m/s amogh chemicals pvt. ltd. speciality chemicals& dyes intermediates at...

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M/s Amogh Chemicals Pvt. Ltd. Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra Pre-feasibility Report PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1 M/S AMOGH CHEMICALS PVT. LTD. PFR for Environmental Clearance (EC) of Proposed Expansion project of Manufacturing of Speciality Chemicals& Dyes Intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Taluka: Ambernath, District: Thane, Maharashtra © Goldfinch Environmental Engineering Systems Private Limited (‗Goldfinch‘), June 2016 This report is released for the use of the M/s Amogh Chemicals Pvt. Ltd.(Amogh) Regulators and relevant stakeholders solely as part of the subject EC of Proposed Expansion project of Manufacturing of Speciality Chemicals at existing manufacturing facility at Plot No.: W-79 & W-80, MIDC Badlapur, Taluka: Ambernath, District:Thane, Maharashtra. Information provided (unless attributed to referenced third parties) is otherwise copyrighted and shall not be used for any other purpose without the written consent of Goldfinch/Amogh. QUALITY CONTROL Name of Publication Proposed Expansion project of Manufacturing of Speciality Chemicals, at Plot No.: W-79 & W-80, MIDC Badlapur, Taluka: Ambernath, District: Thane, Maharashtra Project Number Report No. Version 1 Released June, 2016 Prepared By Mr. Kamlesh Bagul Reviewed By Mr. Anand Apte Released By Mr. Anand Apte DISCLAIMER Goldfinch has taken all reasonable precautions in the preparation of this report as per its auditable quality plan. Goldfinch also believes that the facts presented in the report are based on information submitted by Amogh and based on the technical expertise of Goldfinch as on the date it was written. However, it is impossible to dismiss absolutely, the possibility of errors or omissions. Goldfinch therefore specifically disclaims any liability resulting from the use or application of the information contained in this report. The information is not intended to serve as legal advice related to the individual situation.

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Page 1: M/S AMOGH CHEMICALS PVT. LTD. Speciality Chemicals& Dyes Intermediates at …environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/... · 2016-06-02 · Speciality Chemicals& Dyes

M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

M/S AMOGH CHEMICALS PVT. LTD.

PFR for Environmental Clearance (EC) of Proposed Expansion project of Manufacturing of

Speciality Chemicals& Dyes Intermediates at Plot No.: W-79 & W-80, MIDC Badlapur,

Taluka: Ambernath, District: Thane, Maharashtra

© Goldfinch Environmental Engineering Systems Private Limited (‗Goldfinch‘), June 2016

This report is released for the use of the M/s Amogh Chemicals Pvt. Ltd.(Amogh) Regulators and

relevant stakeholders solely as part of the subject EC of Proposed Expansion project of Manufacturing

of Speciality Chemicals at existing manufacturing facility at Plot No.: W-79 & W-80, MIDC Badlapur,

Taluka: Ambernath, District:Thane, Maharashtra. Information provided (unless attributed to referenced

third parties) is otherwise copyrighted and shall not be used for any other purpose without the written

consent of Goldfinch/Amogh.

QUALITY CONTROL

Name of

Publication

Proposed Expansion project of Manufacturing of Speciality Chemicals, at Plot

No.: W-79 & W-80, MIDC Badlapur, Taluka: Ambernath, District: Thane,

Maharashtra

Project Number Report No. Version 1 Released June, 2016

Prepared By Mr. Kamlesh Bagul

Reviewed By Mr. Anand Apte

Released By Mr. Anand Apte

DISCLAIMER

Goldfinch has taken all reasonable precautions in the preparation of this report as per its auditable quality

plan. Goldfinch also believes that the facts presented in the report are based on information submitted by

Amogh and based on the technical expertise of Goldfinch as on the date it was written. However, it is

impossible to dismiss absolutely, the possibility of errors or omissions. Goldfinch therefore specifically

disclaims any liability resulting from the use or application of the information contained in this report.

The information is not intended to serve as legal advice related to the individual situation.

Page 2: M/S AMOGH CHEMICALS PVT. LTD. Speciality Chemicals& Dyes Intermediates at …environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/... · 2016-06-02 · Speciality Chemicals& Dyes

M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

CONTENTS

2.0 PROJECT DESCRIPTION ..................................................................................................................... 7

2.1 Type of Project .................................................................................................................................... 7

2.2 Project Location .................................................................................................................................. 8

2.3 Details of alternate sites considered and the basis of selecting the proposed site ............................. 10

1. 2-Amino-6-Nitro-4-Tert-Butyl Phenol ................................................................................................ 13

STEP III .................................................................................................................................................. 16

Step IV .................................................................................................................................................... 17

Step V ..................................................................................................................................................... 18

2.6 Raw material required along with estimated quantity, likely source, marketing area of final .......... 61

Products, mode of transport of raw material and finished product ......................................................... 61

Raw Materials: ........................................................................................................................................ 61

Source for Raw Material Procurement .................................................................................................... 61

Mode of Transport of Raw Materials ...................................................................................................... 61

Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage

yard is demarcated in Layout Plan. ......................................................................................................... 61

2.8 Availability of water its source, energy/power requirement and source ........................................... 63

2.8.1 Water Requirement and Source .................................................................................................. 63

2.8.2 Power Requirement ...................................................................................................................... 64

2.8.3 Fuel Requirement ......................................................................................................................... 65

2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal . 65

2.9.1 Gaseous Emissions ..................................................................................................................... 65

2.9.3 Details of Hazardous wastes ....................................................................................................... 67

2.10 Schematic representations of the feasibility drawing which give information of EIA purpose. ..... 68

3.0 SITE ANALYSIS ................................................................................................................................. 69

3.1 Connectivity ...................................................................................................................................... 69

3.2Land Form, Land use and Land ownership ........................................................................................ 69

3.3 Topography ...................................................................................................................................... 69

Page 3: M/S AMOGH CHEMICALS PVT. LTD. Speciality Chemicals& Dyes Intermediates at …environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/... · 2016-06-02 · Speciality Chemicals& Dyes

M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under

CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park,

wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. ............. 70

The existing unit is located in Notified Industrial Estate. The land is acquired by Amogh. The existing

land is an developed land which does not include agricultural, forestry, water bodies (including

CRZ) etc. ................................................................................................................................................ 70

3.5 Soil classification ............................................................................................................................ 70

3.6 Climatic data from secondary sources ........................................................................................... 71

Climate Classification ......................................................................................................................... 71

Temperature ........................................................................................................................................ 71

Rainfall:............................................................................................................................................... 71

Humidity: ............................................................................................................................................ 71

3.7 Social Infrastructure Availability ................................................................................................... 71

4.0 PLANNING IN BRIEF ...................................................................................................................... 71

4.1 Planning Concept .............................................................................................................................. 71

4.3 Assessment of Infrastructure Demand (Physical & Social) .............................................................. 72

4.4 Amenities/Facilities .......................................................................................................................... 72

5.0 PROPOSED INFRASTRUCTURE ................................................................................................... 73

5.1 Industrial area .................................................................................................................................... 73

Proposed expansion of the project will be carried out at existing plot only. All necessary industrial

infrastructure is already available, therefore there will not be additional infrastructure required. ......... 73

5.2 Residential Area ................................................................................................................................ 73

5.3 Green Belt ......................................................................................................................................... 73

5.4 Social Infrastructure .......................................................................................................................... 73

5.5 Connectivity ...................................................................................................................................... 73

The existing site is well connected with the roads connecting NH-3(Mumbai-Agra)at an aerial distance

of 30 km towards North. Nearest railway station is located at Badlapur at an aerial distance of 2.5 km

towards North. Nearest airport is located at Mumbai at an aerial distance of 55 km towards West....... 73

5.6 Drinking Water Management............................................................................................................ 73

5.7 Sewage System ................................................................................................................................. 74

Sewage will be treat in existing ETP of capacity 24 CMD..................................................................... 74

5.8 Industrial Water Management ........................................................................................................... 74

5.9 Solid Waste Management ............................................................................................................... 74

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

5.10 Power Requirement & Supply / source ....................................................................................... 74

6.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN ..................................................... 74

6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home

oustees, land oustees and landless........................................................................................................... 74

7.0 PROJECT SCHEDULE & COST ESTIMATES ............................................................................. 74

7.1 Likely date of start of construction and likely date of completion.................................................... 74

7.2 Estimated project cost along with analysis in terms of economic viability of the project ................ 74

9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ................................................. 75

LIST OF FIGURES

No table of figures entries found.

LIST OF TABLES

Table 1-1: List of Directors and their designations ....................................................................................... 6

Table 7-1: Cost Break-Up .......................................................................................................................... 74

LIST OF ANNEXURES

No table of figures entries found.

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

EXECUTIVE SUMMARY

M/s Amogh Chemicals Private Limited (Amogh) an emerging leader in chemical industry is engaged in

manufacturing and exporting of Speciality Chemicals& Dye intermediates. Amogh Chemicals Pvt. Ltd.

was first to introduce Sodium Picramate and Picramic Acid in India.

Amogh has fully equipped QC labs with high tech advanced instruments and highly qualified technical

personnel strict compliance with stringent international norms to meet global challenges head on using

sophisticated and advanced equipment of very high precision. Management systems and procedures are as

per ISO 9001:2008 family.

Amogh proposed expansion project in the category of Speciality Chemicals& Dyes intermediates at

existing manufacturing facility located at Plot no. W-79 & W-80, MIDC Badlapur, District Ambernath,

Maharashtra.

Synopsys of the Project:

Sr. No Parameters Description

1. Category as per EIA Notification ( 5 f) B1

2. Total Production Capacity 82MT/M (Existing 74MT/M + Proposed 8MT/M)

and byproducts having capacity of 6.69 MT/M

3. Total Plot Area 2300 sq. m.

4. Green Belt Area 60sq. m.

5. Fresh Water Requirement Total 80 CMD

(Existing 63 CMD+ Proposed 17 CMD)

6. Effluent Quantity (Trade + Domestic)

Total 21.5 CMD

Trade - Existing 15.2CMD+ proposed 2.3 CMD

Domestic- Existing 4 CMD + proposed 0 CMD

7. Trade Effluent Treatment

Effluent coming from expansion will be treated in

existing ETP of capacity 24 CMD having primary,

secondary and tertiary treatment. Treated water will

be discharged to CETP.

8. Domestic Waste water Treatment Domestic waste water will be treat in combined ETP

9. Fuel requirement

Furnace Oil- 960 lit/day

(Existing 800 lit/day + Proposed 160 lit/day)

HSD For DG – 1280 lit/day.

10. Power Requirement 228 KW

11. Boiler , Stack height One is of 600 kg/hr.& second one is of 850 kg/hr.

Stack Height : 22m each

12. DG Sets, Stack height 1 no. 250 KVA

Stack Height : 2.5 m

13. Work Force 50 nos.

14. Total Capital Cost the project (Cr) 8.5 Cr. (existing 8.07 + proposed 0.43)

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

1.0INTRODUCTION OF THE PROJECT

1.1 Introduction of the Project

The objective of this pre‐feasibility study is to provide information for the Speciality chemicals & Dyes

intermediate manufacturing unit by M/s. Amogh Chemicals Pvt. Ltd. at Plot No-W-79 & W-80, MIDC

Badlapur, District-Ambernath, Maharashtra.

As per the EIA Notification No. S. O. 1533 promulgated on 14th September 2006, proposed project has

covered Synthetic Organic Chemical Industry as 5 (f) and need prior environmental clearance. It is stated

that 5(f) industries located in a notified industrial area are classified under category B and would be

appraised by State Level Expert appraisal committee/ impact assessment authority. Based on the OM

dated 16th May 2014 by Director MoEF, Public Hearing is exempted for the Industrial Estates / Parks

which have taken Environmental Clearance.

1.2 Introduction of the Project Proponent

Amogh was established in the 1999year, an emerging leader in Chemical Industry engaged in

manufacturing and exporting of Speciality chemicals& Dyes intermediates, manufacturing facilities

located in MIDC Badlapur, Maharashtra.

List of directors along with their designation is given in Table 1-1

Table 0-1: List of Directors and their designations

S.No. Name Designation

1 Mr. Vishwajit R. Namjoshi Director

2 Mr. Sanjay M. Nerkar Director

3 Mrs. Shobha Nerkar

Director

4 Mr. Sahil Kher Director

1.3Brief description of nature of the project

The proposed project will be onPlot no. W-79 & W-80 at MIDC Industrial area Badlapur with land

admeasuring 2300Sq. Meters. Existing production facility is located at same MIDC area at Plot NoW-79

& W-80 which gives an edge for managing the proposed project.Preliminary Layout Plan is attached as

Annexure–I. The land is already in demarcated as ―Industrial‖ in a notified industrial area and is not a

prime Agricultural land. Thus there is no change in the land use status.

Proposed project is a expansion project to manufacture speciality chemicals& Dyes intermediates having

total capacity of 81.5MT/M and byproducts having total capacity of 6.69 MT/M.

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

1.4 Need for the project and its importance to the country and or region

Due to change in economic scenario, it is time to change as per market requirements and bring out the

products which gives optimum results for company as well as society. As we have 2/3rd of our products

as exports, the expansion will get more foreign exchange as well as more Revenue, Increase in tax

collection etc.

Amogh is a global supplier of of Speciality chemicals& dyes intermediates in the world.Theyaims to

expand its product portfolio further in order to cater to Domestic & International markets by expanding its

production capacities. These products will serve to cut the supply of imports from foreign countries thus

saving currency and at the same time will earn valuable foreign currency by export of the proposed

products.

1.5Demands-Supply Gap

Demand of our existing and new products is growing steadily and we are supplier of these products. We

have very good relations with our Indian as well as overseas customers. Their demand is more than we

can supply as on date. We hope we can grow further and go for bigger project also in near future to fulfil

the rising demand.

1.6 Imports vs. Indigenous Production

The proposed Speciality chemicals& Dyes intermediates have high in demand in the export market. Also

their demand is increasing in the domestic market. Production of these chemicals domestically reduces

the need to import these in future along with significant scope for export in these products.

1.7 Domestic /Export Markets

The finished goods will be sold in domestic market and would be largely exported to the Regulated

International Market as per demand.

1.8 Employment Generation due to the project

The activities under proposed industry would produce improvement in the socioeconomic status of people

in the study area in terms of local labor employment and contract basis jobs.

2.0 PROJECT DESCRIPTION

2.1 Type of Project

Proposed project is a expansion project to manufacture speciality chemicals& Dyes intermediates having

total capacity of 82 MT/M and byproducts having total capacity of 6.69 MT/M.

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

2.2 Project Location

Amogh proposes manufacturing unit at Plot No. W-79 & W-80, MIDC Badlapur, District:Ambernath,

State:Maharashtra.Location map is shown at Figure 2-1.

The proposed plant is well connected both toMumbai Agra Highway at 30Km and Railway line at

BadlapurRail Way Station is 2.5 Km. A total of about 2300 SQMs of land isacquired for the proposed

project. Satellite image of the proposed project and site photographs are as shown below:

Figure 2-1 : Satellite Image of the Site

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Fig. 2-2:Photographs of Site Location of proposed project of Amogh Chemicals Pvt. Ltd.

Fig. 2-3 : Factory premises

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

The project site is situated in MIDC Badlapur. It is a notified industrial area where the land is owned by

Maharashtra Industrial Development Corporation (MIDC) and leased to the Company. The land is meant

for industrial activity.

Land Ownership: Land is owned by Maharashtra Industrial Development Corporation (MIDC) and

leased to the Company for 99 years.

2.3 Details of alternate sites considered and the basis of selecting the proposed site

This is a propose project for existing and new products, on existing plot. There is ample area available

for expansion and current site is in approved industrial area of MIDC and is well connected to get raw

material by road / railway and carry on the proposed manufacturing activities. Therefore no alternate site

is considered.

2.4 Size or Magnitude of Operation

The products manufactured and their capacities proposed are shown in below Table 2.1.

Table 0-1:Size/Magnitude of total Production Capacity

Sr.

No. Product

Existing

(MT/M)

Proposed

(MT/M)

Total

(MT/M)

1 Sodium Picramate 6 -6 0

2 Picramic Acid 7 2 9

3 Diamino Diphenyl Sulfone 1.5 0 1.5

4 2,4-Pyrimidinediamine,N2,N2-

Dibutyl-6-methyl-N4-(2-

Sulfophenylethyl)-

2 -1 1

5 3 Cyano Dichloro Methyl Pyridine 5 0 5

6 2-(4-aminophenyl)-2-oxoethyl}-

trimethyazanium chloride 3 -2.5 0.5

7 3-[Ethyl(O-tolyl)amino]-2-

hydroxypropyl}trimethyl

ammionium chloride

4 -3.5 0.5

8 Chloquintocet Mexyl 2 -2 0

9 Bithionol Sulfoxide 2 -2 0

10 Dimethyl Propylene Urea 1 -1 0

11 Diethyl Amino Acetanilide 3 -2 1

12 Cyanimino Barbituric Acid 2 0 2

13 1,8-Diamino Naphthalene 1 -1 0

14 2,6-Bis-(3'-Methoxypropylamino)-3- 2 3 5

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

cyano-4-Methyl Pyridine

15 Sulphobenzaldehyde 1 0 1

16 3-Amino-2-Chloro-4-Methyl

Pyridine 2 -2 0

17 Chemsol HS 1.5 -1.5 0

18 Amino Dichlorobenzthiazol 3 0 3

19 4-Hydroxy-1-Methyl 2 (1 H)-

Quinolone 7 -7 0

20 2-(methylamine)-benzoic acid 0 7 7

21 Carboxy Benzotriazole 0.5 -0.5 0

22 Acetamido Amino Benzotrifluoride 1 0 1

23 4-Sulphobenzaldehyde-[3'-carboxy-

4'-sulpho] phenyl hydrazone 4 -3 1

24 Formazan 6 -4.5 1.5

25 3,10-bis-(2-aminopropylamino)-

6,13-dichloro-4,11-

disulfotriphendioxazin

1.5 4.5 6

26 3,10-bis-(2-aminoethylamino)-6,13-

dichloro-4,11-disulfotriphendioxazin 4 -2 2

27 3,4-Dichloro Acetanilide 1 1 2

28 2 hydroxy naphthaldehyde 0 1.5 1.5

29 2,2 [phthaloyl methyl] benzo [5,6]

Quinoline 0 3 3

30 Terasil WW Blue DRI 2098 0 1 1

31 2-Amino-6-Nitro-4-Tert-Butyl

Phenol 0 1 1

32 N - Methyl - 4 Amino phthalimide 0 2 2

33 4, 4' - Diaminobibenzy 0 3 3

34 Isonitrosoacetanilide 0 10 10

35 3-Cyano-2-[2'-hydroxyethylamino]-

4-methyl-6-[2"-(p-sulphophenyl)

ethylamino] pyridine

0 1 1

36 4 Isopropyl isonitroso acetanilide 0 3 3

37 2-Chloro-5-Nitro Benzoic acid 0 4 4

38 2,2'-Sulfinyl bis-4,6-Dichloro-

Phenol 0 2.5 2.5

Total 74 8 82

There are 8 nos. of products which will be deleted; having total capacity of 23 MT/M& 11 nos. of

new products will be added, having total capacity of 32 MT/M.

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

By-products

Sr. No. By-Product Existing

(MT/M)

Proposed

(MT/M)

Total

(MT/M)

1 Sodium Bromide Solution 15 To 40 % 60 -60 0

2 Manganese Sulphate 6.5 -0.9 5.6

3 Manganese Dioxide 3.75 -3.75 0

4 Acetic Acid 0.95 0.14 1.09

Total 6.69

Trading Products

Sr

no. Product name Quantities

1. 1 H-Isoindole-1,3(2H)-dione,2-methyl-5-

nitro

720

2. Dimethyl propylene Urea 78

3. Sodium Picramate 45

4. Carboxy Benzotriazole 11.4

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

2.5 Process Description

1. 2-Amino-6-Nitro-4-Tert-Butyl Phenol

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

2. 2,4-Pyrimidinediamine,N2,N2-Dibutyl-6-methyl-N4-(2-Sulfophenylethyl)

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

STEP III

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step IV

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step V

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

3. 2,2 [phthaloyl methyl] benzo [5,6] Quinoline

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

4. 3 Cyano Dichloro Methyl Pyridine

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

5. 2-(4-aminophenyl)-2-oxoethyl}-trimethyazanium chloride

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

6. 3-Cyano-2-[2'-hydroxyethylamino]-4-methyl-6-[2"-(p-sulphophenyl) ethylamino] pyridine

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step III

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

7. Diethyl Amino Acetanilide

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

8. Amino Dichlorobenzthiazol

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

9. 4-Hydroxy-1-Methyl 2 (1 H)- Quinolone

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

10. Acetamido Amino Benzotrifluoride

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step III

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

11. Chromophor REN - 17 / 3,10-bis-(2-aminopropylamino)-6,13-dichloro-4,11-

disulfotriphendioxazin

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step III

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

12. Reactive Blue RB - 198 / 3,10-bis-(2-aminoethylamino)-6,13-dichloro-4,11-

disulfotriphendioxazin

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step IV

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

13. 4, 4' – Diaminobibenzy

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

14. Terasil WW Blue DRI 2098

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step II

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Step III

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

15. Isonitrosoacetanilide

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

16. 4 Isopropyl isonitroso acetanilide

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

17. Diamino Diphenyl Sulfone

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

18. 2-Chloro-5-Nitro Benzoic acid

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

19. 2 hydroxy naphthaldehyde

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

20. {3-[Ethyl(O-tolyl)amino]-2-hydroxypropyl}trimethyl ammionium chloride

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

21. Bithionol Sulfoxide

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

22. Cyanimino Barbituric Acid

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

23. N - Methyl - 4 Amino phthalimide

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

24. 2,6-Bis-(3'-Methoxypropylamino)-3-cyano-4-Methyl Pyridine

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

25. Sulphobenzaldehyde

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

26. 4-Sulphobenzaldehyde-[3'-carboxy-4'-sulpho] phenyl hydrazine

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

27. Formazan

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

28. 3,4-Dichloro Acetanilide

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

29. Picramic Acid

Step I

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

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2.6 Raw material required along with estimated quantity, likely source, marketing area of final

Products, mode of transport of raw material and finished product

Raw Materials:

The basic raw material for this key product capacity are submitted herein below and for the details are

given for all reactants, solvents and work up support chemicals.

Source for Raw Material Procurement: Raw Material is easily available in the local market; some of

the raw materials are In-house.

Mode of Transport of Raw Materials: Raw Material and finished goods will be transported through

Trucks/ Tankers or which are in house will be transported through pipelines as per the requirements.

Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage

yard is demarcated in Layout Plan.

Table 0-2: Details of Raw material Quantity

S.No. Raw Material kg/d S.No. Raw Material kg/d

1 1,2 - Propylene

Diamine 11.01 15 Thionyl Chloride 19.56

2 2 - Amino 4 - Sulfo

Benzoic Acid 6.78 16 Thiourea 37.50

3 2 - Ethyl Hexanol 593.63 17 Tobias Acid 186.00

4 2 Phenyl Ethyl Amine 80.57 18 Toluene 212.39

5 2,4 Di Chloro Phenol 55.56 19 Tri Methyl Amine 14.72

6 2,6 - Dibromo - 4 -

Nitroaniline 13.57 20 Potassium Iodide 1.22

7 3 - Amino

Benzotrifloride 166.67 21 Xylene 51.28

8

3 - Cyno - 2, 6 -

Dichloro - 4 - Methyl

Pyridine

105.07 22 Sodium

Hydrosulphide 132.03

9 3 Methoxy

Propylamine 112.46 23

Sodium Hypo

Chlorite 250.00

10 3,3 - Dinitro Diphenyl

Sulphone 45.45 24

Sodium

Metabisulphite 30.93

11 3,4 - Dichloroaniline 313.13 25 Sodium Methoxide 196.97

12 4 Isopropyl Aniline 102.39 26 Sodium Nitrite 7.56

13 4 Tertiary Butyl Phenol 19.61 27 Sodium Picramate 211.27

14

6 Acetyl Amine 2

Aminophenol 4

Sulfuric Acid (2 -

Acetamido - 6 -

Aminophenol - 4 -

Sulfonic Acid)

9.82 28 Sulfamic Acid 0.31

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M/s Amogh Chemicals Pvt. Ltd.

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29 Acetanilide 2.78 59 Sulfuric Acid 1528.49

30 Acetic Acid 150.87 60 Tetra butyl

ammonium bromide 1.76

31 Acetic Anhydride 142.53 61 Sodium Bisulfite 18.10

32 Aluminum Chloride 49.25 62 Sodium Carbonate 601.57

33 Ammonia Solution 824.26 63 Methanol 557.95

34 Ammonium Bromide 3.47 64 Methyl

Acetoacetate 152.69

35 Ammonium Sulphate 11.57 65 Mono Ethanol

Amine 98% 27.95

36 Ammonium

Thiocyanate 144.44 66

Mono Methyl

Amine 119.16

37 Aniline Oil 270.27 67 N - (4 - Bromo

Butyl) Phthalimide 23.23

38 Beta Naphthol 58.80 68 N Ethylmeta

Toludine 11.39

39 Causitc Lye 392.09 69 Nitric Acid 86.22

40 Caustic Lye 50% 225.15 70 Oleum 160.00

41 Charcoal 3.60 71 Oleum [23%] 110.69

42 Chloral 473.21 72 Ortho Chloro

Benzoic Acid 249.93

43 Chloranil 13.33 73 Ortho

Dichlorobenzene 268.00

44 Chloro Acetyl Chlorite 2.78 74 P - Nitro Toluene 96.81

45 Copper Sulphate 7.59 75 Para Formaldehyde 10.40

46 Crotonaldehyde 85% 77.40 76 Phosphorous

oxychloride 309.24

47 Cuprous Cyanide 11.94 77 Phthalic Anhydride 92.40

48 DAN [Disperse Agent] 4.14 78

Paranitro

Chlorobenzene

Ortho Sulfonic Acid

30.36

49 Di - n - Buthlamine 25.50 79 Potassium

Hydroxide 106.77

50 Dicyandiamide 22.54 80 Potassium

Perborate 1.08

51 Diethyl Malonate 45.45 81 Potassium

Permanganate 18.55

52 Diethyl Sulphate 52.00 82 Potassium

Persulphate 26.00

53 Dimethyl Aniline 94.85 83

Para Toluene

Sulfomic Acid

Monohydrate

26.38

54 Dimethyl Formanide 252.44 84 Salt (NaCl) 59.74

55 Dimethyl Sulphate 60.00 85 Soda Ash 37.16

56 Disodium Hydrogen

Phosphate 0.59 86 Sodium Acetate 6.82

57 EOCO 40 [Disperse

Agent] 0.07 87 HEDP Solution 1.63

58 Epichlorohydrine 3.29 88 Hexa Methylene 56.40

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Tetra Amine

89 Ethyl Cyanoacetate 72.73 96 Hydrochloric Acid 837.52

90 Ethyl Dichloride 674.86 97 Hydroxyl Amine

Sulphate 590.90

91 Ethylene Diamine 48.09 98 Hyflow 5.00

92 Ferric Chloride 21.94 99 Imidazole 4.11

93 Manganese Sulfate 80.14 100 Iron Powder 16.38

94 Meta Phenylene

Diamine 20.00

101 Iso Propyl Alcohol 4.07

95 Metanitro benzene

Sulfomic Acid 67.80

2.8 Availability of water its source, energy/power requirement and source

2.8.1 Water Requirement and Source

Fresh water requirement of the project for domestic and industrial activity during operation

Phase will be80 CMD. The water requirement will be sourced from MIDC.

The details of water requirement are given in Table 2-3

Table 0-3: Details of Raw water consumption

S. No. Units Raw Water

Qty.(TPD)

A Process

1 Picramic Acid 1.278

2 Sodium Picramate 0

3 Diamino Diphenyl Sulfone 1.129

4 2,4 - Pyrimidinediamine, N2, N2 - Dibutyl - 6 -

methyl-N4 - (2-Sulfophenylethyl 0.862

5 Cyano Dichloro Methyl Pyridine 1.307

6 (4-aminophenyl)-2-oxoethyl-trimethyazanium

chloride 0.318

7 {3-[Ethyl(O-tolyl)amino]-2-

hydroxypropyl}trimethyl ammionium chloride 0

8 Chloquintocet Mexyl 0

9 Bithionol Sulfoxide 0

10 2,2'-Sulfinyl bis-4,6-Dichloro-Phenol 0.72

11 Dimethylm Propylene Urea 0

12 Diethyl Amino Acetanilide 0.265

13 Cyanimino Barbituric Acid 4.011

14 1,8-Diamino Naphthalene 0

15 2,6-Bis-(3'-Methoxypropylamino)-3-cyano-4-Methyl

Pyridine 0.272

16 Sulphobenzaldehyde 0.388

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S. No. Units Raw Water

Qty.(TPD)

17 3-Amino-2-Chloro-4-Methyl Pyridine 0

18 Chemsol HS 0

19 Amino Dichlorobenzthiazol 2.939

20 4-Hydroxy-1-Methyl 2 (1 H)- Quinolone 0

21 2-(methylamino)-benzoic acid 1.542

22 Carboxybenzotriazole 0

23 Acetamido Amino Benzotrifluoride 0.778

24 4-Sulphobenzaldehyde-[3'-carboxy-4'-sulpho] phenyl

hydrazone 0.346

25 Formazan 0.011

26 3,10-bis-(2-aminopropylamino)-6,13-dichloro-4,11-

disulfotriphendioxazin 7.85

27 3,10-bis-(2-aminoethylamino)-6,13-dichloro-4,11-

disulfotriphendioxazin 3.755

28 3,4-Dichloro Acetanilide 0.206

29 2 hydroxy naphthaldehyde 1.555

30 2,2 [phthaloyl methyl] benzo [5,6] Quinoline 2.67

31 Terasil WW Blue DRI 2098 0.667

32 2-Amino-6-Nitro-4-Tert-Butyl Phenol 0.076

33 N - Methyl - 4 Amino phthalimide 0.211

34 4, 4' - Diaminobibenzy 0.837

35 Isonitrosoacetanilide 3.5

36 2-Chloro-5-Nitro Benzoic acid 0.673

37 3-Cyano-2-[2'-hydroxyethylamino]-4-methyl-6-[2"-

(p-sulphophenyl) ethylamino] pyridine 0.569

38 4 Isopropyl isonitroso acetanilide 1.619

Total 31

B Utilities

1 Cooling water 36

2 Boiler 3

C Domestic 5

D Gardening 5

Total 80

2.8.2 Power Requirement

Power requirement of project will be made available through State Electricity Board. Power requirement of

proposed plant is as below: Existing power requirement is sufficient i.e.228KW

One nos. of D. G. set of capacity 250 KVA is already available to meet emergency power requirement of the

plant. No extra DG Set is required.

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M/s Amogh Chemicals Pvt. Ltd.

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2.8.3 Fuel Requirement

Existing two nos. of boilers are available. First one is of 0.6TPH and second one is of 0.85TPH.Fuel

required for both boilers is around 960 lit/day of Furnace oil/LDO (1800lit/day) /Natural Gas. One boiler is

standby, one boiler is sufficient to fulfill the steam requirement for proposed project.HSD is used as fuel to

run DG set having capacity250KVA. Requirement of HSD is around 53 lit/hr. DG is operated in case of

emergency only.

2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal

Details of gaseous emissions from Process and Flue gas are given in Table 2-4

2.9.1 Gaseous Emissions

Table 0-4: Details of emissions from process and flue gas

Details of stack mitigation measures are given in Table 2-5.

Table 0-5: Details stacks along with their mitigation methods

Sr.

No. Pollutant

Source of

Emission

Emission rate Concentration

in flue gas

Proposed

1. SPM Boiler/DG <100 mg/m3 <100 mg/m

3

2. SO2 Boiler/DG <135 kg/d <135 kg/d

Attached to Boiler TPH DG KVA

Capacity 0.6 / 0.85 250

Fuel type FO/LDO/PNG HSD

Fuel quantity lit/hr. (960 lit/day)/

(1800lit/day)/(proposed) 1280 lit/day

MOC MS MS

Shape Round Rectangular

Height m (above ground level) 22 2.5

Mitigation Measures Economiser Stack, Acoustic enclosure

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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

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2.9.2 Liquid Effluent

The quantity of total effluent generated proposed project is given in Table 2.5

Table 0-5: Details of Effluent Generation

S. No. Units Effluent generation

Qty.(CMD)

1 Process 15

2 Cooling water 2

3 Boiler 0.5

4 Domestic 4

Total 21.5

Trade & domestic effluent generated will be 21.5 CMD and will be treated in existing ETP of capacity 24

CMD.

Existing Treatment Scheme for Trade Effluent

Primary Treatment

The system will be designed to treat 24 m3/day of waste water. Wastewaters from different streams of

process along with wastewater from cooling tower, boiler blow down etc. will be collected in the

Equalization Tank and air stripped. This effluent will then be pumped to the Flash Mixer where it will be

dosed with alum for coagulation. Flash Mixer will be followed by a flocculator where poly will be dosed for

bigger flock formation. This effluent will overflow into the settling tank where the solids will settle down and

will be removed.

Secondary (Aerobic) Treatment:

The neutralized effluent will enter the bioreactor. In the bio reactor, dissolved organic material is degraded by

the micro–organisms present in the bio reactor. Oxygen required for the oxidation of organic matter will be

provided by means of proposed diffuser aeration system which will mix the contents of the bioreactor also.

The mixed liquor will overflow into Secondary Settling Tank (SST).

In the secondary settling tank, solid-liquid separation takes place and solids i.e. biomass will settle at the

bottom of the tank. Settled biomass will be recycled to the bio reactor for maintaining the MLVSS

concentration by using proposed sludge recycle pumps and excess biomass will be wasted periodically to the

sludge sump. Two stage treatments are proposed where the overflow from the 1st stage clarifier will enter

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the 2nd

stage bioreactor where the non-degraded organics from the 1st stage bioreactor will be treated. The

clear overflow from the 2nd

stage Secondary Settling Tank will be collected in the intermediate sump.

Tertiary Treatment:

The clear effluent from the intermediate sump will be pumped by tertiary Feed pumps through the pressure

sand filter (PSF) & activated carbon filters. The final treated effluent will be collected in the final collection

tank from where it will be discharge to proposed upgraded CETP.

Sludge Handling:

Primary sludge, excess biomass from the secondary treatment and backwash water from PSF will be

collected in the sludge sump. From the sludge sump the sludge will be pumped to the decanter for

dewatering. The solid cake from the decanter will be sent for disposal to Hazardous waste disposal site. The

filtrate from the Filter press will be drained to the collection tank.

Table 0-6: Design details and Performance Projection of ETP

S.No. Parameters Unit Inlet Effluent

Characteristics

Outlet Effluent

Characteristics

Effluent discharge

standards (MPCB)

1 Design Quantity M3/day 24 24 24

2 pH ---- 5-9 7-8 6.5 -9.0

3 BOD3,270C mg/L 1750-2000 80-100 <100

4 COD mg/L 3500-4000 230-250 <250

5 TSS mg/L 200-300 80-100 <100

6 TDS mg/L 2200-2300 2000-2100 <10

Treatment Scheme for Domestic Wastewater

For treatment of sewage, well designed septic tank followed by soak pit shall be provided.

2.9.3 Details of Hazardous wastes

The types of Hazardous wastes generated from the project, method of disposal is shown in below table

below

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Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

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Table 0-7: Details of Proposed Hazardous Solid waste along with the Category and disposal method

S. No. Waste Name Category Quantity MTPA

Source Disposal Method Existing Proposed Total

Hazardous Waste

1 Chemical sludge

from waste water 34.3 12.00 1.10 13.10 ETP

Collection, Storage,

transportation and send

to MWML, Taloja

CHWTSDF

2

Discarded

Containers /

barrels / Liners

contaminated with

hazardous

33.3 0.36 0.33 0.69 Process

Collection,

decontaminations,

storage, reuse/sale to

authorized recycler

3 Process Waste

Sludge / Residue 26.1 1.20 15.48 16.68 Process

Collection, Storage,

transportation and send to

MWML, Taloja

CHWTSDF for

incineration.

4 Spent Carbon 35.3 6 -3.37 2.63 ETP

Collection, Storage,

transportation and send to

MWML, Taloja

CHWTSDF

Non- Hazardous Waste

1 Iron sludge -- 84 6 90 Process By Sale

2.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

The applicability of the 5.01533 for the proposed project was explored by considering different

possibilities & provision made in the said notification. Considering the products & project location

of the proposed project it is noticed that the proposed project falls under Category 5 (f) "B" of the

Schedule-I of EIA Notification SO 1533.

As per the provision of the SO 1533 it is necessary to get Environmental Clearance by applying to

MoEF along with the Environmental Impacts Assessment Study Report for the proposed project

prior to commissioning of the project activities. Therefore the EIA is required to conduct to comply

with provisions of SO 1533 made for Category 5(f) "B" of schedule —I of the notification.

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3.0 SITE ANALYSIS

3.1 Connectivity

M/s Amogh Chemical Pvt. Ltd. is located at Plot No Plot no. W-79 and W-80, MIDC Badlapur,

District Ambernath, Maharashtra.

The nearest city from the site is Badlapur at a distance of 2.5 Km

The nearest railway station is Badlapur at a distance of 2.5 Km from the site.

The nearest airport is at Mumbai 55 km.

National Highway is Mumbai Agra Highway at a distance of 30 km.

3.2Land Form, Land use and Land ownership

The existing land will be for Speciality chemicals & Dyes intermediates. Existing unit is located in

Notified Industrial Estate having plot area 2300SQM. The land is acquired by Amogh for expansion of

current manufacturing facility.

3.3 Topography

The Geographical location of this industry is: Latitude -19.148957 N and Longitude- 73.240531 E

Location: Badlapur, MIDC. Elevation above mean sea level meters: 34m.Toposheet of the site is shown

below. The study area (10 km radius) around the project site exhibits flat terrain in the east and relatively

elevated terrain in the west side. The minimum and maximum elevation of the study area is 1 and 220m

(above mean sea level) respectively.

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Figure 3.1: Toposheet Showing Project site and 10Km of area

3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ.

The existing unit is located in Notified Industrial Estate. The land is acquired by Amogh. The existing

land is an developed land which does not include agricultural, forestry, water bodies (including CRZ)

etc.

3.5 Soil classification

The basic type of soil found in the area varies from brown & black. The black type of soil is found in the

eastern part. The fertility of the soil increases as it goes from red to black.

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3.6 Climatic data from secondary sources

The climate in proposed area is characterized by hot summer and general dryness throughout the year except

the south west monsoon season.

Climate Classification: Project site features a semiarid climate.

Temperature: Annual maximum and minimum temperature in Badlapur range from max. 300C min.17

0C .

Rainfall: Most of the rainfall occurs in the monsoon season from June to September. Average annual

rainfall is 3115 mm.

Humidity: Annually relative humidity ranged from 64% – 88% and during summer season the humidity

ranged from 64% – 75%.

3.7 Social Infrastructure Availability

Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities such

as park, market, playground etc. education, health care, community development, income distribution,

employment and social welfare are available in nearby area of Maharashtra Industrial Estate.

4.0 PLANNING IN BRIEF

4.1 Planning Concept

Expansion activities will be started after getting statutory clearance form related authorities. Further

proposed project activities will take care of all the rules and regulation of statutory authority and

provide the control measure and devices to achieve the standard norms

Badlapur MIDC has provided all infrastructure like assured electrical power, continuous water supply

with purification from water works like disinfection, the internal road network, external approach road,

and networking with CHWSTDF (Common Hazardous Waste Storage Treatment and Disposal Facility),

MWML at Taloja in vicinity established with support of MIDC and MPCB.All nearby villages are

provided with drinking water from wells or Government Water Supply Schemes. Hence we do not

encroach upon their supply.

4.2 Land Use Planning

The land is located in a designated industrial area. The total plot area is 2300 Sq.m.

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Table 4 1: Land Use Break Up

4.3 Assessment of Infrastructure Demand (Physical & Social)

Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities

such as park, market, playground etc. education, health care, community development, income

distribution, employment and social welfare are available in nearby area of Maharashtra Industrial Estate.

4.4 Amenities/Facilities

In existing site many basic facilities like uninterrupted water supply, Power and Road Network & solids

disposal facility if feasible are available. This site is inside the campus of the MIDC and means safe

transportation, less need of utilities, less constructing buildings and roads, less fuel, less water with

optimization of infrastructure and networking with CHWSTDF (Common Hazardous Waste Storage

Treatment and Disposal facility), MWML, Taloja in vicinity established with support of MIDC and

MPCB.

4.5 Population Projection

Thane District has a population of 11,060,148 as per census 2011. It has more than 99,652 households of

Maratha, Aagri, Koli, Muslim, Buddhist, and also includes SC, ST, OBC and open categories community.

The village has basically an agrarian economy and industrial workers and farming is the main occupation

of the villagers. The local self-Government vests with a Grampanchayat having an elected body of headed

by a Sarpanch.

Sr.no Particular Area in Sq.m

1 Plant Area 1250.00

2 Raw Material & Product Storage Area 200.00

3 ETP 75.00

4 Office Building 90

5 Parking (6.8% total area) 155

6 Internal Road 300

7 Green Belt (33%) open area 60

8 Open Space 170

Total 2300

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Population growth is being increased at alarming rate with their basic requirements. Amongst, Medicine

is one of the basic need, which is very essential for everyone to live happy life. So to fulfil their future

basic need of Medicine for social community there is a necessity to promote R & D Centre in each

industrial sector. There will be in ratio of population increase in similar way their need also increases so

to fulfil their needs we are going to set up a proposed unit which again generates employment.

5.0 PROPOSED INFRASTRUCTURE

5.1 Industrial area

Proposed expansion of the project will be carried out at existing plot only. All necessary industrial

infrastructure is already available, therefore there will not be additional infrastructure required.

5.2 Residential Area

In Amogh there is no any residential area has been proposed.

5.3 Green Belt

The project is built on an MIDC plot with plot area of 2300sq. m. and green belt area60 sq. m.Green belt

area is already developed at existing project site.

5.4 Social Infrastructure

The basic amenities within the study area include primary schools, dispensaries, water supply, electric

supply, public telephones, hotels, banks, post offices, petrol pumps, bus services, technical training

institute and entertainment etc.

5.5 Connectivity

The existing site is well connected with the roads connecting NH-3(Mumbai-Agra)at an aerial distance of

30 km towards North. Nearest railway station is located at Badlapur at an aerial distance of 2.5 km

towards North. Nearest airport is located at Mumbai at an aerial distance of 55 km towards West.

5.6 Drinking Water Management

The source of water supply is from MIDC.

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

5.7 Sewage System

Sewage will be treat in existing ETP of capacity 24 CMD.

5.8 Industrial Water Management

Treated Industrial effluent will be sent to CETP for final disposal.

5.9 Solid Waste Management

Hazardous solid waste generated from the process will be collected, stored, transported and send to

MWML, Taloja CHWTSDF as per Hazardous waste (Management, Handling and Transboundry

Movement) Rules 2008.

5.10 Power Requirement & Supply / source

The Total Power required for the project is 228 KW. This is already available.

6.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home

oustees, land oustees and landless.

Rehabilitation and Resettlement (R&R) plan is not applicable for the proposed project.

7.0 PROJECT SCHEDULE & COST ESTIMATES

7.1 Likely date of start of construction and likely date of completion

The expansion activity is likely to start after getting Environmental Clearance and NOC/CTE from the

authorized committee.

7.2 Estimated project cost along with analysis in terms of economic viability of the project

The total investment envisaged is Rs.8.5Crore with the break-up as given in

S. No Item Cost (Rs in Crore)

1 Land Cost 0.22

2 Building & premises 1.92

3 Plant Machinery & equipment 5.24

4 Environmental Management 0.07

5 Other / Misc. 1.05

Total 8.5

Table 0-1: Cost Break-Up

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

Proposed expansion activity will provide benefits to the local people in terms of financial and

social welfare.

Local people will get some contract of supply and services to get indirect income.

Company will contribute in improving education and health facilities in nearby area.

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M/s Amogh Chemicals Pvt. Ltd.

Proposed Expansion project of Speciality Chemicals& Dyes intermediates at Plot No.: W-79 & W-80, MIDC Badlapur, Dist.: Ambernath, Maharashtra

Pre-feasibility Report

PFR forM/s. Amogh Chemicals Pvt. Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

Annexure –I

Plot lay Out of Amogh Chemicals Pvt. Ltd.Badlapur