muratec mfx2830 field engineer manual(field service)

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MFX-2830 FIELD ENGINEERING MANUAL U.S. version 2.0 (May 26, 2006) MURATA MACHINERY, LTD COMMUNICATION EQUIPMENT DIV.

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Muratec MFx-2830 Field manual for Service, Includes Error codes, Troubleshooting and Disassembly walk through

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  • MFX-2830

    FIELD ENGINEERING MANUAL

    U.S. version 2.0

    (May 26, 2006)

    MURATA MACHINERY, LTD COMMUNICATION EQUIPMENT DIV.

  • i

    Table of Contents Section 1 General Description ................................................1-1 1.1 Product Description..............................................................................................................................1-1 1.2 General specifications..........................................................................................................................1-2 1.3 Scanning specifications .......................................................................................................................1-5 1.4 Printer specifications............................................................................................................................1-6 1.5 Memory specifications .........................................................................................................................1-7 1.6 G3 modem section...............................................................................................................................1-8 1.7 V.34 HDX modem section....................................................................................................................1-8 1.8 Features and Functions .......................................................................................................................1-9

    1.8.1 Dialer.............................................................................................................................................1-9 1.8.2 Fax Transmitting .........................................................................................................................1-11 1.8.3 Fax Receiving .............................................................................................................................1-12 1.8.4 Polling .........................................................................................................................................1-12 1.8.5 Copy............................................................................................................................................1-13 1.8.6 Other features.............................................................................................................................1-13 1.8.7 Reports .......................................................................................................................................1-14

    1.9 Supply Yields .....................................................................................................................................1-14 1.10 Option...............................................................................................................................................1-15

    Section2 Machine Composition..............................................2-1 2.1 Interconnect Block Diagram.................................................................................................................2-1

    Main-Scanner-CCD ...............................................................................................................................2-1 Scanner-ADF .........................................................................................................................................2-2 Main-Panel.............................................................................................................................................2-3 Main-NCU/USB/Printer ..........................................................................................................................2-4 Main-DP/RADF ......................................................................................................................................2-5 Main-ExtentionMemory/EFI ...................................................................................................................2-6

    2.2 Interconnect Block Diagram (Printer)...................................................................................................2-7 Block diagram (Printer_1of2) .................................................................................................................2-7 Block diagram (Printer_2of2) .................................................................................................................2-8

    2.3 Scanning Section .................................................................................................................................2-9 2.3.1 ADF section ..................................................................................................................................2-9 2.3.2 FBS section ................................................................................................................................2-11

    2.4 Recording Section..............................................................................................................................2-14 2.4.1 Image Processing .......................................................................................................................2-14 2.4.2 Operating Sequence...................................................................................................................2-16 2.4.3 PH Section..................................................................................................................................2-17 2.4.4 Imaging unit (IU) .........................................................................................................................2-19 2.4.5 Toner Unit ...................................................................................................................................2-22 2.4.6 Image Transfer Section ..............................................................................................................2-25 2.4.7 Fusing Section ............................................................................................................................2-26 2.4.8 Paper Take-up Section...............................................................................................................2-30 2.4.9 OTHER UNITS AND MECHANISMS .........................................................................................2-34

    Section3 Software adjustment................................................3-1 3.1 Field Service Program Modes..............................................................................................................3-1 3.2 Machine Parameter Adjustment...........................................................................................................3-3

    3.2.1 Setting the Machine Parameters ..................................................................................................3-3 3.2.2 Clearing the Machine Parameters ................................................................................................3-4

    3.3 Memory Switch Adjustment .............................................................................................................3-122 3.3.1 Setting the Memory Switches ...................................................................................................3-122 3.3.2 Clearing the Memory Switches.................................................................................................3-123

  • ii

    3.4 Unique Switch Adjustment ...............................................................................................................3-141 3.4.1 Setting the Unique Switches.....................................................................................................3-141 3.4.2 Clearing the Unique Switches ..................................................................................................3-142

    3.5 Setting Individual Autodialer Attributes ............................................................................................3-167 3.6 Clear Programmed Data / User Settings .........................................................................................3-171 3.7 All RAM Clear...................................................................................................................................3-171 3.8 Monitor speaker ...............................................................................................................................3-172 3.9 Test Modes ......................................................................................................................................3-172

    3.9.1 Life Monitor ...............................................................................................................................3-172 3.9.2 Printer Test ...............................................................................................................................3-173 3.9.3 Port Status ................................................................................................................................3-174 3.9.5 Set Background Level...............................................................................................................3-175 3.9.5 CIS Roller Cleaning ..................................................................................................................3-176

    3.10 Print Machine Parameters, Memory Switch and Unique Switch Settings .....................................3-176 3.11 Factory Functions ..........................................................................................................................3-177

    3.11.1 Function List ...........................................................................................................................3-177 3.11.2 LED Test .................................................................................................................................3-178 3.11.3 LCD Test.................................................................................................................................3-178 3.11.4 Panel Test...............................................................................................................................3-178 3.11.5 SRAM Check ..........................................................................................................................3-179 3.11.6 DRAM Check ..........................................................................................................................3-180 3.11.7 RTC(real time clock) Test.......................................................................................................3-181 3.11.8 Page memory check...............................................................................................................3-181 3.11.9 ATDC adjustment ...................................................................................................................3-182 3.11.10 Adjust Touch Panel...............................................................................................................3-182 3.11.11 Generate Bell Test................................................................................................................3-183 3.11.12 Toner supply mode...............................................................................................................3-183

    3.12 Line Tests.......................................................................................................................................3-184 3.12.1 Relay Test...............................................................................................................................3-184 3.12.2 Tonal Signal Test....................................................................................................................3-185 3.12.3 DTMF Output Test ..................................................................................................................3-186

    3.13 Mirror Carriage Transfer Mode ......................................................................................................3-187 3.14 Consumable order sheet................................................................................................................3-188

    3.14.1 Set the consumable order sheet.............................................................................................3-189 3.14.2 Clear consumable order sheet ...............................................................................................3-193 3.14.3 Order Sheet List......................................................................................................................3-194

    3.15 DRAM Clear ...................................................................................................................................3-194 3.16 Clear Life Monitor...........................................................................................................................3-195 3.17 Set Service Code ...........................................................................................................................3-195 3.18 Life Monitor Maintenance...............................................................................................................3-196 3.19 Internet fax service mode...............................................................................................................3-198

    3.19.1 Display the sum check............................................................................................................3-198 3.19.2 Clear the Administrators information .....................................................................................3-199 3.19.3.All clear the registered parameters of the Internet fax board .................................................3-199

    3.20 Multi Line Settings..........................................................................................................................3-200 3.21 Flash Rom Sum Check ..................................................................................................................3-201 3.22 Set Service Report .........................................................................................................................3-202

    3.22.1 Set the service report..............................................................................................................3-202 3.22.2 Delete the service report setting.............................................................................................3-204

    3.23 Printer registration adjustment .......................................................................................................3-205 3.24 Printer Trouble Reset.....................................................................................................................3-205 3.25 Cleaning Mode...............................................................................................................................3-205 3.26 Voice Test ......................................................................................................................................3-206 3.27 Bypass tray width adjustment ........................................................................................................3-207 3.28 Key counter mode..........................................................................................................................3-207

  • iii

    3.29 Update the software.......................................................................................................................3-208 Error code ..........................................................................................................................................3-209

    3.30 Quick Initial settings .......................................................................................................................3-210

    Section4 Troubleshooting Procedures ..................................4-1 4.1 Troubleshooting Outline.......................................................................................................................4-1 4.2 Document feeder problems..................................................................................................................4-2 4.3 Mirror Carriage Error............................................................................................................................4-3 4.5 Transmit Error ......................................................................................................................................4-3 4.6 Cannot transmit....................................................................................................................................4-3 4.7 Receive Errors .....................................................................................................................................4-3 4.8 Recording paper misfeed.....................................................................................................................4-4

    4.8.1 Electrical Components Check Procedure.....................................................................................4-4 4.8.2 Sensor Check List.........................................................................................................................4-7 4.8.3 Initial Checks ..............................................................................................................................4-14 4.8.4 Misfeed display ...........................................................................................................................4-14 4.8.5 Misfeed-Detecting Sensor Layout ..............................................................................................4-15 4.8.6 Misfeed Troubleshooting Procedures.........................................................................................4-17

    4.9 Service Call Error ...............................................................................................................................4-30 4.9.1 Call For Service ..........................................................................................................................4-30 4.9.2 Please Call Service.....................................................................................................................4-30

    4.10 Power-Supply-Related Malfunctions................................................................................................4-66 4.11 Image Failure ...................................................................................................................................4-67

    4.11.1 Image Failure Troubleshooting.................................................................................................4-67 4.11.2 Initial Checks ............................................................................................................................4-67 4.11.3 Troubleshooting Procedures classified by Image Failure ........................................................4-68

    4.12 Error Codes......................................................................................................................................4-78 Dialing errors .......................................................................................................................................4-78 Reception errors ..................................................................................................................................4-78 Transmission errors .............................................................................................................................4-79 Communication Error Messages .........................................................................................................4-80

    Section 5 Maintenance & Adjustment ....................................5-1 5.1 Maintenance schedule .........................................................................................................................5-3 5.2 Re/Disassemble...................................................................................................................................5-4

    5.2.1 ADF...............................................................................................................................................5-4 5.2.2 Panel...........................................................................................................................................5-52 5.2.3 FBS .............................................................................................................................................5-60 5.2.4 PCB.............................................................................................................................................5-83 5.2.5 Printer section.............................................................................................................................5-86 5.2.6 PAPER TAKE-UP / TRANSPORT SECTION...........................................................................5-110 5.2.7 PAPER SUPPLY CABINET......................................................................................................5-130 5.2.8 2500 sheet paper supply cabinet..............................................................................................5-133

    5.3 Adjustment .......................................................................................................................................5-140 5.3.1 Outline of printer registration adjustment .................................................................................5-140 5.3.2 Printer registration mode ..........................................................................................................5-140 5.3.3 Printer registration (top) ............................................................................................................5-142 5.3.4 Printer registration (side) ..........................................................................................................5-143 5.3.5 FBS registration (top)................................................................................................................5-144 5.3.6 FBS registration (side) ..............................................................................................................5-145 5.3.7 ADF registration (top) ...............................................................................................................5-146 5.3.8 ADF registration (bottom) .........................................................................................................5-147 5.3.9 ADF registration (side)..............................................................................................................5-148 5.3.10 FBS zoom adjustment (Vertical).............................................................................................5-149 5.3.11 FBS zoom adjustment (Horizontal).........................................................................................5-150 5.3.12 ADF zoom adjustment (Vertical).............................................................................................5-151

  • iv

    5.3.13 ADF zoom adjustment (Horizontal) ........................................................................................5-152 5.4 Adjusting the image deformation caused by Mirror carriage A and B at the incorrect position.......5-153

    5.4.1 When the copy using the FBS is deformation as shown below, adjust the Mirror carriage position5-153 5.4.2 When the copy using the FBS is deformation as shown below, adjust the Mirror carriage position5-154 5.4.3 Adjusting the position of Mirror carriage A and B .....................................................................5-155

    5.5 ADF Adjustments .............................................................................................................................5-156 5.5.1 Height adjustment.....................................................................................................................5-156 5.5.2 Squareness adjustment............................................................................................................5-157 5.5.3 Platen cover adjustment ...........................................................................................................5-158 5.5.4 Piece separator pressure adjustment.......................................................................................5-159

    Section6 Options......................................................................6-1 6.1 Memory Upgrade .................................................................................................................................6-2

    6.1.1 Memory Upgrade ..........................................................................................................................6-3 6.2 Telephone Handset..............................................................................................................................6-4

    6.2.1 Attaching the optional handset .....................................................................................................6-5 6.2.2 Adjusting handset .........................................................................................................................6-6

    6.3 PAPER FEED UNIT.............................................................................................................................6-7 6.3.1 GENERAL, MECHANICAL/ELECTRICAL........................................................................................6-8

    6.3.1.1 SPECIFICATIONS.....................................................................................................................6-8 6.3.1.2 PARTS IDENTIFICATION .........................................................................................................6-8 6.3.1.3 DRIVE SYSTEM ........................................................................................................................6-9 6.3.1.4 ELECTRICAL COMPONENTS LAYOUT ..................................................................................6-9 6.3.1.5 MECHANICAL OPERATIONS ................................................................................................6-10

    6.3.2 DIS/REASSEMBLE, CLEANING ....................................................................................................6-11 6.3.2.1 Disassembly ............................................................................................................................6-11 6.3.2.2 Cleaning...................................................................................................................................6-14

    6.3.3 MISFEED DETECTION ..................................................................................................................6-16 6.4.3.1 Initial Check .............................................................................................................................6-16 6.3.3.2 Misfeed detection.....................................................................................................................6-16

    6.3.4 Service call error .............................................................................................................................6-19 6.3.4.1 Printer error code.....................................................................................................................6-19

    6.4 Large Capacity Cassette....................................................................................................................6-21 6.4.1 GENERAL, MECHANICAL/ELECTRICAL......................................................................................6-22

    6.4.1.1 Specifications...........................................................................................................................6-22 6.4.1.2 PARTS IDENTIFICATION .......................................................................................................6-22 6.4.1.3 Drive System ...........................................................................................................................6-23 6.4.1.4 Electrical Components Layout.................................................................................................6-24 6.4.1.5 Mechanical Operations............................................................................................................6-25

    6.4.2 DIS/REASSEMBLY, CLEANING ....................................................................................................6-27 6.4.2.1 Disassembly ............................................................................................................................6-27 6.4.2.2 Cleaning...................................................................................................................................6-35

    6.4.3 MISFEED/MALFUNCTION DETECTION .......................................................................................6-37 6.4.3.1 Initial Check .............................................................................................................................6-37 6.4.3.2 Misfeed Detection ....................................................................................................................6-37

    6.4.4 Service call error .............................................................................................................................6-39 6.4.4.1 Printer error code.....................................................................................................................6-39

    6.5 Duplex/Swichback/2-Bin Tray Unit ....................................................................................................6-48 6.5.1 GENERAL, MECHANICAL/ELECTRICAL......................................................................................6-49

    6.5.1.1 Specifications...........................................................................................................................6-49 6.5.1.2 DRIVE SYSTEM ......................................................................................................................6-51 6.5.1.3 ELECTRICAL COMPONENTS LAYOUT ................................................................................6-52 6.5.1.4 Operation Of Each Mechanism ...............................................................................................6-53

    6.5.2 DIS/REASSEMBLY, CLEANING ....................................................................................................6-54 6.5.2.1 Disassembly ............................................................................................................................6-54 6.5.2.2 Cleaning...................................................................................................................................6-56

  • 6.5.3 MISFEED DETECTION ..................................................................................................................6-58 6.5.3.1 Initial Check .............................................................................................................................6-58 6.5.3.2 Misfeed Detection ....................................................................................................................6-59

    6.6 Second phone line .............................................................................................................................6-64 6.6.1 Attaching the second phone line.....................................................................................................6-65

    6.6.1.1 Unpacking................................................................................................................................6-65 6.6.1.2 Installing the Second phone line module.................................................................................6-65

    6.6.2 Adjustment ......................................................................................................................................6-67 6.6.2.1 Multi Line Settings ...................................................................................................................6-67 About the symbol by the table................................................................................................................6-68

    6.7 Printer controller.................................................................................................................................6-69 6.7.1 Attaching the printer controller board..............................................................................................6-70

    6.7.1.1 Unpacking................................................................................................................................6-70 6.7.1.2 Installing the Printer controller kit ............................................................................................6-70

    6.7.2 Display of the Software Version......................................................................................................6-72 6.8 Printer Network Interface ...................................................................................................................6-73 6.8.1 Attaching the printer network board................................................................................................6-74

    6.8.1.1 Unpacking................................................................................................................................6-74 6.8.1.2 Installing the Network board ....................................................................................................6-74

    6.8.2 Display of the Software Version......................................................................................................6-76 6.9 Information Server kit .........................................................................................................................6-77 6.9.1 Installation Instructions ...................................................................................................................6-78

    6.9.1.1 Packaging contents: ................................................................................................................6-78 6.9.1.2 Installation................................................................................................................................6-78

    6.9.2 Display of the Software Version......................................................................................................6-81 6.9.3 Internet fax service mode................................................................................................................6-82 6.10 Finisher/Punch kit ............................................................................................................................6-84 6.10.1 GENERAL, MECHANICAL/ELECTRICAL....................................................................................6-85

    6.10.1.1 Specifications.........................................................................................................................6-85 6.10.1.2 DRIVE SYSTEM ....................................................................................................................6-87 6.10.1.3 ELECTRICAL COMPONENTS LAYOUT ..............................................................................6-88 6.10.1.4 Operation Of Each Mechanism .............................................................................................6-89

    6.10.2 DIS/REASSEMBLY, CLEANING ..................................................................................................6-96 6.10.2.1 Disassembly ..........................................................................................................................6-96 6.10.2.2 Cleaning...............................................................................................................................6-105

    6.10.3 MISFEED DETECTION ..............................................................................................................6-108 6.10.3.1 Initial Check .........................................................................................................................6-108 6.10.3.2 Misfeed Detection ................................................................................................................6-108

    6.10.4 Service call error .........................................................................................................................6-112 6.10.4.1 Printer error code.................................................................................................................6-112

    v

  • 1-1

    Section 1 General Description

    1.1 Product Description The MFX-2830 is Multi-function product with flat bed scanner and Group 3 and V.34 HDX modem facsimile machine. Documents are printed on plain paper using dry electrophotographic printing.

  • General Description Muratec MFX-2830

    1-2

    1.2 General specifications Item Specifications / Comments Type Multi-function product with flatbed scanner.

    Group 3 and V.34 HDX console type facsimile with high-speed facsimile transmitter and receiver.

    Telephone network PSTN (Public Switched Telephone Network) or equivalent. Compatibility ITU-T T.4 and T.30 Coding method ITU-T-standard JBIG, MH, MR and MMR. Communication method Full-duplex per ITU-T V.34 (only for control channel)

    Half-duplex per ITU-T V.34, V.17, V.29, V.27ter and V.21 Modem 33600, 31200, 28800, 26400, 24000, 21600, 19200, 16800, 14400,

    12000, 9600, 7200, 4800 and 2400 bps per ITU-T V.34. Control signal speed is 1200 or 2400 bps.

    14400, 12000, 9600, 7200, 4800 and 2400 bps with automatic fallback per ITU-T, V.17, V.29, V.27ter and V21. Control signal speed is 300 bps.

    Dual Access Allows up to four simultaneous operations Display LCD: 320dots 240dots.

    Language: English/French/Spanish Scanning method CCD, CIS(RADF) Printing method Dry electrophotographic printer Effective scanning width Copier 216 mm (8.5), 279 mm (11.0) (User selectable)

    Fax 214 mm (8.4), 276 mm (10.9) (User selectable) Printing margin Upper: 3 mm, Lower: 3 mm, Right: 3 mm, Left: 3 mm

    ADF (Auto Document Feeder) section Document size (Width Length) Max: 297 mm(11.7) 432 mm(17.0) Min: 148 mm(5.8) 105 mm(4.1) Document thickness : 0.07-0.12mm Document weigh : 52-105 g/m2

    Acceptable document size

    FBS (Flatbed scanner) section (Width Length) Max: 279 mm(11.0) 432 mm(17.0) Min: No limit

  • Muratec MFX-2830 General Description

    1-3

    Item Specifications / Comments Acceptable recording paper size

    1st 4th cassette: Letter(SEF/LEF), Legal(SEF), Ledger(SEF), Half-letter(SEF), A3(SEF), B4(SEF), A4(SEF/LEF), B5(SEF/LEF), A5(SEF/LEF),

    Large Capacity Cassette*: Letter(LEF)

    Bypass tray: Letter(SEF/LEF), Legal(SEF), Ledger(SEF), Half-letter(SEF/LEF), A3(SEF), B4(SEF), A4(SEF/LEF), B5(SEF/LEF), A5(SEF/LEF), A6(SEF), F4(SEF), Postcard(SEF), Custom-sized**, DL(SEF), COM10(SEF), Executive(SEF/LEF).

    Acceptable recording paper type

    1st 4th cassette: Plain paper(56-90g/m2) Large Capacity Cassette*: Plain paper(56-90g/m2) Bypass tray: Plain paper(56-90g/m2), PasteBoard, Transparency,

    Postcard Document Memory 32MB (2,533 pages) Error Correction Mode (ECM)

    Transmit and receive

    Operating environment Ambient temperature: 10 C to 35 C (50 F to 95 F) Relative humidity: 15 % to 85 % with no condensation

    Power requirements 120 VAC 10 %; 50-60 Hz Power consumption Auto power off mode: 8.8 W

    Sleep mode: 50 W Standby: 168 Wh Memory Transmit: 105 W Receive: 880 W Copy: 950 W Maximum: 1320 W (Simultaneous copying, communicating and scanning) *: Option **: Width: 140 mm(5.5) to 432 mm(17.0), Length: 100 mm(3.9) to 295 mm(11.6)

  • General Description Muratec MFX-2830

    1-4

    Item Specifications / Comments

    Dimensions (W D H) : 678 mm(26.7) 658 mm(25.9) 856 mm(33.7)

    570

    678

    108

    856

    658

    602

    Weight 84.7 Kg (186.7 lb) Weight does not include : Toner bottle, Drum

    Keypad layout

    Body Color Muratec light gray (91-242)

  • Muratec MFX-2830 General Description

    1-5

    1.3 Scanning specifications Item Specifications / Comments Scanning method CCD, CIS(RADF)

    ADF (Auto Document Feeder) section Document size (Width Length) Max: 297 mm(11.7) 432 mm(17.0) Min: 148 mm(5.8) 105 mm(4.1) Document thickness : 0.07-0.12mm Document weigh : 52-105 g/m2

    Acceptable document size

    FBS (Flatbed scanner) section (Width Length) Max: 279 mm(11.0) 432 mm(17.0) Min: No limit

    Document feeding direction Face up ADF section: Yes (Letter(SEF/LEF), Legal(SEF), Ledger(SEF),

    Half-letter(SEF/LEF)) Document size auto-detection

    FBS section: Yes (Letter(SEF/LEF), Legal(SEF), Ledger(SEF), Half-letter(SEF/LEF))

    Scanning width Copier 216 mm (8.5), 279 mm (11.0) (User selectable) Fax 214 mm (8.4), 276 mm (10.9) (User selectable)

    Scanning resolution Transmission: Normal: 8 dots/mm 3.85 lines/mm (203 dpi 98 lpi) Fine: 8 dots/mm 7.7 lines/mm (203 dpi 196 lpi) SuperFine: *16 dots/mm 15.4 lines/mm (406 dpi 392 lpi or

    600 dpi 600 lpi) Grayscale (Memory Tx): 16 dots/mm 7.7 lines/mm (203 dpi 196 lpi) Grayscale (Feeder Tx): *16 dots/mm 15.4 lines/mm (406 dpi 392 lpi) *: In the case that the remote fax has the ability of 16 dots/mm 15.4 lines/mm.

    If not, the super fine resolution is 8 dots/mm 15.4 lines/mm, and the grayscale resolution in feeder transmission is 8 dots/mm 7.7 lines/mm.

    Copy: Normal: N/A Fine: N/A SuperFine: 600 dpi 600 lpi

    Scanning contrast 5 levels (Auto/Manual adjustment) Grayscale 256 levels Automatic document feeder (ADF) capacity

    100 sheets (20 lb bond paper)

    Document scanning time Transmission(ADF/RADF): Normal: 0.80/ 0.95 sec/page Fine: 1.06/1.27 sec/page Super fine(600600dpi): 1.60/1.94 sec/page Super fine(406392dpi): 1.60/1.94 sec/page Grayscale(Memory Tx): 1.06/1.27 sec/page Copy(ADF/RADF) (ADF/RADF): Super fine: 1.60:1.94 sec/page (Based on Letter(LEF) blank page)

  • General Description Muratec MFX-2830

    1-6

    1.4 Printer specifications Item Specifications / Comments Printing resolution Laser diode beam scanning

    600 dpi 600 lpi Printing method Dry electrophotographic printer Fusing method Heat roller Printing margin Upper: 3 mm, Lower: 3 mm, Right: 3 mm, Left: 3 mm Printing speed 28 ppm (Based on Letter(LEF) paper) Acceptable recording paper size

    1st 4th cassette: Letter(SEF/LEF), Legal(SEF), Ledger(SEF), Half-letter(SEF), A3(SEF), B4(SEF), A4(SEF/LEF), B5(SEF/LEF), A5(SEF/LEF),

    Large Capacity Cassette*: Letter(LEF)

    Bypass tray: Letter(SEF/LEF), Legal(SEF), Ledger(SEF), Half-letter(SEF/LEF), A3(SEF), B4(SEF), A4(SEF/LEF), B5(SEF/LEF), A5(SEF/LEF), A6(SEF), F4(SEF), Postcard(SEF), Custom-sized**, DL(SEF), COM10(SEF), Executive(SEF/LEF).

    Acceptable recording paper type

    Large Capacity Cassette*: Plain paper(56-90g/m2) Bypass tray: Plain paper(56-90g/m2), PasteBoard, Transparency,

    Postcard Recording paper capacity 1st 4th cassette: 500 sheets

    Large Capacity Cassette*: 2,500 sheets Bypass tray: 150 sheet

    Output paper tray capacity 500 sheets Optional 2-Bin tray*: Upper: 100 sheets, Lower: 250 sheets

    Receive paper feeding direction

    Face down

    Warm up time Under 17 seconds *: Option **: Width: 140 mm(5.5) to 432 mm(17.0), Length: 100 mm(3.9) to 295 mm(11.6)

  • Muratec MFX-2830 General Description

    1-7

    1.5 Memory specifications Item Specifications / Comments Document memory 32 MB (Standard)

    Optional memory upgrade: See the table below. Document stored capacity 2,533 pages Document memory backup (Total memory capacity : Backup time)

    32 MB: 34 hours 64 MB: 17 hours The backup battery requires about 48 hours to reach full charge after power to the fax unit is restored.

    Memory usage indication Shows on the LCD

    Option memory upgrade Built-in Connector P6 Total memory 32 MB 32 MB (32768 KB) Standard 32 MB + 32 MB 64 MB (65536 KB)

  • General Description Muratec MFX-2830

    1-8

    1.6 G3 modem section Transmission mode V.17 Modulation method 128 Pt. TCM 64 Pt. TCM 32 Pt. TCM 16 Pt. TCMTransmission speed (bit/s)

    14400 12000 9600 7200

    Modulation speed (baud)

    2400 2400 2400 2400

    Carrier frequency (Hz) 1800 Detection method Synchronism Automatic equalizer Automatic adaptive equalizer

    Transmission mode V.29 V.27ter V.21 Modulation method 16 Pt. QAM 8 Pt. QAM 8 Pt. PhM 4 Pt. PhM FSK Transmission speed (bit/s)

    9600 7200 4800 2400 300

    Modulation speed (baud)

    2400 2400 1600 1200 300

    Carrier frequency (Hz) 1700 1800 f (0) = 1850 f (1) = 1650

    Detection method Synchronism FS Automatic equalizer Automatic adaptive equalizer None

    1.7 V.34 HDX modem section Transmission mode V.34 Modulation method TCM Transmission speed (bit/s)

    33600 31200 28800 26400 24000 21600 19200 16800

    Symbol rate (baud) 3429 None 3200 None 3000 None 2800 None 2400 Carrier frequency (Hz) 3429 baud: 1959 high, 1959 low 3200 baud: 1920 high, 1829 low 3000 baud: 2000 high, 1800 low 2800 baud: 1867 high, 1680 low 2400 baud: 1800 high, 1600 low Detection method Synchronism Automatic equalizer Automatic adaptive equalizer

    Transmission mode V.34 Modulation method TCM Transmission speed (bit/s)

    14400 12000 9600 7200 4800 2400

    Symbol rate (baud) 3429 None 3200 None 3000 None 2800 None 2400 Carrier frequency (Hz) 3429 baud: 1959 high, 1959 low 3200 baud: 1920 high, 1829 low 3000 baud: 2000 high, 1800 low 2800 baud: 1867 high, 1680 low 2400 baud: 1800 high, 1600 low Detection method Synchronism Automatic equalizer Automatic adaptive equalizer

  • Muratec MFX-2830 General Description

    1-9

    1.8 Features and Functions 1.8.1 Dialer

    Item Specifications / Comments Autodialer 500 total; 48 one-touch, 452 speed dial.

    (Up to 40 digits per location; 24 characters per location ID) Programmable one-touch. 4 total

    The programmable one-touch keys simplify complex fax operation. The following multi-step operations can be programmed. Fax communication Delayed transmission Regular polling F-code transmission F-code polling

    Soft key 5 total Fax communication Document type(Default setting) Contrast(Default setting) Broadcast(Default setting) Transmission confirmation report(Default setting) Onhook(Default setting) Redial Speed dial Fax forwarding Fax & Copy Programmable one-touch Group transmission Enlarge transmission Security reception TTI on/off TTI Select Cover Page on/off Delayed transmission Batch transmission Scan Size Polling F-code Polling F-code transmission Oversea transmission on/off Memory transmission on/off Dial Option Duplex Scanning Auto Receive Is+Address I-Fax Menu

    Copy Document type(Default setting) Contrast(Default setting) Duplex (Default setting) Zoom(Default setting) Sort(Default setting) Select paper Combine Repeat Series copy Erasing boarder Erasing center

  • General Description Muratec MFX-2830

    1-10

    TopUp copy Binding margin Directional magnification Positive/negative copy Last Job copy Booklet (with optional Duplex unit) Card copy Staple (with optional Finisher unit) Punch (with optional Finisher and Punch kit)

    Macro key 6 total The macro keys simplify multiple fax or copy operations. Up to 60 steps can be programmed in one macro key. Up to 60 characters can be entered in the title of the macro key.

    Telephone index Display on the LCD at Fax standby mode. Type of dialing Tone or pulse (10 pps) Dialing pause time 2-10 seconds. (Initial setting: 2 seconds) Redial Auto redial in fax mode, programmable for 2 to 15 attempts (default: 2) at

    1 to 5 minutes intervals (default: 1); manual last-number redial. PIN access Available On-hook dialing Available Dialing in the event of a power failure

    Works only if the handset is attached. The fax can receive a telephone call, but it cannot send or receive a fax message.

  • Muratec MFX-2830 General Description

    1-11

    1.8.2 Fax Transmitting Item Specifications / Comments Transmit Terminal Identifier (TTI)

    Alphanumeric or symbol, up to 22 characters. 3 patterns of TTI can be registered.

    Memory transmission Available. Quick memory transmission Available. Rotate transmission Available. (Letter only) Duplexed transmission Available. Delayed transmission Programmable up to 31 days in advance. Broadcasting Up to 530 locations.(48 one-touch, 452 speed dial and 30 normally dial). Relay broadcast / Relay broadcast initiation (ITU-T sub-address compatible)

    Specify up to 530 numbers for remote hub unit using a one-touch key, a speed-dial number or a call group number. When receiving a document via ITU-T sub-addressing from another machine to F-Code relay box, your fax machine will relay it to other machine you set up on your relay box. Also, you can send (relay broadcast initiation) the document to hub machines F-Code box with ITU-T sub-address and you get the hub machine relayed it to other machine.

    Group communication Allows multiple broadcasting or polling locations to be placed in up to 32 call groups. Up to 500 locations can be placed in a group.

    SecureMail transmission (ITU-T sub-address compatible))

    ITU-T sub-address: Up to 20 characters. ITU-T password: Up to 20 characters.

    Delayed commands Store up to 100 delayed commands. Security transmission Available. Batch transmission 5 boxes with a location ID of 24 characters. 40 files per box.

    Programmable up to 24 hours per box. Cover page Cover page shows date and time, senders name and fax number, and a

    40-character x 3 lines user-programmable message. Call request During sending or receiving, a voice conversation can be initiated on the

    same call after each page is printed. (Works only if the optional handset is attached.) Note: Not available at V.34 communication.

  • General Description Muratec MFX-2830

    1-12

    1.8.3 Fax Receiving Item Specifications / Comments Receive mode Tel ready, Fax ready, Fax/Tel ready, Tel/Fax ready and Ans/Fax ready

    mode; user selectable. Receive reduction rate Auto: Automatically reduces printouts from 100 % to 25 %.

    Reduction margin: 0-3.3 inches (Initial setting: 1.7 inches) Rotate reception Available. Half-page reception Available.

    (This feature tells the machine to combine two of half-page receptions onto a single sheet.)

    SecureMail reception (ITU-T sub-address compatible)

    Up to 50 mailboxes for receiving, 4 digits passcode. Holds a document up to 31 days (or no limit). ITU-T sub-address: Up to 20 characters. ITU-T password: Up to 20 characters.

    Block junk fax Ability to reject junk fax receptions: user selectable three options. Specify up to 50 numbers in the blocked numbers list.

    Out of paper reception Receives up to 250 communications to memory if recording paper or toner is empty.

    Security reception You can tell the machine to keep all received faxes in memory (but not print them) after a certain time; then, later, you instruct it to go ahead and print out the saved faxes.

    Distinctive Ring Detection Ability to answer on specific ring patterns. User selectable Number of rings Select 1 to 10 rings. (Initial setting: 2 rings.) Dial Prefix Remote reception upon second phone connection

    Not available.

    1.8.4 Polling Item Specifications / Comments Regular polling Retrieves a document from the remote fax machine. Delayed polling Programmable up to 31 days in advance. Database polling (ITU-T sub-address compatible)

    Retrieves a document stored in a memory box in the remote fax machine. You must enter a ITU-T sub-address and password to retrieve a document from any remote faxs memory box.

    Polled transmission A remote fax machine retrieves a document stored in your fax machine.

  • Muratec MFX-2830 General Description

    1-13

    1.8.5 Copy Item Specifications / Comments FCOT (First Copy Out Time) TBD sec. (Based on Letter(LEF)) Multiple copies Up to 999 Copy reduction and enlargement* rate

    Manual: Reduces/enlarges copies by the 1 % ratio from 400 % to 25 %. Fixed: Select the fixed rates from 154, 129, 121, 77, 64, 50 %

    Directional magnification Reduces/enlarges copies at different ratios horizontally and vertically. From 25% to 400% From 0.1 to 50.0

    Copy protect Available. Copy reservation Available, up to 10 jobs. Interrupt copy Available. Rotate copy Available. Shift sorting Available (with optional finisher) Editing the copy image Available the following copy image editing.

    Binding margin: 0 mm to 30 mm (0 to 1.0) Default: 0 mm (0) Erasing center: 1 mm to 50 mm (0.1 to 2.0) Default: 1 mm (0.1) Erasing boarder: 4 mm to 50 mm (0.2 to 2.0) Default: 4 mm (0.2) TopUp copy Card copy Series copy Combine: 2 in 1, 4 in 1, 8 in 1 Repeat: 2, 4, 8 repeats Separate line (for Combine and Repeat): 0.1 mm to 0.9 mm

    (0.01 to 0.05) Default: 0.3 mm (0.01)

    Positive/negative copy Last Job copy

    Last Job Hold Time: 0 min. to 600 min. Duplex copy:

    2-sided ! 1-sided, 1-sided ! 2-sided**, 2-sided ! 2-sided**, Book (Facing)**, Book (Front/Back)**

    Booklet copy** *: Enlargement is available only with FBS. **: Available with optional duplex unit.

    1.8.6 Other features Item Specifications / Comments Voice guidance Available. Sound operation Available. Operation protect Not Available. Second telephone jack Available. Daylight saving Available. Image compression mode Available. Separator page Available. Energy saving Low power mode: 1-100 min.

    Sleep mode: 30-120 min. Department code For managing fax transaction and copy charge by department.

    Hold up to 100 department codes.

  • General Description Muratec MFX-2830

    1-14

    1.8.7 Reports Report Description Speed dial list Prints phone numbers stored in speed dial locations. Programmable one-touch list

    Prints numbers stored in programmable one-touch keys.

    Group number list Prints groups stored in the autodialer. User settings list Prints current machine settings as programmed by the user. Command list Prints the delayed commands. Confirmation report Transmit Confirmation Report (TCR) or Receive Confirmation Report

    (RCR); User selectable on/off. Activity journal Prints a cumulative total of the last about 100 transmissions and/or

    receptions; user selectable as manual or automatic. Cover page Transmit cover page showing date, receivers and senders names, and a

    40-character user-programmable message. Batch transmission box list Batch transmission boxes stored remote fax number and transmit starting

    time. Batch transmission file list Prints the files number list of documents stored in the batch transmission

    box. Department time list Prints the total communication time and quantity of pages printed for each

    department code. F-code box list List of F-code boxes stored in fax machine. F-code box file list Prints the box and files number list of documents stored in the F-code box.F-code reception message Notifies of F-code box receptions. Blocked numbers list List of the blocked number. Function list Prints a program mode list showing user programming tree. Power failure report Prints if any documents in memory were erased due to power failure. Check message Prints if communication error occurs; accompanied by audible alarm. Machine setting list Prints current machine settings as programmed by user. Fax setting list Prints current fax settings as programmed by user. Copy setting list Prints current copy settings as programmed by user. Macros list Prints a list of Macro titles. Fax Forward list Prints the Fax Forward patterns. Stored document list List of documents stored in memory. It tells how much memory each

    document is using.

    1.9 Supply Yields Item Specifications / Comments Toner bottle 14,000 pages (All yields based on letter-sized sheets, 6 % document

    coverage and three-page interval printing.) Drum cartridge 84,000 pages(All yields based on letter-sized sheets, three-page interval

    printing.) Pick up roller 80,000 pages Document separator roller 50,000 pages Paper pick up roller 300,000 pages Fuser unit 450,000 pages Ozone filter 150,000 pages Exposure lamp 1,000 hours (continuous lighting)

  • Muratec MFX-2830 General Description

    1-15

    1.10 Option No. Item Specifications / Comments

    1 Paper feed unit 500 sheets 2 or 500 sheets 1 2 Large capacity cassette 2,500 sheets 1 3 Cabinet Yes 4 Handset MK-100 simple type (without numeric keypad) 5 2-Bin tray Yes 6 Duplex unit Yes 7 Switchback unit Yes 8 Printer controller Yes (OP-500) 9 Network printer Kit Yes (NP-500) 10 Information server kit Yes (OB-500) 11 Second phone line kit Yes (AL-500) 12 Memory 32 MB (See the table on page 1-7.) 13 Staple finisher Yes 14 Punch kit Yes

    12

    3

    4

    5

    13, 14

    6

    7

  • 2-1

    Section2 Machine Composition 2.1 Interconnect Block Diagram

    Main-Scanner-CCD

    BSS

    FBS MOTOR

    PCB CCD D91-09320-50A

    LAMPINVERTER

    1234

    1234

    PC

    B M

    AIN

    1234

    1234

    PC

    B

    SC

    AN

    NE

    R

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100

    2019181716151413121110987654321

    1234567891011121314151617181920

    1234567891011121314151617181920

    123456

    12 LAMP

    12345

    CN2

    +12V+12VSG

    ODDINSG

    EVENINSGSGSGRSSGSHSG

    CLK2SG

    CLK1SG

    CLP+5V+5V

    +3V

    /RES

    +3V

    +3V

    +3V

    SGSG

    +12V

    +12V

    +5V

    +5V

    +5V

    +5V

    +5V

    A5

    +5V

    A4

    STRG_2

    A3

    SCLK_2

    A2

    SG

    A1

    SG

    A0

    SEN_2

    /CSPORT

    /CS9801

    SG

    INT9801

    SG

    /IOW

    SG

    /IOR

    SGSSD0_2

    SGSTRG_1

    SGSCLK_1

    SGSEN_1

    SGSSD0_1

    SGD15SGD14SGD13SGD12SGD11SGD10SGD9SGD8SGD7SGD6SGD5SGD4SGD3SGD2SGD1SGD0

    12

    12

    12

    123456

    12345

    123

    123

    123456

    123456

    123

    123

    12

    12

    12345

    12345

    /B+24V

    B/A

    +24VA

    P1A P10A

    P1B P10B

    P18

    P17

    P14

    P13

    P11

    CN1

    HEATER

    NCNCNCNC

    +24V

    +24VPGPG

    SG+5V

    /MB2/MB1/MB0

    PG+24V

    HS123

    123

    123

    P15

    SGLHS

    /HS123

    LAMPGND

    +24V

    2019181716151413121110987654321

  • 2-2

    Scanner-ADF

    PC

    B

    SC

    AN

    NE

    R

    PC

    B

    CO

    NN

    EC

    T A

    DF

    1234567891011121314151617181920212223242526272829303132

    P12A P120A

    /DADFA3

    STAMP

    /DADFREG/DA4/DB4/DA3/BIS/DS1

    ADFEN/DIL

    MTRSTCWB

    /DS2

    MTCLKM5M4M3M2M1

    MOTICCADFRTN

    /DSS/DRS/APS

    /DS3

    CLUTCH1CLUTCH2CLUTCH3

    BSSEN2DRIV0

    1234567891011121314151617181920212223242526272829303132

    1234567891011121314151617181920212223242526272829303132

    1234567891011121314151617181920212223242526272829303132

    SENSELN.C.

    SCN

    LGATE

    CISCLK

    CISDATA

    CISLD

    CIS21M

    /LST

    SD0SD1

    SD2

    SD3

    SD4

    SD5

    SD6

    SD7

    12345678910111213141516

    12345678910111213141516

    12345678910111213141516

    12345678910111213141516

    P12C P120C

    N.C.

    +3V+3V

    VCSVCS

    +5V

    VLEDSG

    +24V+24V

    PGPG

    SGSG

    SG

    SG

    +5V

    +24V+24V+24V

    PGPG

    PG

    SG

    123456789101112131415161718192021222324

    123456789101112131415161718192021222324

    123456789101112131415161718192021222324

    123456789101112131415161718192021222324

    P12B P120B

    N.C.

    P122

    STAMPER1212 /STAMP

    +24

    P125

    VCSVCS

    1234567891011121314151617181920212223242526

    1234567891011121314151617181920212223242526

    CIS

    1234567891011121314151617181920212223242526272829303132333435

    1234567891011121314151617181920212223242526272829303132333435

    GNDVASGNDSCNGND

    LGATEGND

    CISCLKGND

    CISDATAGND

    CISLDGND

    CIS21MGND/LSTGNDSD0GNDSD1GNDSD2GNDSD3GNDSD4GNDSD5GNDSD6GNDSD7

    VLEDGNDVCS

    P123

    PCBCONN

    1234567891011121314151617181920212223242526

    1234567891011121314151617181920212223242526

    P1230

    P1231

    +5V(VAS)

    SCN

    LGATE

    CISCLK

    CISDATA

    CISLD

    CIS21M

    /LST

    SD0

    SD1SD2

    SD3

    SD4

    SD5

    SD6

    SD7

    SG

    VLED+5V(VAS)

    SG

    SG

    SGSGSG

    P129

    12

    12

    123

    456

    789

    101112

    P124

    HPR SENSOR

    123

    123LDADFA3

    /DADFA3SG

    HPR SENSOR

    123

    123LDADFREG

    /DADFREGSG

    HPR SENSOR2

    123

    123LODA3

    /ODA3SG

    HPR SENSOR2

    123

    123

    /ODB4SG

    LODB4

    123

    456

    789

    101112

    DS2123

    123

    123

    123

    SG/DS2

    LDS2

    P130

    APS

    DS3123

    123

    123

    123 LDS3

    SG/DS3

    P126

    BISSG/BIS

    LBIS

    123

    123

    123

    123

    P127123

    456

    123

    456

    /APS

    LAPSSG

    ASSYTXIL

    123

    SG/DIL

    P128123

    123

    123LDIL

    123456789

    123456789

    /DRSSG

    SG/DSS+5V

    /DA3/DA4/DB4

    /DS1

    123456789

    101112

    131415

    161718

    P1220

    PC

    B A

    SS

    Y D

    SS

    123456789

    101112

    131415

    161718

    DRS123

    123

    DSS123

    123

    DS1123

    123

    SG/DRS

    LDRS

    SG/DS1

    LDS1

    SG/DSSLDSS

    ADF MOTOR

    123456

    123456 /B

    +24VB/A

    +24VA 1

    23456

    123456

    P121

    CLUTCH 1 (2.5K)12

    34

    56

    78

    12

    12

    CLUTCH 2 (2.5K)1212

    CLUTCH 3 (2.5K)1212

    +24VCLUTCH1

    +24VCLUTCH2

    +24VCLUTCH3

    12

    12

    12

    12

    12

    12

    +24VCLUTCH1

    +24VCLUTCH2

    +24VCLUTCH3

    12

    34

    56

    78 CLUTCH 4 (5K)

    12

    12

    +24VCLUTCH4

    12

    12

    +24VCLUTCH4

    1234567891011121314151617181920212223242526272829303132333435

    1234567891011121314151617181920212223242526272829303132333435

    CIS

  • 2-3

    Main-Panel

    PCB PANELPCB MAIN

    LCDMODULE

    1234567891011121314

    1234567891011121314

    PRXDPTXD

    S.G.

    -12V

    +5V

    LCDON

    S.G.

    /LCDBL

    +12V+5VA

    S.G.S.G.

    +5V

    PSKEYPSLED

    LA1LA2LA3

    /PIOW/CSKEY

    /PIORLD0LD1LD2LD3LD4LD5LD6LD7

    V0

    VSS (SG)VDD (+5V)

    D3D2D1D0

    DISPCP

    LOADNC

    FRAME

    +3V+3V

    /RESET

    P15 P150

    PANEL2

    TOUCH PANELYU

    XRYDXL

    1234

    1234

    1234

    SPEAKERSP1SP212

    12

    12345678910

    12345678910111213141516171819202122232425262728293031323334

    LCD3LCD2LCD1

    CL2

    LCD0

    FLM

    DON

    SGSG

    CL112345678910

    1

    2

    HOT

    COLD

    SP1SP2

    12345678910111213141516171819202122232425262728293031323334

    12345678910111213141516171819202122232425262728293031323334

    12345678910111213141516171819202122232425262728293031323334

    1234567891011121314

    1234567891011121314FG

    VEE (+30V)

    123456789101112131415161718

    S.G.

    +5V

    L0

    L1

    L2L3

    C3

    LCDON

    V0

    VEE

    123456789101112131415161718

    123456789101112131415161718

    123456789101112131415161718

    YU

    XR

    YD

    XL

    R0

    R1

    R2

    R3

    P16 P160 P161

    P151

    P154

    P152

    P1510

    P1511

    10987654321

    10987654321

    1

    2

  • 2-4

    Main-NCU/USB/Printer

    PCB USB

    PCB NCU

    PC

    B M

    AIN

    1234567891011121314151617181920212223242526

    P2 P50A

    LINE

    TEL

    EXTEL

    +24VN1234567891011121314151617181920212223242526

    1234567891011121314151617181920212223242526

    1234567891011121314151617181920212223242526

    DP+24VNCMLGND

    LGND

    H+5VN

    S+5VN

    RIRXA

    CONT24+12V/OH1TXA/OH2GND/CI1GND/CI2

    TONE/DSE1-12V

    /DSE2

    P912345678910111213141516171819202122232425262728293031323334353637383940

    +3V+3V

    P3A12345678910111213141516171819202122232425262728293031323334353637383940

    GNDGND

    /SUBRESETTXDOSCKO/STNARN.C.

    VOICEN.C.N.C.N.C.+24V+24V

    CLIGHTCLIGHTVBUSUSB_PUSB_NGNDGNDGNDGND

    /RESETTDD

    /TRSTTMSTDITCK

    AUDSYNCAUDCK

    AUDATA3AUDATA2AUDATA1AUDATA0

    /ASEMBREAKGNDGND

    CAUTIONLIGHT

    12

    12

    PR

    T ME

    CH

    A CO

    N 511F

    P3A1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950

    /RESETGND

    /VSYNCGND

    /CTBSYGND

    /HSYNCGNDSTSGNDCMDGND

    SRCLKGND

    /PRINTGND

    /EPRDYGND

    /PRRDYGND

    /ETBSY+3V

    VSREQ+3V

    /CPRDY/PWRREM

    1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950

    /PWRDWN/HTTABLE

    BW_DETECT/VIAN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.

    1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950

    1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950

    123456

    123456

    123456

    123456

    P3DN.C.N.C.GNDGND

    VIDEONVIDEOP

    MAINP/S

    PCBPSUALL

    123456

    123456

    123456

    123456

    123456

    123456

    123456

    123456

    P3B

    P3C CN2

    12

    1234

    1234

    12

    12

    12

    P.G.+24V+3.3VD.G.+5VS.G.

    +12V-12VGND+5VA

    /PCON+5V

  • 2-5

    Main-DP/RADF

    RA

    DF

    CO

    DE

    C

    DP

    RA

    M I/

    F

    PC

    B M

    AIN

    P5123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    P4A123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    GND/CSDPRAM

    /BCLBUSYIRQ

    /MRD/MWR+5V+5VA0A1A2A3

    GNDA4A5A6A7

    GNDA8A9A10A11GND-12V

    GND

    D8D9D10D11GNDD12D13D14D15+12V+5V+5V

    MRES+24V+24V+12V-12V

    /SLRESN.C.N.C.GNDN.C.GNDN.C.

    D0D1D2D3

    GNDD4D5D6D7

    GND

    123456789101112

    P4BA21A20A19A18A17A16

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    123456789101112

    123456789101112

    123456789101112

    A15A14A13A12

    /CSEXROM/EXROM

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    Pxx123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    /IORA0A1A2A3A4A5A6A7D0D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15

    /IOW

    +3V+3VPSD/PEN

    /PTRGPCLK

    RADFSD0/SENRADF

    /RADFSTRGRADFSCLK/INT9802R

    CK0002N.C.N.C.

    /CS9802RBUSY02RCK16M

    /DACK1/DACK0DREQ1DREQ0/RESET/INT65R/CS65R

    GNDGNDGNDGNDGNDGNDGNDGNDGND+3V

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

  • 2-6

    Main-ExtentionMemory/EFI

    PC

    B N

    CU

    PC

    B E

    X M

    OD

    EM

    OP

    TIO

    N

    PC

    B E

    X M

    EM

    OR

    Y

    PC

    B M

    AIN

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    P6

    123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    P7123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

    1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950

    1234567891011121314151617181920212223242526

    P2+24VN1

    234567891011121314151617181920212223242526

    1234567891011121314151617181920212223242526

    1234567891011121314151617181920212223242526

    DP+24VNCMLGND

    LGND

    H+5VN

    S+5VN

    RIRXA

    CONT24+12V/OH1TXA/OH2GND/CI1GND/CI2

    TONE/DSE1-12V

    /DSE2INT_MOM

    INT_CIACK_CR

    +3.3V+3.3V

    REC_CTCS_MOMCS_PRT

    WR+5V+5VA2A3A5D0D2D3D5D6D8D9D11D12D14D15

    REQ_MT

    REC_CARST

    CS_CDCCS_HDD

    RDGNDA1

    GNDA4

    GNDD1

    GNDD4

    GNDD7

    GNDD10GNDD13GND+24V-12V+12VBUSY

    N.CGND

    RXSIGGND

    REQ_RTGND

    INT_CDCGND

    ACK_CTGND

    CKE/CS0VSSVDDA12BS0A11BS1A9A10A8

    VSSVDDVSSPD1VDDA7A0A6A1A5A2A4A3

    VSS

    /CS1

    DQ5DQ9DQ6DQ8DQ7

    DQMUDQMLVDDVDDVDDVDDN.C./WEVSSVSSCLKVSSVSS

    /CASVSSVDD/RAS/CS3/CS2

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    P8A

    +3.3VA6D0

    +3.3V+3.3VGNDD2D1D3

    GNDD5D4D6

    GNDD8D7D9

    GNDD11D10D12GNDD14D13D15

    A4

    N.CRST_EFI

    GNDACKD_EFIINT_EFI

    ACKU_EFIGND

    REQU_EFIREQD_EFI

    +5VN.C

    BSY_EFI+5V+5VGND

    CS_EFIWR_EFIRD_EFIPSAVE

    A2A1A3

    GNDA5

    LINE

    EX TEL

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    DQ14DQ1VDDVSSVDDVSSDQ13DQ2DQ12DQ3DQ11DQ4DQ10

    VSSPD7PD6PD5PD4PD3PD2

    DQ15DQ0

  • 2-7

    2.2 Interconnect Block Diagram (Printer) Block diagram (Printer_1of2)

  • 2-8

    Block diagram (Printer_2of2)

  • 2-9

    2.3 Scanning Section

    2.3.1 ADF section

    When a document is placed into the document feeder, Document Sensor 1 (DS1) is activated and you will hear the short beep. The width of document is detected by ODB4, ODA3, DB4 and DA3 sensors and length of document is detected by DADFA3 and DADFLEG sensors.

    The document will be transferred when either the start or copy key is pressed. Document separation is the process that allows a multi-page document to go through the scanner one page at a time. Separation occurs through the action of the separator roller and separator pad. As shows in the illustrations, documents in the feeder are pressed against the separator roller. The bottom document is separated from the remaining documents by the friction of the separator pad. Following document separation, the feed roller causes the document to advance. As it advances, the leading edge of the document activates the Document Sensor 2 (DS2) sensor. Once DS2 is activated, the feed roller continues to rotate until the document reaches the scan wait position. The machine uses the distance from DS2 to the scan wait position and the diameter of the feed roller to determine the number of rotations necessary to feed the document to the scan wait position.

    When the document reaches the scan wait position, the light from the scanner lamp strikes the face of the document and is reflected into the lens through mirrors A, B, and C. In case the light intensity along the length of the scanner lamp is not uniform, shading compensation is provided to ensure even illumination. As the reflected image passes through the lens, it is focused onto the charged coupled device (CCD). The CCD then converts the dark and light areas of the image into electrical impulses, or image data. When there are following pages, DSS detects the end of the former page and the next page will be transferred. When DS2 detects the trailing edge of the document, the image signal output is turned off. The scanner continues to remain active for a few more seconds in case there is another document to follow. The scanned document is discharged through the document exit by the exit roller.

    When scanning the back side of the document, the leading edge of the document will be detected by the Document Sensor DSS. It will be scanned by CIS at the scan wait position. When DSS detects the trailing edge of the document, the scanner continues to remain active for a few more seconds, and turn off.

    DADF3DADFLEG

    ODB4/ODA3

    DIL

    DSS

    DS3

    DS2

    DS1

    DRS DSSPick-up Roller

    Separator Roller

    Regist RollerFeed Roller A

    Feed Roller B

    Feed Roller C

    Scanning position(Front side)

    Scanning position(Front side)

    CIS RollerExit Roller

    Separator pad

  • 2-10

    2.3.1.1 Original Detection

    Detection Action Sensor Document presence Detects whether there is a document on

    the try or not DS1

    Leading and trailing edge detection

    Detects the leading and trailing edge of the feeding document

    DS2, DS3(Back side) DSS DRS

    First time size detection Length

    Width

    Detects the length of the document on the try Detects width of the document on the try

    DADF3/DADFLEG

    ODB4/OSA3

    BIS

    DADF3

    DADFLEG

    ODB4

    ODA3

    DIL

    DSS

    DS3

    DS2

    DS1

    DRS

  • 2-11

    2.3.2 FBS section

    Light reflected from the original passes through three mirrors and a lens to form a reduced image on the CCD Sensor as the Scanner is moved by the Scanner Motor. The CCD sensor converts the light pattern (image data) into an electrical image signal. The electrical image signal is then output to the Main Board.

    7

    8

    6

    2

    1

    3

    4

    5

    9

    1. Exposure Lamp 2. Original length detecting sensor (Multi Beam sensor) 3. FBS Motor 4. Inverter Board 5. CCD Board (CCD) and Lens 6. Mirrors Carriage A 7. Mirror A 8. Scanner Home Position Sensor 9. Mirror B and C

  • 2-12

    2.3.1.1 Exposure Section: Construction and Function

    12

    3

    1 Reflector Tape When a book or other bound original is copied, the paper in the area near the binding generally fails to come flush against the glass, so that the copy of these areas is generally too dark. The Reflector Tape reduces this problem by reflecting light from the Exposure Lamp onto these areas of the original.

    2 Exposure Lamp A fluorescent lamp is used to illuminate the original.

    3 Mirror A Directs the reflected light from the original to the Mirror B.

    2.3.1.2 Original Size Detection

    When the machine is in Auto Paper or Auto Size, the original length detecting sensor mounted in the FBS section receive light reflected off the original to allow the machine to determine the original length size. And the CCD detects original width by reflecting light from the Exposure Lamp.

    Multi Beam Sensor

    (Detect length of original) Control Signal

    CCD (Detect width of original) Original Size

    MB2 MB1 MB0 Letter Letter Legal Half Letter Half Letter 1117 : Detected by multi beam sensor or CCD, : Not used; : Crosswise

  • 2-13

    2.3.1.3 Original Size Detection Timing

    The copier CPU affirms and resets the readings of the original size at the following timings. Takes size readings: When the BIS sensor is deactivated. Affirms size readings: When the Start key is pressed with the BIS sensor activated or the APS sensor deactuated. Resets size readings: When the APS sensor is deactuated.

    BIS sensor

    APS sensor

    2.3.1.4 Mirror Carriage A and Mirror Carriage B Moving Mechanism

    During a scan, the Mirror Carriage A projects an even amount of light from the Exposure Lamp onto the

    entire surface of the original. The light is reflected from the original to the Mirror A of the Mirror Carriage A and then to the Mirror B and Mirror C of the Mirrors Carriage B.

    The Mirror Carriage A is driven by the FBS Motor and front and rear Scanner Drive belts. Scanner speed is determined by the set zoom ratio in reference to the full size mode. The Mirror Carriage A is at home position when Scanner Home Position Sensor is blocked. This

    position serves as the reference for the scan motion. The Mirror B and Mirror C are mounted to their holder at right angles to each other. They direct the light

    reflected off the Mirror A through the lens to the CCD. The Mirror Carriage B is also moved by the Scanner Drive belts and pulleys driven by the FBS Motor. It

    travels at a speed half that of the Mirror Carriage A, thereby keeping constant the optical path length between the Original Glass and lens.

    Mirror A

    Mirror carriage A Home Position Sensor

    Mirror carriage A

    Mirror carriage B

    Mirror B and C

  • 2-14

    2.4 Recording Section

    2.4.1 Image Processing

    13. Fusing

    10. Paper Separation

    9. Image Transfer

    8. Manual Bypass

    7. Paper Feed

    1. PC Drum

    11. Cleaning

    12. Erase

    2. Drum Charging

    5. Laser Exposure4. MFB2 Board

    3. Photoelectric Conversion Section

    6. Development

    14. Paper Exit

    1 PC Drum Changes the image of the original projected onto the surface of the drum to a corresponding

    electrostatic latent image. 2. Drum Charging Generates a negative DC charged layer on the surface of the PC Drum. 3. Photoelectric Conversion Section The CCD converts the light reflected off the original to a corresponding electrical signal and outputs it to

    the IR image processing section. 4. MFB2 Board Converts the electrical signal to a corresponding 8-bit digital image signal, makes various corrections,

    and outputs the results to the memory. Compresses and stores in memory the digital image signal, and then outputs it to the PH image

    processing section. After going through necessary corrections, the digital image signal is converted to a corresponding

    analog signal, based on which the intensity of the laser light is controlled. 5. Laser Exposure A laser beam strikes the surface of the PC Drum, creating an electrostatic latent image. 6. Development Negatively charged toner adheres to the latent image on the PC Drum surface, creating a visible image. AC/DC negative bias voltages are applied to the Sleeve/Magnet Roller, thereby preventing toner from

    sticking to the background. Toner scraped off by the cleaning mechanism is recycled. 7. Paper Feed Feeds sheets of paper from the appropriate paper source. 8. Manual Bypass Feeds sheets of paper from the Manual Bypass Tray. 9. Image Transfer A positive charge is applied to the Image Transfer Roller to transfer the visible image on the surface of

    the PC Drum onto the paper.

  • 2-15

    10. Paper Separation The PC Drum Separator Fingers remove paper from the surface of the PC Drum. 11. Cleaning Residual toner is scraped off the surface of the PC Drum. The toner is then recycled back to the Developing Unit. 12. Erase The PC Drum is exposed to light, which effectively neutralize any residual charge on the surface of the

    PC Drum. 13. Fusing Heat and pressure applied by the Right and Left Fusing Rollers fuse toner on the paper. 14. Paper Exit Feeds paper out of the copier onto the Exit Tray.

  • 2-16

    2.4.2 Operating Sequence

    Sequence of the Recording section Power On(or Sleep canceled)

    Warm -Up Completed Start Key On

    Print Cycle Completed

    Main Motor

    Heater

    1st Drawer Paper Take-up Clutch

    Polygon Motor

    Synchronizing Roller Clutch

    Exit Sensor

    Synchronizing Roller Sensor

    IU Motor

    Exposure

    Drum Charge Bias

    Image transfer Bias

    Developing Bias

    Predrive*4

    *1 *2 *3 *2

    *1: Warm-up temperature control, *2: Standby temperature control, *3: Print cycle temperature control *4: Agitation pre-drive is not carried out when Sleep mode is canceled.

    Sequence of the Fans Power On(or Sleep canceled)

    Warm -Up Completed Start Key On

    Print Cycle Completed

    Power Unit Cooling Fan

    Cooling Fan

    IU Cooling Fan

    Fusing Fan

    Half Speed Full Speed Half Speed

    Full Speed

    Full Speed

    Full Speed

    Main Motor

    Half Speed

    Stop

    Stop

    Full Speed

    Full Speed

    Full Speed *1

    Full Speed(4S)

    *1 : The full-speed rotation time of the fusing fan after the Main Motor has been deenergized is 20 s.

  • 2-17

    2.4.3 PH Section

    Image data sent from the memory section is corrected and, based on the corrected data, a laser light is projected onto the surface of the PC Drum to form a corresponding latent image.

    1

    2

    3

    4

    6

    5

    1. Polygon Motor 2. Cylindrical Lens 3. Collimator Lens 4 . Laser Diode Board (PWB-B) 5. SOS Sensor 6. f- Lens he PH Unit is located under the paper exit tray. The Polygon motor revs up depending on the

    resolutions. To shorten the First copy out time, the motor starts before the print direction. It starts when the document is set or when a key is pressed. When there is no print direction, it stops after a while.

  • 2-18

    The signal output from the Master Board triggers the firing of the laser. The laser beam travels to the Polygon Mirror, lens, and SOS Mirror to eventually hit the SOS Sensor, which generates an SOS signal.

    The SOS signal determines the laser emission timing for each line in the main scanning direction.

    The shutter between the PH and Drum closes automatically when the Drum is removed.

    Shutter

    Drum

  • 2-19

    2.4.4 Imaging unit (IU)

    The IU contains a PC Drum, Developing Unit, PC Drum Charge Corona, and a Cleaning Unit as one unit.

    1 2 3 4 56

    7

    8

    9

    10111213

    14

    1. Spent Toner Recycling Coil 2. PC Drum Charge Corona 3. Spent Toner Feed Roller 2 4. Cleaning Blade 5. Spent Toner Feed Roller 1 6. PC Drum Paper Separator Finger 7. PC Drum Protective Shutter 8. PC Drum 9. Sleeve/Magnet Roller 10. 1st Toner Conveying Roller 11. ATDC Sensor (E1) 12. 2nd Toner Conveying Roller 13. 3rd Toner Conveying Roller 14. Spent Toner Recycling Duct

  • 2-20

    2.4.4.1 Drum Charging

    The PC Drum Charge Corona has a grid mesh to deposit a charge evenly across the surface of the PC Drum.

    The corona unit has a comb electrode that discharges only toward the grid mesh, thus minimizing the amount of ozone produced.

    PC Drum

    PC Drum Charge Corona

    Comb ElectrodeGrid Mesh

  • 2-21

    2.4.4.2 PC Drum Cleaning While the IU Motor is turning, the ATDC Sensor samples T/C, and according to the readings, the Toner

    replenished time will be decided.

    Cleaning BladeCharge Neutralzing Sheet

    PC DrumErase Lamp

    This machine employs a spent toner recycling mechanism. The Cleaning Blade which is held pressed against the surface of the PC Drum scrapes residual toner off the surface.

    The waste toner is conveyed by Spent Toner Feed Roller to the Spent Toner Recycling Duct and eventually back to the Developer Mixing Chamber.

    Any potential remaining on the surface of the PC Drum is neutralized by both light from the Erase Lamp and a DC negative voltage applied by the Charge Neutralizing Sheet.

  • 2-22

    2.4.5 Toner Unit

    2.4.5.1 Toner drive mechanism

    The IU motor provides the drive for replenishing toner from the Toner Bottle to the Sub Hopper and to the Developing Unit.. There is no motor provided for the exclusive use of the Toner Bottle. The transfer is controlled by the main hopper toner solenoid and sub hopper toner solenoid. The Toner bottle home position is also controlled by the main hopper toner solenoid, and by a ratchet.

    2.4.5.2 Toner Replenishing Mechanism

    Toner Replenishing Control (from Toner Bottle to Sub Hopper) A reed switch in the Sub Hopper is used to detect a Toner Empty Condition. When the Sub Hopper Toner Empty Switch is turned ON, the Sub Hopper Toner Solenoid is energized, which causes the Toner Bottle to start turning.

    Toner Near Empty Detection A toner near empty condition is detected when the Toner Bottle has turned 30 times continuously. At this time, a corresponding message is displayed on the Control Panel, but a new copy cycle can still be initiated.

    Main Hopper Toner Solenoid

    Drive from the IU Motor

    Drive to the Toner Bottle

    Drive to the Sub Hopper Sub Hopper Toner Solenoid

  • 2-23

    Sub Hopper

    Magnet

    Sub Hopper Toner Empty Switch

    Toner Replenishing Control Toner/Carrier (T/C) ratio of the toner in the Developing Unit is detected based on the output produced by the ATDC Sensor. The standard T/C ratio is 14.5% and toner replenishing sequence as shown in the below table is carried out according to the detected T/C ratio. When the T/C ratio becomes 10% or less, the copier will enter the T/C recovery mode. If the T/C of 19% or higher, or 7% or less is detected, a ATDC Sensor failure occurs and a malfunction code is displayed.

    When the copier enters the T/C recovery mode, the IU Motor is energized to carry out the toner replenishing sequence for a maximum 150 sec. If the T/C ratio is not recovered to 14% or higher even when the I/U Motor has been energized for 150 sec., a toner empty condition results and the initiation of a new copy cycle is inhibited.

    When the T/C ratio has been recovered to 14%, toner in the Developing Unit is agitated for 60 sec. and it then becomes possible to start a new copy cycle.

    T/C Replenishing time/cycle 19% or higher ATDC Sensor failure 14% - 19 Not Replenished 13% - 14 249ms/996ms(25%) 12% - 13% 498ms/996ms(50%) 10% - 12% Fully Replenished(100%) 7% - 10% To T/C Recovery Mode 7% or less ATDC Sensor failure

    Drive IU Motor Is T/C 14% or higher? Agitate for 60 sec.

    150 sec. elapsed? Toner Empty

    Copying

    Copying Inhibited

    Yes

    Yes

    No

    No

  • 2-24

    2.4.5.3 Hopper The Hopper is driven by the IU Motor. There is a shutter provided in the rear of the Hopper Unit. When the Hopper Unit is slid into the copier, the shutter opens, allowing toner to be replenished.

    When the Hopper Unit is slide out

    Shutter Closed

    When the Hopper Unit is slide in

    (Shutter Open)Tonner folls

  • 2-25

    2.4.6 Image Transfer Section

    A charge is applied to the Image Transfer Roller to transfer the toner image formed on the surface of the PC Drum onto the paper.

    The image transfer current is controlled according to the size and type of paper, B/W ratio of the original, and whether the copy cycle is 1-sided or 2-sided.The surface of the Image Transfer Roller is cleaned by applying the same negative polarity as the toner.

    When servicing, the Image Transfer Roller Unit is re