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optoCONTROL // Optical precision micrometers

More Precision

Optical precision micrometersMicrometers from Micro-Epsilon operate according to the ThruBeam principle. Here, the transmitter produces a parallel light curtain that is transmitted via a lens arrangement into the receiving unit. The beam is interrupted if there is an object in the light path. The shadowing ge-nerated by this object is recorded by the receiving optical system and output as a geometric value.Several types of ThruBeam technology are used across the six different sensor models in the range so as to cover as wide a field of applica-tions as possible.Optical micrometers can be used for dimensional measurements in production, quality assurance and service tasks. Factors such as the diameter, gap, height, position and also the received amount of light or opacity can be measured.

Wear-free and long service lifeAll optoCONTROL sensors function without a rotating mirror and so are completely wear-free. The parallel light curtain is produced by a special lense arrangement in the light source (transmitter). High quality compo-nents in the receiving optical system, e.g. filter and lenses, enable high accuracies to be achieved. Therefore, the optoCONTROL micrometers are ideally suited to applications in which high precision and complete reliability are required.

Light source Receiver

Laser/LED

Motionless target

Parallel laser light curtain

opto CONTROL - wear free thrubeam micrometers:High speed real time consistent data enables true precision profile without distortion. The product range contains models with CCD and light quantity measurement for various applications.

optoCONTROL CLS-K:Measuring and test amplifiers with fiber optics as recording component for intensity measurement between two fiber optic cross-section converters - the advantageous kind of edge measurement on tracks from >0.1mm resolution with up to 8kHzRequest a separate catalog, or visit us at www.micro-epsilon.com

Transmitter Receiver

Light coneQuasi parallel transmitting beam

High accuracy and measuring rate Resolution from 0.1μm Measurement objects from 0.02mm Wear-free measurement for long service life Different models for numerous application areas

2 Optical micrometers for high precision applications optoCONTROL

Measuring ranges Measurement mode Page

optoCONTROL 1200

Compact, fast and space-saving90° version; integrated controller

4 - 5

optoCONTROL 1202

Target-sensor gap up to 2000mm;integrated controller / resolution 8μm

6 - 7

optoCONTROL 1220

Target-sensor gap up to 2000mm;integrated controller / resolution 2μm

8 - 9

optoCONTROL 2500

High accuracy and stability / resolution 1μm;target-sensor gap up to 700mm(optional 1850mm)

10 - 11

optoCONTROL 2520

Compact design with integrated controller; target-sensor gap up to 2000mm / resolution 1μm

12 - 13

optoCONTROL 2600

Maximum accuracy and stability;target-sensor gap up to 400mm;telecentric lenses / resolution 0.1μm

14 - 15

Flexible in useMicrometers are primarily used as part of the manufacturing process and quality control of a production line, measuring continuous material, as well as single parts. The relevant technologies used here, such as laser intensi-ty measurements and CCD chip imaging, are suitable for a wide variety of applications.

The compact models in the optoCONTROL product family work for production line appli-cations and for integration into machine tools and other production machinery. High measu-ring rates ensure a high, continuous produc-tion rate.

Special application areasThe optoCONTROL 2500 and 2600 model ranges can be modified for customer specific applications, for example: � Carry case version for service tasks � Customised cable lengths, modified cable outlet � Version with reduced light source to receiver gap � Version with deflection mirror for installation in tight spaces � Customer-specific software, e.g. measure-ment programs, statistics (only for ODC2600) � Customer-specific linearity adjustment

Diameter of a pulley

Bearing shell detection in automotive manufacturingMeasuring system detects the X/Y position of the needle in an industrial sewing machine

Thickness measurement of flat plastic film and rubber strips

Measuring range up to 98mm






3

Measuring principleThe optoCONTROL 1200 is based on the principle of light quantity measurement. The light of a red laser diode is spread out by a lens to a parallel light curtain which is aimed at the receiving unit. In the receiving unit, the light is guided via various filters and lenses through a precision shutter to a light-sensitive detector. The amount of occurring light is provided by analogue electronics and output as an analogue signal.

System designoptoCONTROL 1200 consists of a light source and a receiving unit. The complete controller electronics are integrated in the receiver housing. The light source and receiver can be installed at any distance up to 5 meters from each other. All models can be installed without additional brackets in both vertical and horizontal positions. The compact design of the housing and the 90° version also enable easy mounting of the miniature micrometers in tight installation spaces.As well as the analogue output, an adjustable limit switch is also availa-ble. This can be operated both as NPN (bright switching) as well as in PNP logic (dark switching).

The target must be positioned inside the measuring window for the dia-meter measurement. Smallest diameter typ. >0.3mm. For gap measu-rement from 50 - 400μm there is an option using light quantity measu-rement.

optoCONTROL 1200/90:Version with 90° beam path for mounting in tight spaces.Optional mounting with ODC1202-L mounting rail as C-frame.

The distance is adjustable from 20mm to maximum 5m (no calibration required)

Analogue andswitching output

Options for horizontal and vertical mounting

Measuring rate (frequency response) 100kHz (-3dB)

Measurement mode High quality glass lense optics Robust and compact design with integrated controller

Limit switch with up to 60kHz switching frequency Axial and radial design

Analogue output 0 ...10VDC

Laser class 1

Measuring rate up to 100kHz (-3dB)

Resolution ≥10µm

Measuring range 2 - 30mm

Analogue

Diameter GapEdge

BR1200L Bracket for mounting as C-frame

Receiver ODC1200/90

Light sourceODC1200/90

JU1200-VR Adjustment platefor the transmitter

JU1200-VT Adjustment plate for the receiver

ODC1202-L mounting rail, available in different lengths

BR1200L Bracket for mounting as C-frame

4 Compact laser micrometers with high measuring rate optoCONTROL 1200 / 1201

4

optoCONTROL 1200 optoCONTROL 1201

Laser light source

Receiver

Laser light source

Receiver

78

4

100

110

8745

2968

29

27

17

3.5

3.5278545

2025

10

3

3

16

57

M4,

5 m

m d

eep

M4,

5 m

m d

eep

ø4.1

thro

ughh

ole

M5,

8 m

m d

eep

M5,

8 m

m d

eep

1416

12

16

16

45

17

6037

45M

4, 6

mm

dee

pM

4, 6

mm

dee

p

28 34

16 17

12 1724 34

optoCONTROL 1200/90

Laser light source Receiver24 24

28

34

124

28 26

12

90

7811

0

32.5

45

25

28

16 16

12

3

4

4 3

16

16

12

M5,

8 m

m d

eep,

bot

h si

des

M4,

5 m

m d

eep

M4,

5 m

m d

eep

M5,

8 m

m d

eep,

bot

h si

des 5

5

Model ODC1200 (axial model) ODC 1200/90 (90° model) ODC1201

Measuring range 2mm 5mm 10mm 16mm 2mm 2) 5mm 10mm 16mm 20mm 30mm

Distance light source - receiver (free space) 1) min. 20mm to max. 5m

Linearity ±2% FSO ±3,5% FSO ±2% FSO ±3,5% FSO

Resolution (dynamic) typ. 10μm 25μm 50μm 80μm 10μm 25μm 50μm 80μm 100μm 150μm

Measuring rate (frequency response) 100kHz (-3db)

Light source semiconductor laser <0.39mW, 670nm (red, laser class 1)

Permissble ambient light ≤ 5000lx 3)

Analogue output 0 ... 10VDC (adjustable gain)

Temperature drift of the analogue output ≤130mV (at 10 - 50°C)

Switching output PNP dark switching and NPN bright switching (max. switching frequency 60kHz) adjustable signal threshold

Shock 15g / 6ms

Vibration 15g / 10Hz…1kHz

Operation temperature 0 ... 50°C

LED display Switching state and dusty optics

Storage temperature -20 ... 70°C

Operation voltage 12-32VDC, reverse polarity protection

Mounting holesstraight up M4 x 5mm ø4.1mm

horizontal M5 x 8mm M4 x 6mm

Weight (without cable)light source appr. 150g appr. 170g appr. 260g

receiver appr. 120g appr. 160g appr. 220g

Protection class IP 67

FSO = Full Scale OutputThe quoted data apply for a constant room temperature of 20°C after a warm-up period of 30min,in the range 10 ... 90% of the analogue output at a distance between light source and receiver of 0.5m.Analogue offset <0.05V1) Increasing the distance, the measurement of hot targets is possible without damaging the controller electronics2) For gap measurements 50 - 400μm there is an controller option available: thrubeam operation with distances up to 700mm3) Shadowing from ambient daylight increases the signal stability

5

Measuring principleThe laser beam for the optoCONTROL 1202 laser micrometers is out-put from the optical transmitter as a parallel aimed laser beam. The la-ser line strikes a CCD array in the receiving optical system. The amount of light collected by each of these receiving elements during the integ-ration time is read out separately as analogue voltage and stored as a digital value in a data field after analogue-todigital conversion. If there is a non-transparent measurement object in the laser line, only the receiving elements of the lines outside the shadow zone of the mea-surement object are illuminated. As the spacing of the pixels of the CCD array is known, the size and position of the measurement object can be determined.

System designoptoCONTROL consists of a light source and a receiving unit. The com plete controller electronics are integrated in the receiver housing. The light source and receiver can be installed at any distance from each other. All models can be installed without additional brackets in both the vertical and horizontal positions.

High resolution CCD array detector with integrated controller

Sub-pixel evaluation Measuring distance selectable from 20 to 2000mm Integrated polarisation filter / interference filter 2 digital inputs 3 digital outputs (limit switch) ODC1202-Tool software included

Measurement mode (programmable via software)

Edge (left / right) Diameter Gap Centre

Analogue Analogue output 0 ... 10 VDC

Measuring rate up to 400Hz

Resolution ≥8µm

Measuring ranges 75 and 98mm

Laser class 1

Serial Serial interface RS232

The distance is adjustable from 20mm to maximum 2m (no calibration required)

Analogue outputDigital outputSwitching output

Teach-in button

Measuring range up to 75 mm (OCD1202-75) up to 98 mm (OCD1202-100)

6 Digital micrometers with extended measuring range optoCONTROL 1202

170

ø4.5

1512

014

5

50

20

80

M5 - 8 deep

30 70

20 75

ø4.5

9.5

4019

M5 - 8 deep

35

optoCONTROL 1202-100

130

ø4.5

1880

M5 - 8 deep

40 80

20

optoCONTROL 1202-75

Laser light source Receiver Laser light source Receiver

75

ø4.5

7.5

125

4019

M5 - 8 deep

10 1035

112

17.5

100

125

130

145

30302030

2030

Model optoCONTROL 1202-75 optoCONTROL 1202-100

Measuring range typ. 75mm typ. 98mm

Distance light source - receiver minimal 20mm, maximal 2000mm

Resolution 1) typ. 8μm typ. 8μm

Repeatibility 2) ≤±10µm ≤±10µm

Linearity 3) ±0.2% (±150μm) ±0.2% (±196 μm)

Measuring rate max 400Hz / 700Hz (digital) max 360Hz / 600Hz (digital)

Max. switching current 100mA, short-circuit proof

Interface Measurement values via RS232, parameterizable under Windows using the ODC-1202 tool (included in scope of supply)

LaserSemiconductor laser, 670nm, DC-operation, ≤0,39mW max opt. power, laser class 1 4),

the use of these laser sensors therefore requires no additional protective measures

Permissible external light ≤5000Lux 5)

Optical filter interference filter, red light filter RG630, polarization filter

Housing material aluminium, anodised in black

Connector receiver8-pin female connector type binder series 712 (SPS/Power); 4-pin female connector type binder series 707 (PC/RS232)

3-pin female connector binder series 712 (connection to the light source)

Connector light source 3-pin female connector type binder 712 (connection to receiver)

Connection cableConnection to PC: SCD12xx (USB version incl. driver); connection serial interfaces: SCD1202 (RS232);

connection analogue and Power: SCA1202; connection cable light source/receiver: CE1202

Output polarity bright-/dark-switching, adjustable using Windows

Teach button Teach button at the housing for set point value teaching

LED- indicationLED red (+): measured value > upper tolerance threshold; LED green: measured value lies within tolerance window

LED red (-): measured value < lower tolerance threshold; LED yellow: multifunction

EMC IEC 60947-5-2Shock 15g / 6msVibration 15g / 10Hz…1kHzProtection class electronics IP 54, optics: IP 67Operation temperature -10°C to +50°CStorage temperature -20°C to +85°C

Outputanalogue 0 …+10V (scalable)

digital(OUT0, OUT1, OUT2): pnp bright-switching/npn dark-switching or

pnp dark-switching/npn bright-switching, adjustable using Windows, 100mA, short-circuit proof

Digital inputIN0 external trigger, input voltage +Ub/0V with protective circuitIN1 teach/reset, input voltage +Ub/0V with protective circuit

Power supply +15VDC …+ 30VDCSensitivity adjustment using Windows via PC (parameterization software included)Laser adjustment adjustable using Windows via PCConsumption typ. 200mAThe quoted technical data apply for a displacement light source to receiver about 300mm and a temperature of 20°C after a warm-up time of 30 minutes.1) Display resolution of the software ≥10µm2) Valid for ∆T≤5°C and ambient leight 5000lx. For stable measurement shadowing of the receiver is advisable. Smooth video AVG 64 values.3) Is only valid with the adaption of the threshold and the laser performance as well as the execution of an calibration; 20mm target-receiver distance; 250mm transmitter-receiver distance 4) Laser class 1: IEC 60825-1: 2008-05; 5) Shadowing from ambient daylight increases the signal stability

Mounting rail ODC1202-L100/L200/L500 (other lengths on request)

Countersink DIN 74 - Km5

10

15

10 23

19.6

19.930

400/500/800

7

Visible laser line (red light 670nm) Working distance of up to 2,000mm Integrated interference filter CCD line detector with 2,048 pixels, 16,384 sub-pixels (8-fold)

2 digital inputs, 2 digital outputs Robust aluminium housing suitable for industrial use

Measurement mode (programmable via software)

Diameter Gap CentreEdge (left / right)

Analogue output 0 ... 10VDCAnalogue

Repeatibility typ. ±4µm

Resolution typ. 2µm

Measuring range 28mm

Laser class 1

Serial Serial interface RS232

Measuring principleThe laser beam for the optoCONTROL 1220 laser micrometers is output from the optical transmitter as a parallel aimed laser beam. The laser line strikes a CCD array in the receiving optical system. The amount of light collected by each of these receiving elements during the integra-tion time is read out separately as analogue voltage and stored as a digital value in a data field after analogue-todigital conversion. If there is a non-transparent measurement object in the laser line, only the receiving elements of the lines outside the shadow zone of the mea-surement object are illuminated. As the spacing of the pixels of the CCD array is known, the size and position of the measurement object can be determined.

System designoptoCONTROL 1220 series is specifically designed for measuring edges, diameters and gaps of up to 2,000mm. The laser micrometer consists of a light source and a receiving unit. The complete controller electronics are integrated in the receiver housing.The light source and receiver can be installed at any distance from each other. All models can be installed without additional brackets in both vertical and hori-zontal positions.

The distance is adjustable to maximum 2m


Software Teach-in


8 Optical online micrometer optoCONTROL 1220

3

20

12.1

1080

98 85

40

8

100

60 20

35

ø4.5

27.5°

ODC1220-28-T (light source) ODC1220-28-R (receiver)

2816

50

35

70

30

20

20

10

M5 - depth 5

ø 4,5

85 988

312.1

Mounting rail ODC1220-L220/L420/L62020

2012

10

16.6400/600/800

Model ODC1220-28

Measuring range typ. 28mm

Distance light source - receiver min. 20mm to max. 2000mm

Resolution typ. 2μm

Repeatibility 1) typ. ±4μm

Linearity 2) typ. ±0.08% [typ. ±22μm]

Measuring rate max. 200Hz

Max. switching current 100mA, short-circuit proof

Interface Measurement values via RS232, parametrizable under Windows using the ODC1202 tool (included in scope of supply)

Laser semiconductor laser, 670nm, DC-operation, ≤0.39mW max. opt. power, laser class 1 3)

the use of these laser sensors therefore requires no additional protective measures

Optical filter interference filter, RG645; polarisation filter

Housing material aluminium, anodised in black

Connector receiver8-pin female connector type binder series 712 (SPS/Power); 4-pin M5 female connector type binder series 707 (RS232/PC)

4-pin female connector type binder series 712 (connection to the light source)

Connector light source 4-pin female connector type binder 712 (connection to receiver))

Connection cableconnection to PC: SCD1202 (RS232) or SCD12xx (USB version incl. driver)

Power and connection to SPS: SCA1202; connection cable light source/receiver: CE1220

Output polarity bright-/dark-switching, adjustable using Windows

LED-indicationLED red (+) : measured value > upper tolerance threshold; LED green : measured value lies within tolerance window

LED red (-) : measured value < lower tolerance threshold; LED yellow : Power-LED (multifunction)

EMC IEC 60947-5-2

Protection class electronics: IP54, optics: IP67

Operation temperature range -10°C ... +50°C

Storage temperature range -20°C ... +85°C

Analogue output (ANA) 1x voltage output 0 ... +10V (scalable)

Digital outputs (OUT0, OUT1) OUT0: (-) measured value < lower tolerance threshold; OUT1: (+) measured value > upper tolerance threshold

pnp bright-switching/npn dark-switching or pnp dark-switching/npn bright-switching, adjustable using Windows®, 100mA, short-circuit proof

Digital inputs (IN0, IN1) IN0: external trigger, IN1: teach/reset (double function); input voltage +Ub/0V with protective circuit

Power supply +24VDC (± 10%)

Sensitivity adjustment using Windows® via PC (parameterization software included)

Laser adjustment adjustable under Windows® via PC

Consumption typ. 200mA

Mounting rail ODC1220-L220/L420/L620 (max. distance light source - receiver ≤ 220/420/620mm)All specifications are measured at a constant temperature of 20 °C after a warm-up time of 30 minutes. 1) Valid for ∆T≤5°C and ambient leight 5000lx. For stable measurement shadowing of the receiver is advisable. Smooth video AVG 64 values.2) Is only valid with the adaption of the threshold and the laser performance as well as the execution of an calibration; 20mm target-receiver distance; 250mm transmitter-receiver distance 3) Laser class 1: IEC 60825-1: 2008-05

9

Measuring principleoptoCONTROL 2500 is a laser-based measuring system with integrated high resolution CCD camera. The Thru-Beam micrometer measures the dimension of an object or the position of an edge by using the shadow-casting principle. The data obtained with various, selectable measuring programs is output via analogue and digital interfaces. Thanks to the high measuring rate, the outstanding accuracy and excellent resoluti-on, the laser micrometer is ideally suited to precision measurement and inspection tasks on moving products in production lines. System designoptoCONTROL 2500 consists of a sensor unit and a controller. The sensor unit comprises a laser light source (transmitter) and a CCD ca-mera (receiver). A parallel light curtain is produced with the laser light source. The CCD array in the receiver measures the contour formed by shadow casting of the measurement object with high accuracy. The sensor unit is controlled and evaluated by an intelligent controller with graphical display for operation and display of the measured values.

External controller:easy operation andmeasured value display



Measurement objectdiameter from 0.3 mm

Light source to receiver distance can be selectedfrom 150 to 700mm (option up to 1850mm)

High accuracy:Linearity ±10μmResolution 1μm

Predefined measurement modes(six individual programs can be selected)

High resolution and precision Measuring rate 2.3kHz for fast processes Laser-ThruBeam technology Six different measuring programs Free parameterisation and data acquisition tool

SegmentTwo-Segment

Gap Edge light / darkEdge dark / light

DiameterCentre

Analogue output 0 ... 10VDC

Linearity ±10µm

Resolution 1µm

Laser class 1

Serial Serial interface RS232/RS422

Measuring rate 2.3kHz

Analogue


10 High precision laser micrometer optoCONTROL 2500

Laser light source Receiver

17

924

20

4 464

20

4

M4; depth 5 M4; depth 5

Mounting rail

120 120

2030

4946 6

ø4.5

110

191

195

155

97

ø4.6

45

Controller

22

54100

46 46

ø4.5

635

46** * *

*calibrated target-positions are markedby arrows on mounting rail (20 ... 150 mm)

635

44

ø4.5150150

15

3423

72

14

28

Customer specific versions � Carry case version for service tasks � Customised cable lengths, modified cable outlet � Version with reduced light source to receiver gap � Version with deflection mirror for installation in restricted, tight spaces � OEM measuring programs adaption

Model ODC 2500-35


Smallest diameter or gap (detectable target) typ. ≥0.3mm

Distance light source - CCD-camera 300mm (150mm - 700mm) (Option up to 1850mm) 1)

Distance (target to receiver) 20 ... 150mm

Linearity 2) ±10μm

Resolution 3) 1μm

Repeatibility ≤3µm


Light source Semiconductor laser 670nm, class 1

Analogue output 0 ... 10V, range -10 ... +10V

Digital output RS 232 or RS 422

Switching output 1 x error, 2 x limit, 2 x warning; LC-display, 3 x LED; Sync-Out

Input Sync-In; zero; Laser On/Off

Shock acc. IEC 68-2-29

Vibration acc. IEC 68-2-6

Operation temperature 0°C to 50°C

Storage temperature -20°C to 70°C

Power supply 24VDC (± 15%)

Cable length 2m (option: extension 3m / 8m)

Protection classreceiver / light source IP 64

controller IP 40

Display LCD-display (value, maximum, minimum, peak-to-peak))

display in mm or inch, selectable; menu languages in german / english, selectable3x LED (power on, light on, error)

Measuring programs diameter, gap, position / edge, segment,two-segment

All specifications are measured at a constant temperature of 20 °C after a warm-up time of 30 minutes. 1) If distances increase, linearity and resolution may decline2) Valid for distance of the target to receiver 20±5 mm; distance distance light source - receiver 150mm3) Display resolution

11

Compact multifunction micrometer with large working rangeThe optoCONTROL 2520 is a high performance, self contained laser micrometer with integrated controller and many programmable func-tions. It has a maximum measurement width of 46mm and the trans-mitter to receiver gap can be up to 2m (further can be achieved with reduction in measurement performance). Unlike current high accuracy micrometers, the optoCONTROL 2520 can have the target positioned at any point in the gap rather than just a small ‚working position‘. This gives the user much more flexibility in use. Small objects with 0.5mm diameter can be reliably detected.

RS422, Ethernet / EtherCAT interfaces are available directly from the sensor. For analogue outputs, a small DIN rail module is supplied. An intuitive web browser interface is used for viewing and recording mea-surement values, configuration of sensor parameters and visualisation of the sensor video signal.

Integrated controller:easy operation via web interface



Measurement objectdiameter from 0.5mm

The distance is adjustable to 2000mm

Linearity ±12μmResolution 1μm

Position target anywhere in measurement field Output multiple measurement values simultaneously

Triggering and synchronisation of multiple channels

Many filtering modes and statistical calculations View video signal via web browser Display of light and dark edges Measures up to 8 segments simultaneously

Measuring modesThe centre line as well as the position of the single edges can be output for every segment, gap or diameter.

Segment

GapDiameterEdge light / darkEdge dark / light

Centre

12 Compact laser micrometer optoCONTROL 2520

Linearity ±12µm


Target-sensor gap up to 2m

INTERFACE

Ethernet / EtherCAT / RS422 / Analogue interface

Laser class 1M

Configurable via web interface

Distance 100...300

538

77.

3

18

0.7

46

20

0

20

50

100

150

Light source and receiver with mounting rail

30

171 90 95

ø4.5 19

ø4.5

69

110 55 19 5

133

78

1

Light source

110 19

30

19

M4

10

ø4.5

47.5 95

4

103

5

69

78

1

Receiver

M4

95

19

4

30

10

Modell ODC 2520


Smallest diameter or gap typ. ≥0.5mm

Distance light source - receiver (free space) with mounting rail 100 … 300mm; without mounting rail up to approx. 2m

Distance (target to receiver) 20mm, max. 1500 ... 2000mm

Linearity (3σ) 1) <± 12μm

Digital resolution 1μm

Repeatibility 1) 2) ≤5µm


Light source semiconductor laser 670nm (red), laser class 1M (Pmax 2mW)

Analogue output 0 … 10V not electrically isolated, 14Bit D/A

Digital output

RS 422; max. 4 MBaud, full-duplex, not electrically isolated

Ethernet, electrically isolated

EtherCAT

Switching outputs2 outputs, selectable for error or limit values, not electrically isolated

24V logic (HTL), High level depends to operating voltage

In-/Outputs

Zeroing / mastering, reset to factory setting; not electrically isolated, 24 V logic (HTL), High level depends to operating voltage

TrigIn / SyncIn / symmetrical SyncOut, RS422 level, load resistance (120 Ohm)and direction switchable via software, not electrically isolated

Shock 15g / 6ms

Vibration 2g / 20 ... 500Hz

Operation temperature 0 ... 50°C

Storage temperature -20 ... 70°C

Power supply +24VDC (11…30VDC), < 1A

Connector receiver3-pin connector M8 for supply of the light source,

14-pin connector M16 for power supply and signals4-pin connector M12x1 for Ethernet / EtherCAT

Display LEDs receiver Power on, Status, Speed, Link / activity

Protection class receiver / light source IP 64

Measuring programs

Edge light/dark; edge dark/light(outer-) diameter/ width incl. centregap / (inner diameter) incl. centreAny segment edges incl. centre

Functions

averaging, filter; Threshold adjustment for transparent targets; edge detection and measurement direction reversible;

current measuring value, Maximum, Minimum, Peak to Peak;edge / level / software triggering synchronization, counting function

Operation, measured value displayWeb interface for parametrisation and display (incl. measurement

server for transmitting multiple measuring values to the PC)All specifications are measured at a constant temperature of 20 °C, sensor in continuous operation.1) Distance light source - receiver 300mm, distance target - receiver 20mm and 50mm, mode: edge light/dark2) Measured at static noise for 3 min.

13

Measuring principleoptoCONTROL 2600 is an optical measuring system with integrated high resolution CCD camera. Using a special lens arrangement, an LED light source produces a parallel light curtain (visible red light), which is imaged on the CCD camera via a telecentric lens. If an object to be measured is placed in the light curtain, the shadow it creates is detected by the CCD array. The measured data is output via analogue and digital interfaces. The system is insensitive to high external light conditions.

System designoptoCONTROL 2600 consists of a sensor unit and a controller, which are attached to a mounting rail. The sensor unit comprises a light source with high power LED and a receiver with telecentric lens and CCD array. The sensor unit is controlled and evaluated by an intelligent controller with graphical display for operation and display of the mea-sured value. The adjustable light source enables precise measurement of most transparent objects. Significantly higher accuracies and repeatability of measured data is made possible due to the combination of LED with telecentric lens arrangement. The system is insensitive to dirt and moisture.

Measuring range 40mmMeasurement object diameter from 0.3mm

LED light source:wear-free and longservice life

Receiver with telecentriclens for high precisionmeasurements:Linearity ±3μmResolution 0.1μm

Light source to CCD camera gap 300 ±50mm;option (209/210) 400mm ±50mm

Maximum resolution and accuracy Outstanding repeatability Measuring rate 2.3kHz for fast processes Insensitive to external light Measurement against glass and transparent plastics

Six different measuring programs Measures up to 4 segments simultaneously (e.g. 4 x diameter)

Free parameterisation and data acquisition tool

Predefined measurement modes (six individual programs can be generated)

External controller:easy operation and measuredvalue display (included)


Analogue output 0 ... 10VDC

Linearity typ. ±3µm

Resolution 0.1µm

LED light source

Serial Serial interface RS232/RS422


Analogue


SegmentMultisegment

Gap Edge light / darkEdge dark / light

Diameter

14 High resolution LED micrometer optoCONTROL 2600

24

87 300; optional (209/210) 400 ±50Measuring distance 150 ±5optional (209/210) 200 ±5

Measuring distance 150 ±5optional (209/210) 200 ±5

116

71

39393939

71

44

8010

0

LED-light source Receiver

12

45

200

30

ø6.6

50 50510

26.5

578 7834

35 35

M4x

5

M4x

5

110

191

195

155

97

ø4.6

45

Controller

mid

of

mea

surin

g ra

nge

40.5M

easu

ring

rang

e40

ø4.8

Target

Mouting rail (detachable)

Measuring level

Light source and receiver are keyed

Optional versions � Carry case version for service tasks � Customised cable lengths, modified cable outlet � Customer-specific software (measuring programs, statistics) � System for measurement of grooved surfaces � System with reduced distance between transmitter and receiver � System with reduced and increased distance between transmitter and receiver

Model ODC2600-40 ODC2600-40(209) ODC2600-40(210)


Smallest diameter or gap (detectable target) 0.3mm

Distance light source - CCD camera (free space) 300 (±50)mm 400 (±50)mm 400 (±50)mm

Distance (target to receiver) 150 (±5)mm 200 (±5)mm 200 (±5)mm

Linearity (3 s) 1) <±3μm

Resolution 2) 0.1μm

Repeatibility 1) 3) ±1μm ±1.5μm ±1.5μm


Light source red LED

Analogue output (voltage) 0 ... 10VDC, range ±10VDC, selectable

Digital output RS232 (115.2kBaud) or RS422 (691.2kBaud)

Switching output error, 4x limit, synchronisation

Input zero; reset; trigger; synchronisation; light on/off (programmable)

Shock acc. IEC 60068-2-29

Vibration acc. IEC 60068-2-6

Operation temperature 0 to 50°C

Storage temperature -20 to 70°C

Power supply 24VDC (±15%), <1A

Cable length (controller-light source / controller-CCD camera)

standard: 2mstandard: 2m, cable outlet

light source and receiver 90°

Protection classreceiver / light source IP 64

controller IP 40

Measurement programs edge light-dark; edge dark-light; diameter; gap; segment; multi-segments; 4 user-programs

DisplayLC-display (value, maximum, minimum, peak-to-peak); display in mm or inch, selectable;

menu languages in German / English, selectable; 3x LED (power on, light on, error)All specifications are measured at a constant temperature of 20°C after a warm-up time of 30 minutes.1) (edge measurement, no averaging at the target, operating distance 150 ±5mm) <±3μm 2) Display resolution (resolution digital output 0.6μm)3) Measured at static noise for 3 min.

15

Diverse ODC tools

Depending on the sensor, diverse tools for continuous measurement value recording and parameter set up are available free of charge.

IF2008

IF2008 - PCI interface card

Particular benefits � 4x digital signals and two encoders with basic printed circuit board � Additional expansion board for a total of 6x digital signals, 2x enco-der and 2x analogue signals and 8x I/O Signals � FIFO data memory � Synchronous data acquisition

IF2008E - Expansion board

Particular benefits � Two digital signals, two analogue signals and 8 I/O signals � Overall with IF2008: 6 digital signals,2 encoders and 2 analogue signals and8 I/O signals � FIFO data memory � Synchronous data acquisition

Example: measurement of diameters with two optoCONTROL. The diameter to be measured can be increased using two opto-CONTROL. See CSP2008 universal controller.

16 Accessories optoCONTROL

CSP2008

CSP2008 - Universal controller for up to six sensor signals The controller CSP2008 has been designed to process 2 to 6 both optical and other sensors from Micro-Epsilon (6 digital or 4 analogue input signals max., 2x internal + 4x external via Ether-CAT modules from the company Beckhoff. EtherCAT is intended as external bus for connectingfurther sensors and I/O modules. The controller is equipped with a display offering multicolour backlighting which changes its colour in the case of exceeding the limit value while a signal is displayed.

Features � Real-time processing of input and output signals at up to 100kHz (user selectable) � Unique user interface for the configuration of the controller via Ethernet on a PC or laptop. All user selectable functions of the controller and the measured values can be viewed, displayed and stored in real time via your own web browser without installing any 3rd part software � Simple sensor connection with automatic sensor recognition, configuration of the sensor using buttons and display on controller or via web browser � Modular system upgradable with additional I/O modules for customer-specific requirements. The internal communication between I/O components using EtherCAT connection (CSP 2008 acts as master) � Extremely flexible and powerful functionality; function modules can be combined in many ways. � Simple mounting using DIN rail TS 35

Universal controller with DIN rail TS 35(dimensions not to scale)

69.13.3

35

57.9

146

45.2

96.8

103.

1

IF1032/ETH

The IF1032/ETH interface module now enables to run sensors equipped with analogue inter-faces with the proven operating concept based on a web interface. The Ethernet interface per-mits to easily display the measured data on a PC. Moreover, sensors can be connected to an EtherCAT bus. The RS485 interface allows to connect new sensors that use the Micro-Epsilon specific RS485 protocol.

Interfaces � 1x RS485 (ME-internal protocol) � 2x analogue-in (14 bit, max. 4 ksps), voltage � 1x analogue-in, (14 bit, max. 4 ksps), current � Inputs for supply voltage � Trigger input � EtherCAT synchronisation output � Output for sensor power supply

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Accessories optoCONTROL 1200/1201

Article number Model Description2901260 PC1200-5 Power supply and signal cable 5m, straight connector, for light source and receiver unit2901483 PC1200-10 Power supply and signal cable 10m, straight connector, for light source and receiver unit2901261 PC1200/90-5 Power supply and signal cable 5m, angled connector, for light source and receiver unit0260031.11 DD241PC(11)-U Digital display unit, RS232, connection for 1 analogue sensor 0-10V, 2 limit switches2420066 IF1032/ETH ME Ethernet/EtherCAT interface module max.14Bit/4k samples/sec2966006 * ODC1202-L100 Mounting rail for ODC1202, 400mm; distance light source/receiver max.100mm 2966007 * ODC1202-L200 Mounting rail for ODC1202, 500mm; distance light source/receiver max. 200mm 2966008 * ODC1202-L500 Mounting rail for ODC1202, 800mm; distance light source/receiver max. 500mm 2966018 JU1200-VR ODC1200 adjustment plate for vertical mounting of the receiver2966019 JU1200-HR ODC1200 adjustment plate for horizontal mounting of the receiver2966020 JU1200-VT ODC1200 adjustment plate for vertical mounting of the transmitter2966021 JU1200-HT ODC1200 adjustment plate for horizontal mounting of the transmitter2966024 BR1200L220 Bracket for mounting as C-frame, length 220mm, 2 pcs. required2966025 BR1200L320 Bracket four mounting as C-frame, height 320mm, 2 pcs. required*only for C-frame mounting combined with adjustment plate JU1200 and bracket BR1200

Accessories optoCONTROL 1202

2901497 CE1202-2 Connecting cable light source-receiver, 2m2901482 CE1202-5 Connecting cable light source-receiver, 5m2901371 SCD1202-2-RS232 Digital output cable, 2m, for connection to a RS232 port2901509 SCD1202-5-RS232 Digital output cable, 5m, for connection to a RS232 port2901848 SCD12xx-2-USB Digital output cable for USB connection incl. driver, 2m2901373 SCA1202-2 Power supply and analogue output cable, 2m2901510 SCA1202-5 Power supply and analogue output cable, 5m2966006 ODC1202-L100 Mounting rail for ODC1202, 400mm; distance light source/receiver max.100mm 2966007 ODC1202-L200 Mounting rail for ODC1202, 500mm; distance light source/receiver max. 200mm 2966008 ODC1202-L500 Mounting rail for ODC1202, 800mm; distance light source/receiver max. 500mm 6414114 EK1100/CSP2008 Bus terminal6414107 EL3162/CSP2008 Bus terminal; 2-channel analogue input terminal2420057 CSP2008 Universal controller for displacement sensors2420066 IF1032/ETH ME Ethernet/EtherCAT interface module max.14Bit/4k samples/sec


2901871 CE1220-1 Connecting cable light source-receiver, 1m2901851 CE1220-2 Connecting cable light source-receiver, 2m2901852 CE1220-5 Connecting cable light source-receiver, 5m2901371 SCD1202-2-RS232 Digital output cable, 2m, for connection to a RS232 port2901509 SCD1202-5-RS232 Digital output cable, 5m, for connection to a RS232 port2901848 SCD12xx-2-USB Digital output cable for USB connection incl. driver, 2m2901373 SCA1202-2 Power supply and analogue output cable, 2m2901510 SCA1202-5 Power supply and analogue output cable, 5m2966009 ODC1220-L220 Mounting rail for ODC1220, 400mm; distance light source/receiver max. 220mm 2966011 ODC1220-L420 Mounting rail for ODC1220; 600mm; distance light source/receiver max. 420mm2966012 ODC1220-L620 Mounting rail for ODC1220; 800mm; distance light source/receiver max. 620mm6414114 EK1100/CSP2008 Bus terminal6414107 EL3162/CSP2008 Bus terminal; 2-channel analogue input terminal2420057 CSP2008 Universal controller for displacement sensors2420066 IF1032/ETH ME Ethernet/EtherCAT interface module max.14Bit/4k samples/sec


2901123 PC2500-3 Power supply cable 3m, open2901124 PC2500-10 Power supply cable 10m, open2901120 SCA2500-3 Signal output cable, analogue, 3m2901215 SCA2500-10 Signal output cable, analogue, 10m2901121 SCD2500-3/3/RS232 Signal output cable, 3m, analogue / RS2322213017 IF2008 PCI interface card RS4222213018 IF2008E Expansion board analogue / RS422 / PCI2901122 SCD2500-3/10/RS422 Signal output cable, 3m, analogue / RS422, 10m2901057 CE1800-3 Sensor cable extension for camera, 3m2901118 CE2500-3 Sensor cable extension for light source, 3m2901058 CE1800-8 Sensor cable extension for camera, 8m2901119 CE2500-8 Sensor cable extension for light source, 8m2420057 CSP2008 Universal controller for up to six sensor signals2901504 SCD2500-3/CSP Output cable, 3m, for connection to CSP20082901505 SCD2500-10/CSP Output cable, 10m, for connection to CSP2008

18 Accessories optoCONTROL


2964022 MBC300 Assembly block for controller ODC2500/26002213024 IF2004/USB converter 4 channel RS422/USB converter2213025 IF2001/USB converter IF2001/USB converter RS422 to USB2213022 RS-422/USB converter Industrial converter for ODC2xxx sensors, RS-422/USB29011111 SCD2500-3/RS422 Output cable RS422, 3m, open ends2901528 IF2008-Y adaptation cable Adaptation cable, Y-type, 100mm2901561 SCD2500-3/IF2008 Interface cable2901563 SCD2500-8/IF2008 Interface cable6414071 Extension clamp Extension clamp RS422 to CSP2008

Further cable lengths on request.


2901925 SCD2520-3 Digital output cable, 3m, RJ45/ Ethernet/EtherCAT29011002 SCD2520/90-5 Digital output cable, 5m, RJ45/ Ethernet/EtherCAT29011042 SCD2520/90-8 Digital output cable, 8m, RJ45/ Ethernet/EtherCAT29011003 PC/SC2520/90-5 Supply-, interface- and signal cable, 5m2901918 PC/SC2520-3 Supply-, interface- and signal cable, 3m29011037 PC/SC2520-10 Supply-, interface- and signal cable, 10m29011038 PC/SC2520-20 Supply-, interface- and signal cable, 20m29011039 PC/SC2520-30 Supply-, interface- and signal cable, 30m29011040 SCD2520-5 M12 Digital output cable Ethernet/EtherCAT, 5m2901919 CE2520-1 Connecting cable light source-receiver, 1m2901920 CE2520-2 Connecting cable light source-receiver, 2m2901921 CE2520-5 Connecting cable light source-receiver, 5m2901922 CE2520/90-1 Connecting cable light source-receiver, 1m2901923 CE2520/90-2 Connecting cable light source-receiver, 2m2901924 CE2520/90-5 Connecting cable light source-receiver, 5m2901967 PC/SC2520-3/CSP Interface and supply cable for CSP200829011014 PC/SC2520-3/IF2008 Interface and supply cable for IF20082213024 IF2004/USB converter 4 channel RS422/USB converter2213022 RS-422/USB converter Industrial converter for ODC2xxx sensors, RS-422/USB2213025 IF2001/USB converter Single channel RS422/USB converter0260031.10 DD241PC(10)-U Digital process display, 0...10V0260031.11 DD241PC(11)-U Digital process display, 2 limit switches, 0...10V2213017 IF2008 PCI interface card RS4222213018 IF2008E Expansion board analogue / RS422 / PCI2901528 IF2008-Y adaptation cable Adaptation cable, Y-type, 100mm2420057 CSP2008 Universal controller for displacement sensors6414071 Extension clamp Extension clamp RS422 to CSP20086414113 EK1122/CSP2008 2 port RJ45 EtherCAT junction6414114 EK1100/CSP2008 Bus terminal

Accessories power supplies

2420065 PS2030 Wall power supply 24V/24W/ 1A; 2m-PVC; clamp2420062 PS2020 Power supply for DIN rail mounting 24VDC / 2.5A2420042 PS2011 Power supply for laboratory use 230VAC/ 24VDC / 5.2A

optoCONTROL 12xx and 2500 use a semiconductor class 1 laser with a wavelength of 670nm. The maxi mum optical output power is ≤0.39 mW. This laser class does not require any additional protection equipment.

optoCONTROL 2520 use a semiconductor class 1M laser with a wavelength of 670nm. The maxi mum optical output power is <=2mW . This laser class does not require any additional protection equipment. Be careful with the dazzling effect related to optical instruments.

Laser radiationDo not view directly with

optical instrumentsClass 1M Laser Product

IEC 60825-1: 2008-05P≤ ≤2mW, E 0.2mW/cm²; λ=670nm

Class 1 Laser ProductIEC 60825-1: 2008-05

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MICRO-EPSILON Eltrotec GmbH

Heinkelstraße 2 · 73066 Uhingen / Germany

Tel. +49 (0)7161 98872-300 · Fax+49 (0)7161 98872-303

[email protected] · www.micro-epsilon.com

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