october 2006 octobre 2006 octubre 2006 - federal- .october 2006 octobre 2006 octubre 2006 supersedes

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    WC802

    OCTOBER 2006OCTOBRE 2006OCTUBRE 2006

    SUPERSEDESWC802 DATED FEBRUARY 2005AND WC6801 DATED JUNE 1996

    REMPLACEWC802 DAT DE FVRIER 2005 ET WC6801 DAT DE JUIN 1996

    REEMPLAZAWC802 FECHADO EN FEBRERO DE 2005Y WC6801 FECHADO EN JUNIO DE 1996

  • I

    TABLE OF CONTENTS

    Commercial Vehicle Abbreviations ....................................................................... IIMake - Model Index ..................................................................................... III - VIIHow To Use ...................................................................................................... VIIIApplication Section ....................................................................................1 - 1068Basic Brake Systems Illustration Guide ....................................................A1 - A42Shim Kit Service Instructions ..................................................................A43 - A48Light Duty Caliper Abutment Guide................................................................A49

    WARNING: To obtain proper brake system function and performance:1. Use only the maintenance techniques, methods, instructions and

    specifications shown in the Vehicle Manufacturers Factory Service Manualand Service Bulletins or other Authoritative Sources.

    2. Use only the correct, fully interchangeable replacement parts make nosubstitutions or modifications. Refer to Appropriate Wagner catalogs.

    3. Use only the correct DOT Brake Fluid specified by the vehicle manufacturer.

    WARNING: The specifications and information shown in this and otherreferenced Wagner manuals were obtained from reliable sources, and believedto be accurate at the time of publication. Although Wagner believes thisinformation to be correct, no warrantee is made or implied as to the accuracy ofthis information, and Wagner does not accept of assume responsibility for errors,changes, omissions, or harm resulting therefrom. Should any questions ariseregarding specifications shown in this manual consult the appropriate VehicleManufacturers Factory Service Manual and Service Bulletins.

    For further information write:Federal MogulWagner Brake

    26555 Northwestern HighwaySouthfield, MI 48033

    WARNING

  • II

    ABBREVIATIONS

    GVW RANGES

    Abv. Definition Abv. Definition Abv. Definition2WD 2-Wheel Drive FC Forward Control OE Original Equipment4WD 4-Wheel Drive Ftg. Fitting Opt. Option4WS 4-Wheel-Steer FWD Front Wheel Drive Perf. PerformanceA.R. Axle Ratio Fwd. Forward Pkg. PackageA/T Automatic Transmission GVW Gross Vehicle Weight Pwr. PowerABS Anti-Lock Brakes H/D Heavy Duty R.G. Ring GearAdj. Adjuster HD Heavy Duty R.H. Right HandAlum. Aluminum Hsg. Housing RA Rear AxleAssy. Assembly Hyd. Hydraulic Reg. RegularAuto Automatic I.D. Identification Req'd RequiredAux. Auxiliary ID Inner Diameter RHD Right-Hand DriveAvail. Available Incl. Includes RWAL Rear Wheel Anti-lock BrakesAWD All Wheel Drive L Liter RWD Rear Wheel DriveBrkt. Bracket L.H. Left Hand SC Stripped ChassisConfig. Configuration lb. Pound SD Super DutyCtr. Center LD Light Duty Spd. SpeedCyl. Cylinder Lpg. Liquefied Propane Gas SRW Single Rear WheelCyl. Cylinder M/T Manual Transmission Std. StandardDbl. Double Man. Manual Susp. SuspensionDia. Diameter MD Medium Duty Syst. SystemDRW Dual Rear Wheel MH Motor Home TRA Tandem Rear AxleElec. Electric mm Millimeter Trans. TransmissionEmis. Emissions Mtd. Mounted VIN Vehicle Identification NumberEng. Engine Mtg. Mounting w/ WithExc. Except No. Number w/o WithoutExt. Extended O/S Over Sized WB Wheel BaseFA Front Axle OD Outer Diameter Whl. Wheel

    Class-1 0 - 6,000 Class-2 6,001 - 10,000 Class-3 10,001 - 14,000 Class-4 14,001 - 16,000 Class-5 16,001 - 19,500 Class-6 19,501 - 26,000 Class-7 26,001 - 33,000 Class-8 33,001 - And Up

  • MAKE / MODEL INDEXModel Page Model Page Model Page

    AM TRAN Type-A Vanguard250 ECONOLINE 12500 EXPRESS 52500 SAVANA 7350 ECONOLINE 93500 EXPRESS 143500 SAVANA 16

    AM TRAN Type-C ConventionalCE 18IC 18

    AM TRAN Type-D GenesisFE 22RE 26

    BLUEBIRD Type-A Microbird250 ECONOLINE 302500 EXPRESS 352500 SAVANA 38350 ECONOLINE 403500 EXPRESS 463500 SAVANA 48

    BLUEBIRD Type-C Vision-SeriesBBCV 50

    BLUEBIRD Type-D All AmericanA3FE 51

    BLUEBIRD Type-D Commercial-SeriesC1FE 53CSFE 56

    BLUEBIRD Type-D Commercial-ShellC3FE 58

    BLUEBIRD Type-D Transit-SeriesTCFE 59

    CADILLACCONCOURS 62DEVILLE 64DTS 66FLEETWOOD 66SEVILLE 68

    CHEVROLETCAPRICE 70IMPALA 72IMPALA SS 73

    CHEVROLET - MINIVANASTRO 75LUMINA APV 77VENTURE 78

    CHEVROLET - TRUCKBLAZER 80LLV (POSTAL VEHICLE) 82S10 PICKUP 84TAHOE 87

    CHEVROLET - 1/2 TON SUBURBANC1500 SUBURBAN 91K1500 SUBURBAN 93SUBURBAN 1500 95

    CHEVROLET - 1/2 TON TRUCKAVALANCHE 1500 96C1500 PICKUP 98K1500 PICKUP 103R1500 PICKUP 107SILVERADO 109SILVERADO 1500 110SILVERADO 1500 HD 113V1500 PICKUP 115

    CHEVROLET - 1/2 TON VANEXPRESS 1500 117G1500 VAN 118

    CHEVROLET - 3/4 TON SUBURBANC2500 SUBURBAN 121K2500 SUBURBAN 123SUBURBAN 2500 125

    CHEVROLET - 3/4 TON TRUCKAVALANCHE 2500 127C2500 PICKUP 128K2500 PICKUP 134R2500 PICKUP 140SILVERADO 2500 143SILVERADO 2500 HD 144V2500 PICKUP 145

    CHEVROLET - 3/4 TON VANEXPRESS 2500 147G2500 VAN 150P2500 VAN 153

    CHEVROLET -1 TON TRUCKC3500 PICKUP 156K3500 PICKUP 164R3500 PICKUP 169SILVERADO 3500 172V3500 PICKUP 173

    CHEVROLET -1 TON VANEXPRESS 3500 176G3500 VAN 178P3500 VAN 185

    CHEVROLET MD B-SeriesB6P042 192B7T042 195

    CHEVROLET MD C-SeriesC5D042 196C6D042 199C7D042 202C7D064 204

    CHEVROLET MD C-Series KodiakC4500 207C5500 208C5H042 210C6500 212C6H042 212C7500 215C7H042 216C7H064 218

    CHEVROLET MD C-Series KodiakC8500 220

    CHEVROLET MD F-SeriesF6B042 220F7B042 222F7B064 223

    CHEVROLET MD P-SeriesP4T042 225P6S042 227P6T042 228

    CHEVROLET MD S-SeriesS7T042 231

    CHEVROLET MD T-SeriesT6500 233T7500 233T8500 234

    CHEVROLET MD W-SeriesW4S042 234W5R042 238W5S042 238W6N042 238W6R042 239W7H042 241W7M042 241W7N042 242W7T042 243

    CHEVROLET MD W-Series DieselW3500 DIESEL 243W4500 DIESEL 244W5500 DIESEL 245

    CHEVROLET MD W-Series GasW3500 GAS 245W4500 GAS 247

    CHRYSLERCONCORDE 249INTREPID (Canadian Model) 251

    CHRYSLER - MINIVANGRAND VOYAGER 253TOWN & COUNTRY 254VOYAGER 257

    DODGEINTREPID 259

    DODGE - MINIVANCARAVAN 261GRAND CARAVAN 265

    DODGE - TRUCKDAKOTA 268DURANGO 271

    DODGE - 1/2 TON TRUCKD100 PICKUP 273D150 PICKUP 275RAM 1500 PICKUP 277W100 PICKUP 281W150 PICKUP 283

    III

  • MAKE / MODEL INDEXModel Page Model Page Model Page

    DODGE - 1/2 TON VANB1500 VAN 285RAM 1500 VAN 289

    DODGE - 3/4 TON TRUCKD250 PICKUP 291RAM 2500 PICKUP 294W250 PICKUP 298

    DODGE - 3/4 TON VANB2500 VAN 301RAM 2500 VAN 306SPRINTER 2500 307

    DODGE -1 TON TRUCKD350 PICKUP 308RAM 3500 PICKUP 312W350 PICKUP 315

    DODGE -1 TON VANB3500 VAN 319RAM 3500 VAN 325SPRINTER 3500 326

    FORDCROWN VICTORIA 328

    FORD - MINIVANAEROSTAR 330WINDSTAR 332

    FORD - TRUCKBRONCO 334EXCURSION 335EXPEDITION 337EXPLORER 339EXPLORER SPORT TRAC 342RANGER 343

    FORD - 1/2 TON TRUCKF-100 PICKUP 347F-150 PICKUP 348

    FORD - 1/2 TON VANE-100 ECONOLINE 357E-150 ECONOLINE 358

    FORD - 3/4 TON TRUCKF-250 PICKUP 362

    FORD - 3/4 TON VANE-250 ECONOLINE 372

    FORD -1 TON TRUCKF-350 PICKUP 377

    FORD -1 TON VANE SUPER DUTY 385E-350 ECONOLINE 387

    FORD -1+ TON TRUCKF-450 SUPER DUTY PICKUP 393F-550 SUPER DUTY PICKUP 395F53 STRIPPED CHASSIS 397F59 STRIPPED CHASSIS 398

    FORD -1+ TON VANE-450 ECONOLINE 400

    FORD MD A-SeriesA850 401A950 402

    FORD MD B-SeriesB600 403B700 406B800 409

    FORD MD C-SeriesC600 410C700 412C800 415C900 418

    FORD MD CargoCF600 420CF700 421CF800 421

    FORD MD CL-SeriesCL900 422

    FORD MD F-SeriesF600 423F650 425F700 427F750 430F800 431F900 435

    FORD MD L-SeriesL800 437L900 440

    FORD MD LA-Series AeroMaxLA800 443LA900 444

    FORD MD LCF-SeriesCD4 446CD5 446

    FORD MD LL-SeriesLL900 446

    FORD MD LLA-SeriesLLA900 448

    FORD MD LLS-SeriesLLS900 449

    FORD MD LN-SeriesLN600 450LN700 453LN800 456LN900 459

    FORD MD LouisvilleL8000 462L9000 464

    FORD MD LS-SeriesLS800 465LS900 467

    FORD MD N-SeriesN600 470N700 472

    FORD MD N-SeriesN800 473

    FREIGHTLINER SprinterSprinter 2500 475Sprinter 3500 477

    FREIGHTLINER MD Business ClassFL106 479FL112 479FL50 479FL60 481FL70 482FL80 484MB50 484MB60 485MB70 486MB80 487

    FREIGHTLINER MD CargoFC70 488FC80 488

    FREIGHTLINER MD M2-Series100 489106 490112 491

    GMC - MINIVANSAFARI 491

    GMC - TRUCKJIMMY 493SONOMA 495YUKON 498YUKON DENALI 502

    GMC - 1/2 TON SUBURBANC1500 SUBURBAN 503K1500 SUBURBAN 505YUKON DENALI XL 507YUKON XL 1500 508

    GMC - 1/2 TON TRUCKC1500 PICKUP 510K1500 PICKUP 514R1500 PICKUP 519SIERRA 1500 520SIERRA 1500 HD 523SIERRA DENALI 525V1500 PICKUP 527

    GMC - 1/2 TON VANG1500 VAN 528SAVANA 1500 531

    GMC - 3/4 TON SUBURBANC2500 SUBURBAN 532K2500 SUBURBAN 534YUKON XL 2500 537

    GMC - 3/4 TON TRUCKC2500 PICKUP 538K2500 PIC