4/28/2006

ModuSpec E

ngin

eering

ModuSpec E

ngin

eering

4/28/2006

ModuSpec

Engin

eering

ModuSpec

Engin

eering

His

tory

His

tory

��Founded

Founded

in O

cto

ber 1986 b

y:

in O

cto

ber 1986 b

y:

––Leo N

agte

gaal.

Leo N

agte

gaal.

––Com

pany o

ffic

e in the

Com

pany o

ffic

e in the

Neth

erlands, Sero

oskerk

eN

eth

erlands, Sero

oskerk

e

��O

penin

g

Openin

g A

berd

een

Aberd

een o

ffic

e in

offic

e in

1989.

1989.

��O

penin

g

Openin

g S

ingapore

Sin

gapore

offic

e in

offic

e in

1992.

1992.

��O

penin

g

Openin

g H

ousto

nH

ousto

noffic

e in

offic

e in

1997.

1997.

��O

penin

g o

ffic

es in

Openin

g o

ffic

es in C

anada,

Canada,

Austr

alia

Austr

alia a

nd

and

Mala

ysia

M

ala

ysia

in 2

000

in 2

000

4/28/2006

Core

Activitie

sCore

Activitie

s

Maintain Independent

Authority in the Drilling

Industry

Maintain Independent

Maintain Independent

Authority in the Drilling

Authority in the Drilling

Industry

Industry

Inspections

Inspections

Maintenance

Management

Maintenance

Maintenance

Management

Management

Equipment

Rating

(MER)

Equipment

Equipment

Rating

Rating

(MER)

(MER)

Commissioning,

Certifying

Commissioning,

Commissioning,

Certifying

Certifying

Safety, Technical,

Risk Management

Audits

Safety, Technical,

Safety, Technical,

Risk Management

Risk Management

Audits

Audits

Training

Training

4/28/2006

4/28/2006

Com

merc

ial Is

sues

Com

merc

ial Is

sues

��In

dependent a

uth

ority

, very

experienced

Independent a

uth

ority

, very

experienced

surv

eyors

surv

eyors

��Cert

ifie

d T

rain

ers

, 9

Cert

ifie

d T

rain

ers

, 9 d

iffe

rent tr

ain

ing

diffe

rent tr

ain

ing

cours

es

cours

es

��In

18 y

ears

more

than

In 1

8 y

ears

more

than 4

,500 R

ig

4,5

00 R

ig

inspections

inspections p

erf

orm

ed.

perf

orm

ed.

��Specia

l Rig

rating (M

ER)

Specia

l Rig

rating (M

ER)

totocom

pare

com

pare

rig

s

rigs

in the s

am

e

in the s

am

e r

egio

nre

gio

n

��M

ain

tenance S

erv

ice,

Main

tenance S

erv

ice, Pro

vid

ing

Pro

vid

ing

PM

PM

--syste

ms a

nd tra

inin

g h

ow

to u

se the P

Msyste

ms a

nd tra

inin

g h

ow

to u

se the P

M--

soft

ware

soft

ware

��Specia

l Safe

tySpecia

l Safe

tyand

and R

isk M

anagem

ent

Ris

k M

anagem

ent

inspections

inspections

��M

S “

MS “

Techdesk”

Techdesk”

for te

chnic

al support

for te

chnic

al support

Conditio

n M

onitoring

Conditio

n M

onitoring

��The

The c

onditio

nco

nditio

nand

and

opera

tional perf

orm

ance

opera

tional perf

orm

ance

of

the r

igs

reflect

s:of

the r

igs

reflect

s:

––th

e e

ffic

iency a

nd

the e

ffic

iency a

nd

effectiveness o

f asset

effectiveness o

f asset

managem

ent,

managem

ent,

––and the e

ffort

and

and the e

ffort

and

com

pete

ncy o

f rig

com

pete

ncy o

f rig

pers

onnel.

pers

onnel.

No.

Instructions

Comments and recorded

values

Standards and instructions

Res.

Crit.

1Have the BOPs been serviced by the manufacturers or by an

approved workshop, in the last four years.

API RP 53 (1997) section

18.10.3 (3-5 yearly); MSE-SS-

WC-001

3Major

2Verify whether the BOP is suitable for H2S under NACE-MR-01-75.

API RP 53 9A.1-9 Total

CLT.04-251 Shell EP

1500.2.1.4.10.b.1

3Major

3Verify whether the BOP configuration is according the drilling

programme of the operator.

3Major

4Investigate whether there is adequate space underneath the shear

rams to hang off the tool joint of the drill pipe. (Is there an extended

double or regular double preventer installed?)

Total CLt 04-252 2.1.c

3Major

5Is a hang-off tool assembly available? What type is it and is it made

up and stored in the derrick readily available?

3

Major

6Ensure that the grease which is used on the bonnet bolts has the

right friction coefficient. (Normally 0.069)

MSE-SS-WC-002

3Major

7Is a Hydraulic Torque tool in use and are only purposely made

sockets used of the OEM? HyTorc, Tool/HyTorc sockets?

Shell DEN 25/91; MSE-SS-WC-

003

3Minor

8Are large bore operators or tandem boosters installed for the shear

rams?

MSE-SS-WC-004

3Major

9Inspect the bolt and bolt holes for damaged threads and galling.

API RP 53 (1984) section

7a2.b

3Major

10

Inspect the BOP body at the bonnet seal area for pits, damage and

flatness. Machining is required if deformation is more then 0.010"

(Shaffer) or 0.015" (Hydril, Cameron).

API RP 53 (1984) section

7.A.2.d1; CIW EB No. 463 D,

10/91

3Major

7.1.1 GENERAL

Check

Check-- list

list

Questions

Questions

Severity Rating

Severity Rating

References

References

Checklist Sam

ple

Checklist Sam

ple

Deta

iled c

om

parison o

f 12 rig

sDeta

iled c

om

parison o

f 12 rig

sInspection Results

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

MER

56%

59%

65%

66%

68%

69%

71%

72%

73%

73%

76%

84%

Score

69%

71%

74%

74%

78%

89%

79%

88%

81%

78%

84%

91%

Percentage Inspected

82%

82%

88%

89%

88%

78%

90%

82%

90%

88%

91%

92%

Rig 2

Rig 10

Rig 9

Rig 7

Rig 6

Rig 4

Rig 8

Rig 11

Rig 3

Rig 5

Rig 1

Rig 12

Pre

dic

tability o

f accid

ents

Pre

dic

tability o

f accid

ents

and d

ow

nand d

ow

n-- t

ime

tim

e

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Detailed Inspection Severity Rating

Coverage

95%

80%

81%

80%

91%

89%

84%

64%

98%

Critical

16%

40%

18%

25%

2%

47%

21%

30%

0%

Major

11%

8%

12%

3%

10%

13%

0%

15%

9%

Minor

6%

10%

17%

1%

10%

18%

8%

11%

0%

DRILLING

EQUIPMENT

MUD SYSTEM

WELL CONTROL

BARGE

EQUIPMENT

ENGINE ROOM

EQUIPMENT

ELECTRICAL

EQUIPMENT

SAFETY

EQUIPMENT

MAINTENANCE

SYSTEM

SPARE PARTS

4/28/2006

Com

mis

sionin

gCom

mis

sionin

g

��Perf

orm

ed s

evera

l co

mm

issi

onin

g p

roje

cts

all

Perf

orm

ed s

evera

l co

mm

issi

onin

g p

roje

cts

all

over

the w

orld.

over

the w

orld.

��Exam

ple

s:Exam

ple

s:

––EVA 1

00 p

roje

cts

, N

oble

Drillin

g /

Shell.

EVA 1

00 p

roje

cts

, N

oble

Drillin

g /

Shell.

––Dis

covery

Ente

rprise, BP/Am

oco.

Dis

covery

Ente

rprise, BP/Am

oco.

––M

arine 5

00 &

700, M

arine D

rillin

g &

Exxon.

Marine 5

00 &

700, M

arine D

rillin

g &

Exxon.

––Glo

mar

Glo

mar

CR

CR L

uig

sLuig

s, BH

PP.

, BH

PP.

––O

cean C

onfidence, Dia

mond

Ocean C

onfidence, Dia

mond

..

4/28/2006

Com

mis

sionin

g C

onte

nts

Com

mis

sionin

g C

onte

nts

��The c

om

mis

sionin

g p

roje

cts

incl

ude t

he F

.A.T

. The c

om

mis

sionin

g p

roje

cts

incl

ude t

he F

.A.T

.

and S

.A.T

. of

all

the f

ollo

win

g s

yst

em

s:

and S

.A.T

. of

all

the f

ollo

win

g s

yst

em

s:

––W

ell

Contr

ol

Well

Contr

olSyst

em

s.Syst

em

s.

––D

rilli

ng

Drilli

ng

Syst

em

s.Syst

em

s.

––M

ud

Mud

Syst

em

s.Syst

em

s.

––H

ois

ting

Hois

ting

Syst

em

s.Syst

em

s.

––M

arine

Marine

and

and P

ow

er

Pow

er

Genera

tion S

yst

em

s.G

enera

tion S

yst

em

s.

��Pre

paring t

he a

ccepta

nce

Pre

paring t

he a

ccepta

nce

crite

ria

criteria

to s

tandard

to

sta

ndard

requirem

ents

and c

lient

speci

fica

tions.

requirem

ents

and c

lient

speci

fica

tions.

4/28/2006

Training

Training

��Subsea Engineers

Subsea Engineers Training

Training (1(1-- year)

year)

��Subsea Engineers

Subsea Engineers W

orkshop

Workshop (5(5-- days)

days)

��Well Control Equipment

Well Control Equipment Surface

SurfaceUnits

Units W

orkshop

Workshop(5(5-- days)

days)

��Well Control Equipment

Well Control Equipment Floating

Floatingrigs

rigs W

orkshop

Workshop (5(5--days)

days)

��Rig Inspection

Rig Inspection W

orkshop

Workshop(Surface Units or Floating

(Surface Units or Floating

Rigs)(3

Rigs)(3-- 4days, each course)

4days, each course)

��Electrical Equipment Drilling Rigs 2

Electrical Equipment Drilling Rigs 2-- days)

days)

��Maintenance M

anagement

Maintenance M

anagement Workshop

Workshop (3(3-- days)

days)

��HSE Awareness

HSE Awareness W

orkshop

Workshop(1 day)

(1 day)

��Protecting W

hat’s Important (Risk M

anagement 1

Protecting W

hat’s Important (Risk M

anagement 1-- day)

day)

��Custom

Custom-- m

ade Courses

made Courses on

onSpecial Demand

Special Demandof the

of the

Customer

Customer

4/28/2006

Our

Obje

ctiv

eO

ur

Obje

ctiv

e

��To rem

ain

and p

rove that

To rem

ain

and p

rove that

ModuSpec w

ill be the

ModuSpec w

ill be the

independent auth

ority

independent auth

ority

repre

senting the s

tandard

re

pre

senting the s

tandard

by w

hic

h c

om

panie

s w

ill

by w

hic

h c

om

panie

s w

ill

measure

m

easure

quality

quality

and

and

pro

vid

ed s

erv

ices.

pro

vid

ed s

erv

ices.

4/28/2006

Cert

ifyin

g B

OPs

Cert

ifyin

g B

OPs

��Cert

ifyin

g a

ccord

ing A

PI

Spec 1

6A a

nd 6

A

Cert

ifyin

g a

ccord

ing A

PI

Spec 1

6A a

nd 6

A

––Ensure

specs a

re a

ccord

ing A

PI

Ensure

specs a

re a

ccord

ing A

PI

––Contr

ol re

pair p

rocess

Contr

ol re

pair p

rocess

––Contr

ol quality

assem

bly

Contr

ol quality

assem

bly

––W

itness a

ll m

easure

ments

Witness a

ll m

easure

ments

––W

itness a

ll h

ydra

ulic testing follow

ing

Witness a

ll h

ydra

ulic testing follow

ing

API

sta

ndard

sAPI

sta

ndard

s

––W

itness b

ody test equip

ment

Witness b

ody test equip

ment

––Pro

vid

e technic

al support

for th

e

Pro

vid

e technic

al support

for th

e

work

shop Q

Mw

ork

shop Q

M

––Pro

vid

e C

ert

ific

ation p

ackage

Pro

vid

e C

ert

ific

ation p

ackage

––Contr

ol Cert

ific

ation p

rocess a

nd

Contr

ol Cert

ific

ation p

rocess a

nd

arc

hiv

e C

ert

ific

ations

arc

hiv

e C

ert

ific

ations

4/28/2006

Questions ?

??

Questions ?

??

��Regard

ing:

Regard

ing:

––Surv

eys?

Surv

eys?

––Com

mis

sio

nin

g ?

Com

mis

sio

nin

g ?

––Cert

ific

ation?

Cert

ific

ation?

––Equip

ment Rating?

Equip

ment Rating?

––M

ain

tenance M

anagem

ent?

Main

tenance M

anagem

ent?

––Ris

k M

anagem

ent?

Ris

k M

anagem

ent?

––Tra

inin

g?

Tra

inin

g?

––Sent us a

n E

Sent us a

n E

-- mail o

n

mail o

n

Techdesk@

ModuSpec.c

om

Techdesk@

ModuSpec.c

om

4/28/2006

ModuSpec E

ngin

eering

ModuSpec E

ngin

eering