mitsubishi galant chassis electrical

180
54-l CHASSIS ELECTRICAL CONTENTS M54AA” AUDIO SYSTEM ....................................................... 112 Antenna Assembly ................................................. 153 Feeder Cable ......................................................... 155 Power Amplifier ..................................................... 151 Radio and Tape Player ............................................. . 49 Service Adjustment Procedures ............................... 148 Speaker ................................................................ 151 Specifications ........................................................ 1 12 Torque Specifications ......................................... 1 12 Troubleshooting ..................................................... 1 12 BATTERY ................................................................. 2 Service Adjustment Procedures ............................... 4 Specifications ........................................................ 2 General Specifications ........................................ 2 Troubleshooting ..................................................... 3 CIGARETTE LIGHTER ............................................... 106 Cigarette Lighter .................................................... 108 Specifications ........................................................ 106 General Specifications ........................................ 106 Troubleshooting ..................................................... 106 CLOCK _......._....., ...................................................... 109 Specifications ........................................................ 109 General Specifications ........................................ 109 Troubleshooting ..................................................... 109 COLUMN SWITCH .. .._._...___ ....................................... 100 Column Switch ...................................................... 101 Specifications ........................................................ 100 General Specifications ........................................ 100 Torque Specifications ......................................... 100 HORN ................................... .._ ................................ 103 Horn ..................................................................... 105 Relay .................................................................... 105 Specifications ........................................................ 103 General Specifications ........................................ 103 Troubleshooting ..................................................... 104 IGNITION SWITCH ......................... .._ ....................... 6 Ignition Switch ............................................... ___._ ... 6 LIGHTING SYSTEM .. .._....._...........................__..._.__ ... 36 Fog Light .............................................................. 94 Fog Light Switch ................................................... 99 Hazard Switch ....................................................... 98 Headlights ............................................................. 92 High Mounted Stop Light ....................................... 96 Rear Combination Light .......................................... 95 Relay .................................................................... Rheostat ............................................................... Service Adjustment Procedures ............................... Special Tools ......................................................... Specifications ........................................................ General Specifications ........................................ Sealants and Adhesives ..................................... Service Specifications ......................................... Troubleshooting ..................................................... METERS AND GAUGES ............................................ Meters and Gauges ............................................... Service Adjustment Procedures ............................... Inspection ......................................................... Specifications ........................................................ General Specifications ........................................ Sealants and Adhesives ..................................... Service Specifications ......................................... Torque Specifications ......................................... Troubleshooting ..................................................... 97 99 89 40 38 38 40 40 41 8 33 29 29 8 8 10 9 10 12 REAR WINDOW DEFOGGER ..................................... 156 - Defogger Relay ..................................................... 163 Defogger Timer ..................................................... 164 Rear Window Defogger Switch ............................... 163 Service Adjustment Procedures ............................... 162 Troubleshooting ..................................................... 156 THEFT-ALARM SYSTEM ........................................... 165 Special Tools ......................................................... 165 Troubleshooting ..................................................... 165 ACTIVE-ELECTRONIC CONTROL SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 338 AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 55 ANTI-LOCK BRAKING SYSTEM . . . . REFER TO GROUP 35 &JT&RUISE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 13 CENTRAL DOOR LOCKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 42 ELECTRONIC CONTROL DOOR MIRROR ............................ REFER TO GROUP 51 HEATER ....................................... REFER TO GROUP 55 POWER WINDOW ........................ REFER TO GROUP 42 RADIATOR FAN MOTOR .............. REFER TO GROUP 14 gE& e,Etr, (AUTOMATIC .................................. REFER TO GROUP 52 SUNROOF .................................... REFER TO GROUP 42 ;V~D&;lELD WIPER AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 51

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54-l

CHASSIS ELECTRICALCONTENTSAUDIO SYSTEM ....................................................... 112 Antenna Assembly ................................................. 153 Feeder Cable ......................................................... 155 Power Amplifier ..................................................... 151 Radio and Tape Player ............................................. . 49 Service Adjustment Procedures ............................... 148 Speaker ................................................................ 151 Specifications ........................................................ 1 12 Torque Specifications ......................................... 1 12 Troubleshooting ..................................................... 1 12 BATTERY ................................................................. 2 Service Adjustment Procedures ............................... 4 Specifications ........................................................ 2 General Specifications ........................................ 2 Troubleshooting ..................................................... 3 CIGARETTE LIGHTER ............................................... 106 Cigarette Lighter .................................................... 108 Specifications ........................................................ 106 General Specifications ........................................ 106 Troubleshooting ..................................................... 106 CLOCK _......._....., ...................................................... 109 Specifications ........................................................ 109 General Specifications ........................................ 109 Troubleshooting ..................................................... 109 COLUMN SWITCH .. .._._...___ ....................................... 100 Column Switch ...................................................... 101 Specifications ........................................................ 100 General Specifications ........................................ 100 Torque Specifications ......................................... 100 HORN ................................... .._ ................................ 103 Horn ..................................................................... 105 Relay .................................................................... 105 Specifications ........................................................ 103 General Specifications ........................................ 103 Troubleshooting ..................................................... 104 IGNITION SWITCH ......................... .._ ....................... 6 6 Ignition Switch ............................................... ___._ ... LIGHTING SYSTEM .. .._....._...........................__..._.__ ... 36 Fog Light .............................................................. 94 Fog Light Switch ................................................... 99 Hazard Switch ....................................................... 98 Headlights ............................................................. 92 High Mounted Stop Light ....................................... 96 Rear Combination Light .......................................... 95 Relay .................................................................... Rheostat ............................................................... Service Adjustment Procedures ............................... Special Tools ......................................................... Specifications ........................................................ General Specifications ........................................ Sealants and Adhesives ..................................... Service Specifications ......................................... Troubleshooting ..................................................... METERS AND GAUGES ............................................ Meters and Gauges ............................................... Service Adjustment Procedures ............................... Inspection ......................................................... Specifications ........................................................ General Specifications ........................................ Sealants and Adhesives ..................................... Service Specifications ......................................... Torque Specifications ......................................... Troubleshooting .....................................................

M54AA97 99 89 40 38 38 40 40 41 8 33 29 29 8 8 10 9 10 12

REAR WINDOW DEFOGGER ..................................... 156 Defogger Relay ..................................................... 163 Defogger Timer ..................................................... 164 Rear Window Defogger Switch ............................... 163 Service Adjustment Procedures ............................... 162 Troubleshooting ..................................................... 156 THEFT-ALARM SYSTEM ........................................... 165 Special Tools ......................................................... 165 Troubleshooting ..................................................... 165 ACTIVE-ELECTRONIC CONTROL SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 338 AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 55 ANTI-LOCK BRAKING SYSTEM . . . . REFER TO GROUP 35 &JT&RUISE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 13 CENTRAL DOOR LOCKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 42 ELECTRONIC CONTROL DOOR MIRROR ............................ REFER TO GROUP 51 HEATER ....................................... REFER TO GROUP 55 POWER WINDOW ........................ REFER TO GROUP 42 RADIATOR FAN MOTOR .............. REFER TO GROUP 14 gE& e,Etr, (AUTOMATIC .................................. REFER TO GROUP 52 SUNROOF .................................... REFER TO GROUP 42 ;V~D&;lELD WIPER AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REFER TO GROUP 51

54-2

BATTERY - Smxifications

BATTERYSPECIFICATIONSGENERAL SPECIFICATIONSBATTERYItems Specifications 55624R(S)-MF 40 433 79

TypeAmpere hours (5HR) Ah Cranking rating [at - 17.8C (OF)I min. Reserve capacity A

NOTES 1. CRANKING RATING is the current a battery can deliver for 30 seconds and maintain a terminal voltage of 7.2 or greater at a specified temperature. 2. RESERVE CAPACITY RATING is the amount of time a battery can deliver 25A and maintain a minimum terminal voltage of 10.5 at 26.7C (80F).

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BATTERY - Troubleshooting

TROUBLESHOOTINGBAlTERY TESTING PROCEDURETEST STEP A0 VISUAL INSPECTIONl l

RESULT

b

ACTION TO TAKE

Remove negative cable, then positive cable. Check for dirty or corroded connections.

0

) CLEAN terminals and clamps. GO to Al.

OK) GOtoAl.

Al

LOOSE BATTERY POSTl

Check for loose battery post.

@ ) REPLACE battery.

A2

CRACKED BATTERY COVERl l

Remove holddowns and shields. Check for broken/cracked case or cover.

@

) REPLACE battery.

A3

TEST INDICATOR/OPEN CIRCUIT VOLTAGE TESTl

Turn headlights on for 15 seconds

0 Turn headlights off for 2 minutes to allow battery voltage to stabilize.l l

Disconnect cables. Read open circuit voltage.

@b CHARGE battery at 5 amps then GO to A3. Blue dot invisible and open circuit voltage under 12.4 volts

A4 1 LOAD TESTl

Connect a load tester to the battery.

@ Voltage is less than minimum listed (white indicator).

) REPLACE battery.

0 Load the battery at the recommended discharge rate (see LOAD TEST RATE CHART) for 15 seconds.l

Read voltage after 15 seconds, then remove load. Voltage is more than minimum listed.

0,OK

Battery OK.

LOAD TEST RATE CHART Load Test (Amps) 210 amps Cranking Rating OF 433 amps Reserve Capacity 79 minutes Application 55B24R(S)-MF

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BATTERY - Service Adjustment ProceduresVent plug \

SERVICE ADJUSTMENT PROCEDURESBATTERY INSPECTIONBATTERY VISUAL INSPECTION (1)The battery contains a visual test indicator which gives blue signal when an adequate charge level exists, and white signal when charging is required.IndicatorM!XEl8N

BATTERY VISUAL INSPECTION (2)Make sure ignition switch is in Off position and all battery feed accessories are Off. 1. Disconnect ground cable from battery before disconnecting (+) cable. 2. Remove battery from vehicle.

18A0341

White

Blue

CautionCare should be taken in the event battery case is cracked or leaking to protect hands from the electrolyte. A suitable pair of rubber gloves (not the household type) should be worn when removing battery by hand.Inspect battery carrier for damage caused by loss of acid from battery. If acid damage is present, it will be necessary to clean area with a solution of clean warm water and baking soda. Scrub area with a stiff bristle brush and wipe off with a cloth moistened with ammonia or baking soda in water. 4. Clean top of battery with same solutions as described in Step (3). 5. Inspect battery case and cover for cracks. If cracks are present, battery must be replaced. 6. Clean the battery post with a suitable battery post cleaning tool. 7. Clean the inside surfaces of the terminal clamps with a suitable battery terminal cleaning tool. Replace damaged or frayed cables and broken terminals clamps. 8. Install the battery in vehicle. 9. Connect (+) and (-) cables to battery in the order of mention. IO. Tighten the clamp nut securely. 3.

Charging necessary

Good condition18Y1814

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BATTERY - Service Adjustment Procedures

54-5

ILoad Test (Amps)

LOAD TEST RATE CHART Cranking REg Reserve Capacity Application

OPEN CIRCUIT VOLTAGE TEST (3)I 1. Turn headlights on for 15 seconds. 2. Turn headlights off for 2 minutes to allow battery voltage to stabilize. 3. Disconnect cables. 4. Read open circuit voltage. 5. If the open circuit voltage is under 12.4 volts, charge the battery. (See BATTERY CHARGING)

I 210 amps 1 433 amps 1 79 minutes.1 55B24R(S)-MF (IMinimum Voltage LOAD TEST CHART Temperature OF 70 and above 60 50 40 30 20 10 OC 21 and above 16 10 4 -1 - 7 -12 I

LOAD TEST (4)1. Connect a load tester to the battery. 2. Load the battery at 15 amps for 15 seconds to remove surface charge. 3. Load the battery at the recommended discharge rate. (See LOAD TEST RATE CHART) 4. Read voltage after 15 seconds and then remove the load. 5. If the voltage is not maintained at the minimum voltage in the LOAD TEST CHART throughout the test, the battery should be replaced.

L

9.6 9.5 9.4 9.3 9.1 8.9 8.7

1

I

0

I

-18

I

Note The temperature is an ambient temperature of the battery that has been exposed to for the preceding few hours.

BA-ITERY CHARGING

MYEICL

Caution When batteries are being charged, an explosive gas forms beneath the cover of each cell. Do not smoke near batteries on charge or which have recently been charged. Do not break live circuits at the terminals of the batteries on charge. A spark will occur where the live circuit is broken. Keep all open flames away from the battery.Battery electrolyte temperature may temporarily be allowed to rise to 55OC (131 OF). Increase of electrolyte temperature above 55OC (131 F) is harmful to the battery, causing deformation of battery cell, decrease in life of battery, etc.

When the dot appears or when maximum charge shown below is reached, charging should be stopped. NOTE When the charging is performed at 5 amps, charging is virtually loo:! three hours after the indicators indication changes from white to blue. Use fast charging only in an emergency. If the indicator does not turn to blue even after the battery is charged, the battery should be replaced; do not overcharge.

Charge Rate Chart1 Battery 1 Slow Charging 1 Fast Charging I

CHARGE RATEIf the test indicator is white, the battery should be charged as outlined below.

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54-6

IGNITION SWITCH - Ignition Switch

IGNITION SWITCHREMOVAL AND INSTALLATION

Removal stepsI.

dSteering lock cylinder Cover* Key interlock cable* Slide lever* Horn pad (Refer to P.54-101.) Steering wheel (Refer to P.54-101.) Column switch Key reminder switch segment

Instrument panel under cover 4* (1989 models] (Referto GROUP 52:: Instrument Panel.) l 4 7. I-1 Knee protector [From 1990 models] l 4 8. (Refer to GROUP 52-Instrument Panel.) 9. 2. Column cover lower 10. 3. Column cover upper 11. 4. ignition switch segment 12.

NOTE * indicates vehicles with M safety-lock system.

SERVICE POINTS OF REMOVAL\\ \ \ \

5. REMOVAL OF THE STEERING LOCK CYLINDER(1) Insert the key in the steering lock cylinder and turn it to the ACC position. (2) Using a cross-tip (+) screwdriver (small) or a similar tool, push the lock pin of the steering lock cylinder inward and then pull the steering lock cylinder toward you.16POl63

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IGNITION SWITCH - ignition Switch INSPECTIONIGNITION SWITCH INSPECTION

54-7

(1) Remove the instrument panel under cover (or knee protector), the column cover (lower), and the column cover (upped. (Refer to GROUP 52-Instrument Panel). (2) Disconnect the wiring connector from the ignition switch and key reminder switch, and connect an ohmmeter to the switch side connector. (3) Operate the switch, and check the continuity between the terminals. Connector A Ignition switch Position LOCK16A0570

Key reminder switch 1 7 8 912 o--o

Key Removed

6

3

4

2

5

IInserted

I Io--o r START o-u-o--o I 1 I o( ;3; ;qq

I

I

I

Connector B

(

1

1

1

NOTE (1) O-O indicates that there is continuity between the terminals. (2) O---O indicates vehicles with ETACS.

16A0642

k

SERVICE POINTS OF INSTALLATION8 . INSTALLATON O F T H E S L I D E LEVERi7. K E Y INTERLOCK CABLE (STEERING LOCK ASSEMBLY SIDE)(1) With the ignition key either at the LOCK position or removed, install the slide lever to the steering lock cylinder. (2) Connect, as shown in the figure, the key interlock cable to the slide lever and the steering lock cylinder. (3) Apply a light coating of multi-purpose grease where shown in the figure. (4) Check whether or not the key interlock system is functioning normally. (Refer to GROUP 23-Service Adjustment Procedures.)

Key interlock cableOQAO12.5

Apply grease

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I

54-8

METERS AND GAUGES - Specifications

METERS AND GAUGESSPECIFICATIONSGENERAL SPECIFICATIONSMeters and GaugesItems Speedometer Type Tachometer Type Fuel gauge Type Fuel gauge unit Type Engine coolant temperature gauge Type Engine coolant temperature gauge unit Type Cross coil type Thermistor type Specifications Rotary magnet type Pulse type Cross coil type fixed needle gauge ;;;:&I;) resistance type (with fuel level warninghl54HQ-

Indicators and Warning LightsItems Indicator lights Turn signal indicator light W High beam indicator light W Charging warning light W Oil pressure warning light W Door ajar indicator light W Brake warning light W Fuel level warning light W Seat belt indicator light W Auto-cruise control indicator light W *Anti-lock brake warning light W Check engine/malfunction indicator lamp *Power indicator light W **Economy indicator light W *20verdrive OFF indicator light W **AA shift position indicator light W Park Reverse Neutral Drive Second Low Specifications 3.4 3.4 1.4 1.4 1.4 1.4 3.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 (158) (158) (74) (74) (74) (74) (158) (74) (74) (74) (74) (74) (74) (74) (74) (74) (74) (74) (74) (74)

W

NOTE 1. The values in parentheses denote SAE trade numbers. 2. The *l symbol indicates vehicles with anti-lock braking system. 3. The ** symbol indicates vehicles with AA.

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METERS AND GAUGES - SpecificationsItems W * A/T fluid temperature warning light **SECURITY l i g h t W 4WS (4-wheel steering system) warning light Specifications 1.4 (74) 1.4 (74) 1.4 (74)

54-9

W

NOTE 1. The value in parentheses denote SAE trade numbers 2. The *1 symbol indicates AWD-AK. 3. The ** symbol indicates vehicles with theft-alarm system.

SERVICE SPECIFICATIONSItems Standard value Speedometer indication error 20 40 60 80 100 Tachometer indication error Type 1 (8,000 rpm indication) 700 3,000 6,000 Type 2 (9,000 rpm indication)* 700 3,000 7,000 mm (in.) Operation range of fuel gauge unit Point F Point E Point F Point E Fuel gauge unit resistance 52 Point F Point E Engine coolant temperature gauge unit resistance n [at 70C (158F)l Fuel gauge resistance 52 Between A-B Between A-C Between B-C NOTE The * symbol indicates DOHC models. mph 19-22 38-44 57-66 76-88 94-l 10 wm ?I00 +150 + 300 +100 + 225 -100 + 400 -100 Specifications

45.6k2.5 (1.79k.l) 177.5 +2 (6.98 2.08) 43 (1.69)174 (6.85)

3f2 110+7 104+13.5

Approx. 203 Approx. 102 Approx. 102

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METERS AND GAUGES - SuecificationsItems Engine coolant temperature gauge resistance Between A-B Between A-C Between B-C Between A-0 Between A-C Between B-C Q Approx. 130 Approx. 53 Approx. 162 Approx. 146 Approx. 60 Approx. 206 Specifications

TORQUE SPECIFICATIONSItems Engine coolant temperature gauge unit Nm 10-12 ft.lbs. 7-8

SEALANTS AND ADHESIVESItems Specified sealant and Adhesive

M54HF-

Engine coolant temperature gauge unit 3M ATD Part No.8660 or equivalent

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54-P 1NOTES

54-12

METERS AND GAUGES - TroubleshootingM54HHAQb

TROUBLESHOOTINGMETER AND GAUGES CIRCUITCIRCUIT DIAGRAM TAILLIGHT RELAY31

J/B

z8

c-37

1

: t __--__-____---___---~~---~~-----~-~---~~ ---__--___---_-_----~~--~~~--~~~~-~~~~~-

WITH METER COLOR CHANGER SWITCHr

WITHOUT METER COLOR CHANGER SWITCH

I

METER COLOR CHANGER SWITCH

\I __--________________________

\/ _--_-_--___--___--~~~--

10ii2 3515

Ti6 >

C-50

,AWD

,

FWD,4 - - - - - 1 I I I

J/C (TAIL)

J/C (RHEO)

>

,3 ,C

RHEOSTAT E-01 m

I I I I I I I I I I I I I

J/C (GROUND)

F-21-1 ; pmq

i

FUEL r'$2 G-03 j 8KE m3 m j ------e-J I D-26

m P35-AC-Hl014-NY

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METERS AND GAUGES - TroubleshootingCOIL )ELS> IGNITION SWITCH(IG1) POWER T;;;.;>STOR Cl990 MIN

54-13

MFI CONTROL UNIT

RHEOSTAT

@ r1IOA

7 c-43 Ell 56'8 J/B 3 I 2 $C 3 c-005678 m 1234

1234

z t 13 ------------- a. 3 1C

0 -------------_-_-------------.

TEMPERATURE GAUGE UNIT u B-01 = p=J

m cl

1

TSB Revision

1

54-14CIRCUIT DIAGRAM

METERS AND GAUGES - Troubleshooting

METER AND GAUGES CIRCUITTAILLIGHT RELAY

J/B

%6 \ ,\

c-37 I c-44

L

3c-32

"5 3

METER 1 1 c-52 I;- -----------_-___-----------------------, -___-----------_----------------- ------mI 0 WITH WITHOUT METER COLOR METER CO OR CHANGER k WITCH * CHANGER SWITCH METER COLOR CHANGER SWITCH @

COMBINATION

I II II II II !I I\ I I I I I I

1 I I

I @ @ I\I

1 6 C-50 >

AWD F-----z F-25 J/C (TAIL) J/C (RHEO) s

RHEOSTAT E-01 @=T& r-1

D-26

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METERS AND GAUGES - Troubleshooting

IGNITION SWITCH(IG1)

IGNITIJ POWER

.NSISTOR

%lJ

UNIT

RHEOSTAT

@ L10A

m ,c

3 C-08

8

.b

\I

j

17m

14 m

mJ/B C-38 !%TROL UNIT ENGINE COOLANT TEMPERATURE GAUGE UNIT B-01 El Remarks

4 cl

tA: (UP t o 1 9 9 2 models) %B: F r o m 1 9 9 3 m d Is) XC: ii OHCWP t o 1898 m o d e l s )

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54-16CIRCUIT DIAGRAM

METERS AND GAUGES - Troubleshooting

WARNING LIGHT CIRCUIT

BRAKE FLUID LEVEL SENSOR A-62

1

G-03 @Jg

KM-AC-HlOOZ-N

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METERS AND GAUGES - Troubleshootinn

54-17

-KEY REMI.

1ER SWITCH

i

; C-52 5

------s g

17 c-50

13

GENERATOR (L TERM I NALJ B-17 Es

MFI tEFoL

rC-l

4

B T

T ABI co1 ROS, ER UN

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METERS AND GAUGES - Troubleshootina WARNING LIGHT CIRCUITCIRCUIT DIAGRAM < 1990 models> :ON

1

SC-52 G

~IP~314~5~6J7~2 I 2 1 1ul13~12~12~14~1~1~17

n

COMBINATION METER

WITH WITHOUT ETACS ETACS

~ c-09

r

AWD

.

FWD

,

I

DOOR SWITCH

ixifi SWITCHD-45 m

I

lrOFI L

BRAKE FLUID LEVEL SENSOR A-62

XkE UNIT G-03 @Q

3%AC-HlOlB-NY

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METERS AND GAUGES - Troubleshootina

54-19

7 ----------- i-1

@------

=-----3 3

-----------------------------.

3

3 C-52 g

(I big .-----3g

E

3 .-----,T) II

0 C-23

%

[ROL

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54-20CIRCUIT DIAGRAM

METERS AND GAUGES - Troubleshooting

WARNING LIGHT CIRCUIT

I E C

L---$-------------

II I

11

tppZ

- - - - - - -

WITH WITHOUT ETACS*ETAFS

z t I-

D-26

FUEL mwEG-03

DOOR SWITCH

D-45 ml

I

1, TSB Revision

1

I4

METERS AND GAUGES - Troubleshooting

54-21

(BW)

IGNITION SWITCH(ST) ,, 19 ii -----I

@ @

I b %6 5+----J I .fG 9 i.2g4 --------- - 71 12I\

_--------- 7, 3 C-52I

f 135OIL EREfRE

---

1

7553 C-OS 13

5 c ,64

J/B,4:3

7c

cAL ,

d

c-11GENERATOR

(L TERMINAL) ELC-4SPEED AUTOMATIC TRANSAXLE CONTROL MODULE

AUTOMATIC ABS SEATBELT ##FROL CONTROL UNIT

Remarks (l)%l:Non-Turbo(FWD,AWD-M/T) (2)%2:Non-Turbo(AWD-A/T),Turbo (~)Z~:SOHC(UP to 1992 models)and DOHC (4):4:SOHC(From 1993 models)TSB Revision

54-22CIRCUIT DIAGRAM cl989 models> TAI: REL, IGHT

METERS AND GAUGES - Troubleshooting

INDICATOR LIGHT CIRCUITZN;NAL TCH

1

FE TCH-

DEDICATED FUSE

J/B

rI

C-32

3

p!$Tzaq c-39 ;

_------_-I1 2-------e L-

I

6

3 5 C-16

(BY)

l

J/C :RHEO)

RHEOSTATE-01 m

c-40 ,

J/C ~3 (GROUND)

m2m/,16 C-32

J/B t

15-AC-H1012-NY

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METERS AND GAUGES - Troubleshooting

54-23

lEUTRAL ON SWITCH

IGNITION SWITCH(IG1)

Iz 2 i ; 5 -15 . .___ ---.

J/B c-39

,i 77 >1 I 'i

7.---

C-58

3 al

E

9 I --- ----

?I55 1 c-51 pil%Iq &&E 3 CONTROLACTUATOR

6 C-23

.___-- - - - - _-- - - Il4 C-52 COLUMN SWITCH (#t#$PASSING

a

AUTO-CRUISE CONTROL UNIT

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54-24CIRCUIT DIAGRAM < 1990 models>

METERS AND GAUGES - Troubleshooting

INDICATOR LIGHT CIRCUITPOWER/ ECONOMY iZ(jf'E;OVER I

YE -

3c

TCH -

rur ?:

5

0 C-37-- .-

C-32-

I--

J/B

I

I

,

C-32 *0 p7zmsJq

I---------

2 ----------

____---_-_-_--_____-----.

6

0

(BY)

1

J/C (RHEOj

RHEOSTAT E-01 pF5i-q

c-40 pRiz$mq

J/C ' (GROUND)

I\KX35-AC-HlOY3-NY

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METERS AND GAUGES - Troubleshooting

54-25

PARK/NEUTRAL POSITION SWITCH

IGNI' SWITl

I3 eOh 4

COLU?J.h: 3WITCH (DIMMER/PASSING SWiTCHj

AUTO-CRUISE CONTROL UNIT

i

1 TSB Revision

54-26CIRCUIT DIAGRAM IGHT

METERS AND GAUGES - Troubleshooting

INDICATOR LIGHT CIRCUIT3WER/ 3:ONOMY TURNjIK!OVER SIGNAL Ei SWITCH _ T - T E I'11 :*I'CH k-

f E

:ARD TCH

84; a

ZE

> (3

+ z .G

+ kc .s

,,u?.-,c5-1 I\ ,\ I z 2 p3TzRq

;NITI ON IITCH (IGl) 7 \LI I1 i c-43

E E 2 2 2 - 5--- -14 2 6--- -15 - 7___ -,l6 ~ --___ c-58

z

I

F&BACATED

,,8_ 1.

~~-----_-_---

-----__ _;

L1?0

l4 C-52 n

ll2(3l4~5f6~7~2 I 0 1 16~~1~12~13)1~15(16~17

ETACS iC#TROL

F I

SWITCH (#{PASSING

IAl: I COLUMN

AUTO-CRUISE CONTROL UNIT

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54-28OPERATION l l

METERS AND GAUGES - TroubleshootingTROUBLESHOOTING HINTS1. The fuel gauge doesnt function, or shows the incorrect indication. (1) Disconnect the connector of the fuel gauge unit; the F side is indicated when terminal 3 (FWD) or 2 (AWD) is then grounded. l Check the fuel gauge. 2. The engine coolant temperature gauge doesnt function, or shows the incorrect indication. (1) The H side is indicated when the connector of the engine coolant temperature gauge unit is disconnected and then grounded. l Check the engine coolant temperature gauge unit. 3. Systems dependent upon control according to the vehicle speed do not function correctly. l Check the reed switch (located within the speedometer). 4. The meter illumination light does not illuminate. (1) The tail lights illuminate. l Check the rheostat.

l

When the ignition key is at the ON position, the fuel gauge is activated. When there is much fuel, the units resistance is small and the current flowing in the circuit is great, so the gauges indicator indicates in the F area. When there is little fuel, the units resistance is high and the current flowing in the circuit is small, so the gauges indicator indicates in the E area. When the ignition key is at the ON position, the engine coolant temperature gauge is activated. When the engine coolant temperature is high, the units resistance is low and there is a great flow of current in the circuit, so the gauges indicator indicates in the H area. When the engine coolant temperature is low, the units resistance is high and there is a small flow of current in the circuit, so the gauges indicator indicates in the C area.

l

l

l

Pulses are produced in accordance with the vehicle speed, and vehicle-speed signals are input to systems (the transaxle-control system, etc.) that regulate according to the vehicle speed. NOTE For operation of warning light and indicator light, refer to P.54-36.l

.

i

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METERS AND GAUGES - Service Adjustment Procedures-7

54-29

SERVICE ADJUSTMENT PROCEDURESINSPECTIONSPEEDOMETER INSPECTIONMWIAX

stopper Drum 16LO294

NOTE For AWD models, refer to the section concerning special handling instructions for AWD models in GROUP 00. Take note of the following before inspection: (1) Assure tire pressure at standard value. (Refer to GROUP 31 -Specifications.) (2) When placing the vehicle on a speedometer tester drum, make sure the center line of the vehicle is at right angles to the center line of the drum. Also, make sure the drum is positioned so as to center between the front tires.

Rear wheel safety procedures(1) Be sure to chock both rear wheels to prevent the vehicle from moving. Secure the stoppers to the floor, or take measures to prevent the stoppers from slipping. (2) Make sure the parking brake has been set.

Reference value Il.150 mm (45.3 in.)]

Front wheel away prevention procedure(1) Attach tension bars to the front traction hook. Secure the ends of both bars to anchor plates. (2) Make sure the tension on the right and left bars is the same. Also be sure there is enough tension on each bar.

Accident prevention procedures

-LFront trac:tion hook \ Front

(1) Attach a chain or wire to the rear traction hook. Make sure the end of the wire or chain is secured firmly. (2) Take all other necessary precautions. Use a speedometer tester to measure the speedometers indication error.

Standard value: Standard indication mph 20 40 60 80 100

Allowable range mph 19-22 38-44 57-66 76-88 94-110

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METERS AND GAUGES - Service Adjustment ProceduresTACHOMETER

INSPECTION

MSUWSN

Connect engine speedometer and compare the engine speedometer and tachometer readings. Replace tachometer if difference is excessive.

Standard value: Type 1 (8,000 rpm indication) flO0 rpm 700 rpm f150 rpm 3,000 rpm f300 rpm 6,000 rpm Type 2 (9,000 rpm indication) flO0 rpm 700 rpm 3,000 rpm 2; vm 7,000 rpm -100 vm

CautionAs the tachometer is negative grounded, do not connect battery conversely to prevent damaging transistor and diode.For female Din (insert clip in side awav from lock link)

For male pin (insert clip in lock link side)0,Lo246

Connect the engine speedometer. (1) Insert the paper clip from behind the connector.

Caution Insert the paper clip parallel to the terminal surface as shown in the figure at left.(2) Connect the engine speedometer to the inserted clip. NOTE (From 1990 models ) For rpm. one-half of the actual engine rpm is indicated, so the actual engine rpm is two times the indicated value shown by the tachometer.

i II Intake manifold

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METERS AND GAUGES - Service Adjustment ProceduresFUEL GAUGE SIMPLE INSPECTION

54-31MWIICI

I

16A024C

( I) Remove connector from fuel gauge unit in fuel tank. (2) Ground the harness side connector via a test light (12V3.4W). (3) Turn ON ignition key. (4) Assure test light goes on and gauge needle moves. (5) If test light goes on but gauge needle does not move, replace fuel gauge. If test light does not go on (and gauge needle does not move), check fuse for broken wire, or resistance between gauge terminals (refer to P.54-34). or break in harness. Replace or repair defective parts.

,

i,,+ i,h+ _

ENGINE COOLANT TEMPERATURE GAUGE SIMPLE INM54HIOK SPECTION(1) Remove connector from engine coolant temperature gauge unit in engine compartment. (2) Ground harness side connector via test light (12V-3.4W). (3) Turn ON ignition key. (4) Check that test light goes on and gauge needle moves. (5) If test light goes on but the gauge needle does not move, replace engine coolant temperature gauge. If test light does not go on (and gauge needle does not move), check fuse for broken wire, or resistance between gauge terminals (refer to P.54-34), or break in harness. Replace or repair defective part.

gauge unit connector

16A1465

I

11 I

I

\

\------I

16A1090

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54-324WD>

METERS AND GAUGES - Service Adjustment ProceduresStopper

FUEL GAUGE UNIT INSPECTIONTo check, remove fuel gauge unit from fuel tank (Refer to GROUP 13-Fuel Tank.)

AIHHJJO

Float Height of Fuel Gauge UnitMove float and measure the height at point F (highest) and point E (lowest) with float arm touching stopper.

16A1048

:AWD>

Standard value: Point Point Point Point

F E F E

45.6k2.5 mm (1.79k.l in.)

177.5-r-2 mm (6.98k.08 in.)43 mm (1.69 in.)

174 mm (6.85 in.)

lnAO292

Ground terminal

I Fuel gauge terminal

Standard Resistance of Fuel Gauge Unit(1) Check that resistance value between the fuel gauge terminal and ground terminal is at standard value when fuel gauge unit float is at point F (highest) and point E (lowest).

Standard value: Point F 3 +2 R P o i n t E 11027 RleAO28:

(2) Check that resistance value changes smoothly when float moves slowly between point F (highest) and point E (lowest).1

16RW42

I

FUEL SENSOR INSPECTIONConnect fuel gauge unit to battery via test light (12V-3.4W). Immerse in water. Condition good if light goes off when unit thermistor is in water and lights when unit is removed from water.

Caution After completing this test, wipe the unit dry and install it in the fuel tank.

16A119J

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METERS AND GAUGES - service Adjustment ~mcedu~/~eters and GaugesTerminal for inspection

54-33GAUGE UNITM54HIlla

ENGINE COOLANT TEMPERATURE INSPECTION

To check, remove enginei coolant temperature gauge unit from intake manifold. ,

Standard Resistance of Engine Coolant Temperature Gatige Unit(1) Immerse unit in 70C (158F) water to measure resistance.

Standard value: 104+- 13.5 R16G0079

r

(2) After checking, apply the specified sealant around the thread of engine coolant temperature gauge unit and install on the intake manifold.

Specified sealant: 3M ATD Part No.8660 or equivalent

7 - 8 ftlbs.1c001c

METERS AND GAUGESREMOVAL AND INSTALLATION

M54HJAR

WA0538

Removal stepsl * 4w1. Trip counter reset knob 2. Meter bezel 3. Combination meter 4. Adapter

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METERS AND GAUGES - Meters and Gauges SERVICE POINTS OF REMOVAL3. REMOVAL OF THE COMBINATION METER(1) Remove the mounting screws; then remove the combination meter by turning the upper part of it toward the front. (2) For models equipped with the automatic position indicator, disconnect the harness connector before removing the combination meter.

4. REMOVAL OF ADAPTER(1) Disconnect the speedometer cable at the transmission end of the cable. (2) Pull the speedometer cable slightly toward the vehicle interior, release the lock by turning the adapter to the left or right, and then remove the adapter.

INSPECTIONREED SWITCH INSPECTIONUse circuit tester to check circuit repeats off/on between terminals when speedometer shaft turned several times.

16A0472

FUEL GAUGE CIRCUIT INSPECTIONMeasure resistance between terminals with circuit tester.

Standard value: A-B A-C B,C

Approx. 203 Q Approx. 102 52 Approx. 102 52

ENGINE COOLANT TEMPERATURE GAUGE CIRCUIT INSPECTIONMeasure resistance between terminals with circuit tester.

16A0472 I

-

Standard value: Vehicles built up to Dec. 1988 A-B Approx. 130 Q A-C Approx. 53 Q Approx. 162 Q B-C Vehicles built from Jan. 1989 A-B Approx. 146 S2 Approx. 60 B A-C Approx. 206 Q B-C 1

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METERS.AND GAUGES - Meters and Gauges DISASSEMBLY AND REASSEMBLY

Disassembly steps1. Bulb socket 2. Bulb 3. Twin trip counter reset knob 4. Meter panel 5. Fuel gauge 6. Engine coolant temperature gauge 7. Speedometer 8. Tachometer 9. Turbo boost gauge 10. Twin trip holder 11. /VT indicator lens 12. Meter color changer switch knob 13. Meter color changer switch 14. Printed-circuit board 15. Meter case

INDICATORSSymbol Turn signal indicator 44 Operation

M54HKAXa

This indicator flashes, as do the same side of turn-signal light flashes. If the turn-signal light is burnt out, the indicator flashes faster than normal indicator. This indicator is common with hazard light. Li$s$dicator illuminates when the headlights are on high

(I

High beam indicator

Door-ajar warning *

This indicator comes on when the door is either open or not completely closed.I I

I

I

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54-36Symbol

METERS AND GAUGES - Meters and GaugesOperation Seat belt warning This warning light warns the driver and front passenger to fasten their seat belts. If one or more seat belts are not fastened, the automatic seat belt control unit detects that fact and causes the warning light to be illuminated or flash. How long the light is illuminated or how many times it flashes depends on whether only one, or both of the belts remain unfastened. The seat belt warning light will flash for about six seconds when the ignition key is turned to the ON position. If at this time the drivers seat belt is not buckled, the alarm buzzer will sound four times in synchronism with the flashing of the warning light. Brake warning

4

BRAKEFuel warning LD Charging warning - + I Oil pressure warning

This indicator comes on when the ignition key is in ON position, and goes off after the engine has started. This indicator comes on when the parking brake is applied or brake fluid level falls less than the specific level. This indicator comes on when the fuel in the fuel tank falls less than approx. 8 liters (2.1 gals.).

This indicator comes on when the ignition key is in ON position, and goes off after the engine has started. This indicator comes on when the drive belt breaks or the trouble occurs in the charging system. This indicator comes on when the ignition key is in ON position, and goes off after the engine has started. This indicator comes on when the oil fails or the trouble occurs in the oil circulating system while driving. The light will light up when the overdrive switch is off.

Overdrive OFF indicator

a g a 3 m

Automatic transaxle-position indicator

This indicator light illuminates to indicate the position at which the selector lever is set.

Anti-lock brake warning light

ANTI LOCKCheck engine/malfunction indicator lamp

This light illuminates when the ignition switch is switched ON; then, when the ignition key is returned from the ST position to the ON position, it extinguishes about 0.6 second later, thus providing a check of the anti-lock brake warning light circuit. This light illuminates when a malfunction is discovered in the anti-lock braking system. This lamp illuminates when the ignition key is turned to the ON position, but should go out in a few seconds. If the lamp illuminates while the vehicle is moving, there is a malfunction of a component related to exhaust gases. The light illuminates when the auto-cruise control switch is switched ON, and the auto-cruise control system is activated.

CHECK ENGINE CRUISE

Auto-cruise control indicator light

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METERS AND GAUGES - Meters and Gauges1 Symbol AA fluid temperature warning light SECURITY light (Vehicles with theft-alarm system) 4WS (4-wheel steering system) fluid level warning light 1 Operation

54-37

This M fluid temperature warning light comes on when automatic transmission fluid temperature becomes abnormally high. Illuminates for about 20 seconds when the theft-alarm system can be set, and then the illumination stops. With the ignition switch in the ON position the warning light is illuminated if the 4WS fluid level falls less than the specific level.

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54-38

LIGHTING SYSTEM - Specifications

LIGHTING SYSTEMSPECIFICATIONSGENERAL SPECIFICATIONS items Exterior lights Headlight Type I W Type II W Front turn-signal light W Front combination light Side marker light CP Position light CP CP Rear side marker light Rear combination light Turn-signal light CP CP Stop and tail light Back-up light CP License plate light CP High-mounted stop light CP I nterior lights Front dome light Dome light W Spot light W r4Rear dome light Dome light W Spot light W Door light W Luggage compartment light W NOTE *l : DOHC *2 : SOHC *3 : Vehicles with sunroof. *4 : Vehicles without sunroof Specifications

M54m-

65 55 27 3.8 5 3 32 3212 32 3 *4 or *221 . 310 8 8 8 5 5

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LIGHTING SYSTEM - Specifications GENERAL SPECIFICATIONS Items Exterior light Headlight Type 1 Type II Front turn-signal light Front combination light Side marker light Position light Fog light Rear side marker light Rear combination light Turn signal light Stop and tail light Back-up light Rear lid light Stop and tail light License plate light High-mounted stop light Non-turbo (Vehicles without air spoiler) Non-turbo (Vehicles with air spoiler) Turbo iterior lights Front dome light Dome light Spot light Rear dome light*2 Dome light Spot light Door light Luggage compartment light NOTE *I : Vehicles with sunroof. *2 : Vehicles without sunroof. *3 : Vehicles built up to 1992 models. *4 : Vehicles built from 1993 models. W w W 65 55 27*3 27/8*4 27/8 W w w CP 3.8 5 55 3 Specifications

54-39

CP 32 C P 3212 CP 32 C P 3212 CP 3 CP 21 CP 4*3 60 pieces (Light Emitting Diode)*4 60 pieces (Light Emitting Diode)

w W W W w w

lo* 8 8 8 5 5

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54-40Items Limit Headlight intensity Type 1 Type II

LIGHTING SYSTEM - Specifications/Special Tools

SERVICE SPECIFICATIONSSpecifications

cd 18,000 or more cd 7,000 or more

SEALANTS AND ADHESIVESItem Connection of rear combination light and body Specified sealant 3M ATD Part No.8625 or equivalent

M54lH-

SPECIAL TOOLS

For the number, refer to GROUP 00-Precautions Before Service

I

1

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LIGHTING SYSTEM - Troubleshooting

54-41

TROUBLESHOOTINGHEADLIGHT CIRCUITCIRCUIT DIAGRAM models> SIBLE I IGNITION SW ITCH (ACC) I

J/B

.J r-h&4

c9

c-43 ,234 5678 m

-IE -IEAD- ,IGHT16 C-23

m CL

---------1 m l3 C-69

54-42HEADLIGHT CIRCUITCIRCUIT DIAGRAM < 1990 models>

LIGHTING SYSTEM - Troubleshooting

SUB FUSIBLE LINK 0 --I--

IGNI: ON (ACC) SWIT( e c-43 c

rI

.4

J/B7

liEa

I 284 5878

El1284 5878

HEADLIGHT RELAY A-01X84 El

______-__--_----_-

2 cbIEAD,IGHT

----__--_--------t

4 A-12-1

--- 4 C-23 p:

C-69 p: 12

'&------;b"" CL

---------I m I3I, m I

Ea85-AC-HOWSIN

cu l!l 6

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LIGHTING SYSTEM - Troubleshootinn Vehicles without theft-alarm system

SUB FUSIBLE LINK QJ -I-

IGNI SWII -

C-26-l

HEADLIGHT RELAY A-03X84 El

z.3 ----------__-___OFF TON1 2

T

T

2-RL

&

c

2 \ 'LEFT \SIDE. m A-17

MZ' 1 1 (TYPE 2) 1 '1 iYPE 2! G&z (TYPE 1): (TYPE I,? Lo A-22CU .G

1 y

C-23

COLUMN SWITCH

(3%AC-HOBBO-NN

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LIGHTING SYSTEM - Troubleshooting HEADLIGHT CIRCUITCIRCUIT DIAGRAM Vehicles with theft-alarm system

SUB go L INK FUSIBLE

SW1 TCH(AC0

JGNJTJON

&i;\IGGHT A-01X

------___

-4 ------- -k r 3 P u2 zL

2

1 : THEFT-ALARM ; gEifi!IGHT c AL A-38-l468 "5 m 123

CATEI EADIGHT 1 FiE' 1 mi-17 2 9 (

1 (TYPE 2: aa A-22

'0 :------ .Z 4

C-23

5 I ,2 5 c-04 A'

r

ETACS CONTROL UNIT

2 :: - - - - - -----~

COLUMN SWITCHC-68---e-----J

co 1 3 C-69 T

N

i-AC-H0883-NY

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LIGHTING SYSTEM - TroubleshootingOPERATION Conditions for switch-ON of headlight relayIgnition switch ACC or ON ACC or ON Lighting switch HEAD Dimmer-passing switch PASS

54-45

Headlight relay ON ON

o The headlight relay is switched ON when the lighting switch is set to the HEAD position. l The low beam of the headlights will illuminate when, in this condition, the dimmer/passing switch is set to the LO position.

TROUBLESHOOTING

HINTS

1. Headlights dont come on. 1) But the tail lights do illuminate. l Check the headlight relay. l Check the lighting switch. 2) The tail lights also dont illuminate. l Check the sub-fusible link No.@. 2. The low beam at both sides doesnt illuminate. l Check the ground. 3. The upper beam at both sides doesnt illuminate. 1) The passing signal functions OK. l Check the HI contacts of the dimmer switch. 2) The passing signal doesnt function. l Check the dimmer switch. 4. One headlight doesnt illuminate. l Check the bulb. 5. Cant switch from low to high beam or viceversa. l Check the dimmer switch 6. The high beam indicator light doesnt illuminate. 1) The high beam of the headlights is normal. l Check dedicated fuse NO.@. l Check the bulb. NOTE (1) For information concerning the headlight relay and theft-alarm headlight relay, refer to P.54-97, 98. (2) For vehicles equipped with the theft-alarm system, refer to P.54-165.

l l

The headlight relay is switched ON when the lighting switch is set to the HEAD position. The high beam of the headlights will illuminate when, in this condition, the dimmer/passing switch is set to the HI position. This indicator illuminates during use of the high beam of the headlights, and when the passing signal (high beam) is activated, thus indicating that the headlights high beam is illuminated.

l

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J

54-46FOG LIGHT CIRCUIT DIAGRAM

LIGHTING SYSTEM -Troubleshooting

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LIGHTING SYSTEM - Troubleshooting

THE ; I&f

FOG LIGHT SWITCH

C-23

1FOG L :z: A-20-1 EEI

e

J/C (RHEO)

J/C Ll (TAIL)

1J/B

P ' RHEOSTAT E-01 ,m

J/C (GROUND)

OPERATIONl l

TROUBLESHOOTING HINTS1. The right or left fog lights only go on. l Check the bulb. 2. Fog lights do not go on when the fog light switch is set at ON.l

l

Set the lighting switch to the HEAD position. If the fog light switch is set at the ON position when the dimmer switch is at the low position, current flows through the dedicated fuse, fog light relay, fog light switch, dimmer switch and ground, causing the fog light relay contacts to close. Once the fog light relay contacts have closed, current flows through the dedicated fuse, fog

Check the dedicated fuse 0.

light relay (contacts), fog lights, and ground,causing the fog lights to go on.

NOTE For information concerning the fog light relay, refer t o P.54-97.

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I

LIGHTING SYSTEM -Troubleshooting TAIL LIGHT, POSITION LIGHT, SIDE MARKER. LIGHT AND LICENCE PLATE LIGHT CIRCUIT:IRCUIT DIAGRAM cl989 models> SUB FUSIBLE LINK@

$fl&IGHT A-02X 34 ffl

l4 C-23

1OAb

z FRONT fydB+NATION (LEFT SIDE) 3 I COLUMN SWITCH '/k2 A-16 COMBINATION z (RIGHT SIDE)

13 C-69

REAR COMBINATION

(u35AC-H0646-NY

I g 5 F-21

65 y

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LIGHTING SYSTEM - Troubleshooting

54-49

F-11 lEEGil

3

5L I CENSE PLATE LIGHT I

z2

F-03 m

1 ml

1

2

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I

54-50

LIGHTING SYSTEM - Troubleshooting

;WL;FHT, POSITION LIGHT, SIDE MARKER LIGHT AND LICENSE PLATE LIGHTCIRCUIT DIAGRAM < 1990 models>S U B F U S I B L E LINK@

TAILLIGHT 1 RELAY

J:A-12-1

A-02X

q

FwATED2o C-23

3 --y C O L U M N S W I T C H

F-25 :FWD> zm

(AWD>

t

Remcr ks

(1):':FWD

(2)f2:AWLl

3%AC-HOW?-NM

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I

LIGHTING SYSTEM - Troubleshooting

54-51

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54-52

LIGHTING SYSTEM - Troubleshooting

TAIL LIGHT, POSITION LIGHT, SIDE MARKER LIGHT AND LICENSE PLATE LIGHT CIRCUIT CIRCUIT DIAGRAM S U B F U S I B L E LINK@

.EFT S I D E ) 5f

1 (POS-ITION)

v

(POSIT-I ON) i3t J/B

1

( R I G H T 51

0 [

1

COLUMN SWITCH

q

Y ( kmA> RIL 3 C-69

5 7 *t*: F-25 (FWD) (AWD)

F-22 ,.S al

m d 1 ii KX35-AC-HO885-Nil

Rcmar ks

I

(I): :FWD (2) X:AWD

C3):3:1991 m o d e l s

1 TSB Revision

I

LIGHTING SYSTEM -Troubleshooting

54-53

l-----I I I I

----------------------------3

5f

4*

I

REAR LID LIGHT (TAIL:RH) F-03- 1 @JJ

I is II L-------_-----____-----------------.dF-11 t m I R ;.

*

Remark : mark indicates Vehicles with THEFT-ALARM SYSTEM

OPERATIONl

TROUBLESHOOTING HINTS1. All lights do not illuminate. (I) The headlights also do not illuminate. l Check sub-fusible link No.Qj. (2) The headlights illuminate. l Check the tail light relay. l Check dedicated fuse No.@.

l

The tail light relay is switched ON when the lighting switch is set to the TAIL or HEAD position. As a result, electricity flows via dedicated fuse No.@ to each light, and each light illuminates.

I TSB Revision

I

54-54

LIGHTING SYSTEM - Troubleshooting

LIGHT AND VANITYMIRROR LIGHT CIRCUITCIRCUIT DIAGRAM SUB FUSI BLI 3 LJNt IGHT RELAY

t IA

B iJ/B

c-37 -L 2 3

I C-32

B J/C (TAJ L)

,+l F-OS #@GE COMPARTMENT B 2 m ) E-05 GLOVE BOX JLLUMJNATJON LIGHT

i

F-04 /LUGGAGE COMPARTMENT LIGHT SWITCH

En

,,I

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LIGHTING SYSTEM - Troubleshootinn

S U B F U S I B L E LI,NK 0 TAILLIGHT RELAY

54-55

i% I A-07-2X m 100 O R STORAGE CONNECTOR @jgC-37-$: J/B 1 gs lP ;IlOA

LIGHTING SYSTEM - Troubleshooting

TURN SIGNAL LIGHT AND HAZARD LIGHT CIRCUIT

IGNITION SW" FHCATED

TAIL1 .IGH T RELAY

I I 37 I J/B I 6310A r i

Ki& CATED

( 1 CI 1234

1-__-_--____--_-___-_--~~---~----~~~~~

3 c-37 m 5E76

I t

E-13

'6 I

(TAIL:11

r

1 1 I31I0

rTURN-SIGNAL AND HAZARD FLASHER UNIT c-17 7 23 i9\I .z

z

J/C (RHEO

I I

m J/C (GROUND

WiiJI

1 RHEOSTAT

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LIGHTING SYSTEM - Troubleshooting

54-75

COLUMN SWITCH TURN-SIGNAL AND HAZARD FLASHER UNIT i #kii )7

WR

J/C (GROUND)

G

G

pzf%sq

3------&,,5 c-39 \ /\

6

t,j$,12 ,,15 n n COMBINATION METER F i tIC-52

k?J .s

F-25(FWD)

iC1 .

tA-31 2

d

m LA

m cu A 6 1 TSB Revision

Remarks (l)%l:FWD (2)%2:AWD

54-76CIRCUIT DIAGRAM

LIGHTING SYSTEM - Troubleshooting

TURN SIGNAL LIGHT AND HAZARD LIGHT CIRCUIT

IGNITION VET" T -

BATTERY T -

TAILLIGHT RELAY

FBE

CATED

0 /k10A \/

/\

1 1__-_________________------------------s6 C-37

TURN-SIGNAL AND HAZARD FLASHER UNIT

J/C (RHEO)

[35-AC-HOQ47-NY

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I

LIGHTING SYSTEM - Troubleshooting

54-77

COLUMN SWITCH TURN-SIGNAL AND HAZARD FLASHER "NIT i i8k-l )

HAZARD SWITCH'

J/C (GROUND)F

m

i---..L$ c-39I 7 I I

3 ------------

\, \/ E&

7 l-r 14 c-39 9 52 pFTqzEE]

\, \L

v 1,

3

4 c-37

_______---------. Y9 C-42F-25 k I : c

3 rns2 1

COMBINATION METER C-52 gfFiK$q

NONNONTURBO A- TURBO TURBO , TURBO - 7 FRONT [YE&SIGNAL (LEFT SIDE) , GNAL SIDE)

m .I

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54-78STOP LIGHT CIRCUIT

LIGHTING SYSTEM - Troubleshooting

IRCUIT DIAGRAM

J/B

I

I 3 1

F-22I 2 3456 m

F-211 2 3452 m

REAR COMBINATION LIGHT (LEFT SIDE)

REAR COMBINATION LIGHT (RIGHT SIDE)

ws-AC-n0834-NY

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LIGHTING SYSTEM - Troubleshooting

54-79

J/B

1.25-G

1 kc s

1.25-R ,,1 CY F-11

(, In op

F-09 m HIGH MOUNTED STOP LIGHT

Ki s-i I ,a1 F-25 REAR LID LIGHT (LEFT SIDE) F-12-3 @gjm f

N -I

2

I2 F-11

f@fj+~ID (RIGHT SIDE) F-03- 1 pJJ

w I

(AWD>

Remarks (1) fl:FWD (2) t2 : AWD (3)X3:1991 moaels TSB Revision

54-80STOP LIGHT CIRCUIT

LIGHTING SYSTEM - Troubleshooting

CIRCUIT DIAGRAM

/

2

OPEN CONNECTORc-47

ml

(FWD):16

HIGH MOUNTEDt27

(AWD>

F-22 REAR COMBINATION LIGHT (LEFT SIDE)STOP T

F-21 REAR COMBINATION LIGHT (RIGHT SIDE)

Remarks

(1)X'l:FWD (2)%2:AWD

X35-AC-HOQ35-NM

1 TSB Revision

LIGHTING SYSTEM - Troubleshooting

54-81

OPEN CONNECTORc-47

1 2 81

1.25-G

r

1.25-R

I

HIGH MOUNTED

c3 IA cu ,.

1

F-22 REAR COMBINATION LIGHT (LEFT SIDE)

------I !g,5+-

F-21 REAR fMh#NAT'ON (RIGHT SIDE)m CL Remarks [A, 2; i #D (3) $3 i 1991 mocle I s

r

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I

54-82STOP LIGHT CIRCUIT

LIGHTING SYSTEM - Troubleshooting

(CONTINUED)

lI I I I I I I

____________----________

__--__--___----__-_-~~~~~

1 I I I I

HIGH MOUNTED STOP LIGHT k 1

HIGH MOUNTED

c

F-01 gIJj3

c AIR

WITH

SPOILOR >_____---___-_----------J

I

:I :

-------I F-12-1

IC F-03-1 -.a EMTLID (RIGHT SIDE)

5

\I m "2

q

*Remarks Vehicles with THEFT ALARM SYSTEM *A I NON-TURBO *B : TURBO and NON-TURBO

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LIGHTING SYSTEM - Troubleshooting DELAYED SWITCH-OFF DOME LIGHT COMPONENT LOCATIONName I ETACS control unit 1 Symbol 1 I A I

54-83M541HICb

INPUT CHECKUsing a scan tool, check whether or not input signals are being input from each switch to the electronic control unit.

(1) Connect the scan tool to the data link connector (located at the right side of the junction block). (2) With the ignition switch at the ACC position, set the scan tool to the special test setting. (3) Check whether the buzzer of the scan tool sounds one time when each of the switches noted below is operated. Input signals are being input to the electronic control unit if the buzzer sounds, so the operation of that switch can be considered satisfactory; if the buzzer does not sound, check that switch or the wiring for an abnormal condition.l l

Ignition switch Door switches for all doors

m ! I l. 16R1338

Ground ETACS

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I

54-84

LIGHTING SYSTEM - Troubleshooting

TROUBLESHOOTING GUIDE-REFERENCE TABLEProblem With the dome light switch at the door-interlocked position, the dome light does not illuminate when any door is opened. (The dome light does illuminate, however, when the dome light switch is set to the ON position.) Probable cause Damage or disconnection of the door switch (all doors) input circuit. Check method If a malfunction is indicated as a result of the input check (P.54-83). make the circuit and individual part check No.3 (P.54-87). Make the circuit and individual part check No.4 (P.54-88). If a malfunction is indicated as a result of the input check (P.54-83). make the circuit and individual part check No.2 (P.54-86). Remedy Replace the door switch, or repair the wiring harness.

Damage or disconnection of the dome light activation circuit. Malfunction of the electronic control unit. When the ignition switch is switched to the ON position while the dome light illumination is at the dimmed setting, the dome light does not switch OFF. Damage or disconnection of the ignition switch input circuit.

Replace the dome light, or repair the wiring harness. Replace the electronic control unit. Repair the wiring harness.

Malfunction of the electronic control unit.

Replace the electronic control unit.

NOTE The ECU (electronic control unit) indicates the ETACS control unit

f

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LIGHTING SYSTEM - Troubleshooting CHECKING THE CIRCUIT AND INDIVIDUAL COMPONENT1. ETACS POWER-SUPPLY AND GROUND CIRCUITS Battery Main fusible link Sub fusible IBattery +,

54-85

(Multi-purpose fuse)

Iz34 El

4 IOD or storage 3 connector

I

*

1ETACS

Ea ,231

* 8, IJIB

7 ETACS control unit (electronic control unit)

16A1255

NOTE *: < 989 models> *2: < 990 models>

IOD: lgnltion Off Draw

Description of operationThe battery supplies a stabilized 5V power supply to the electronic control unit, via the constantvoltage circuit and terminal (36) directly connected to the battery. If there is. an abnormal condition of the powersupply circuit, the other ETACS systems also will not function.

Electronic control unit terminal voltage (status of the electronic control unit connector)ECU terminal No. 36 Signal Electronic control unit At all times Conditions Terminal voltage

power supply

Battery positive voltage

Checking the ground circuit (Disconnect the connector and check the wiring harness side.)Terminal

Connected to/measured componenl Electronic control unit ground Electronic control unit ground

~Measurement

Testerconnection

Check conditions

Standard,

29 30

Resistance

29-ground A t a l l t i m e s 30-ground A t a l l t i m e s

I ContinuityContinuity

Resistance

NOTE *: Vehicles without theft-alarm system

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54-862.

LIGHTING SYSTEM - Troubleshooting

IGNITION SWITCH INPUT CIRCUIT Sub fusible

Batters Tl Sub fusible o link3-Y -. la

ETACS control unit (electronic control unit) I IOD: Ignition Off Draw

Description of operationWith the ignition switch at the ON position, send HIGH-level signals to the electronic control unit to switch OFF the timer circuit and interrupt the dimmed-light condition.

Electronic control unit terminal voltage IDisconnect the electronic control unit connector and check the wiring harness side.)ECU terminal No. 3 Signal Ignition switch: ON

ConditionsIgnition switch OFF ON

Terminal voltageov Battery positive voltage

Individual part checkIgnition switch . . . Refer to P.54-6.

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LIGHTING SYSTEM - Troubleshooting3. DOOR SWITCH (ALL DOORS) INPUT CIRCUITETACS control unit (electronic control unit)

54-87

Drivzr do:r

PasIGNITION Si""" (ACC)

IGNITION SWITCH (ACC)

.c'C-23 8 iI 2C-23

HORN SWITCH

OPERATIONl

TROUBLESHOOTING HINTS 1. One of the horns does not sound. l Check the horn. 2. Horns do not sound. l Check the horn switch. l Check the multi-purpsoe fuse @.

l

l

When the ignition key is turned to the ACC or the ON position, battery voltage is constantly applied to the horn. When the horn switch is switched ON, electricity flows to multi-purpose fuse @, the horn, the horn switch and ground. In this condition, electricity flows to multipurpose fuse @, the horn, the horn switch and ground, and horn sounds.

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HORN

- Horn/Relay

54-105 MMIJAN

HORN3EMOVAL AND INSTALLATION

16A1269

Removal steps1. Front bumper (Refer to GROUP 51 -Bumper.) 2. Horn (high sound) 3. Horn (low sound) 4. Theft-alarm horn 5. Theft-alarm horn bracket

RELAYINSPECTIONTHEFT-ALARM HORN RELAY (1) Take out the theft-alarm horn relay from theft-alarm horn bracket.(2) Connect battery to terminal 2 and check continuity be-

tween terminals with terminal 4 grounded.Power is supplied Power is not supplied l-3 terminals Continuity I

111

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54-106

CIGARETTE LIGHTER - Specifications/Troubleshooting

CIGARETTE LIGHTERSPECIFICATIONSGENERAL SPECIFICATIONSItems Max. input W Reset time second Thermal fuse fusion temperature Specifications 120 W ithin 18 C (F) 180-250 (356-482)MWMHCB M54MB-A

TROUBLESHOOTINGCIGARETTE LIGHTER CIRCUITCIRCUIT DIAGRAM

;NLALy I GHT

l-

5 --------------- g8 f-7 J/C (TAIL) L-A %

Ia E-: ASHTRAY ILLUMINATIOA LIGHT

I

CIGARETTE LIGHTER

RHEOSTAT E-01

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I

ClGARElTE LIGHTER - Troubleshooting

54-I oi

IGNITION SWITH(ACC)

c-43 4 J/B @15A \L ----------______

B,,6

I

k& 13 6;'

fa C-32 w /-J J/C ( AIL)

ASHTRAY ILLUMINATIOh LIGHT

4 I 1 RHEOSTAT E-01

Remarks tl(UD to 1992 models) t2CFrom 1993 mode IS)

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54-108

CIGARETTE LIGHTER - Cigarette LighterMS4MJAI

CIGARETTE LIGHTERREMOVAL AND INSTALLATION

Removal steps1. 2. 3. 4. 5. 6. 7. 8. 9. Ashtray Heater control knob Heater panel Plug Fixing ring Socket case Plate Socket Protector16A0386

7

65

INSPECTIONl

l

Take out the plug, and check for a worn edge on the element spot connection, and for shreds of tobacco or other material on the element. Using an ohmmeter, check the continuity of the element.

CAUTIONS FOR USE OF THE CIGARETTE LIGHTER SOCKET AS AUXILIARY POWER SOURCE 1. When using a plug-in tYpe of accessory, do not use anything with a load of more than 120W. 2. It is recommended that only the lighter be inserted in the receptacle. Use of plug-in type accesories may damage the receptacle and result in poor retention of the lighter. NOTE The specified load should be strictly observed, because overloaded cord burns the ignition switch and harness.

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1

CLOCK - Specifications/Troubleshooting

54-10s

CLOCKSPECIFICATIONSGENERAL SPECIFICATIONSItem Type Display method Standard error (seconds/day) Specification , Crystal oscillator Fluorescent digital display *2 [ a t 20C (68F)lM!XMB--

TROUBLESHOOTINGCLOCK CIRCUITCIRCUIT DIAGRAM < 1989 models> IGNITION SWITCH(ACC) 1 IBLE 1 3 TAILLIGHT RELAY

4 c-43 J/B 010A

1 C-36 G10A

!a 1q

-----------------

4 3

____--------------- 8 C-32 11 5 J/C Eg (TAIL) z 5

CLOCK /

,P

6

10: 10

C-32

m cl 1 -

KXJI-AC-H1406-N

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54-110CLOCK CIRCUITCIRCUIT DIAGRAM lGNIl

CLOCK - Troubleshooting

rI ON SWITC :H (ACC)

SUB FU IBLE LINK 8 1

TAILLI GHT

A-12-l J/BI

C-23t _____________ ---__ I

C-32

4

11 10 C-16

14CLOCK E-04

16

5

10: 10

KX :35-AC-li1425-WI

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CLOCK - Troubleshooting

54-111

IGNIl SWIT(

DN

(ACC)

SUB FU IBLE LINK d 12 d-2

I' RELAY

J/B

0 r10A

3 c-43

I\

010A

IOD OR STORAGE CONNECTOR f234 li35l A-07-2X123.

5

IdEd C-37-1J/B C-32

r

2

____---__---_-_ ____ ------------------~ I1 10 '8 3 u 2

, 1

\6 c-37

1 CLOCK E-04

r

.-

6 10: 10

J/C [ (TAIL) - I z 5 -I

m

3

-

-1

J/C + (GROUND)'m

J/8

/.16 ,\ \, "4m CL

C-32

C-38 m

KXSS-AC-tll44SNN

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1

54-l 12

AUDIO SYSTEM

-

Specifications/Troubleshooting

AUDIO SYSTEMSPECIFICATIONSTORQUE SPECIFICATIONSitems Motor antenna ring nut Pole antenna mast Nm 1.5-2.5 5-6 ft.lbs. 1.1-1.8 3.7-4.3M54ND..

TROUBLESHOOTINGAUDIO SYSTEMCIRCUIT DIAGRAM XJE

M54NHAQb

kFUl8 ISLE

IGNITION SWITCH(ACC)

IGNITION SWITCH(:Gl)

l--l-

13

L

MOTOR ANTENNA RELAY

f?Rqq

C-61

r

RADIO WITH TAPE PLAYER

35-AC-Hl422-NY

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AUDIO SYSTEM

- Troubleshooting

54-113

RADIO WITH TAPE PLAYER

(LEFT SIDE) (LEFT SIDE) (RIGHT SIDE) , DOOR SPEAKER FRONT SPEAKER

(RIGHT SIDE)

REAR WINDOW DEFOGGER - Troubleshooting

DEFOGGER CIRCUIT

SUB LINK

1 J/BTOR MINAL)

1c L c

f

(LR) 14 (LR)

1 DEFOGGER SWITCH OFF - OA J E-15 2 Ii5 L----- 3

1

DEFOGGER "4 "1

7

!nCL I

DEFOGGER

m

4

25AC-H1322-NY

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REAR WINDOW DEFOGGER - Troubleshooting

54-I 59

TAILLIGHT RELAY z I 2 s ;lZ;iCATED @30A

DEFOGGER TIMER

5

zi

I

1 C-16

J/C (TAIL) 4ILL

DEFOGGER SWITCH

1

f=

zi

RHEOSTAT E-01 p%rg

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54-160

REAR WINDOW DEFOGGER - Troubleshooting

DEFOGGER CIRCUIT CIRCUIT DIAGRAM SUEI FU' LIh IK 4 -4 IGNITION WH ml

J/B 'OR IINAL)

DEFOGGER SWITCH

c-75x456 m

121

N

?

m r; DEFOGGER a A _

h Z

r iX33-AC-H1332-NM

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REAR WINDOW DEFOGGER - Troubleshootins

54-161

TAILLIGHT RELAY z I iz c p{E&CATED @IOA

1 C-16 z \I C-32 8" 5 J/C (TAIL)

DEFOGGER SWITCH

RHEOSTAT E-01

C-32

16 J/B

C-38 4 Pp N i

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54-162

REAR WINDOW DEFOGGER -

Troubleshooting/Service Adjustment Procedures

OPERATION l When the defogger switch is turned ON with the ignition switch in ON position, the defogger relay is energized causing defogger to operate. l At the same time, the defogger indicator light lights up indicating that the defogger is in operation. l The defogger timer keeps the defogger relay remaining energized for 10 minutes after the defoaaer switch has been turned ON. If the defo;ger switch is pushed a second time during this lo-min. period, timer is cancelled and the defogger is turned off.

TROUBLESHOOTING

HINTS

1. Defogger is inoperative. 1) Indicator does not come on, either. l Check multi-purpose fuse No.@. l Check defogger relay. 2) Indicator comes on. l Check defogger. 2. Defogger timer is inoperative. l Check defogger timer. NOTE For information concerning the defogger relay a n d defoqqer timer, refer to P.54-163 a n d 54-164. -,

Normal characteristic curve Voltage

SERVICE ADJUSTMENT PROCEDURsuTHE PRINTED-HEATER LINES CHECK(1) Run engine at 2,000 rpm. Check heater element with battery at full. (2) Turn ON rear window defogger switch. Measure heater element voltage with circuit tester at rear window glass center A.

PosItwe Prlnted h e a t e r l i n e terminal

Negative tern-linal

Condition good if indicating about 6V. (3) If 12 V is indicated at A, there is a break in the negative terminals from A. Move test bar slowly to negative terminal to detect where voltage changes suddenly (0 V). (4) If 0 V is indicated at A, there is a break in the positive terminals from A. Detect where the voltage changes suddenly (12 V) with the same method described.

Abnormal characteristic curve Vbltage 12v i Open-circuit f\ point

0

1

/ I I 1

I

Powve terminal

Prlnted heater line N e g a t i v e terminal16Y332

THE PRINTED-HEATER LINES REPAIRBreak Tape $q-

REQUIRED MATERIALSl l l

Thinner Tape Conductive paint

l l

Lead-free gasoline Fine brush

Conductive paint

16Y333

(1) Clean disconnected area with lead-free gasoline. Tape along both sides of heater element. (2) Mix conductive paint thoroughly. Thin the required amount of paint in a separate container with a small amount of thinner and paint break three times at 15 minute intervals. (3) Remove tape and leave for a while before use (circuit complete). (4) When completely dry (after 24 hours) finish exterior with a knife. Caution Clean glass with a soft cloth (dry or damp) along defogger heater element.

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REAR WINDOW DEFOGGER -

Rear Window Defogger Switch/Defogger Relay

54-163

REAR WINDOW DEFOGGER SWlTCt-i,,INSPECTIONOperate the switch and check the continuity between the terminals. Terminal 3 OFF ,

NOTE

O-O indicates that there is continuity between the terminals.16A0394

16A0395

DEFOGGER RELAYINSPECTION(1) Remove defogger relay.

M54PlAa

(2) Connect battery power source to terminal 3. Check circuit between term&Is with terminal 1 grounded.Continuity

I

Power is 4-5 terminalsnot supplied

!

No continuity

1-3 terminals

/ Continuity-1

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54-164

REAR WINDOW DEFOGGER - Defogger Timer

DEFOGGER TIMERINSPECTION

MYPPAD

(I) Remove the defogger timer from indoor relay box. (2) Connect the battery and the test light to the timer as shown in the figure. (3) Check to be sure that the test lamp illuminates for approximately eleven seconds when battery voltage is applied to terminal @I for a few seconds. (4) Check to be sure that the test light switches OFF when battery voltage is again applied, during the test described above, to terminal 0.

1611102

I

1

Battery

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THEFT-ALARM SYSTEM - Suecial TooldTroubleshootina

THEFT-ALARM SYSTEMSPECIAL TOOLS1 Tool Number MB991 341 Name Scan tool (Multi-use tester ) I Use

M54CPACb

To check the input of the theft-alarm system

ROM packFor the number, refer to GROUP 00-Precautions Before Service 1

Q

TROUBLESHOOTINGINPUT CHECK

M64CNAGa

Using a scan tool, check whether or not input signals are being input from each switch to the electronic control unit. 1. Connect the scan tool to the data link connector (located at the right side of the junction block). 2. Check to be sure that voltage should be output with the ignition key OFF, door switch ON (door opening) a n d the following switch ON.l l l l l l

Key-reminder switch Hood switch Door switch Door lock actuator switch Door and liftgate key cylinder switch Trunk lid switch

I

If the buzzer does not sound, check for a malfunction of that switch or for damaged or disconnected wiring.

! I

I

Ground ETACS 16R338 From battery power

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54-166

THEFT-ALARM SYSTEM - Troubleshooting

QUICK-REFERTROUBLESHOOTING ENCE TABLE (ETACS-RELATED PROBLEMS ONLY)For information concerning the locations of electrical components, refer to GENERAL.

1. ARMING/DISARMING RELATIONSHIPProblem The system is not armed even though the arming procedures are followed. (The SECURITY light doesnt illuminate, and the alarm doesnt function.) [The central door locking systern, however, should function normally. If the central locking system does not function normally, refer to GROUP 42Troubleshooting.] Probable cause Damaged or disconnected wiring of ECU power supply circuit Malfunction of the door lock actuator switch Short-circuit of door lock actuator switch input circuit Damaged or disconnected wiring of left-front and rightfront door switch input circuit Malfunction of the ECU The arming procedures are followed, but the SECURITY light doesnt illuminate. (There is an alarm, however, Nhen an alarm test is conducted after about 20 seconds have sassed.) Damaged or disconnected wiring of SECURITY light power supply or drive circuit. Damaged or disconnected vvi;bg of SECURITY light Malfunction of the ECU The armed condition is not maintained when a door is unlocked Nhile the SECURITY light is illuninated (after the arming procejures are completed). Damaged or disconnected wiring of door lock actuator input circuit Malfunction of the door lock actuator switch Malfunction of the ECU The alarm sounds in error when, Nhile the system is armed, the runk lock is unlocked by using he key. Damaged or disconnected wiring of trunk lid key cylinder unlock switch input circuit Malfunction of the trunk lid key cylinder unlock switch Malfunction of the ECU NOTE The ECU (electronic control unit) indicates the ETACS control unit. If a malfunction is indicated as a result of checking the input signals. check by following individual part and the circuit check No.7 procedures. (P.54-175) Replace the ECU. Repair the harness or replace the trunk lid key cylinder. Check by following individual part and the circuit check No. 6 procedures. (P.54-174) Check method Check by the circuit check No. 1 procedures. (P.54-169) Check by following individual part and the circuit check No. 6 procedures. (P.54-174) Check by following individual part and circuit check No. 5 procedures. (P.54-173) Check by following individual part and circuit check No. 9 procedures. (P.54-176) Remedy Replace the fuse No. 17 or repair the harness. Replace the door lock actuator or repair the harness.

Repair the harness or replace the door switch.

Replace the ECU. Replace the fuse No.9 or repair the harness.

Replace the light bulb.

Replace the ECU. Repair the harness or replace the door lock actuator.

Replace the ECU.

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I

THEFT-ALARM SYSTEM - Troubleshooting

54-I 67

I ProblemThe system is not disarmed when, while armed, a left and/or right door is opened by using the key. (Alarm sounds in error.)

Probable cause Damaged or disconnected wiring of key cylinder switch

Check method If a malfunction is indicated as a result of checking the input signals, check by following individual part and the circuit check No. 7 procedures. (P.54-175) I-

Malfunction of the ECU

2. ACTIVATION/DEACTIVATION RELATIONSHIPProblem There is no alarm when, as an alarm test, a door is opened without using the key. (The arming and disarming are normal, however, and the alarm is activated when the trunk lid or hood is opened.) Probable cause Check method

I

Remedy Repair the harness or replace the key cylinder.

Replace the ECU.

Remedy Repair the harness or replace the door switch.

switch Malfunction of the electronit control unit

the circuit check No.4. (P.54-172) If a malfunction is indicated as a result of checking the input signals, check by following individual part and the circuit check No. 8 procedures. (P.54-176) IIf a malfunction is indicated as a result of checking the input signals, check by following individual part and the circuit check No.3 procedures. (P.54-171) Check by following individual part and the

Replace the electronic control unit. Repair the harness or replace the trunk lid switch.

There is no alarm when, as an alarm test! the trunk lid is opened wtthout using the key. (The alarm is activated, however, by the opening of a door.)

Damaged or disconnected wiring of trunk lid switch

switch Malfunction of the ECU There is no alarm when, as an alarm test, the hood is opened from within the vehicle. :The alarm is activated, howevar. by the opening of a door.) Damaged or disconnected wiring of hood switch input circuit Malfunction of the hood switch Malfunction of the ECU Sgine cant be started.Engine starting should be possi-

Replace the ECU. Repair the harness or replace the hood switch.

Replace the ECU. Repair the harness and replace the keyreminder switch.

There is a short-circuit of thestarter relay drive circuit and

lie, however, when the starter .elay is in the switched-off (nornally closed) condition, with the ECU harness connector disconiected, etc.1 -here is no alarm when, as an alarm test, all doors and the deck id are opened without using the :ey and the hood is opened from vithin the vehicle. The headlights can, however, re switched ON in the usual way ry using the lighting switch.)

a short-circuit of the keyreminder switch at the same time.

circuit check No. 14 procedures. (P.54-180)

Damaged or disconnected wiring of headlight relay or horn relay drive circuit Damaged or disconnected wiring of diode Malfunction of the ECU

Check by following individual part and the circuit check No. 10, 12 procedures. (P.54-177, 178) -

3epair the harness or ,eplace the diode.

Replace the ECU.

1

1 TSB Revision

1

THEFT-ALARM SYSTEM - TroubleshootingProblem The headlights flash during an alarm test, but the theft-alarm horn does not sound. Probable cause Damaged or disconnected wiring of horn relay drive circuit Damaged or disconnected wiring of diode Malfunction of the theftalarm horn relay The system is not deactivated when, during an alarm test in which the alarm is intentionally activated, the door or trunk is unlocked by using the key. (TEe;yatem also cannot be disDamaged or disconnected wiring of key cylinder switch input circuit Malfunction of the key cylinder switch Malfunction of the ECU NOTE 1. If there is abnormally excessive play in the installation of the key cylinder switch of the trunk and for doors, or if there is improper installation, or if there is a malfunction of the switch itself, the signals to disarm the system If a malfunction is indicated as a result of checking the input signals, check by following individual part and the circuit check No. 7 procedures. (P.54-175) Repair the harness or replace the key cylinder. Check method Check by following individual part and the circuit check No. 10. 11 procedures. (P.54-177) Remedy Repair the harness or replace the diode or the horn relay.

Replace the ECU.

control unit will judge that there is a malfunction of the detection switch if the ignition switch is switched ON, and the alarm will not be set

and to deactivate the alarm wont be sent to the ECU. In this instance, after the system has been armed, the alarm will be activated even if the door is opened by using the key. If, however, there is a short-circuit malfunction of key cylinder switch of door, the electronic

thereafter until the short-circuit malfunction is reset. 2. If there is a malfunction of the key cylinder switch system (damaged or disconnected wiring, or short-circuit), thus making it necessary to prevent an incorrect (accidental) alarm, the system should not be armed by using the key to lock when all the doors are closed.

1 TSB Revision

THEFT-ALARM SYSTEM - Troubleshootinn CHECKING THE CIRCUIT AND INDIVIDUAL PART1 ETACS POWER-SUPPLY AND GROUND CIRCUITS Description of operationBatterv

54-169

The battery supplies a stabilized 5V power supply to the ECU, via the constant-voltage circuit and terminal @I (which is directly connected to the battery). ECU terminal voltage (Connection condition of the ECU connector)ECU terminal No. @ Signal Condition

Terminalvoltage

ECU power supply At all times Batterypositivevoltage

J/B

Checking the ground circuit (Disconnect the connector and check at the wiring harness side)ECU termwa No. 1 8 1 ECU Connected lo measured Measurement j Resistance Tester connectton 1 @-ground 1 A t

componentground

condition

Check

Standard

a l l times 1 Contn.uty 1

IOD: lgnrtion Off Draw

TSB Revision

54-170

THEFT-ALARM SYSTEM - TroubleshootingDescription of operationSub fusible link @

2. KEY-REMINDER SWITCH INPUT CIRCUIT

J/B

The key-reminder switch is switched OFF and HIGH-level signals are sent to the ECU when the key is inserted into the ignition key cylinder: when the key is removed, the keyreminder switch is switched ON and LOW-level signals are sent to the ECU. ECU terminal voltage (Connection condition of the ECU connector)

IOD or storage connector

JIB

I

I

ECU terminal No. @

Signal

Condition

Terminal voltage

I

I

Key-reminder switch

Key removed Battery positive voltage Key inserted ov

Checking the key-reminder switch circuit (Disconnect the connector of the ECU and check at the wiring harness side)ECU terminal No. Connected to measured component Key-reminder swttch Measurement Tester connection Check condition Standard

@

R e s i s t a n c e @-ground I*

ETACS control unit (electronic control unit) IOD. lgnltron Off Draw

Checking individual part: Key-reminder switch - Refer to P.54-6. Ignition switch - Refer to P.54-6.

7bA1238

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I

THEFT-ALARM SYSTEM - Troubleshooting3. HOOD SWITCH INPUT CIRCUIT Description of operation When the hood is HIGH-level signals When the hood is LOW-level signals

54-171

Sub fusible link 0 JIB

closed (the hood switch is switched OFF), are sent to the ECU: opened (the hood switch is switched ON), are sent to the ECU.

ECU terminal voltage (Connection condition of the ECU connector)IOD or storage connector

* Measurement is not possible by using a voltmeter, but IS posstble by using an oscilloscope. Checking the hood switch circuit (Disconnect the connector of the ECU and check at the wiring harness side)

Hood switch

Checking individual part: Hood switch - Refer to GROUP 42-Hood.

IOD: Ignition Off Draw

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54-172

THEFT-ALARM SYSTEM - Troubleshooting

4. DOOR SWITCH (ALL DOORS) INPUT CIRCUIT

Description of operationSub fusible link @ J/B

When the door is closed (the door switch is switched OFF), HIGH-level signals are sent to the ECU: When the door is opened (the door switch is switched ON), LOW-level signals are sent to the ECU. ECU terminal voltage (Connection condition of the ECU)

IOD or storage connector J/B

I

ECU terminal No.

Signal

I

Condition

Terminal voltage

I

* Measurement is not possible by using a voltmeter, but is possible by using an oscilloscope. Checking the door switch circuit (Disconnect the connector of the ECU and check at the wiring harness side)

Checking individual part: Door switch - Refer to GROUP 42-Door Assembly.

Door switch IOD. lgnltlon Off Draw

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THEFT-ALARM SYSTEM - Troubleshooting5. DOOR SWITCH (LEFT-FRONT DOOR AND RIGHT-FRONT DOOR) INPUT CIRCUITSub fusible link JIB

Description of operationWhen the door is HIGH-level signals When the door is LOW-level signalsage

closed (the door switch is switched OFF), are sent to the ECU: opened (the door switch is switched ON). are sent to the ECU.

ECU terminal voltage (Connection condition of the ECU)

II

ECU terminal No.

Signal

I

Condition

I

Terminal voltage

I

I

I

I

I

I

,-------436 I v

pmq

* Measurement is not possible by using a voltmeter, but is possible by using an oscilloscope. Checking the door switch circuit (Disconnect the connector of the ECU and check at the wiring harness side)

1 ETACS

Diode

Checking individual part: Door switch - Refer to GROUP 42-Door Assembly.

T

T

r

r

Door switch 1m,1211

1 TSB Revision

54-l 74

THEFT-ALARM SYSTEM - Troubleshootinn

6. DOOR LOCK ACTUATOR SWITCH INPUT CIRCUIT

Description of operationWhen a door is locked by the lock knob or the key, the door lock actuator switch is switched CF, and HIGH-level signals are sent to the ECU. These signals activate the timer circuit of the ECU, there by causing the activation circuit to function, thus activating the door lock actuator of all doors. ECU terminal voltage (Connection condition of the ECU connector)ECU

Sub fusible link @

terminal No.

Signal

I

Condition

Terminalvoltage

Q control unit (electronic control unit) -py ijjJ~! 0

1

q

1)

03

Lock: ~c~~a~rk Door lock OFF actuator _ switch switch Unlock: (rear door)

5V ov

ON

Measurement is not possible by using a voltmeter, but is possible by using an oscilloscope.

Checking the door switch circuit (Disconnect the connector of the ECU and check at the wiring harness side)

@

Door lock actuator sw,tch

Resistance

@-ground

Door lock actuator switch Lock: OFF Unlock: ON Lock: OFF Unlock: ON No continuity Continuity No continuity Continuity

@

Door lock actuator switch

Resistance

@-ground

Door lock actuator switch

IOD: Ignition Off Draw@

Door lock actuator switch

Resistance @-ground

Door lock actuator switch

Checking individual part: Door lock actuator switch - Refer to GROUP 42-Central door locking system.

TSB Revision

THEFT-ALARM SYSTEM - Troubleshooting7. DOOR KEY CYLINDER AND TRUNK LID UNLOCK SWITCH INPUT CIRCUIT

54-175

Description of operationSub fusible link @I

When the door key is rotated or the trunk lid key is unlocked, LOW-level signals are sent to the ECU. ECU terminal voltage (Connection condition of the ECU connector) ECU terminal No. Signal Door key cylinder switch (front, LH) Condition Not Door key rotate cylinder Rotate Lock Unlock Terminal voltage 5v ov 5v ov

IOD or storage connector

0

0Door key cylinder switch