nuclear ball valves 8 - 15 twinline check valves 20 - 22 ... · (sdi) for hii-newport news and...

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TABLE OF CONTENTS

MARINE 4 - 5

PURPOSE AND VALUES / CULTURE 2 - 3

TABLE OF CONTENTS 1

NUCLEAR 6 - 7

NUCLEAR BALL VALVES 8 - 15

INLINE CHECK VALVES 16 - 19

TWINLINE CHECK VALVES 20 - 22

1

REFERENCE CHARTS 23 - 24THIS DOCUMENT AND THE INFORMATION SHOWNHEREIN IS PROPRIETARY (AND LIMITED) DATA OF

BNL INDUSTRIES, INC. WITH ALL RIGHTS ANDTITLES RESERVED AND IS NOT TO BE USED FOR

REPRODUCTIONS OF THE PART EXCEPT BYWRITTEN PERMISSION OF BNL INDUSTRIES, INC.

PURPOSE AND VALUES

Destroy Mediocrity: At BNL, we do not want a mediocre employee, product, or process. It is the BNL way to strive for excellence in all we do.

Be Self-Defining: We want each employee to bring their individual character to BNL. This includes their personality and their ideas. We encourage employees to be empowered to make decisions and challenge what is considered “normal”.

Never-Ending Stewardship: The BNL culture emphasizes support to our customers, employees and stakeholders. With more than thirty years of experience in supporting our customers, BNL is there to assist with your challenges. This is accomplished in part by the value we place on our employees and the confidence we have in them. At BNL, the customer comes first 100% of the time, and it is the employees that make this possible.

Long-Lasting Sustainability: Sustainability is achieved through customer trust and for-ward-thinking problem solving. With the knowledge that every decision affects everyone and everything, our employees do whatever it takes to meet and exceed our customer’s needs.

At BNL, the customer comes first 100% of the time.

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BNL is the leading designer and manufacturer of high quality valves for use in defense/marine and commercial nuclear power.

Since 1987, BNL has earned a reputation for dependability and excellence. Working with our customers, we provide solutions to your non-standard requirements. Our innovation, quality, and service will exceed your expectations.

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OPTIONS

BNL manufactures valves to several NAVSEA drawings and military specifications and has exten-sive experience in meeting unique customer design requirements. In addition, we supply material to various quality levels including SUBSAFE and Level 1.

BNL’s reputation for quality and on time delivery has earned them a consistent spot on the DoD Honor Roll and as a Top Tier Supplier for new ship construction as well as vendor awards from Defense Supply Center Columbus for direct contracts with the government.

BNL specializes in the manufacturing of complete valves and parts from the following NAVSEA drawings and specifications:

Ball valves 803-5001003; ¼” to 2 ½” 700 PSI; 2 way and 3 wayBall valves 803-5001004; 3” to 6” 400 PSIBall valves MIL-V-24509; 1 ½” to 8” up to 250 PSI Ball valves MIL-V-22687; ¼” to 3” up to 6,000 PSIFlange sizes: 1 ¼” to 10"Material typically used but not limited to: CRES (304/304L, 316/316L, 321), CUNI (70/30 and 90/10), Bronze, Inconel, Monel, Steel, Carbon Steel, and Titanium

BNL's marine quality assurance program is certified to ISO-9001:2015 and meets the require-ments of MIL-I-45208A. Our inspectors are certified to perform Supplier Delegated Inspection (SDI) for HII-Newport News and GD-Electric Boat.

QUALITY

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BNL is able to customize each valve based on the customer’s application, typically meet-ing the requirements of MIL-STD-777, MIL-S-901D and MIL-STD-167.

Available options include, but are not limited to:• Position Indication• Electric Actuators• Pneumatic Actuators• Face-to-Face Dimension

• Welded Pipe Nipples• Padlocking Capability• Manual Gearboxes• Special End Preparation

MODIFIED DESIGNS

Navy Ship ClassesCVN, DDG 51, DDG 1000, LCS 1 & 2, LHD, LHA, LPD, MCM, T-AKE

Navy Submarine ClassesLos Angeles, Ohio, Seawolf, Virginia

U.S. Coast Guard ClassesFRC, NSC

SHIP CLASSES

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NUCLEAR

BNL has been supplying safety-related valves for nuclear power generation service since 1987. Specializing in ball and check valves, BNL’s product line continues to grow, along with our list of satisfied customers.

BNL maintains a quality assurance program in accordance with ASME NCA-4000, ASME NQA-1, and 10CFR50 Appendix B. In addition, BNL holds ASME N and NPT certifications.

A copy of BNL’s Nuclear Quality Assurance Manual is available upon request.

• Main Service Water • Closed Cooling Water • Diesel Air Start• Vent / Drain Isolations• Reactor Plant Fresh Water• Reactor Plant Service Water• Spent Fuel Cooling

APPLICATIONS• Reactor Water Cleanup• Chemical Injection Systems• Chemical Volume Control• Chiller Temperature Control• Containment Airlock Valves• Containment Isolation Valves• Flex / HCVS

• ASME Section III, with or without N-Stamp • ASME B31.1• ASME B31.3

SPECIFICATIONS AND QUALITY• ANSI/ASME B16.34 • 10CFR50 Appendix B• NQA-1

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BNL has several certified design specifications for both ball and check valves to various code years. Copies of the specification are available for prospective customers upon request. • BNL Specification BNL-90997RWD Revision 0, 1/4" Through 4" Hand Operated Ball Valves for Nuclear Power Service, ASME B&PV Code, Section III, Division I, 1989 Edition with No Addenda. • BNL Specification BNL-71293BAB Revision 0, 1/4" Through 4" Hand Operated Ball Valves for Nuclear Power Service, ASME B&PV Code, Section III, Division I, 1977 Edition with Summer 1978 Addenda. • BNL Specification BNL-12195BAB/EOI Revision 0, 1/2" Through 4" In Line Axial Flow Check Valves for Nuclear Power Service, ASME B&PV Code, Section III, Division I, 1989 Edition with No Addenda. • BNL Specification BNL-42195BAB Revision 0, 1/2" Through 4" In Line Axial Flow Check Valves for Nuclear Power Service, ASME B&PV Code, Section III, Division I, 1992 Edition with No Addenda.

DESIGN SPECIFICATIONS

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BNL’s 3-piece ball valve design can be installed and serviced in less time than top loaded valves due to its intrinsically straight-forward design. All BNL valve designs are highly customizable to meet the specific needs of the end user.

• Size: 1/4” - 12”• Ends: Welded, FNPT, Flanged, Wafer, Union, Special• ANSI Class: 150 through 1700• Material: Stainless Steel, Carbon Steel, Al-Bronze, Titanium, Alloy 20, Hastelloy, AL-6XN,

Inconel, Monel• Seats/Seals: UHMWPE, Tefzel, PEEK, Viton “A”, EPDM, PTFE.• Operators: Lever, Hand-wheel, Gearbox, Pneumatic, Electric, Reach Rod Compatible

NUCLEAR BALL VALVES

BENEFITS• Serviceability: The center section of a three-piece ball valve is easily removed from the line for

servicing or replacement of parts with no special tools. Entire center sections can be replaced in minutes, getting your service back up and running.

• Affordability: The three-piece ball valve is the economical alternative to gate and globe valves, both in initial cost and life cycle costs.

• Versatility: Ball valves may be used for on/off service, for limited throttling with standard trim, and more extensive throttling with special trim.

• Configuration: The ability to have different end preparations eliminates the need for pipe re-ducers/expanders and allows for greater flexibility.

• Reliability: Ball valves provide bubble-tight sealing with little-to-no upstream pressure and their ease of operation makes them a highly reliable option in even the most demanding of situations.

OPTIONS

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NUCLEAR BALL VALVES

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1/4” THRU 2 1/2” FULLPORT BALL VALVE, MODEL AND EXPLODED VIEW

CLASS 150/300(VALVE SHOWN IN OPEN POSITION)

CLASS 600/900(VALVE SHOWN IN CLOSED POSITION)

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SOCKETWELD BUTTWELD

DETAIL B

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DETAIL CBUTTWELD PREP I.A.W.

ASME B16.25

0.060±0.010

37.5°

30° MAX.45° MAX.

SECTION A-A

B

'E'

'D' ± 1/16

'C' ± 1/16

'A' ± 1/16'B' ± 1/32

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OPTIONAL PADLOCKINGBRACKET

BUTTWELD PREPSEE DETAIL C

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1/4” THRU 2 1/2” FULLPORT BALL VALVE, ANSI CLASS 150/300, SOCKETWELD/BUTTWELD ENDS,

LEVER OPERATED, ASME B16.34

NUCLEAR BALL VALVES

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0.125 THRU FOR TAGS

DETAILS AND PARTS LIST

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BILL OF MATERIALDESCRIPTIONQTYDET. NO.

BODY11BALL12ENDCAP23SEAT24STEM15STEM SEAL26STEM O-RING17SPRING WASHER28STEM NUT19HEX HEAD CAP SCREW410LOCKWASHER411HEX NUT412HANDLE ASSEMBLY113LOCKING PIN114COTTER PIN115LOCKING PIN WASHER116LOCKING PIN SPRING117

** DIMENSIONS LISTED ARE TYPICAL FOR THE CORRESPONDING SIZE. CONFIGURATION OR CUSTOMIZATION CAN ALTER DOCUMENTED DIMENSIONS SLIGHTLY.

**

NUCLEAR BALL VALVES

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1/4” THRU 2 1/2” FULLPORT BALL VALVE, ANSI CLASS 600, SOCKETWELD/BUTTWELD ENDS,


Y

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0.125 THRUFOR TAGS

B

'A' ± 1/16

'B' ± 1/32

11 3 8 1 2 4 12 13

'E'

'D' ± 1/16

'C' ± 1/16

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SECTION A-A

DETAIL B

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BODY11BALL12ENDCAP23SEAT24STEM15STEM SEAL26STEM O-RING17BODY O-RING28SPRING WASHER29STEM NUT110HEX HEAD CAP SCREW611LOCKWASHER612HEX NUT613HANDLE ASSEMBLY114LOCKING PIN115COTTER PIN116LOCKING PIN WASHER117LOCKING PIN SPRING118



ASME B16.25

0.060±0.010

37.5°

30° MAX.45° MAX.

**


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1/4” THRU 2 1/2” FULLPORT BALL VALVE, ANSI CLASS 900, SOCKETWELD/BUTTWELD ENDS,


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0.125 THRUFOR TAGS

B

'A' ± 1/16

'B' ± 1/32

11 3 8 1 2 4 12 13

'E'

'D' ± 1/16

'C' ± 1/16

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SECTION A-A

DETAIL B

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BODY11BALL12ENDCAP23SEAT24STEM15STEM SEAL26STEM O-RING17BODY O-RING28SPRING WASHER29STEM NUT110HEX HEAD CAP SCREW611LOCKWASHER612HEX NUT613HANDLE ASSEMBLY114LOCKING PIN115COTTER PIN116LOCKING PIN WASHER117LOCKING PIN SPRING118



ASME B16.25

0.060±0.010

37.5°

30° MAX.45° MAX.


**

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NUCLEAR BALL VALVES3” AND ABOVE FULLPORT BALL VALVE, ANSI CLASS 150/300,

BUTTWELD ENDS, LEVER OPERATED, ASME B16.34


DETAIL B

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SECTION A-A

B

'A' ± 1/16

'B' ± 1/32

'C' ± 1/16

'D'

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***

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**

*** SIZES UP TO 12” AVAILABLE

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3” AND ABOVE FULLPORT BALL VALVE, ANSI CLASS 600, BUTTWELD ENDS, LEVER OPERATED, ASME B16.34


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*** SIZES UP TO 12” AVAILABLE

***

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DETAIL B

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0.125 THRUHOLE FOR TAGS

SECTION A-A

B

'A' ± 1/16

'B' ± 1/32

12 14 3 1 2 4 11 13

5 10 9 15

'E' ± 1/16'D' ± 1/32

'C' ± 1/16


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BNL’s 3-piece design InLine Check Valve offers the best combination of benefits for critical ser-vice in nuclear power plants. The InLine Check Valve provides the user a simple, reliable solution for difficult applications.

• Tight Shutoff: Even at low differential pressures (dP), valves are tested and inspected for bubble tight seal prior to shipment. Air/nitrogen testing is performed when required.

• Easy Servicing: The removable center section contains four internal parts ensuring quick access and minimal maintenance.

• No-Slam Design: The spring loaded axial flow design ensures closure prior to flow rever-sal, avoiding check valve slam and water hammer.

• Self-Flushing: The InLine Check Valve is self-flushing and will not “gum up” and hang open, a common problem with piston checks.

• Reliability: Proven reliability through large-scale operating experience in various applica-tions over three decades and thousands of installations.

BENEFITS

INLINE CHECK VALVES

• Size: 1/2” - 12”• Ends: Welded, FNPT, Flanged, Wafer, Union, Special• ANSI Class: 150 through 1700• Material: Stainless Steel, Carbon Steel, Al-Bronze, Titanium, Alloy 20, Hastelloy, AL-6XN,

Inconel, Monel• Seat/Seals: UHMWPE, Tefzel, PEEK, Viton “A”, Metal Seated, EPDM, PTFE

OPTIONS

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INLINE CHECK VALVES17

CLASS 150/300(VALVE SHOWN IN CLOSED POSITION)

SOCKETWELDCLASS 150/300

(VALVE SHOWN IN OPEN POSITION)

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1/2” THRU 2” CHECK VALVE, ANSI CLASS 150/300, SOCKETWELD/BUTTWELD ENDS, ASME B16.34

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DETAIL BBUTTWELD PREP I.A.W.

ASME B16.25

0.060 ` 0.010 30° MAX.

45° MAX.37.5°

SECTION A-A

A

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FLOW

'A' ± 1/16

'B' ± 1/32Ø'C'

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BUTTWELD PREPSEE DETAIL B

Ø 0.125 THRU HOLE FOR TAGS

**

*** LARGER SIZES AVAILABLE UPON REQUEST.


***

SECTION A-A

A

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FLOW

'A' ± 1/16

'B' ± 1/32Ø'C'

8 10 3 5 6 2 1 7 94

BUTTWELD PREPSEE DETAIL B

1/2” THRU 2” CHECK VALVE, ANSI CLASS 600, SOCKETWELD ENDS, ASME B16.34

INLINE CHECK VALVES

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Ø 0.125 THRU HOLE FOR TAGS

DETAIL BBUTTWELD PREP I.A.W.

ASME B16.25

0.060 ` 0.010 30° MAX.

45° MAX.37.5°

** DIMENSIONS LISTED ARE TYPICAL FOR THE CORRESPONDING SIZE. CONFIGURATION OR CUSTOMIZATON CAN ALTER DOCUMENTED DIMENSIONS SLIGHTLY.

***

*** LARGER SIZES AVAILABLE UPON REQUEST.

**

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BNL’s innovative TwinLine Double Door Check Valve is designed specifically for the stringent requirements of nuclear power generation. The TwinLine check valve is a “drop-in” replacement for older API 594 duo-type check valves, with rugged simplified construction for longer service life and ease of maintenance.

The TwinLine check valve’s patented design features two individually-hinged outward-opening doors (discs). Each door is supported by a separate shaft, which then connects with two power springs biased to the closed direction. Because the hinges and springs are located outside of the flow path, the possibility of damage to these parts is greatly reduced. Furthermore, the springs are captured entirely by the valve, eliminating any possibility that springs can enter the pipeline.

Sizes: 8" through 30"Ends: Wafer, LugANSI Class: 125, 150, 300, 600Material: Body, Disc: Stainless Steel, Monel, Titanium, AL-6XN, Alloy 20, Hastelloy, and others upon request.Seat/Seals: EPDM, Viton “A”, Buna, Metal

OPTIONS

TWINLINE CHECK VALVES20

BENEFITS• No special tools required for assembly/disassembly• Seals at low differential pressures• No pressure boundry penetrations • Field replaceable seat• Non-slam design• Low cracking pressure• Capable of sizing the valve to your specific flow conditions, including post-delivery adjustments.

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TWINLINE CHECK VALVES

FRONT VIEW REAR VIEW(DOORS IN CLOSED POSITION) (DOORS IN OPEN POSITION)

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TWINLINE CHECK VALVES

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SECTION B-B

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DETAIL C

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DETAIL E

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(DOORS CLOSED)SECTION B-B(DOORS OPEN)

SECTION A-A

C


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1 1/4” THRU 1 1/2” 1/4” THRU 1”

REFERENCE1/4” THRU” 1 1/2” FULLPORT VALVE, SEAT MATERIAL

PRESSURE/TEMPERATURE CURVES

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REFERENCE

3” AND ABOVE2” THRU 2 1/2”

2” AND ABOVE FULLPORT VALVE, SEAT MATERIAL PRESSURE/TEMPERATURE CURVES

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30 INDUSTRIAL PARK ROADVERNON, CT 06066

PH: 860-870-6222 / FX: 860-870-6221www.bnl.com

nuclear ball valves 8 - 15 twinline check valves 20 - 22 ... · (sdi) for hii-newport news and...

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