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11/17/17 WJE PowerPoint Presenta2on Template 1 Hygrothermal Building Performance Assessment in the 21 st Century Mo2va2on, Basics, Examples Manfred Kehrer Solu2ons for the Built World Page 1 My Background Solu2ons for the Built World Page 2

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Page 1: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 1

HygrothermalBuildingPerformanceAssessmentinthe21stCentury

Mo2va2on,Basics,ExamplesManfredKehrer

Solu2onsfortheBuiltWorld Page1

MyBackground

Solu2onsfortheBuiltWorld Page2

Page 2: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 2

WhatisHygrothermalEngineering?

Hygro-Thermal -  Heat -  Heat Transfer -  Insulation -  Thermal Conductivity -  Energy Savings -  Thermal Performance

-  Hygro (Greek) -  Moisture -  Moisture in the Air (Vapor) -  Moisture in Material (Moisture Content) -  Moisture accumulation -  Moisture problems?

Heat and Moisture are COUPLED!

-  Saturation Moisture in Air depends on Temperature -  R-Value depends on Moisture Content -  Etc.

Solu2onsfortheBuiltWorld Page3

Solu2onsfortheBuiltWorld Page4

Mo2va2onWhyHygrothermalEngineering?

“Ask the Enclosure!”

Ref. Blaich, EMPA

Algae growth on exterior insulation system caused by exterior condensation due to sky radiation

Page 3: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 3

Solu2onsfortheBuiltWorld Page5

Mo2va2onWhyHygrothermalEngineering?Frost damage of render

on masonry after interior insulation with foam glass

Solu2onsfortheBuiltWorld Page6

Mo2va2onWhyHygrothermalEngineering? Lime cement render

Wat

er c

onte

nt [V

ol.-%

]

Nov Dec Jan Feb Mar

with interior insulation without interior insulation

Critical Moisture content from frost dilatometry

Frost damage of render on masonry after interior insulation with foam glass

Page 4: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 4

Mo2va2onTheSweden“Experiment”

Solu2onsfortheBuiltWorld Page7

Ø EIFS on >20,000 buildings up until 2007. Ø 55% of the buildings had moisture damage in exterior wall(s) Ø 3.2 billion US$ estimated damage costs

Source: Samuelson & Jansson, 2009

>20xbigger

ImpactofThermalInsula2ononMoisture

No Cavity Insulation

Fibre Glass Insulation

Higher Temperature Gradient has the result that cold spots are closer to warm spots ð Higher condensation risk

Solu2onsfortheBuiltWorld Page8

Page 5: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 5

ImpactofAirTightnessonMoistureMoisturetransportduetoairinfiltra2onintotheenclosure Not Air Tight

Energy leak Warming of the leakage area in case of strong air flux ð Only a little condensation

Moisture leak Cooling of the air in case of slow and tortuous air flux ðMuch more condensation

Risky

„Air Tight“ Air Tight

Good luck!

Solu2onsfortheBuiltWorld Page9

ImpactofAirTightnessonMoistureResultofORNLstudiesaboutairflow

Solu2onsfortheBuiltWorld Page10

Drywall Fiber Glass OSB

Airflow Path

Page 6: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 6

RiskofMoistureDamage

NonEnergyEfficientEnclosureEnergyEfficientEnclosure

AStructuralAnalogon

Solu2onsfortheBuiltWorld Page11

#1Du2es

Themostimportantthingabuildingdoes?

->Standupright!

Themostimportantthingsabuildingenclosuredoes?

->Keepoutrainwater!

Solu2onsfortheBuiltWorld Page12

Page 7: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 7

BuildingsEnclosureschanged

Solu2onsfortheBuiltWorld Page13

4 out of 5 main articles deal with moisture

ImportanceofMoisture

Solu2onsfortheBuiltWorld Page14

Page 8: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 8

Vliet test building KULeuven

BEG hut Waterloo Canada

Field tests:

§ Very time consuming § Very expensive § Search for alternative ways to investigate

hygrothermal performance

PreviousAssessment

Fraunhofer IBP, Germany

Offices and laboratories

Original

test huts

Energy test

houses

Facade testing

hall

Asterix

Solu2onsfortheBuiltWorld Page15

IBP outdoor test site in Holzkirchen, Germany

Coconut beach in Hawaii: Field tests

§  limited transferability to another climate

PreviousAssessment

Solu2onsfortheBuiltWorld Page16

Page 9: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 9

Field test site in Bangkok Vliet test building KU Leuven, Belgium

BEG hut Waterloo Canada

Field tests: solution to climate dilemma

§ new test sites §  search for alternative ways to investigate

hygrothermal performance

PreviousAssessment

Solu2onsfortheBuiltWorld Page17

Laboratory tests: climate chambers (hot box / cold box)

§  realistic conditions, Temp., RH §  sky radiation and precipitation

difficult to simulate §  limited capacity § Time consuming §  expensive

PreviousAssessment

Solu2onsfortheBuiltWorld Page18

Page 10: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 10

HygrothermalModelingasanAddi2on,WUFI®

Solu2onsfortheBuiltWorld Page19

climate conditions

construction assembly material properties location, orientation

inclination

initial conditions

( )( )satp pDt

wφδφ

φ∂φ∂

φ ∇+∇⋅∇=∂

∂⋅

( ) ( )( )satpv phTtT

TH

φδλ∂∂

∇⋅∇+∇⋅∇=∂

∂⋅

Basics

monomulecular layer monomulecular layer

multimolecular layer

monomulecular layer

multimolecular layer

capillary condensation

monomulecular layer

multimolecular layer

capillary condensation

monomulecular layer

multimolecular layer

Moisture Storage

Sorption isotherm

§  Water molecules are adsorbed on the interior surfaces of porous materials

§  The higher the RH, the thicker the layer

§  When the RH in the pores decreases, water molecules evaporate from the molecular layer

Wat

er C

onte

nt

Relative Humidity [%]

Solu2onsfortheBuiltWorld Page20

Page 11: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 11

Basics

Solu2onsfortheBuiltWorld Page21

Vapor Vapor and liquid Liquid ϕϕ ∇⋅−= Dglp δg pv ∇−=

Moisture Transport

70 degF

50% RH Absolute

Humidity Relative Humidity

Outdoor Indoor

Example Flat Roof

TransientHygrothermalProcessesinBuildingEnclosure

Solu2onsfortheBuiltWorld Page22

Page 12: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 12

BasicsHowdoesdryingwork?

Solu2onsfortheBuiltWorld Page23

MaterialProper2esMeasurement

Solu2onsfortheBuiltWorld Page24

Heat and moisture analysis is complex. material properties can be approximated with the following rel. simple and standardized material properties:

❚  Density

❚  Porosity

❚  Heat Capacity ASTM (Calorimeter)

❚  Thermal Conductivity ASTM C518, C177

❚  Moisture Sorption Function ASTM C1498, C1699

❚  Water Vapor Permeability ASTM E96

❚  Water Absorption Coefficient ASTM C1794

Page 13: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 13

Year

Wat

er C

onte

nt [

M.-%

] Charleston, SC

Germany

ModelValida2on,WUFI®Pro

Solu2onsfortheBuiltWorld Page25

ASHRAE160-2016

Purpose:Tospecifydesigncriteriaforpredic2ng,mi2ga2ng,orreducingmoisturedamagetothebuildingenclosure.

Solu2onsfortheBuiltWorld Page26

Page 14: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 14

ASHRAE160-2016DrivingRainPenetra2on

„.... and nothing is perfect!“

ASHRAE 160 recommends to expect Water Penetration 1% of Driving Rain

Solu2onsfortheBuiltWorld Page27

New ASHRAE Criteria based on Mold Growth prediction

ASHRAE160-2016,ResultEvalua2on

Solu2onsfortheBuiltWorld Page28

Page 15: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 15

ModelLimita2ons

Solu2onsfortheBuiltWorld Page29

ModelLimita2ons

Solu2onsfortheBuiltWorld Page30

§  Non-Orthogonal Structures §  More-dimensional structures §  Anisotropy §  Inhomogeneity §  Material Aging §  Temperature Range, -30…150 F

Real Stucco

Cracks

Page 16: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 16

ModelLimita2ons

Solu2onsfortheBuiltWorld Page31

►  Hysteresis of Moisture Storage Function

0.00 0.20 0.40 0.60 0.80 1.00Relative Humidity (-)

0

50

100

150

200

250

Sorp

tion/

Suct

ion

Isoth

erm

(kg/

m3 )

0.00 0.20 0.40 0.60 0.80 1.00

0

50

100

150

200

250SuctionHygroscopic Regime

Absorption

Desorption

ModelLimita2ons

Solu2onsfortheBuiltWorld Page32

ExactAirFlowintotheBuildingEnclosure Mostly unknown

Page 17: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 17

Limita2ons

Solu2onsfortheBuiltWorld Page33

Example: clay brick with NaCl

Dry-Cup

Wet-Cup

Ref.: Poul Klenz Larsen

Salt Contamination

MoistureStorage increased by salt Vapour diffusion affected by salt

Per

m R

ecip

roca

l

Weathering-roundabout with intermittent heating, cooling and spray-wetting at IBP

Hot box / cold box at ORNL

Solar Radiation Impact

Blackvs.WhiteSurface

Solu2onsfortheBuiltWorld Page34

Page 18: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 18

WoodenDeckFlatRoof,WUFI®Pro

Solu2onsfortheBuiltWorld Page35

§  Location: San Francisco §  Variation: Black vs. White Surface

WoodenDeckFlatRoof,WUFI®Pro

Solu2onsfortheBuiltWorld Page36

ASHRAE Handbook of Fundamentals requires moisture below 20 M.-% to avoid wooden decay.

Page 19: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 19

WoodenDeckFlatRoof,WUFI®Pro

Solu2onsfortheBuiltWorld Page37

ASHRAE Standard 160 requires Mold Growth Index (MGI) below 3.0 to avoid visible mold growth

Ques2on:Isaninteriorsprayfoamapplica2ondurablecomparedtothepreviousexis2ngEPSinsula2on?

RetrofitofaHotelinNewOrleansWUFI® Pro

High/LowPermWaterRepellant

Solu2onsfortheBuiltWorld Page38

Page 20: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 20

RetrofitofaHotelinNewOrleansWUFI®Pro

#4

Solu2onsfortheBuiltWorld Page39

#2 #4

RetrofitofaHotelinNewOrleansWUFI®Pro

Solu2onsfortheBuiltWorld Page40

Page 21: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 21

#4, EPS

RetrofitofaHotelinNewOrleansWUFI®Pro

Solu2onsfortheBuiltWorld Page41

#4, Open Cell

RetrofitofaHotelinNewOrleansWUFI®Pro

Solu2onsfortheBuiltWorld Page42

Page 22: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 22

DoubleStudWall,WUFI®2DModel

1%RainPenetra2on+CavityVen2la2on

DoubleStudWall,WUFI®2DResults

Page 23: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 23

DoubleStudWall,WUFI®2DResults

DoubleStudWall,WUFI®2DResults

Page 24: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 24

Mechanically attached Commercial Metal Deck Flat Roof

Condensa2onRiskofCoolRoofs

Solu2onsfortheBuiltWorld Page47

Climate

Zone 4 – Baltimore, MD Zone 5 – Chicago, IL Zone 6 – Minneapolis, MN Zone 7 – Fargo, ND

Solar Surface Absorptivity

α=0.30 (White Surface)

α=0.85 (Dark Surface)

Indoor Moisture Supply

ASHRAE 160, Low EN-15026, Normal EN-15026, High ASHRAE 160, High

Air Tightness

Q50=0.27 [l/s,m2] – no perforations

Q50=0.56 [l/s,m2] – little leaky

Q50=1.0 [l/s,m2] – average leaky

Q50=2.0 [l/s,m2] – totally leaky

→ Combination: 128 WUFI Simulations!

CoolRoofs:Varia2onScenario

Solu2onsfortheBuiltWorld Page48

Page 25: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 25

CoolRoofs:WUFIResults

Solu2onsfortheBuiltWorld Page49

Indicators for the reliability of the roof construction at given conditions. safe roof construction, gray indicates Black Surface risky construction White Surface expected failure

Not Leaky Little Leaky Avg. Leaky Very Leaky

CoolRoofs:FinalEvalua2onofResults

Solu2onsfortheBuiltWorld Page50

Page 26: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 26

Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page51

Step1: Measurement of Material Properties for Polyiso, facers separately Coverboard TPO

Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page52

Page 27: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 27

Polyisofoamcore Facers

Highdensitypolyisocoverboard

Cellulosiccoverboard

TPOmembrane

Bulkdensity ORNL ORNL ORNL ORNL Manufacturer

Porosity est est est est est

Specificheatcapacity est est est est est

Thermalconductivity Manufacturer est Manufacturer Manufacturer est

Watervaporpermeability Manufacturer Manufacturer Manufacturer Manufacturer Manufacturer

Moisturestoragefunction ORNL ORNL ORNL ORNL est

Waterabsorptioncoefficient ORNL ORNL ORNL ORNL est

Thermalconductivitydependenceontemperature Manufacturer Manufacturer Manufacturer Manufacturer Manufacturer

Thermalconductivitydependenceonmoisture est est est est est

Measurement Methodology

Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page53

Initial and boundary conditions

• Horizontal flat roof • White, reflective roof • Metal roof deck – 1

perm • EMC 80 – initial

moisture content •  Interior climate:

ASHRAE 160

Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page54

Page 28: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 28

Results Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page55

Methodology

•  Four systems – Polyiso, TPO, + two coverboards + with two facers

•  Two climates – Miami and Chicago • Properties were varied +/-20% •  Total moisture content maximum in the 3rd year

compared to baseline

Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page56

Page 29: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 29

Sensitivity Analysis Results Mech.ahachedRoof,Sensi2vityAnalysis

Solu2onsfortheBuiltWorld Page57

Important for all Insulations!

(Insulation Thickness)

Ther

mal

Pe

rfor

man

ce

(Insulation Thickness)

Moi

stur

e Pe

rfor

man

ce

Heatvs.Moisture

Solu2onsfortheBuiltWorld Page58

Page 30: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 30

Hygrothermal material properties are highly non-linear. (unlike thermal material properties)

Heatvs.Moisture

Solu2onsfortheBuiltWorld Page59

Measurement&Calcula2on

Solu2onsfortheBuiltWorld Page60

Page 31: Mo2vaon, Basics, Examples Manfred Kehrer · WJE PowerPoint Presentaon Template 4 Mo2vaon The Sweden “Experiment” Solu2ons for the Built World Page 7 ØEIFS on >20,000 buildings

11/17/17

WJEPowerPointPresenta2onTemplate 31

TheTakeAway

Solu2onsfortheBuiltWorld Page61

❚  Moisture, and Moisture Damage is a Time Demanding and Transient Process

❚  Moisture Sorption depends on the Relative Humidity

Vapor Transport depends on Absolute Air Humidity

Liquid Transport depends on Liquid Water Content

X

❚  Energy Efficiency conceals a higher Risk of Moisture Damage

❚  Modern Hygrothermal Tools helps for a Modern Enclosure Design

HygrothermalBuildingPerformanceAssessmentinthe21stCentury

Mo2va2on,Basics,ExamplesManfredKehrer

Solu2onsfortheBuiltWorld Page62