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Municipal Scale Composting Michael Simpson Resource Management & Conservation

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Page 1: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Municipal Scale Composting

Michael Simpson Resource Management & Conservation

Page 2: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Aerobic Composting is:

Just one of the waste management options

which utilizes the natural process of biological

composition to stabilize and reduce the volume

of organic wastes.

Page 3: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Compost is:

The end product resembling a dark humus-like

material which can be easily and safely

handled, stored and applied to the land as a

soil conditioner.

Page 4: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Food Waste:

34 Million Tons Generated

www.epa.gov/epawaste/nonhaz/municipal/msw99.htm

Page 5: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Current U.S. Composting Industry

• Food Waste — 225

• Yard Trimmings — 3,500

• Biosolids — 265

• Farm Composting — 600

• Universities, institutions — 500

• Schools — 500

• Vermicomposting — 100

N. Goldstein, Biocycle 2014

Page 6: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

T. Siegler, DSM Environmental 2014

Residential Industrial/Commercial/Institutional

Estimated 98,721 Tons of Organics

Disposed in Vermont in 2012

Page 7: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Unpackeged

Vegetaitive

foodwate,

17%

Unpackaged

Protein

Foodwaste,

1%

Food waste

plastic

packaging,

24%

Food waste

other

packaging,

6%

Yard waste,

4% Recycled

Paper, 9%

Recycled

Metal and

Glass, 2%

Recycled

Plastics, 4%

Other

Wastes, 33%

T. Siegler, DSM Environmental 2016

Convenience Store Waste Composition (Delaware)

Page 8: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Primary consumers

Secondary consumers

Tertiary Consumers

Page 9: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 10: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 11: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Thermophilic Composting

Page 12: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Generic Graphic Representation of

Temperature Change within Windrows

Page 13: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Fungi

Page 14: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Bacteria

Page 15: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Actinomycetes

Page 16: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

INPUTS

INPUT

End-Product

Bi-Products

Page 17: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Composting: A process of

aerobic decomposition

• Air – the process needs adequate oxygen for respiration

• Food – the organic materials provide energy for growth

and reproduction, which results in heat being generated

• Water – decomposers need a liquid medium to survive,

both for the external digestion of organic materials and

the assimilation of these nutrients into their bodies

Page 18: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge :

Oxygen-rich (Aerobic) Environment

Page 19: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 20: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Balancing Nutrients

Page 21: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge : Carbon-Based Streams

Page 22: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 23: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge : Appropriate Siting

Page 24: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Exclusionary Criteria MatrixFor Compost facilties Criteria

Name Size Wetlands Ground Water Public Private Surface Adjacent Adjacent Sensitive

of Site < 2 ft Wells Wells Water Facilities Ag-Land Habitat

WWTP south x x x - - - - - -

WWTP north - - - - - - - - -

McGuirk Stadium x x x - - - - - -

Wysocki - - - - - - - - -

Trailer Storage - - - - - - - - -

Governor's Drive - - - - - - - - -

Power Plant west - - - - - - - - -

Power Plant east - - - - - - - - -

Hadley farm - x x - - - - - -

Belchertown - - - - - - - - -

Deerfield - - - - - - - - -

Page 25: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Preferential Criteria Matrix

For Compost facilties

Criteria Total

Name Traffic Adjacent Visual Noise Odor Wetlands Floodplain

Safety Land Use Buffer Buffer Buffer Impact Impact

WWTP north 3 2 2 2 2 2 2 15

Wysocki 1 2 2 2 2 3 3 15

Trailer Storage 2 3 3 3 3 1 3 18

Governors Drive 2 3 2 3 2 3 3 18

Old Power Plant west 2 1 2 2 2 3 3 15

Old Power Plant east 2 2 3 3 3 3 3 19

Belchertown 2 2 2 3 2 3 3 17

Deerfield 2 2 2 3 2 3 3 17

Existing Compost Site 2 1 3 2 1 3 3 15

Note: This preferential assessment did not take into account cost impacts as a criterion for comparison.

Page 26: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Composting Methodology Drives:

Site Choice and Design

Page 27: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Windrow

Page 28: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Static Aerated Piles

Page 29: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

In-Vessel

Page 30: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 31: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Source

Wind

Odor Screening Model:

•Local Meteorological Data and

•Odor Emission Rates From Existing Compost

Operations

Page 32: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Horizontal Dispersion

Vertical Dispersion

Source

Page 33: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge : Site design

Page 34: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 35: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 36: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Mixing

Active

Composting

Curing

Post

Processing

Page 37: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge : Manageable Throughput Rate

Page 38: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 39: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 40: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 41: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge : When is the Compost Ready (stabile)

Page 42: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 43: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 44: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

A Unique Marketing Challenge

Composting Facility

Organics from MSW

Wholesale/Retail

Commodity

Wholesale Buyers Retail Buyers

Manufacturing

Point

Recyclables from MSW

Recycling Facility

Raw Material

Manufacturers of

Commodities

Page 45: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

• Markets

– Green Industries

– Bulk Wholesalers

– Public Agencies

– Agriculture

– Land Restoration

• End Uses

– Soil Amendment

– Growing Media

Component

– Blended Topsoil

Component

– Mulch

– Emerging Uses

The Challenge : Who Will Buy the Compost

Page 46: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 47: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 48: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM
Page 49: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

Middleboro Residents Say Smell From Recycling/Composting Center Is Making Them Sick

WBZ News May 9, 2016

Page 50: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

The Challenge : How to Stay Open

• Odor – Cause of Closure of Most Compost Facilities

• Site Constraints– more material throughput then is

manageable by site size and compost methodology

chosen

• Poor Business Plan – Either undercapitalized and/or

product quality did not bring in projected revenue.

Page 51: Municipal Scale Composting · •Vermicomposting ... • Poor Business Plan – Either undercapitalized and/or product quality did not bring in projected revenue. T. Siegler, DSM

T. Siegler, DSM Environmental 2014

Estimated 98,721 Tons of Organics

Disposed in Vermont in 2012

As of July 1, 2016 : (Vermont Act 148)

If generated food residuals are > 26/tons per year

and

generator is within 20 miles of a certified organics

management facility

must

separate food residuals from other wastes and arrange for

the transfer of the food residuals to a location that manages

food residuals

July 1, 2020, …any person who generates any amount of food

residuals” …no matter the distance from a facility