m/s prima pvt ltd...prima pvt ltd. m/s prima pvt ltd (formerly known as prima paper & engg pvt...
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PRIMA PVT LTD.
M/s PRIMA PVT LTD (Formerly known as Prima Paper & Engg Pvt Ltd)
UNIT 1. T-73 MIDC BHOSARI ,Pune
UNIT 2 . J-195 MIDC BHOSARI ,Pune
UNIT 3 . TALEGAON Dhamdhere near Sanaswadi, Shirur, Pune
M/s PEARL PLASTIC PRODUCTS
J-381 MIDC BHOSARI
( In-house Mould Manufacture / Modification / Maintenance )
A COMPANY PROFILE
PRIMA PVT LTD.
A COMPANY PROFILE
CONTENTS
BACKGROUND INFORMATION RESOURCES INJECTION MOULDING PRODUCTS BLOW MOULDING PRODUCTS CUSTOMERS MANAGEMENT TEAM MANAGEMENT STRUCTURE ORGANISATION STRUCTURE QUALITY ASSURANCE MANUFACTURING FACILITY TOOLROOM
PRIMA PVT LTD.
A COMPANY PROFILE
BACKGROUND INFORMATION
• 1968 PEARL PLASTICS WAS ESTABLISHED WITH 6 HAND MOULDING MACHINES
• 1975 THE MAJOR CUSTOMER WAS PHILIPS INDIA FOR THEIR SMALL PLASTIC PARTS
• 1980-85 THE COMPANY TOOK OVER PRIMA PAPER & ENGINEERING
• 1990-95 STARTED BUSINESS CUSTOMER WITH TELCO, BAJAJ TEMPO • 2000-01 THE COMPANY OPERATIONS COMMENCED AT J-195 IN MIDC
• 2002-04 STARTED NEW TOOL ROOM, INHOUSE MOULD MAKING • 2005-06 STARTED NEW CUSTOMER M&M, JOHN DEERE, MAN, FIAT, FORCE MOTORS,
PIAGGIO ETC
PRIMA PVT LTD.
A COMPANY PROFILE
• 2007 IMPORTED MACHINES BATTENFELD,DEMAG, UBE INSTALLED IN NEW FACILITY.
• 2010 NEW MACHINE UPTO 4000 T ORDERED & INSTALLED FROM CHINA , MAKE-- SOUND SPERRY .
• 2013 TIEUP WITH CHINESE TOOLMAKR FOR DASHBOARD (IP),& BUMPER IN SHORT TIME LINE AND COST EFFECTIVE WITH GOOD STEEL QUALITY .
• 2016 REACHED A HEAD COUNT OF 60 + INJECTION MOULDING MACHINES RANGING FROM 50 T TO 4000 T AND BLOWMOULDING 15 MACHINES RANGING FROM 5 LIT TO 300 LIT. ACROSS THREE PLANTS .
• CURRENTLY WE ARE DIRECT SUPPLIERS TO MAJOR AUTOMOTIVE MANUFACTURERS AS TATA MOTORS LTD, MAN, JOHN DEERE, FIAT, PIAGGIO, MAHINDRA &MANINDRA , KUBOTA, M&M REVA .
• CURRENTLY WE ARE DIRECT SUPPLIERS TO NON AUTO SECTOR THYSSEN KRUPP, NILKAMAL, WIRTGEN .
• Export to USA - 3% OF THE TOTAL TURNOVER .
BACKGROUND INFORMATION
MISSION Our Mission is to be a World Class,
Cost Effective Component Solution
Provider for Auto and Non-Auto
segments as a Preferred Partner
for Mutual Success.
VISION 2020 Double the annual revenue by 2020, supplying to automotive
and Non- Automotive customers, as a cost effective solution
provider in plastic component by continuously upgrading on
technologies and satisfying all stakeholders profitably.
Customer
Centricity
Work
with
Integrity
Trust
Accept
Challenge
Winning
through
Team
Work
CORE VALUES
PRIMA PVT LTD.
A COMPANY PROFILE
SUSTAINANCE STRATEGY
Business
• Financial Review • Customer Relations • Customer Connect • Research and
Development
Process
• PQS • DWM • QRM • Best Practices People
People
• Leadership Development
• Training & Development
• Employee Engagement Activity
• Monthly Communication meet
• Rewards & Recognition.
PRIMA PVT LTD.
A COMPANY PROFILE
CORE
COMPETENCIES
& CAPABILITIES
TOOLING
ASSEMBLY MOULDING
Manufacturing feasibility &
Tool design
Injection Mould manufacturing
up to 4000 Tonnage
Blow Mould manufacturing
up to 300 Ltr
Ultrasonic Welding.
Hot plate welding.
Part assemblies.
Fabric assemblies.
Injection Moulding up to 4000T.
Blow molding from 5 Ltr to 300 Ltr
PRIMA PVT LTD.
A COMPANY PROFILE
• We are committed to make PRIMA PVT. LTD. a growth
oriented organization , with recognition as reliable and
consistent quality supplier to our esteemed customers.
• We are committed to implement modern techniques for
present product range by the way of adding latest machines
& new technologies. Director Mr. Shashank Joshi
• Customer Satisfaction by achieving ‘0’ PPM for all customers
• Business Growth
• Continuous Improvement Mr. Shashank Joshi
Director
PRIMA PVT LTD.
A COMPANY PROFILE
QUALITY POLICY
QUALITY OBJECTIVES
MANAGEMENT STRUCTURE Managing Director
Director Director
Finance HR & Admin
NPD Quality Production Sales Purchase Maintenance
PRIMA PVT LTD.
A COMPANY PROFILE
Sustain Phase-1,2 & 3 and Achieve
World Class Manufacturing (Phase-
4)
Sustain Phase-1&2 and Achieve
Organizational Excellence (Phase-
3) &Start of phase 4
Achieve Workplace
Improvement
(Phase-1) & Start of Phase 2
Start Journey SEPT2019
FEB 2020
AUG 2021
DEC 2021
APRIL 2022
ROAD MAP FOR ACHIEVEING WCM
PRIMA PVT LTD.
A COMPANY PROFILE
Sustain Phase-1 and Achieve
Manufacturing Excellence(Phase-
2) & Start of Phase 3
Strategy Initiatives Results
Continual Improvement
Methodology, Tools & Techniques
•Kaizen
•5S
•WSS
• JH
•QC Story / Six-Sigma
•Lean • TPM
• TQM
•Value Stream Mapping •APQP-PPAP •DFSS
Enablers •Digitization
•Dexterity School Development
Production
Maintenance, Quality
Supply Chain, Channel Partners
Themes : 1. Efficient Production System 2. TPM 3. Defect Prevention 4. Systematic Problem Solving
Themes :
1. Glitch Free NPD
2. Reliable Designs
3. Lean Supply Chain
Vision, Mission & Values
Operational Strategy
Key metric Phase 3: Operational Excellence
Phase 2: Manufacturing Excellence
Phase 1: Workplace Improvement
OUR MODEL OF WCM
Themes :
1. DWM
2. Safety Culture & Practices
3. Organized & Visual Workplace
4. Standardized Work Skilled Workforce
The company has embarked on a modernization program to
that end it has chosen to go for quality management system
as per ISO/TS 16949:2016 Certification in 2018.
PRIMA PVT LTD.
A COMPANY PROFILE
PRIMA PVT LTD. A COMPANY PROFILE
PRIMA PVT LTD.
A COMPANY PROFILE
PRIMA PVT LTD.
A COMPANY PROFILE
SANASWADI PLANT WITH 5 WORKING SHEDS
PRIMA PVT LTD.
PRIMA PVT LTD.
A COMPANY PROFILE
OFFICE
AREA
ENTRANCE
TO SHOP
PRIMA PVT LTD.
A COMPANY PROFILE
ENTRANCE TO SHOP
PRIMA PVT LTD. A COMPANY PROFILE
MO
ULD
ING
S
HO
P
PRIMA PVT LTD.
A COMPANY PROFILE
MO
ULD
ING
S
HO
P
PRIMA PVT LTD.
A COMPANY PROFILE
FINISHING AREA
PRIMA PVT LTD.
A COMPANY PROFILE
STORES
PRIMA PVT LTD.
A COMPANY PROFILE
RAW
MATERIAL
STORAGE
PRIMA PVT LTD.
A COMPANY PROFILE
TESTING FACILITY
ESC RESISTANCE APPRATTUS ASTM D 1693 STD HARDNESS TESTER COLOR SCANNING SPECTOMETER
PRIMA PVT LTD. A COMPANY PROFILE
TESTING LABORATORY
PRIMA PVT LTD.
A COMPANY PROFILE
RAW MATERIAL STOCK CONTROL & FIFO
MANAGEMENT STRUCTURE
Managing Director
Director Director
Finance HR & Admin
NPD Quality Production Sales Purchase Maintenance
PRIMA PVT LTD.
A COMPANY PROFILE
PRIMA PVT LTD.
A COMPANY PROFILE
Tool Room Facilities: Major Machines:
SR. NO. NAME QUANTITY SIZE/CAPACITY
1 VMC 1270 HARDFORD make 2 1250 x 600 x 600
2 VMC 2100 HARDFORD make 1 2000 x 1000 x 850
3 E.D.M. MACHINES 2
3.A ELECTRA PLUS R 70 Bed Size: 900X600 mm
3.B SPARKONIX ( 25 amp) Bed Size: 400X300 mm
4 MILLING MACHINES 3
4.A Universal milling m/c ( KENSTAR) Bed Size: 1400X250 mm
4.B Vertical milling m/c (BIMPEX) Bed Size: 850X250 mm
4.C Vertical milling m/c (BFW) Bed Size: 800X225 mm
PRIMA PVT LTD.
A COMPANY PROFILE
1 AUTO CAD 2000i,2004,2005
2 DELCAM ( POWER
MILL) 8.0
3 DELCAM ( POWER
SHAPE) 8.0
4 CATIA V5 R25
5
6
PRO – E
UG
Wild fire 5
NX 10
DESIGNING & MACHINING SOFTWARES AVAILABLE
PRIMA PVT LTD.
A COMPANY PROFILE
TOOLROOM SHOP FLOOR
PRIMA PVT LTD.
A COMPANY PROFILE
VMC MACHINE ENCLOSURES
PRIMA PVT LTD.
A COMPANY PROFILE
VMC 2100 HARDFORD 2000 X 1000 X 850
PRIMA PVT LTD.
A COMPANY PROFILE
BLOW MOULD FOR COOLANT TANK
PRIMA PVT LTD.
A COMPANY PROFILE
GRANITE PLATE FOR MEASUREMENTS
PRIMA PVT LTD.
A COMPANY PROFILE
TML MOULD FOR WHEEL COVER
CORE CAVITY
PRIMA PVT LTD.
A COMPANY PROFILE
ENGINE COVERS
( TATA SAFARI, SUMO, INDICA PETROL-
DICOR)
ENGINE HOODS
( TATA 407, PIAGGIO APE-TRUCK)
WHEELARCH LINERS
( TATA ZEST/BOLT, TATA-XENON- )
FAN-SHROUDS FOR HCV APPLICATION
MUDGUARDS FRONT AND REAR
( PIAGGIO APE, MAN TRUCKS )
HAND BRAKE COVERS
(TATA SAFARI, SUMO-GRAND, XENON,
XYLO)
PILLAR TRIMS TIMING COVERS – (ZEST/BOLT REVOTRON)
SPALSH-GUARD BONNET GRILL -- ( TATA WINGER )
DASHBOARD -- ( PIAGGIO 3 WHEELER 501,
601)
ASSY. SPRAY SUPPRESSION – FOR H.C.V
A.R.A.I APPROVED.
ASSY. PLANUM CHAMBER – HCV
APPLICATION
ALL TYPES OF WATER BOTTLES, BELLOWS,
HOSES, AIR DUCTS AND ELBOWS MADE AS
ER DRAWING IN BLOW MOULDING.
ENGINE CYLINDER HEAD COVER For JOHN-
DEERE TRACTORS. IN STANYL ( NYLON 4/6
)COCKPIT AC DUCT ASSY FOR ZEST/BOLT
& TATA 1516 TRUCK
ASSY. BREAK-FLUID RESERVIOR FOR
MAHINDRA, FORCE MOTORS AND TATA
MOTORS.
RANGE OF PRODUCTS SUPPLIED
PRIMA PVT LTD.
OUR BUSINESS PARTNERS
PRIMA - CHINA MOULD MAKER CONTACT AND PROFILE
Dali Mould • PRIMA WITH WASTONE- TECH AS TECHNICAL AND
COMMUNICATION PARTNER AND MOULD MAKER
DALI MOULD FROM TAIZHOU,CHINA
• FEW PROJECTS MENTIONED BELOW
• LINER MOULD – ZEST AND BOLT
• IP WITH CHILD PARTS 10 PLUS MOULDS – FOR
PIAGGIO PORTER 4 WHEELER COMMERCIAL
VEHICLE
• MAN TRUCKS – FRONT RADIATOR GRILL
Hand Brake Cover TML Engine Cover: Tata Motors Steering Wheel: Piaggio Vehicles
Engine Cylinder Head Cover John Deere C-Pillar: Tata Motors Indica
PRIMA PVT LTD.
A COMPANY PROFILE
INJECTION MOULDED COMPONENTS
RADIATOR GRILL with painting MAN Trucks FRONT BUMPER : APE TRUCK - PIAGGIO
FRONT WHEELARCH LINERS ZEST/BOLT – THIN WALL B-Pillar: Tata Motors - Indica
PRIMA PVT LTD.
A COMPANY PROFILE
INJECTION MOULDED COMPONENTS
INJECTION MOULDED INSTRUMENT PANEL CHECKING FIXTURE COMMERCIAL VEHICLE
PRIMA PVT LTD.
A COMPANY PROFILE
PRIMA PVT LTD.
A COMPANY PROFILE
INJECTION MOULDED INSTRUMENT PANEL CHECKING FIXTURE
PRIMA PVT LTD.
A COMPANY PROFILE
INJECTION MOULDED INSTRUMENT PANEL CHECKING FIXTURE
TATA ZEST COCKPIT DUCTING ASSEMBLY
TATA1516 COCKPIT DUCTING ASSEMBLY
BLOW MOULDED DUCT ASSEMBLLIES
PRIMA PVT LTD.
A COMPANY PROFILE
Expansion Tank: MAN Trucks
Blow moulded sub-assemblies
Water Tank Assembly: MAN Trucks
Air Ducts and Elbows: MAN Trucks
Degassing Tank : (Patented) MAHINDRA Trucks & Buses
BLOW MOULDED PRODUCT RANGE
PRIMA PVT LTD.
A COMPANY PROFILE
Sr No
Activity Frequency Location Participants
01 Communication Meet Monthly
Pune unit I & III Top Management .
02 Finance review Monthly (Every week)
Pune unit I & III Finance team
03 HR review Monthly Pune unit I & III HR team
04 Quality Review meeting ( QRM )
Monthly Pune unit I & III QA Team
05 Business Development Review
Weekly Unit I BD team
06 ALL DH review Monthly
Pune unit I & III
Top Management
07 Annual Business Review
Yearly Unit I
Top Management .
PRIMA PVT LTD.
A COMPANY PROFILE
REVIEW & COMMUNICATION STRATEGY
DWM BOARD
PRIMA PVT LTD.
A COMPANY PROFILE
CHANGE MANAGEMENT
BOARD
PRIMA PVT LTD.
A COMPANY PROFILE
QUICK RESPONSE TRACKING BOARD
PRIMA PVT LTD.
A COMPANY PROFILE
PRIMA PVT LTD.
A COMPANY PROFILE
OUR EXISTING ESTEEMED CUSTOMERS
WHY PRIMA TO BE THE FIRST CHOICE SUPPLIER
PRIMA PVT LTD.
A COMPANY PROFILE
NEW PRODUCT DEVELOPMENT STRONG EXPERINCE FROM CONCEPT TO PRODUCTION
INHOUSE DESIGNING AND FULL FLEDGED TOOL ROOM
WELL QUALIFIED EXPERIENCED STAFF WITH 20+ YEARS
EXPOSURE EACH .
TECHNICAL SUPPORT FROM OVERSEAS MOULD MAKERS
OPEN FOR JOINT VENTURE OR COLLABORATIONS FOR A
GLOBAL FOOTPRINT
FINANCIALS ALL EXPANSIONS DONE THROUGH COMPANY RESERVES
100% SUPPLIERS PAYMENT WITHIN 30-60 DAYS .
QUALITY ASSURANCE A STRONG QUALITY ASSURANCE WITH CONTIUAL
IMPROVEMENT
EMPLOYEES EFFECTIVE COMPANY OPERATIONS WITHOUT A LABOUR
UNION FROM COMPANY’S INCEPTION
ALL EMPLOYEES CLOSELY WORK TOWARDS COMPANIES
VISION ,MISSION & POLICY
PRIMA PVT LTD.
A COMPANY PROFILE
APPRICIATE YOUR TIME GIVEN FOR THE PRESENTATION
FOR FURTHER INFORMATION CONTACT US ON
WWW.primapl.com