OptiRamp® Rational SCADA

OptiRamp on the Edge

The OptiRamp Rational SCADA solution brings data on the edge into OptiRamp to fully light up your total value stream and improve model accuracy, simulation, optimization, and predictive analytics. Examples of where Rational SCADA may be used include

• Virtual Well Test/Gas Lift Optimization• Pipeline Pressure Management• Pump Stations, Compressor Stations• Chemical Injection• Tank Level Monitoring

Benefits

• Rapidly deploy field instrumentation to strategic locations where data are lacking

• Cost-effective wireless solution that does not require a significant investment of capital, resources, or programming

• Start using data almost immediately with the OptiRamp Virtual Tag Server (VTS)

The OptiRamp Rational SCADA solution is highly flexible for any situation and has the following components: 1) instrumentation, 2) communication, and 3) data collection, management, and transformation.

How Rational SCADA Works

Rational SCADA Panel

Cell Tower

RemoteLocation

Internet

Virtual TagServer

Instrumentation

OptiRamp Rational SCADA uses mesh networking to communicate information from the field back the OptiRamp VTS. With a mesh network, wireless devices (nodes) self-configure into a web-like structure to cooperate with each other and efficiently relay data to a central location.

Mesh Network Benefits

• Less power required to transmit data• Increase coverage over a larger area• Reduce installation problems because the

nodes self-configure• Solve challenges in outdoor environments

where hills or buildings may block radio signals• Improve data reliability and availability, even

if a node fails, with the ability to take alternate path to the ultimate destination

• Reduce costs and maintenance needs

Mesh Network

Mesh Network

Field 1

Field 2

Field 3

Plant 2

Main Office

Office 1

Plant 1

2.27 Km

2.01 Km

1.92 Km

0.5 Km

1.86 Km

1.53 Km

1.37 Km

1.74 Km

0.5 Km

0.68 Km

OptiRamp Rational SCADA is flexible to help you receive and leverage data into operational intelligence across your total value stream.

OptiRamp VTS is a time-series database that collects, stores, and manages Rational SCADA data from the field and other asset data source via the OptiRamp OPC and ODBC drivers. The OptiRamp VTS is designed to handle the large quantities of data today’s processes generate.

OptiRamp VTS

Virtual TagServer

Aspen HYSYS®OPC ODBC

...and otherdata sources

RationalSCADA

01011100101010010111010 1 0011

1010

01

01101011101001

010111001010100101 1 1010

10011101001011010111

010111 0 01010100101110101001110100101101011101000

01011100101010010 1 11010

10011101001011010

010111001010100101110101001110 1 0 010110101110100010101

0101

1100

1010

1001

0111

0101

0011

1010

0101

1010

1110

1000

1010

1010

1001

1010

01010

101

01011100101010010111010100111010 0 1011

0101

11010001010101010011011011

01011100101010010111010 10011101001011010111

01011100101010010111010100 1 1 101001011010

0101

1100101 01001

0111

0101

010111001010100101110101

0 011101001011010111010001010101010011

01011100 1 0101001011101010011101001011

010111001010 1 00101110101001110100101101011101000101010101001100101101011

0 1 0 1110010101001011101010011101001011010111010001010101010011010010110

01011100101010010111010100111010010110101110100010101010100110101101010010101101010010100100101110111 010101010100010101110101010101010

Once data are available in the OptiRamp VTS, the possibilities are endless. Data may be transformed into dynamic, advanced key performance indicators with OptiRamp Tag Advanced Functions; used in the OptiRamp Runtime Applications to improve model accuracy, simulation, and optimization; and visualized across your company with the OptiRamp Web Applications.

Data Transformation

Virtual TagServer

Gross

MW510

Aux

Gen 1

LL

UL

Main Steam

Press

PSIG210

Temp

°C43

Steam Turbine Overview

Turbine Trip Status

OKRPM

Speed

3000Power Train Clutch

OKVibration

OK

Hot RH

Press

PSIG210

Temp

°C43

LP Steam

Press

PSIG210

Temp

°C43

LP Exhaust

Press

in HgA0.5

Lube Oil

Press

PSIG210

Temp

°C43

Active1 10

2

3

10

10

Total Plant

GT HRSG ST GEN BOP Electric Tasks

+ Auxiliaries

+ Monitoring

+ Tests & Maintenance

Master Control

Master Reset

Diagnostic Reset

Alarm Viewer

Turbine Control StatusHigh Speed Not PermittedTurbine Trip Start Permissive

Flex Hot Start Status Flex Hot Start Permissive

Power Train Clutch Hold Status

Flow Mode Operator Hold

Limiters

Select Master Control Mode

Min Load Permissive

Load Cmd Permissive

IPC Permissive

OK

Not Active

Disengaged

Forward

Not OK

Not OK

On Operator Hold

ON OFF

Select

Shut Down

Close Valves

Accelerating

Min Load

Load Cmd

Load to IPC

OK

OK

OK

Speed Control

SpeedCurrentReferenceTarget

Ref Ramp Rate

270028003000

3000Actual Acceleration2

RPMRPMRPM

RPM/min

RPM/min

Load Control

LoadCurrentTarget

59.589.2

%%

Ramp RateCurrentOperator Rate

2.515

%/min%/min

Ramp Rate StatusSpeed/Load/Temp Hold

Inlet Press Control

IN OUT

IP Ref2700 psi

IP Ref

720.0 psi +

Control Ref128.0 %

Setpoint Tracking

ON OFF

LP Admission Press ControlStart PermissiveNot OKAP Ref74.8 psi

AP Setpoint

74.8 psi +

Flow Limit Ref-10.0 %

Flow Limit Setpoint

74.8 psi +

VibrationH

HP

H

L

IP LP Aux SystemMain Steam

H

L

H

L

164°C

164°C

210PSIG

5 6 7 8 9

5

6

7

8

9

XY

0.80.8

XY

3.33.3

XY

1.01.1

XY

5.86.1

XY

4.54.5

CV 1 MSV 1

A A100% 100%

IV 1 RSV 1

A A100% 30%

IV 2 RSV 2

A A100% 30%

ACV ASV

A A30% 30%

Water Spray Valve

A30%

HP Exhaust

H

L

Cold RH

H

L

164°C

210PSIG

H

L

Hot RH

H

L

164°C

210PSIG

H

L

LP Steam

H

L

164

°C

210PSIG

H

L

LP Exhaust

H

L

164°C

210PSIG

H

L

Lube Oil

H

L

H

L

164°C

210PSIG

210PSIG

Lift Oil

H

L

210PSIG

Hyd Oil

H

L

Steam Seal

H

L

164°C

210PSIG

Power Plant Generation

ActualMaximum

52.855.0

MWMW

Unit 1

ActualMaximum

94.395.0

MWMW

Unit 2

ActualMaximum

119.8121.0

MWMW

Unit 3

Total Daily Generation

Total Net Generation

Total CER

271 MW

1,270 MW

87 Ton

Today Change-0.5+15+1

MW

MW

Ton

Unit PerformanceUnit 1

Unit 2 Unit 3

Reliability

99.0 % 99.0 % 98.9 %

Availability

99.0 % 99.0 % 98.9 %

Efficiency

99.0 % 99.0 % 98.9 %

ForecastGross Generation PM

YTD Gross Generation

YE Gross Generation

Variance

Projected Date Target Reached

Remaining Days to Target

2,184 GWh

1,148 GWh

2,263 GWh

85.52 GWh

27 Dec 2017120 Days

Exception Report

Production Variance Above 10%

Field Steam Generation

Common Unit

Unit 1 Power Plant

Unit 2 Power Plant

Unit 3 Power Plant

WHP Under Separator Press.

Unit 1 Back Pressure

Unit 2 Back Pressure

Unit 3 Back Pressure

Grid Voltage

Today Yesterday2 Wells 3 Wells

Field Common Unit 1 Unit 2 Unit 3

Field Performance OverviewSteam ProducedTotal Capacity

271 MW 630,000 Glbs.

Demand (Forecast)

271 MW

Condensate Injected

45,000 BBLS

Efficiency

76.5 %

Total CER

87 Tons

Last 90 Days

Current

Electricity Generated

271 MW

LegendProduction Well

Injection Well

Observation Well

Plugged & Abandoned Well

Unit II, III

Unit I

Compressor

LL

HH

Inlet Exhaust CDPTemp Press Temp Press Press

LL

HH

LL

HH

LL

HH

LL

HH

230 ºC 230 ºC25PSIG 25PSIG 25PSIG

4401 Westown Parkway, Suite 124West Des Moines, IA 50266 USATelephone: 1.515.267.8700www.optiramp.com

OptiRamp® and the S&C logo are registered trademarks of Statistics & Control, Inc.Copyright © 2018 Statistics & Control, Inc. All rights reserved. Rev. 1 01/18

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For more information about the OptiRamp Solutions, contact one of our representatives. For a complete listing of our worldwide locations, visit our website at www.optiramp.com.