model g0574 guitar fretboard radiusing …cdn2.grizzly.com/manuals/g0574_m.pdf · to the included...

Figure 1. Model G0574.

COPYRIGHT © MAY, 2005. BY GRIZZLY INDUSTRIAL, INC., REVISED FEBRUARY, 2018 (ES)WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.#EW7254 PRINTED IN TAIWAN

When ordering parts for the Model G0574, refer to the Model G1140 manual for sanding unit components, and refer to the G0577 manual for fretboard radius attachment components.

Hardware & Tools Qty• Shim ........................................................... 1• Hex Bolts 5⁄16"-18 x 2½" ............................... 3• Hex Bolts 5⁄16"-18 x 5⁄8" ................................. 2• Hex Bolts 3⁄8"-16 x 1" ................................... 3• Flat Washers 3⁄8" ....................................... 11• Flat Washers 5⁄16" ........................................ 8• Hex Nuts 5⁄16"-18 ......................................... 3• Hex Bolts 3⁄8"-16 x 2 .................................... 2• Hex Nuts 3⁄8"-16 ........................................... 2• Hex Wrench 7⁄32" ......................................... 1• Open-End Wrench 12/14mm ...................... 1• Hex Wrench 2mm ....................................... 1• Phillips Head Screws 10-24 x 3⁄4" ................ 4

Inventory Qty• Sanding Unit ............................................... 1• Quick-Release Lever .................................. 1• Dust Port 4" ................................................ 1• 6'' x 80'' Sanding Belt ................................. 1• Back Stop ................................................... 1• Feet ............................................................ 4• Long Support Bracket ................................ 1• Short Support Bracket ................................ 1• Rotation Plate Bracket ................................ 1• Guide Rails A ............................................. 2• Guide Rails B ............................................. 4• Radius Control Swing Arm Assembly ........ 1• Horizontal Adjustment Tubes...................... 2• Locking Plates A ......................................... 2• Locking Plates B ......................................... 4• Brace .......................................................... 1• Height Adjustment Arms............................. 2• Idler Roller Cover ....................................... 1

IntroductionThe Model G0574 Guitar Fretboard Radiusing Sander is based on the Model G1140 Edge Sander with the addition of the G0577 Fretboard Radius Attachment. Refer to the Model G1140 manual for the sanding unit assembly instructions, and refer to the included Model G0577 manual for fretboard radius attachment installation instructions.

The Model G0574 DOES NOT include the work table, auxiliary table, and miter body listed in the Model G1140 manual. These parts are unneces-sary when the radiusing attachment is installed. The inventory for the Model G0574 is as follows:

MODEL G0574GUITAR FRETBOARDRADIUSING SANDER

For Machines Mfd. Since 12/17and Owner's Manual Printed 05/05

MANUAL INSERT

EDGE SANDERMODEL G1140

INSTRUCTION MANUAL

COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.REVISED APRIL, 1999. PRINTED IN U.S.A.

G1140 Edge Sander -C-

Table Of ContentsPAGE

1. SAFETY RULESSAFETY RULES FOR POWER TOOLS ................................................................................1-2SAFETY RULES FOR SANDERS ............................................................................................3

2. CIRCUIT REQUIREMENTS220V/110V OPERATION............................................................................................................4CIRCUIT LOAD ..........................................................................................................................4GROUNDING ............................................................................................................................4EXTENSION CORDS ................................................................................................................5WIRING DIAGRAM ....................................................................................................................5

3. GENERAL INFORMATIONCOMMENTARY..........................................................................................................................6UNPACKING ..............................................................................................................................7PIECE INVENTORY ..................................................................................................................7CLEAN UP..................................................................................................................................8SITE CONSIDERATIONS ........................................................................................................8

4. ASSEMBLYBEGINNING ASSEMBLY ..........................................................................................................9FEET ..........................................................................................................................................9WORKING TABLE ..............................................................................................................10-11MITER BODY ..........................................................................................................................12QUICK RELEASE LEVER........................................................................................................12AUXILIARY TABLE ..................................................................................................................13DUST HOOD............................................................................................................................13BACK STOP ............................................................................................................................14BELT INSTALLATION..............................................................................................................14

5. ADJUSTMENTSBELT TRACKING ....................................................................................................................15AUXILIARY TABLE ..................................................................................................................15TABLE TILT..............................................................................................................................16TABLE HEIGHT........................................................................................................................16PLATEN TILT ..........................................................................................................................17BELT TENSION........................................................................................................................17

6. OPERATIONSTEST RUN................................................................................................................................18EDGE & END SANDING..........................................................................................................18HORIZONTAL SANDING ........................................................................................................19CONTOUR SANDING..............................................................................................................19

7. MAINTENANCEGENERAL ................................................................................................................................20LUBRICATION ........................................................................................................................20TABLE ......................................................................................................................................21

8. CLOSURE...................................................................................................................................... 21

MACHINE DATA ....................................................................................................................................22WIRING DIAGRAM ................................................................................................................................23PART BREAKDOWN ............................................................................................................................24PART LISTS ..........................................................................................................................................25WARRANTY AND RETURNS................................................................................................................26

G1140 Edge Sander -1-

Safety Instructions For Power Tools

SECTION 1: SAFETY

5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept a safe distance from work area.

6. MAKE WORK SHOP CHILD PROOF withpadlocks, master switches, or by removingstarter keys.

7. DON’T FORCE TOOL. It will do the jobbetter and safer at the rate for which it wasdesigned.

8. USE RIGHT TOOL. Don’t force tool orattachment to do a job for which it was notdesigned.

1. KEEP GUARDS IN PLACE and in workingorder.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning on.

3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.

4. DON’T USE IN DANGEROUS ENVIRON-MENT. Don’t use power tools in damp orwet locations, or where any flammable ornoxious fumes may exist. Keep work areawell lighted.

For Your Own Safety Read InstructionManual Before Operating This Equipment

Indicates an imminently hazardous situation which, if notavoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if notavoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if notavoided, MAY result in minor or moderate injury. It may alsobe used to alert against unsafe practices.

This symbol is used to alert the user to useful informationabout proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.This manual uses a series of symbols and signal words which are intended to convey the levelof importance of the safety messages. The progression of symbols is described below.Remember that safety messages by themselves do not eliminate danger and are not a substi-tute for proper accident prevention measures.

NOTICE

-2- G1140 Edge Sander

9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance with the chart below. The amperagerating should be listed on the motor or toolnameplate. An undersized cord will cause adrop in line voltage resulting in loss ofpower and overheating. Your extensioncord must also contain a ground wire andplug pin. Always repair or replace exten-sion cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wearloose clothing, gloves, neckties, rings,bracelets, or other jewelry which may getcaught in moving parts. Non-slip footwearis recommended. Wear protective hair cov-ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Alsouse face or dust mask if cutting operation isdusty. Everyday eyeglasses only haveimpact resistant lenses, they are NOT safe-ty glasses.

12. SECURE WORK. Use clamps or a vise tohold work when practical. It’s safer thanusing your hand and frees both hands tooperate tool.

LENGTHAMP RATING 25ft 50ft 100ft0-6 18 16 167-10 18 16 1411-12 16 16 1413-16 14 12 1217-20 12 12 1021-30 10 10 No

Safety Instructions For Power Tools13. DON’T OVERREACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for best and safestperformance. Follow instructions for lubri-cating and changing accessories.

15. DISCONNECT TOOLS before servicingand changing accessories, such as blades,bits, cutters, and the like.

16. REDUCE THE RISK OF UNINTENTION-AL STARTING. Make sure switch is in offposition before plugging in.

17. USE RECOMMENDED ACCESSORIES.Consult the owner’s manual for recom-mended accessories. The use of improperaccessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before fur-ther use of the tool, a guard or other partthat is damaged should be carefullychecked to determine that it will operateproperly and perform its intended function.Check for alignment of moving parts, bind-ing of moving parts, breakage of parts,mounting, and any other conditions thatmay affect its operation. A guard or otherpart that is damaged should be properlyrepaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER OFF. Don’tleave tool until it comes to a complete stop.


6. TURN OFF THE SANDER WHEN NOTIN USE. Never leave a machine runningunattended.

7. DO NOT stand directly in line with sandingaccessories when turning the machine on.

8. DO NOT force the workpiece against thebelt during operation. Firmly grasp theworkpiece in both hands and ease itagainst the belt using light pressure.

9. DO NOT wear loose clothing while operat-ing this machine. Roll up sleeves or buttonsleeves at the cuff.

10. DO NOT place hands near, or in contactwith belt during operation.

11. WEAR A DUST MASK OR RESPIRA-TOR when sanding, even if you have areliable method of dust collection.

12. PERFORM MACHINE INSPECTIONSand maintenance service promptly whencalled for.

1. MAINTAIN A SECURE GRIP ON THEWORKPIECE. The belt speed is approxi-mately 1800 FPM. If control is lost, theworkpiece can be propelled from themachine at extreme speed.

2. CREATE A SAFETY ZONE AROUNDTHE SANDING SURFACE. If you can'tcontrol your workpiece with your hands atleast 6" away from the sanding belt, youshould create a jig or other device to holdthe workpiece safely.

3. REPLACE BELTS WHEN WORN ORDAMAGED. A torn or damaged belt couldbe unexpectedly expelled from themachine if not replaced.

4. KEEP YOUR WORKPIECE SOLIDLY ONTHE SANDER TABLE. A well-securedworkpiece is less likely to lose control dur-ing sanding operations.

5. INSPECT MATERIALS FOR DEFECTS.Knots and splinters can shoot from themachine with great force. Make suredefective materials are not used on thebelt sander. Foreign objects such as nailsand staples should also be removedbefore sanding.

No list of safety guidelines can be com-plete. Every shop environment is different.Always consider safety first, as it applies toyour individual working conditions. Usethis and other machinery with caution andrespect. Failure to do so could result inserious personal injury, damage to equip-ment or poor work results.

Operating this equipment has the potentialto propel debris into the air which cancause eye injury. Always wear safety glass-es or goggles when operating equipment.Everyday glasses or reading glasses onlyhave impact resistant lenses, they are notsafety glasses. Be certain the safety glass-es you wear meet the appropriate stan-dards of the American National StandardsInstitute (ANSI).

Additional Safety Instructions For Sanders


The Model G1140 will draw approximately 8amps at 220V and 16 amps at 110V. Circuit pro-tection when operating at 220V should be on abreaker rated at 15 amps or a fuse rated at 20amps. At 110V a 20 amp slow-blow fuse orbreaker should be used. Fusing at amperage rat-ings higher than these will not adequately protectthe motor from high heat caused by overloading.You are cautioned that equipment returned to usfor service that shows evidence of being over-fused will be repaired or replaced totally at thecustomer’s expense, regardless of the presentwarranty status.

Be aware that other machines operating on thesame circuit simultaneously will also add loadwhich can cause the circuit protection system totrip.

SECTION 2: CIRCUIT REQUIREMENTS220V/110VOperation

The Model G1140 has a dual-voltage 11⁄2 HP,1720 RPM motor which has been pre-wired foruse in a 220V single phase circuit. The cord setenclosed does not have a plug as the style ofplug you require will depend upon the type ofservice you currently have or plan to install. If youwill be installing a new receptacle and plug, werecommend either of the styles shown in Figure1. Note that you have the choice between simpleplug-in and twist-lock plug styles.

Should you prefer to utilize the 110V capability, awiring diagram is provided near the back of thismanual showing the wiring changes needed.Operating at 110V will also require installing agrounded plug.

Circuit Load

Standard Locking

Figure 1. Two typical outlet/plug configurations.

Grounding

This equipment must be grounded. Verifythat any existing electrical outlet and circuit youintend to plug into is actually grounded. If it isnot, it will be necessary to run a separate 12A.W.G. copper grounding wire from the outletto a known ground. Under no circumstancesshould the grounding pin from any three-pronged plug be removed. Serious injury mayoccur.

In the event of a malfunction or breakdown,grounding provides a path of least resistance forelectric current to reduce the risk of electricshock. This tool is equipped with an electric cordhaving an equipment-grounding conductor whichmust be properly connected to a grounding plug.The plug must be inserted into a matching outletthat is properly installed and grounded in accor-dance with all local codes and ordinances.

Improper connections of the electrical-groundingconductor can result in risk of electric shock. Theconductor with green or green and yellow stripedinsulation is the electrical-grounding conductor. Ifrepair or replacement of the electric cord or plugis necessary, do not connect the equipmentgrounding conductor to a live terminal.


We do not recommend the use of extension cordson 220V equipment. It is much better to arrangethe placement of your equipment and theinstalled wiring to eliminate the need for exten-sion cords. Should it be necessary to use anextension make sure the cord is rated HardService (grade S) or better. Refer to the chart inSection 1: Safety Instructions to determine theminimum gauge for the extension cord. Theextension cord must also contain a ground wireand plug pin. Always repair or replace extensioncords when they become worn or damaged.

Extension Cords

Your G1140 machine comes pre-wired for 220volt operation. A wiring diagram is provided at theback of this manual should it be necessary torepair or revise the wiring. Always utilize a quali-fied electrician when doing any electrical work onthis equipment.

Wiring Diagram

We have covered some basic electricalrequirements for the safe operation of yourEdge Sander. These requirements are notnecessarily comprehensive. You must besure that your particular electrical configu-ration complies with local and state codes.Ensure compliance by checking with yourlocal municipality or a licensed electrician.


Commentary

SECTION 3: GENERAL INFORMATION

We are proud to offer the Grizzly Model G1140Edge Sander. The Model G1140 is part of a grow-ing Grizzly family of fine woodworking machinery.When used according to the guidelines set forthin this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’scommitment to customer satisfaction.

The Model G1140 is intended for home and medi-um-duty professional use. This sander features a1,720 RPM, 11/2 HP capacitor-start motor,mechanical ON/OFF switch, 4'' dust port and acast iron working table. All running parts utilizeshielded ball bearings, which require no lubrica-tion for the life of the bearings.

We are also pleased to provide this manual withthe Model G1140. It was written to guide youthrough assembly, review safety considerations,and cover general operating procedures. It repre-sents our effort to produce the best documenta-tion possible. If you have any comments regard-ing this manual, please write to us at the addressbelow:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069Bellingham, WA 98227-2069

Most importantly, we stand behind our machines.If you have any service questions or partsrequests, please call or write us at the locationlisted below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

The specifications, drawings, and photographsillustrated in this manual represent the ModelG1140 as supplied when the manual was pre-pared. However, owing to Grizzly’s policy of con-tinuous improvement, changes may be made atany time with no obligation on the part of Grizzly.Whenever possible, though, we send manualupdates to all owners of a particular tool ormachine. Should you receive one, we urge you toinsert the new information with the old and keepit for reference.

To operate this, or any power tool, safely andefficiently, it is essential to become as familiarwith its characteristics as possible. The timeyou invest before you begin to use your ModelG1140 will be time well spent. DO NOT oper-ate this machine until you are completely famil-iar with the contents of this manual. Make sureyou read and understand all of the safety pro-cedures. If you do not understand something,DO NOT operate the machine.


Unpacking

This G1140 Edge Sander is shipped from themanufacturer in a carefully packed carton. If youdiscover the machine is damaged after you’vesigned for delivery, and the truck and driver aregone, you will need to file a freight claim with thecarrier. Save the containers and all packing mate-rials for possible inspection by the carrier or itsagent. Without the packing materials, filing afreight claim can be difficult. If you need assis-tance determining whether you need to file afreight claim, or with the procedure to file one,please contact our Customer Service.

Piece Inventory

After all the parts have been removed from thecarton, you should have:

• Sanding unit• Sanding Table• Trunnions (2)• Table Bracket w/ Lead Screw• Lead Screw Bracket• Hand Wheel• Stabilizing Bracket• Stabilizing Post• Lock Handles (2)• Plastic Knob• Lever Handle• Auxiliary Table w/ Post• Dust Port• 6'' x 80'' Sanding Belt• Back Stop• Phillips® Hd Screw 10-24 x 3/4'' (4)• Feet (4)• Miter Body• Hex Bolt 5⁄16"- 18 x 1" (2)• Flat Washer 5⁄16" (2)• Flat Washer 3⁄8" (2)

In the event that any non proprietary parts aremissing (e.g. a nut or a washer...), we would beglad to replace them, or, for the sake of expedi-ency, replacements can be obtained at your localhardware store.

Figure 2. Overview of all the parts.

NOTICEPlease keep all packaging materials untilyou are satisfied that the machine is ingood condition. Should you need to file afreight claim, the carrier’s agent will requireinspection of those materials. Settling aclaim can be difficult if packaging is notavailable.

The G1140 is a very heavy machine (250 lbs.shipping weight). DO NOT over-exert your-self while unpacking or moving yourmachine – get assistance. In the event thatyour machine must be moved up or down aflight of stairs, be sure that the stairs arecapable of supporting the combined weightof people and the machine. Serious person-al injury may occur.

When you are completely satisfied with the con-dition of your shipment, you should inventory itsparts.


Site Considerations

1. Floor Load: Your G1140 Sander representsa large weight load in a small footprint. Mostcommercial floors are suitable for the ModelG1140. Some residential floors may requireadditional build up to support both machineand operator.

2. Working Clearances: Consider existing andanticipated needs, size of material to beprocessed through each machine, andspace for auxiliary stands, work tables orother machinery when establishing a homefor your edge sander. Allow sufficient roomto safely run your machines in any foresee-able operation.

3. Lighting and Outlets: Lighting should bebright enough to eliminate shadow and pre-vent eye strain. Electrical circuits should bededicated or large enough to handle amper-age requirements. Outlets should be locatednear each machine so power or extensioncords are clear of high-traffic areas. Observelocal electrical codes for proper installationof new lighting, outlets, or circuits.

NOTICEEnsure that the Model G1140 is located on aflat, level surface. This will maximize thestability of the machine and ensure thatadjustments are accurate. For conditionswhere permanent mounting is possible, werecommend bolting the Edge Sander toyour floor. This type of mounting will mini-mize vibration and provide a more stablework environment.

Be certain that this machine is properlygrounded before attempting to use it. If youare unsure of the quality and condition ofthe circuit you intend to use, have it inspect-ed and repaired by a qualified electrician.

Clean Up

The unpainted surfaces are coated with a waxyoil to protect it from corrosion during shipment.Remove this protective coating with a solventcleaner or citrus-based degreaser. Avoid chlo-rine-based solvents as they may damage paintedsurfaces should they come in contact. Always fol-low the usage instructions on the product youchoose for clean up.

Many of the solvents commonly used toclean machinery can be highly flammable,and toxic when inhaled or ingested. Alwayswork in well-ventilated areas far frompotential ignition sources when dealingwith solvents. Use care when disposing ofwaste rags and towels to be sure they donot create fire or environmental hazards.Keep children and animals safely awaywhen cleaning and assembling thismachine.

Do not use gasoline or other petroleum-based solvents to remove this protectivecoating. These products generally have lowflash points which makes them extremelyflammable. A risk of explosion and burningexists if these products are used. Seriouspersonal injury may occur.

All die-cut metal parts have a sharp edge(called “flashing”) on them after they areformed. This is generally removed at thefactory. Sometimes a bit of flashing mightescape inspection, and the sharp edge maycause cuts or lacerations when handled.Please examine the edges of all die-cutmetal parts and file or sand the edge toremove the flashing before handling.


Beginning Assembly

Assembly of the G1140 is straightforward. Wehave organized the assembly process into steps.Please follow them in sequence.

Tools Required: Only a few common tools areneeded to assemble this machine. Specifically, a6" adjustable wrench, 12mm open end wrench,regular and Phillips® screwdriver and an 8mmAllen® wrench.

SECTION 4: ASSEMBLY

Figure 3. Installing the feet.

Feet

1. Carefully lay the machine over on its side.Have someone assist you when doing this.Do not attempt to lay the machine over byyourself.

2. Install the four feet using the 10-24 x 3⁄4''Phillips® Head Screws provided. Figure 3.Get assistance and upright the machine.

This machine is very heavy and can be awk-ward to handle without help. Get assistanceduring periods of assembly which requirethat the machine or any of its major compo-nents be moved, tilted, or carried. Failure touse proper lifting techniques could result inserious injury or damage to the machine.

All die-cut metal parts have a sharp edge(called “flashing”) on them after they areformed. This is generally removed at thefactory. Sometimes a bit of flashing mightescape inspection, and the sharp edge cancause cuts or lacerations when handled.Please examine the edges of all die-cutmetal parts and file or sand the edge toremove the flashing before handling them.Serious injury may occur.


Figure 4. Lead screw bracket Installed.

Figure 5. Installing the horizontal brace.

Figure 7. Horizontal / vertical brace installed.

Working Table

1. Bolt the lead screw bracket to the front of thestand using the four Hex Bolts alreadythreaded in place. See Figure 4.

2. Thread the horizontal brace into position, butdo not tighten; the brace will require furtheradjustment later on. See Figure 5.

Figure 6. Installing the lead screw assembly.

3. Locate the lead screw/table bracket assem-bly and the handwheel. Thread the hand-wheel onto the lead screw about halfway andinsert the lead screw into the lead screwbracket. See Figure 6.

4. Locate the vertical brace. Turn the horizontalbrace approximately 45˚ and insert the verti-cal brace through the hole at the end of thehorizontal brace. Rotate the horizontal / ver-tical brace assembly to 90˚.

5. Install the hex nut and washer provided, andscrew on until 1⁄2'' of the threaded end is vis-ible above the washer. Insert the threadedend of the vertical brace through the hole inthe bottom of the table bracket and re-installthe flat washer and hex nut back onto theshaft. See Figure 7.


Figure 8. Checking table bracket for parallelism.

Figure 9. Table trunnions installed.

6. Measure the table bracket to the stand toassure it is parallel to the stand. See Figure8. If the bracket is not parallel, remove thevertical brace, thread the horizontal brace inor out an appropriate amount and reinstallthe vertical brace.

Figure 10. Attaching the working table.

9. Leaving the table trunnion lock handlesslightly loose, bolt the working table to thetrunnions using the two (2) 5⁄16''-18 x 3⁄4'' hexbolts and 5⁄16'' flat washers supplied. SeeFigure 10. Adjust the table so it is approxi-mately 1⁄8'' to 3⁄16'' from the edge of the sand-ing platen and tighten down the mountingbolts.

Figure 11. Setting the pointer to 90˚.

10. Adjust the work table 90˚ to the sanding plat-en by checking it with a square. Adjust asnecessary and tighten the table lock han-dles. At this time adjust the pointer to 90˚.See Figure 11.

7. Once the table bracket has been properlyadjusted, tighten the horizontal brace jamnut and the two hex nuts that hold the verti-cal brace in place.

8. Attach the table trunnions to the table brack-et. Each is held in place with a 3/8'' flat wash-er and lock handle. See Figure 9. The trun-nion with the scale attaches to the left side.


Figure 13. Installing the quick release lever.

Quick Release Lever

1. Loosen the belt tracking lock knob located atthe top left of the machine.

2. Slide the quick release lever through the sloton the top of the platen cover. Thread it intoplace until it bottoms out. See Figure 13. Itmay be necessary to have an assistant pushthe idler roller back into the machine to allowthe quick release lever to line up with thethread in the yoke.

Figure 12. Attaching the miter body.

Miter Body

Set the miter body onto its pivot hole and secureinto place with the plastic lock knob provided.See Figure 12. The miter body should only beused when sanding the ends of workpieces atleast 8'' long. Do not use it as a back stop.

Make your workshop child-safe. Ensure thatidle machines have their safety keysremoved, sharp blades are stored safelyout of reach, and that your shop is securelylocked when your shop is not in use.

Be certain that this machine is properlygrounded before attempting to use it. If youare unsure of the quality and condition ofthe circuit you intend to use, have it inspect-ed and repaired by a qualified electrician.Failure to ensure proper grounding couldresult in fatal or serious injury and/or equip-ment damage.



Figure 14. Installing the auxiliary table.

Auxiliary Table

Figure 15. Dust hood mounted in place.

Dust Hood

Bolt the dust hood on using the hex bolts alreadythreaded in place. See Figure 15.

Slide the auxiliary table into place as pictured inFigure 14. Tighten the two thumb screws whentable is at desired working height. It is not nec-essary to have the auxiliary table mounted at alltimes and can be installed only when needed.

Operating this equipment has the potentialfor respiratory damage to occur due to thelevel of airborne dust it produces. Alwaysuse a dust collection system AND wear adust mask or respirator to avoid breathingwood dust. Serious personal injury mayoccur.


Figure 16. Back stop properly installed.

Back Stop

Attach the back stop as shown in Figure 16. Setthe back stop no more than 1⁄8'' from the sandpa-per. This will prevent objects from being jammedbetween the back stop and the platen causing apotentially dangerous situation.

Figure 17. Sander ready for belt installation.

Figure 18. Belt installed.

Belt Installation

1. Loosen the belt tracking lock knob on the topleft of the machine. Open the lid of the dustport and move the quick release lever to itslocked open position. See Figure 17.

2. Check the back side of the belt for an arrowindicating direction of rotation. The sandingbelt rotates counter-clockwise.

3. Slide the belt over the rollers. Move the quickrelease lever back to its tensioned position.See Figure 18. Belt tracking is covered inthe next section.

DO NOT attempt to operate this machinewithout this back stop in place and properlyadjusted as described above. An impropergap between the stop and the belt can cre-ate a situation where a finger or hand canget trapped against the moving belt.Serious injury could occur.


Belt Tracking

SECTION 5: ADJUSTMENTS

Figure 19. Location of tracking knob.

1. Carefully move the belt left to right by handand adjust the tracking knob as necessary toachieve proper tracking. See Figure 19.

2. Before beginning this step, read the entitledTest Run on page 18. Connect to power andturn the machine on and off quickly. If thebelt appears to track OK turn the machine onand fine tune the tracking. Tighten the track-ing lock knob.

Auxiliary Table

Figure 20. Table adjustment thumbscrews.

Loosen the thumb screws, position the auxiliarytable, re-tighten the thumb screws. See Figure20. Note that the ends of the roller are tapered.This helps keep the belt tracked. When using theend roller for curved sanding, we recommend youuse the center portion of the roller to assure prop-er belt tracking. This also prevents the edge ofthe workpiece from becoming tapered.

Moving sanding belts are dangerouslyabrasive. Use extreme caution when work-ing near sanding surfaces. Use extremecaution while making adjustments thatrequire momentary or extended operationof the edge sander. Failure to exercise carewhile sanding could result in severe injury.


Table Tilt

Figure 21. Table tilt adjustment.

1. Loosen the lock handles, tilt the workingtable to the desired angle and retighten thelock handles. See Figure 21.

2. It may be necessary to re-adjust the workingtable closer to the platen. Not more than a1⁄4'' gap should exist between the platen andthe working table.

Table Height

Figure 22. Table height adjustment.

1. Loosen lead screw lock handle and stabiliz-ing shaft lock bolt. See Figure 22.

2. Turn hand wheel and position working tableto desired height.

3. Retighten lock handle and lock bolt.


Platen Tilt

Figure 23. Platen lock bolt.

Figure 24. Platen tilted over 90˚.

1. Loosen the lock bolt shown in Figure 23.

2. Carefully tilt the platen assembly over.Figure 24.

3. After returning the platen assembly back toits upright position, retighten the lock boltdepicted in Figure 23.

Belt Tension

Figure 25. Belt tension mechanism.

Belt tension is preset at the factory and usuallyrequires no adjustment. If the need to increasethe tension should occur, unthread the retainingnut at the end of the idler roller mounting shaft.See Figure 25. Do not unthread the nut morethan 1⁄2 its length. If tension problems persist, callthe service center for further help.



SECTION 6: OPERATIONS

Edge & End Sanding

Figure 26. Typical edge sanding method.

Figure 26 depicts a typical edge sandingprocess. The back stop can be used for shorterworkpieces if so desired.

Once the assembly is complete and the adjust-ments are done to your satisfaction, you areready to test the machine.

Turn on the power supply at the main panel.Press the START button. Make sure that your fin-ger is poised on the STOP button, just in casethere’s a problem. The edge sander should runsmoothly, with little or no vibration or rubbingnoises. Strange or unnatural noises should beinvestigated and corrected before operating themachine further.

If noises occur that can not be found by visualinspection, feel free to contact our service depart-ment for help.

If the sander runs smoothly, try sanding a pieceof lumber. If a problem exists, stop the machineand review all the adjustments. Call for assis-tance, if needed.

Test Run

Figure 27. Typical end grain sanding method.

Figure 27 depicts a typical method for sandingthe end of a workpiece.

Use extreme caution when preparing foryour initial test run. Always keep one fingeron the STOP button in order to quickly shutoff the machine in the event of a malfunc-tion.

DO NOT attempt to investigate or adjust themachine while the machine is still running.Turn off the machine and disconnect it fromits power source before attempting anyrepair or adjustment. Serious operatorinjury could occur if this guideline is not fol-lowed.


Figure 28. Typical face sanding method. Figure 29. Typical contour sanding method.

Horizontal Sanding

When face sanding, tilt the platen so it is hori-zontal and use the back stop to hold your work-piece. Apply even hand pressure while movingthe workpiece back and forth for even belt wear.

When contour sanding, adjust the auxiliary tableup or down so the workpiece is roughly centeredon the roller. Move the workpiece over the rollerto achieve your desired profile.

Contour Sanding

Sanding surfaces are capable of causingserious personal injury if they come in con-tact with fingers, hands or other body parts.Use extreme care to provide a large bufferarea between the sanding belt and any partof your body.

Do not operate this equipment when wear-ing loose clothing, gloves, neckties, rings,bracelets or other jewelry which might getcaught in the moving belt or trappedbetween the belt and the tables. Seriouspersonal injury may result.


SECTION 7: MAINTENANCE

Lubrication

Table

Shielded and pre-lubricated ball bearings requireno lubrication for the life of the bearings. In a con-tinuous-use environment, expect the bearings tolast for several years. With intermittent use, bear-ings can be expected to last much longer. Allbearings are standard sizes and can be easilyreplaced.

The table and other non-painted surfaces on theModel G1140 should be protected against rustand pitting. Wiping the sander clean after everyuse ensures that moisture from sander dust isn’tallowed to trap moisture against bare metal sur-faces.

Some woodworkers recommend using automo-tive paste wax on exposed steel and cast ironsurfaces. The wax provides a layer of protection,as well as reducing friction between lumber andthe table, making cuts faster and smoother. Avoidwaxes that contain silicone or other syntheticingredients. These materials can find their wayinto lumber that’s being worked, and can makestaining and finishing difficult. If you use pastewax, make sure that it’s 100% Carnauba wax.

Make a habit of inspecting your sander each timeyou use it. Check for the following conditions andrepair or replace when necessary.

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged sanding belt.

5. Any other condition that could hamper thesafe operation of this machine.

General


The following pages contain general machinedata, parts diagrams/lists, troubleshooting guideand Warranty/Return information for your ModelG1140 Edge Sander.

If you need parts or help in assembling yourmachine, or if you need operational information,we encourage you to call our ServiceDepartment. Our trained service technicians willbe glad to help you.

If you have comments dealing specifically withthis manual, please write to our Bellingham,Washington location using the address in Section3: General Information. The specifications, draw-ings, and photographs illustrated in this manualrepresent the Model G1140 as supplied when themanual was prepared. However, due to Grizzly’spolicy of continuous improvement, changes maybe made at any time with no obligation on the partof Grizzly. Whenever possible, though, we sendmanual updates to all owners of a particular toolor machine. Should you receive one, add the newinformation to this manual and keep it for refer-ence.

We have included some important safety meas-ures that are essential to this machine’s opera-tion. While most safety measures are generallyuniversal, Grizzly reminds you that each work-shop is different and safety rules should be con-sidered as they apply to your specific situation.

We recommend you keep a copy of our currentcatalog for complete information regardingGrizzly's warranty and return policy. If you needadditional technical information relating to thismachine, or if you need general assistance orreplacement parts, please contact the ServiceDepartment listed in Section 3: Introduction.

Additional information sources are necessary torealize the full potential of this machine. Tradejournals, woodworking magazines, and your locallibrary are good places to start.

SECTION 8: CLOSURE

The Model G1140 was specifically designed forsanding. DO NOT MODIFY AND/OR USETHIS MACHINE FOR ANY OTHER PUR-POSE. Modifications or improper use of thistool will void the warranty. If you are con-fused about any aspect of this machine, DONOT use it until you have answered all yourquestions. Serious personal injury mayoccur.

Like all power tools, there is danger associ-ated with the Model G1140 Edge Sander.Accidents are frequently caused by lack offamiliarity or failure to pay attention. Usethis tool with respect and caution to lessenthe possibility of operator injury. If normalsafety precautions are overlooked orignored, serious personal injury may occur.

Operating this equipment has the potentialto propel debris into the air which can causeeye injury. Always wear safety glasses orgoggles when operating equipment.Everyday glasses or reading glasses onlyhave impact resistant lenses, they are notsafety glasses. Be certain the safety glass-es you wear meet the appropriate standardsof the American National StandardsInstitute (ANSI).


Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1140 HEAVY DUTY EDGE SANDER

MACHINE DATASHEET

Design Type .......................................................... Tilting Head Edge Sander, Floor Model

Overall Dimensions and Specifications:Table Size ....................................................................................................22" x 101⁄2"Height (With Handle Up) ..........................................................................................49" Length ......................................................................................................................47" Width ........................................................................................................................20" Idler Roller Table Dimensions ..........................................................................41⁄4" x 8"Belt Size ............................................................................................................6" x 80" Belt Speed ....................................................................................................1800 FPMBelt Table Tilt ............................................................................................60o - 0o - 60o

Shipping Weight ................................................................................................250 lbs.Box Size......................................................................................45" W x 47" L x 17" HFootprint ......................................................................................................15" x 211⁄2"Platen Size ..................................................................................................63⁄4" x 293⁄4"

Construction:Base ......................................................................................................................SteelTable ..................................................................................................Ground Cast Iron Rubber Idler Roller ....................................................................................Ball Bearing

Motor:Type ............................................................................TEFC Capacitor Start InductionHorsepower ........................................................................................................11⁄2 HPPhase / Voltage ................................................................ Single Phase ⁄ 110V ⁄ 120VPrewired ................................................................................................................220V Amps ....................................................................................................................16 ⁄ 8Cycle and RPM ............................................................................60 Hertz ⁄ 1720 RPMSwitch ..........................................................................................Toggle Safety SwitchPower Transfer ..........................................................................................Direct DriveBearings ........................................................Shielded & Permanently Lubricated Ball

Features:..................................................................Sanding Surface Tilts Vertical to Horizontal....................................................................................................................Miter Block

....................................................................................................................4" Dust Port........................................................................................................Quick Belt Release................................................................................................Graphite Coated Platen

Specifications, while deemed accurate, are not guaranteed.

REVISED 4/99


WHITE RED

BLACK YELLOW

MOTOR WIRES

110 VOLT

GREEN (GROUND)TO 110 VOLTPOWER SUPPLY

RED WHITE

BLACK YELLOW

MOTOR WIRES

220VOLT

GREEN (GROUND)TO 220 VOLTPOWER SUPPLY

NOTE: THE WIRES FROM THEPOWER SUPPLY, EXCEPT THEGREEN GROUND WIRE, ARE

INTERCHANGABLE, THEREFORECOLORS ARE NOT SPECIFIED.


1

1664

102

101

1918

22

2535

A4

27

32

72

98

7481

91

97

97

69

71

7366 65

74

4142

17

23

2638

39

2930 35A

2476

6

7

75

95

8

5

104

78100

47 48

79

92

51 68 67

5155

103

63 60

76

56

52

57

58

78

50

78

80

50

63

103

49A

49

46A

44A

45

99

36

83

815

284043

33

3 42

52

62

91

63

5961

9

10 11

13

12 8476

24

14 1520A

21 20B

20C

20D

20E

2310

5


1 P1531001 PLATEN2 P1140002 PLATEN COVER3 PB24 HEX BOLT 3/8''-16 x 11/4''4 PLW04 LOCK WASHER 3/8''5 PSB14 CAP SCREW 3/8''-16 x 1''6 P1531006 DRIVER ROLLER 7 PN09 HEX NUT 5/8''-188 PLW06 LOCK WASHER 5/8''9 PR02 EXT RETAINING RING 20mm10 P6204 BEARING 620411 P1531011 RUBBER IDLER ROLLER12 P1531012 ROLLER AXLE13 P6205 BEARING 620514 PLW06 LOCK WASHER 5⁄8''15 PN04 HEX NUT 5⁄8''-1116 P1531016 AUXILIARY TABLE17 PB03 HEX BOLT 5⁄16''-18 x 1''18 P1140018 THUMB SCREW19 P1531019 AUXILIARY TABLE POST20A P1531020A ROLLER SUPPORT BRACKET20B P1531020B ROLLER BLOCK BRACKET20C PW02 FLAT WASHER 3⁄8"20D PSB26 CAP SCREW 3⁄8-16 x 11⁄2"20E PSS03 SETSCREW 1⁄4-20 x 3⁄8"21 P1531021 SPECIAL SCREW22 P1531022 BELT ADJUST SHAFT23 P1531023 ADJUST SHAFT SLIDE24 PSB03 CAP SCREW 5⁄16''-18 x 1''25 P1531025 SPRING26 PB03 HEX BOLT 5⁄16''-18 x 1''27 P1531027 ARM CONTROL CASTING28 P1531028 SLEEVE29 P1531029 CONTROL SHAFT30 P1531030 SPRING32 PN22 HEX NUT 1'' x 833 P1531033 TILT KNOB35A PN08 HEX NUT 3⁄8''-1636 P1531036 LOCK KNOB38 PB21 HEX BOLT 3⁄8''-16 x 3⁄4''39 P1531039 COLLAR40 P1531040 LEVER41 P1531041 SWIVEL ASSEMBLY42 P1531042 PLATE43 P1531043 KNOB44A P1023201 MITER GAUGE BODY45 P1019Z016 KNOB

REF PART # DESCRIPTION

46A P1531046A TABLE47 PW07 FLAT WASHER 5⁄16'' 48 PB03 HEX BOLT 5⁄16''-18 x 1''49 P1531049 TRUNNION, LEFT49A P1531049A TRUNNION, RIGHT50 PSS01 SET SCREW 5⁄16''-18 x 1''51 P1531051 TABLE SUPPORT BRACKET52 P1531052 LEVER SCREW55 PB07 HEX BOLT 5⁄16''-18 x 3⁄4''56 P1531056 HAND WHEEL57 P1531057 LEVER SCREW58 P1531058 SPLIT CASTING59 PB18 HEX BOLT 3⁄8''-16 x 1''60 P1531060 TABLE ADJ SHAFT61 PLW04 LOCK WASHER 3⁄8"62 P1531062 LEVELING ARM SHAFT63 PN13 HEX NUT 1⁄2''-1364 P1140064 STAND65 PS08 PHILLIPS® SCRW 10-24 x 3⁄4''66 P1531066 FEET67 PS23 PHILLIPS® HD SCR 8-32 x 1⁄4''68 P1531068 POINTER69 P1140069 MOTOR BRACKET71 P1531071 MOTOR 72 PB12 HEX BOLT 5⁄16''-18 x 11⁄4''73 PN02 HEX NUT 5⁄16''-18 74 PW07 FLAT WASHER 5⁄16''75 PSW06 SWITCH76 PLW01 LOCK WASHER 5⁄16''78 PW02 FLAT WASHER 3⁄8''79 P1531079 DUST COLLECTION HOOD80 P1531081 LEFT BRACKET81 P1531082 TRACKING SCALE82 P1531049B ANGLE SCALE83 P1531083 LABEL84 P1531084 SPECIAL WASHER91 PB09 HEX BOLT 5⁄16''-18 x 1⁄2''92 P1531080 GRAPHITE PAD95 PWRCRD220L POWER CORD97 P1140097 SPECIAL SCREW98 P1140098 BRACKET 99 P1140099 BACK STOP100 PSB14 CAP SCREW 3⁄8-16 x 1"101 P1140101 SPECIAL WASHER 102 P1140102 LOCK BOLT103 PW01 FLAT WASHER 1⁄2''104 P1140104 WARNING LABEL105 PLABEL7 GRIZZLY LOGO LABEL

REF PART # DESCRIPTION


Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrantyand any and all warranties that may be implied by law, including any merchantability or fitness, for any par-ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will thenissue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car-ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive toachieve better quality equipment. We make every effort to ensure that our products meet high quality anddurability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

G1140 Edge Sander

CU

T A

LON

G D

OT

TE

D L

INE

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw___Disc/Belt Sander ___Spindle/Belt Sander___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander___Biscuit Joiner ___Palm Sander___Circular Saw ___Portable Planer___Detail Sander ___Saber Saw___Drill/Driver ___Reciprocating Saw___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

___12" Table Saw ___Radial Arm Saw___12" Jointer ___Panel Saw___Combination Planer/Jointer ___Brass Hardware___Paint & Finishing Supplies ___Lumber___Contractor’s Supplies

___Other__________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware ___Hand Tools___Fasteners ___Wood Components

___Other__________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Imports to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customersin your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner___Cabinetmaker ___Shop Notes___Family Handyman ___Today’s Homeowner___Fine Homebuilding ___WOOD___Fine Woodworking ___Wooden Boat___Home Handyman ___Woodshop News___Journal of Light Construction ___Woodsmith___Old House Journal ___Woodwork___Popular Mechanics ___Woodworker___Popular Science ___Woodworker’s Journal___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___Table Saw___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________Street ____________________________________________________________________________________City ______________________________________________________________State________Zip_________Phone Number_______________________E-Mail_______________________FAX________________________MODEL # ______________________________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Ofcourse, all information is strictly confidential.

WARRANTY CARD


FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

PlaceStampHere

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name_______________________________

Street_______________________________

City______________State______Zip______

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