELTS

OPTIONAL TAKE-AWAY CONVEYOR

50-55

17

34-38

DISCHARGE END VIEW

76

15 C.F. HOPPER

25 C.F. HOPPER

36" DIA. PREFEEDER48" DIA. PREFEEDER

64 52

PLAN VIEW

66 (25 CF)52 (15 CF)

FRONT VIEW

99-1/2

91-1/2

OPTIONCLEANING

30

14

48" SQUARE (25 C.F. HOPPER)

OPTIONAL

Notes:1) All dimensions shown are in inches. To convert to centimeters multiply inches by 2.54 2) * Indicates height based on a 34” high conveyorand a 6” tall container. 3) ** Other conveyor heights available. 4) Someitems shown may be optional. 5) Due to Kaps-All’s commitment to maintainquality leadership in the packaging industry, dimensions, specifications andoptions subject to change without notice. 6) Electrics: 110V, 1 PH, 60/50 Hz(standard) other voltages available on request.Air consumption: Approximately 2-4 CFM of air for AU-5C, and AU-6C withbottle cleaners only.

Represented By:

MICRO-MINI COMPACT BOTTLEUNSCRAMBLER Models AU-3 and AU-3M

COMPACT BOTTLE UNSCRAMBLER/CLEANERModels AU-6 and AU-6C

SECONDARY BOTTLE ORIENTER Model SBO

BOTTLE UNSCRAMBLER/CLEANER Models AU-5 and AU-5C

ORIENTAINER®

UNSCRAMBLERSAND ORIENTERS FOR BOTTLES AND JARS

© Copyright 2000 Kaps-All Packaging Systems,Inc. US and Foreign Patents, Others Pending Bulletin #0700-6-

Kaps-All has served the packaging industry for over 60 years, providing quality packaging machines for the entire spectrum of bottlingapplications.

ONON

OFFOFF

ONONONON

OFFOFF OFFOFF

KAPS-ALLKAPS-ALL

AUTO-MATEAUTO-MATE

MODEL "FS-A 48"MODEL "FS-A 48"ACCUMULATORACCUMULATORHAND CAPPERHAND CAPPER

MODEL "E-750"MODEL "E-750"CAP TIGHTNERCAP TIGHTNER

MODEL "F4"MODEL "F4"HEAT SEALERHEAT SEALER

MODEL "AM-50"MODEL "AM-50"

GRIPPERGRIPPERSPEEDSPEED

STARTSTART

STOPSTOP

KAPS-ALLKAPS-ALL

CONVEYORCONVEYORSPEEDSPEED

ONON

1001009090

5050 6060

8080707070706060

100100909080809090100100 10100

SPEEDSPEEDSPINDLESPINDLE

6060 4040

80807070 20203030

5050

GRIPPERGRIPPERSPEEDSPEED

10100

R

9090100100

4040

20203030 6060

80807070

5050

10100

4040

20203030

OFFOFFRIVERHEAD, N.Y. 11901 U.S.A.RIVERHEAD, N.Y. 11901 U.S.A.THE PROVEN STANDARD...SINCE 1941THE PROVEN STANDARD...SINCE 1941FEED SYSTEMSFEED SYSTEMSKAPS-ALL CAPPERKAPS-ALL CAPPERPACKAGINGPACKAGING

ORIENTAINERORIENTAINERFILLS-ALLFILLS-ALLSYSTEMSSYSTEMS

KAPS-ALLKAPS-ALL

US AND FOREIGN PATENTS, OTHERS PENDINGUS AND FOREIGN PATENTS, OTHERS PENDING

INC.INC.

ONON

CAPCAPFEEDERFEEDER

5050

STOPSTOP

STARTSTART

10100

4040

20203030

9090100100 10100

6060

80807070 4040

20203030

OFFOFF

MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMSMANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS

OFFOFF

SUPPLYSUPPLYHOPPERHOPPER

ONON

5050

ONON

OFFOFF

AUTO-MATE TECHNOLOGIES INC.AUTO-MATE TECHNOLOGIES INC.

BOTTLE CARRIERBOTTLE CARRIERMODEL "BC"MODEL "BC"

AUTOMATIC CAPPERAUTOMATIC CAPPERMODEL "A"MODEL "A"

INSPECTION SYSTEMINSPECTION SYSTEMMODEL AM-DPMODEL AM-DP

KAPS-ALLKAPS-ALL

BALL PLACERBALL PLACERMODEL "BP"MODEL "BP"

BULK ELEVATORBULK ELEVATORMODEL "FS-B"MODEL "FS-B"

PRESSURE FILLERPRESSURE FILLERMODEL "FA-P"MODEL "FA-P"

SURGE TABLESURGE TABLEMODEL "FS-S"MODEL "FS-S"

CLEAN-N-VACCLEAN-N-VAC

BOTTLE CLEANERBOTTLE CLEANERMODEL "AC-12"MODEL "AC-12"

UNSCRAMBLER TABLEUNSCRAMBLER TABLEMODEL "FS-U 48"MODEL "FS-U 48"

KAPS-ALLKAPS-ALL

KAPS-ALLKAPS-ALL

MODEL "SBO"MODEL "SBO"AUTOMATIC UNSCRAMBLERAUTOMATIC UNSCRAMBLER

MODEL "AU-6"MODEL "AU-6"SECONDARY BOTTLE ORIENTERSECONDARY BOTTLE ORIENTER

COMPLETE BOTTLING AND PACKAGING SYSTEMS

Kaps-All® is a leading designer and manufactur-er of quality packaging machinery and systemssince 1941. Over 30 exclusive patented featuresprovide for maximum proven performance, reliabil-ity and versatility to keep pace with the demandsof your operation. There are now several thousandmachines in operation worldwide. This is why Kaps-All is called “The Proven Standard®”. AllKaps-All machines use state-of-the-art compo-nents to give accuracy, repeatability and ease of

operation with little to no changeover parts. Allmachines operate separately or can be integrated into a complete packaging system.The versatility of Kaps-All machines allows you tokeep ahead of marketing trends by upgrading andchanging production lines without buying newmachines or expensive changeover parts. To find out more about Kaps-All’s high quality,field-tested packaging systems, call for moreinformation or application assistance.

Kaps-All®. . .The single source for all your bottling and packaging needs.

How The ORIENTAINER®Bottle Unscramblers OperateContainers are randomly dumped into

the low profile supply hopper where theyare gently deposited into the rotary pre-feeder bowl on demand. As the pre-feeder turns, the containers are single-filed and then sent down an adjustableslide chute where they enter an exclusive“Stand Up Unit” which orients bottles to an upright position, (Models AU-6Cand AU-5C automatically invert, ionize, vacuum/clean and orients the bottles toan upright position). Once upright, the containers exit onto a take-away con-veyor for the next downstream operation.

THE BENEFITS OFAUTOMATIC vs MANUAL BOTTLE UNSCRAMBLERS

Kaps-All® Automatic Bottle Unscramblerseffectively automate packaging produc-tion lines affording increased efficiency,savings and productivity. Savings arerealized through effective use of personnel and associated costs over manual/semi-automatic unscrambleroperations. Kaps-All unscramblers aredesigned and known for quick change-overs with little to no changeover parts(accomplished in a few minutes) anddurability resulting in less downtime. Allunscramblers can be upgraded with theability to change production require-ments without buying new machinery ortraining new personnel.

Typical complete turn-key bottling systems suitable for all industries, applications and operations.

ORIENTAINER®Automatic

Bottle Unscrambler/Orienter SecondaryBottle Orienter

CLEAN•N•VAC ®Bottle Cleaner

FILLS-ALL®Filler

KAPS-ALL®Capper

CONVEYS-ALL®ConveyingSystems

FEED SYSTEMS®Rotary

Accumulator

ORIENTAINER®Unscrambler/Orienter FILLS-ALL® Filler

KAPS-ALL® Capper

AUTOMATE®Induction Sealer

Torque Monitor

FEED SYSTEMS®Rotary Accumulator

CONVEYS-ALL®Conveying Systems

Demonstration and Testing Of YourProducts—

No Cost or ObligationContact Kaps-All Packaging Systems, Inc.,

for an evaluation and testing of your application in our plant without any

obligation on your part.

AutomaticUnscrambler

SecondaryBottle

Orienter

UnscramblerTable

BottleCleaner

SurgeTable

AutomaticFiller

AutomaticBall Placer

BulkElevator

AutomaticCapper

with “Mini-L”Elevator

DiagnosticMonitor

BottleCarrier

CapTight-ener

InductionCap

Sealer

HandCapper

RotaryAccum-ulator

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