miniature sensors

Miniature SensorsCompact sensors for factory automation

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Inductive mini sensors and SuperShorty 4

Inductive mini block sensors 6

Photoelectric mini sensors 8

Miniature remote amplifier photoelectrics 10

Capacitive sensors 12

Magnetic cylinder sensors 14

Ultrasonic sensors 16

Magnetically coded position measurement system 18

Industrial RFID for automation systems 20

EtherNet/IP Distributed Modular I/O 22

Cables, connectors and junction blocks 24

Services 26

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3www.balluff.us/minis

Mini design. Maxi performance!

The increasing miniaturization of assemblies demands the smallest

possible yet still high-performance components. Balluff mini sensors

meet these requirements. With small dimensions and top performance,

they offer a great degree of freedom in design and make possible

considerably more applications. With mini sensors, users have greater

flexibility.

Miniature sensors are available from Balluff in all operating principles:

as inductive, photoelectric, magnetic, capacitive and as ultrasonic

sensors. Available for each sensor technology are compact inductive

couplers, space-saving I/O modules and RFID in mini versions.

Balluff Mini SensorsCompact sensors for factory automation

Compact Sensors for Factory Automation

The extensive Balluff product line includes mini sensors and compact

connection technology which are ideally suited for factory automation –

especially for robotics, handling and production lines.

Particularly in robotics, on production lines or in handling applications,

low weight is a key requirement for being able to achieve fast cycle

times. Another advantage is the reduced space requirement, which

increases flexibility in a tightly packed machine compartment. Balluff

mini sensors guarantee high precision and reliability.

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For more information visit:

www.balluff.us/minis

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Powerful and compact

Small housing, low weight, and yet the highest switching precision –

Balluff mini sensors fulfill these industrial automation requirements by

means of small designs and peak performance. They offer great freedom

of design and enable substantially more applications.

Inductive mini sensors are characterized by an optimum price/performance

ratio. They are easy to install and can be fully integrated even in narrow

assemblies such as linear slides, valves and actuators. As a result, position

sensing is now possible where there was never before space for a sensor.

And assemblies can be further reduced in size.

SuperShorty models and small designs

Inductive mini sensors are available with especially small diameter:

with 3 mm, 4 mm, 5 mm, and 6 mm. SuperShorties are the shortest

inductive sensors on the market.

Dimensions Ø 3×27 mm Ø 4×27 mm M5×27 mm

Mounting flush flush flush

Rated switching distance sn 1 mm 1.5 mm 1.5 mm

PNP, NO Order code BES00M5 BES00JJ BES00HC

Part number BES 516-3044-G-E4-C-S49-00,3 BES 516-3007-G-E4-C-S49-00,3 BES 516-3005-G-E4-C-S49-00,3

Supply voltage UB 10...30 V DC 10...30 V DC 10...30 V DC

Switching frequency f 2 kHz 3 kHz 3 kHz

Housing/sensing surface material Stainless steel/POM Stainless steel/PBT Stainless steel/PBT

Enclosure rating per IEC 60529 IP 67 IP 67 IP 67

Connection 0.3 m PUR cable with M8

connector, 3-pin

0.3 m PUR cable with M8

connector, 3-pin


connector, 3-pin

SUPERSHORTY™ and small designs

™


Inductive Mini SensorsShort slim housing

■ Ideal for compact applications

■ Ultra-short housing

■ Low weight (0.7 g) for extreme accelerations

■ Stainless steel housing for rugged applications

■ Self contained electronics...no amplifier needed

Inductive Mini Sensors

Ø 6.5×6 mm M8×10 mm M12×12 mm M12×17 mm

Flush Flush Flush Non-flush

1.5 mm 1.5 mm 4 mm 6 mm

BES0254 BES0273 BES0464 BES047L

BES G06E60-PSC15B-EP00,3-GS49 BES M08EA-PSC15B-EP00,3-GS49 BES M12EA-PSC40B-EP00,3-GS04 BES M12EA-PSC60F-EP00,3-GS04

10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC

3 kHz 3 kHz 1 kHz 1 kHz

Stainless steel/PBT Stainless steel/PBT Stainless steel/LCP Stainless steel/LCP

IP 67 IP 67 IP 67 IP 67


connector, 3-pin


connector, 3-pin


connector, 3-pin


connector, 3-pin

Ø 6 5 6

SUPERSHORTY™ SUPERSHORTY™ SUPERSHORTY™ SUPERSHORTY™

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Dimensions 5×25×5 mm

Mounting flush

Rated switching distance sn 1.5 mm

PNP, NO Order code BES03UW

Part number BES Q05AC-PSC15B-EP00,3-GS49

Supply voltage UB 10...30 V DC

Switching frequency f 2 kHz

Housing/sensing surface material Stainless steel/PBT

Enclosure rating per IEC 60529 IP 67

Connection 0.3 m PUR cable with M8

connector, 3-pin

Mini block designs


8×20×8 mm 8x16x4.7 mm 8x16x4.7 mm

Flush Flush Flush

2 mm 2 mm 2 mm

BES041N BES048E BES049E

BES Q08MEC-PSC20B-EP00,3-GS49 BES R04MC-PSC20B-EP00,2-GS49 BES R04MC-PSC20B-EP00,2-GS49-107

10...30 V DC 10...30 V DC 10...30 V DC

3 kHz 5 kHz 5 kHz

Stainless steel/PBT CuZn Ni free/PBT CuZn Ni free coating/ceramic

IP 67 IP 67 IP 67

0.3 m PUR cable

with M8 connector, 3-pin

0.2 m PUR cable


0.2 m PUR cable/silicon tube


Inductive Mini SensorsSensors with miniature dimensions

■ The most compact on the market

■ Low weight (0.7 g) for extreme accelerations

■ Robust high-quality metal housing

Inductive Mini Block Sensors

8 20 8 8 16 4 7 8 16 4 7

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You can count on the photoelectric mini sensors if small parts need

to be precisely detected in applications with limited space and if long

ranges are important. They reliably detect objects from less than one

millimeter to distances of up to ten meters.

With their range of product variants, they are a reliable solution to all

applications and offer a great degree of freedom in design.

Advanced laser technology, homogeneous red light or innovative pin-

point technology provide high process accuracy. Diffuse sensors with

background suppression reliably eliminate interfering influences.

■ Long ranges of up to 10 m

■ Large range of product variants

■ Easy to operate, precise function

Photoelectric Mini Sensors


Model BOS 08M BOS Q08M BOS 5K BOS 2K

Dimensions M8×57.5 mm 8×8×59 mm 42.3x19.5x10.8 mm 7.6×12.5×25.1 mm

Range 5...50 mm 40...200 mm 1...30 mm

Diffuse sensor with

background suppression

Order code BOS0160 BOS015U BOS0106

Part number BOS Q08M-PS-KF20-S49 BOS 5K-PS-RH12-S49 BOS 2K-PS-RH11-00,2-S49

Range 1...55 mm 1...55 mm 50...200 mm 1...55 mm

Energetic

diffuse sensor

Order code BOS0006 BOS0041 BOS015N BOS00ZW

Part number BOS 08M-PS-RD11-S49 BOS Q08M-PS-RD11-S49 BOS 5K-PS-RD11-S49 BOS 2K-PS-RD10-00,2-S49

Range 25...550 mm 25...550 mm 100...4000 mm 45...800 mm

Retroreflective

sensor

Order code BOS00RC BOS00U6 BOS015E BOS00ZR

Part number BOS 08M-PS-PR11-S49 BOS Q08M-PS-PR11-S49 BOS 5K-PS-RR10-S49 BOS 2K-PS-PR10-00,2-S49

Range 0...1100 mm 0...3000 mm 0...10,000 mm 0...1200 mm

Through-beam

receiver

Order code BOS00W9 BOS0199 BOS0158** (infrared) BOS0100

Part number BOS 08M-PS-RE11-S49 BOS Q08M-PS-LE20-S49 BOS 5K-PS-1X10-S49 BOS 2K-PS-RE10-00,2-S49

Through-beam

emitter

Order code BOS0151 BOS018K BOS0109

Part number BOS 08M-X-RS11-S49 BOS Q08M-X-LS20-S49 BOS 2K-X-RS10-00,2-S49

Supply voltage UB 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC

Emitter, light type LED, red light LED, red light/laser LED, red light LED, red light (640 nm)

Switching frequency f 400 Hz 400 Hz 500 Hz 800 Hz

Enclosure rating per IEC 60529 IP 67 IP 67 IP 67 IP 67

Housing/optical surface material Nickel-plated brass/PMMA Nickel-plated brass/PMMA PC/PBT ABS/PMMA

Connection* BCC M313-0000-10-

001-VX43T2-_ _ _

BCC M313-0000-10-

001-VX43T2-_ _ _

BCC M313-0000-10-

001-VX43T2-_ _ _

0.2 m PUR cable


BOS 08M BOS Q08M

Photoelectric Mini SensorsPrecisely detect small parts from a distance

**Emitter/receiver set*Other variations available: 020 = 2 meters, 050 = 5 meters, 100 = 10 meters

BOS 5K

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Miniature Remote Photoelectric SensorsIn the tightest installation conditions

Optical head Ø 2.0 mm M3×8 mm 6x6x12 mm M6x13 mm M3x8 mm

Version Diffuse sensor Diffuse sensor Diffuse sensor Diffuse sensor Through-beam sensor

Light exit Straight Straight 90° Straight Straight

Order code BOH0002 BOH0004 BOH000M BOH0008 BOH000U

Part number BOH DI-G02-001-01-S49F BOH DI-M03-001-01-S49F BOH DK-Q06-001-01-S49F BOH DK-M06-002-01-S49F BOH TK-M03-001-01-S49F

Sensing range 12 mm 12 mm 60 mm 60 mm 500 mm

Light type Infrared Infrared Red Red Red

Housing/sensing face material

Stainless steel/PMMA Stainless steel/PMMA NiCuZn/PMMA NiCuZn/PMMA Stainless steel/PMMA

Temperature range -10...+55 ºC -10...+55 ºC –10...+55 °C –10...+55 °C –10...+55 °C

Light spot 4 mm @ 50 mm 5 mm @ 50 mm 10 mm @ 100 mm

If mini sensors are too large and fiber optics are not flexible

enough, then the miniature remote photoelectric senors are the

clear choice.

These sensors use an amplifier to power and control the signals

from the sensing head. The sensing head cables provide extreme

flexibility with virtually no limit of bending radii.

Amplifiers are available in economical discrete or more advanced

analog versions to solve the most difficult applications. Setup and

installation is easy with a simple manual pushbutton or dynamic

teach function.

Miniature Remote Amplifier Photoelectrics

■ Smallest sensing head

■ Detect targets as small as .05 mm

■ Maximum flexibility


Series High speed amplifier Standard amplifier Advanced analog amplifier

Discrete output

Order code

Part number

PNP, NO/NC Order code BAE00R2 BAE00NE

Part number BAE SA-OH-036-PP-DV02 BAE SA-OH-035-PP-DV02

NPN, NO/NC Order code BAE00PR

Part number BAE SA-OH-035-NP-DV02

Analog output

0...10 Vdc Order code BAE00NH

Part number BAE SA-OH-038-UA-DV02

4...20mA Order code BAE00N4

Part number BAE SA-OH-038-IC-DV02

Supply voltage 10...30 VDC 10...30 VDC 15...30 VDC

Response time 167 μs 1 ms 0.5 ms

Switching frequency 3K Hz 500 Hz 1K Hz

Sensitivity/Range adjustment Teach-in and manual Teach-in and manual Teach-in and manual

Connection 2m PVC cable, 5x26 AWG 2m PVC cable, 5x26 AWG 2m PVC cable, 5x26 AWG

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Mini sensors with separate sensor amplifierSize Ø 10×3 mm M8x1 Ø 4×29 mm

Mounting flush flush flush

Rated switching distance sn 0.1…2.5 mm 0.1…1.5 mm 0.1…1 mm

Order code BCS00HN BCS0014 BCS0010

Part number BCS D10T401-XXS25C-ET00, 3-GZ01-002 BCS M08T4C-XXS15C-EP02-GZ01-002 BCS G04T4D-XXS10C-EP02-GZ01-002

PNP/NPN and NO/NC

can be configured

Order code

Part number

Supply voltage UB Operation with switching amplifier Operation with switching amplifier Operation with switching amplifier

Switching frequency f 100 Hz 100 Hz 100 Hz

Enclosure rating per IEC 60529 IP 66 IP 67 IP 67

Housing/sensing surface material Stainless steel/PTFE Stainless steel/PTFE Stainless steel/PTFE

Connection 0.30 m cable PUR 2 m cable PUR,

3×0.14 mm²

2 m cable PUR

■ Large switching distance

■ Difficult conditions

■ Suitable for all materials

Capacitive Sensors

Capacitive SensorsDetect all materials – independent of dust, reflections, color or properties of an object

In difficult environments where dust, reflections, object properties,

or color could influence a measurement, capacitive sensors are the

right choice. Precisely monitor stack heights, detect solids and liquids

through glass or plastic container walls up to 4 mm thick or in direct

contact. PTFE sensing surface makes them particularly resistant.

Robust stainless steel housings are designed for use under demanding

conditions.

The flat disc design offers a large switching distance and, at the same

time, requires particularly little space.

In addition, fine adjustment of the capacitive mini sensors is easily

performed by means of a separate sensor amplifier.


M5×29 mm Ø 6.5×18 mm Ø 18×2.5 mm 76×45×11 mm 76×45×11 mm

flush flush flush Spring or standard rail mounting Spring or standard rail mounting

0.1…1 mm 0.1…1.5 mm 0.1…3 mm

BCS0011 BCS0012 BCS001A

BCS M05T4C-XXS10C-EP02-GZ01-002 BCS G06T4B-XXS15C-EP02-GZ01-002 BCS D18T403-XXS30C-EP02-GZ01-002

BAE00KH BAE00KJ

BAE SA-CS-025-YP-BP02 BAE SA-CS-026-YP-BP02

Operation with switching amplifier Operation with switching amplifier Operation with switching amplifier 12...30V DC 15...30V DC

100 Hz 100 Hz 100 Hz 100 Hz 100 Hz

IP 67 IP 67 IP 66

Stainless steel/PTFE Stainless steel/PTFE Stainless steel/PTFE PBT, PA PBT, PA

2 m cable PUR 2 m cable PUR 2 m cable PVC 2 m cable PUR,

4×24 AWG

2 m cable PUR,

4×24 AWG

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Magnetic Cylinder SensorsFor reliable, wear-free position detection on all pneumatic cylinders

Model BMF 103

Dimensions 16×2.8×4.9 mm

Properties Perpendicular

cable exit

PNP,

NO

Order code BMF001L

Part number BMF 103K-PS-C-2A-SA2-S49-00,3

Supply voltage UB 10...30 V DC

Switching frequency f 7 kHz

Enclosure rating per IEC 60529 IP 67

Housing material LCP

Connection 0.3 m PUR cable


version available

Mounting brackets

C-slot BAM01K7

(Size 10 slot) BMF 103-HW-102

C-slot BAM01K6

(Round slot) BMF 103-HW-100

T-slot BAM00KA

BMF 103-HW-43

BMF 103

Magnetic Cylinder SensorsBalluff offers ideal solutions for reliable and wear-free position detection

for short-stroke cylinders and mini-grippers. Balluff mini cylinder

switches are especially short and are among the shortest on the

market. The sensors have a highly accurate switch point for maximum

precision, even over short switching distances.

Magnetic cylinder sensors increase the functional reliability and improve

the availability of the machines. Electrically rugged, they feature short

circuit protection, overload protection and reverse polarity protection.

All are backed with Balluff’s exclusive LIFETIME warranty.

■ For reliable, wear-free position detection on all pneumatic cylinders

■ Universal use with a few different types

■ Increase functional reliability and improve machine availability

Know your cylinder? Find you sensor

Balluff’s exclusive, easy-to-use online Pneumatic Cylinder Sensor

Resource Center is designed to help you select the best solution for

specific cylinder models.

The web-based interface will generate up to three sensor recommen-

dations for each application. The Resource Center is designed to help

you make a preliminary selection of products so you can download

sensor data sheets and mounting bracket installation instructions.

The Resource Center will reduce your design time, aid you in compo-

nent standardization, and ultimately provide you with a reference guide

that will help reduce downtime when a replacement sensor is needed.

Visit: www.balluff.us/bmfcenter

Series M8 204 C-slot M8 214 C-slot

PNP,

NO

Order code BMF0006 BMF0005 BMF00A5 BMF00A4

Part number BMF 204K-PS-C-2A-SA95-S75-00,3 BMF 204K-PS-C-2A-SA95-S4-00,3 BMF 214K-PS-C-2A-SA95-S75-00,3 BMF 214K-PS-C-2A-SA95-S4-00,3

Cable length 0.3 m 0.3 m 0.3 m 0.3 m

Connector M8 M12 M8 M12


BMF 303 BMF 204 BMF 214 BMF 235 BMF243

4.5×2.9×21.6 mm 4.5×3.7×16.8 mm 4.5×3.9×16.8 mm 5.5×5×23.5 mm 3×3.75×24 mm

For all common cylinders For the Festo C-slot

3.8 mm

For the SMC C-slot

4.0 mm

For the T-slot For all C-slots

BMF0043 BMF0002 BMF00A2 BMF00C4 BMF00EL

BMF 303K-PS-C-2A-SA2-S49-00,3 BMF 204K-PS-C-2A-SA2-S49-00,3 BMF 214K-PS-C-2A-SA2-S49-00,3 BMF 235K-PS-C-2A-SA2-S49-00,3 BMF 243K-PS-C-2A-SA2-S49-00,3

10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC

7 kHz 7 kHz 7 kHz 3 kHz 7 kHz

IP 67 IP 67 IP 67 IP 67 IP 67

LCP PA 12 PA 12 PA 12 PA 12

0.3 m PUR cable


0.3 m PUR cable


0.3 m PUR cable


0.3 m PUR cable


0.3 m PUR cable


BAM00L1 Slide-in Can be installed from

aboveBMF 303-HW-31

BAM01F0 Slide-in Can be installed from

aboveBMF 303-HW-97

BAM00L2 Can be installed from

aboveBMF 303-HW-33

BMF 204 BMF 235BMF 303

M12 235 T-slot M12 243 C-slot

BMF00CA BMF00C9 BMF00ET BMF00F9

BMF 235K-PS-C-2A-SA95-S75-00,3 BMF 235K-PS-C-2A-SA95-S4-00,3 BMF 243K-PS-C-2A-SA95-S75-00,3 BMF 243K-PS-C-2A-SA95-S4-00,3

0.3 m 0.3 m 0.3 m 0.3 m

M8 M12 M8 M12

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*Other variations available: 020 = 2 meters, 050 = 5 meters, 100 = 10 meters

Scanning range 20…70 mm 20…150 mm

Blind zone 20 mm 20 mm

Limiting scanning range 100 mm 250 mm

Connector* BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M415-0000-1A-003-VX44T2-_ _ _

BUS R06K switching output

Resolution 0.056 mm 0.056 mm

PNP,

NO/NC contact

Order code BUS0021 BUS004C

Part number BUS R06K1-PPX-02/007-S75G BUS R06K1-PPX-02/015-S75G

PNP,

NO/NC contact, 125 Hz

Order code BUS0049

Part number BUS R06K1-PPX-02/015-S75G-F01

BUS R06K analog output

Resolution (depends on window used) 0.056 mm

0...10 V Order code BUS004K

Part number BUS R06K1-XA-02/015-S75G

4...20 mA Order code BUS004J

Part number BUS R06K1-XB-02/015-S75G

NPN variants can be found in the BUS Ultrasonic Sensors Brochure.


Ultrasonic SensorsSound solutions for distance measurement

The small ultrasonic sensors with block housings operate with high

resolution, leaving nothing to be desired in terms of accuracy.

For challenging measurement tasks, BUS R06K1_ _02/007 and

BUS R06K1_ _02/015 can be upgraded with a focusing attachment.

This allows measurements to be performed in bore holes and

openings with diameters > 5 mm. The BUS R06K1_ _02/015, with

its very short response delay and high switching frequency of 125 Hz,

is particularly well suited for reliably detecting fast procedures.

For the simultaneous operation of up to ten sensors in a constricted

space, the series is equipped with a synchronization input. The wide

range of variants with switching output or with analog output in five

operating scanning ranges make the sensor family suitable for nearly

limitless applications.

■ Ideal for compact applications

■ Optional focusing attachment for small part detection

■ Discrete and analog output offerings

■ Five scanning ranges

■ Teach-in via button

Ultrasonic Sensors

55…240 mm 30…250 mm 120…700 mm

55 mm 30 mm 120 mm

350 mm 350 mm 1000 mm

BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M415-0000-1A-003-VX44T2-_ _ _

0.037 mm 0.069 mm 0.037 mm

BUS004L BUS0057 BUS0059

BUS R06K1-PPX-05/024-S75G BUS R06K1-PPX-03/025-S75G BUS R06K1-PPX-12/070-S75G

0.037...0.072 mm 0.037...0.215 mm

BUS0056 BUS005E

BUS R06K1-XA-05/024-S75G BUS R06K1-XA-12/070-S75G

BUS004F BUS005C

BUS R06K1-XB-05/024-S75G BUS R06K1-XB-12/070-S75G

Focusing attachment

For fill-level measurement through small

openings with diameters to 5 mm, the sensor

with focusing attachment is positioned directly

over the measurement location. The tightly

bundled sound field is focused exactly on the

location that is to be measured. The blind

zone of the sensor lies within the focusing

attachment, making measurement possible

starting directly from the sound outlet.

Comment: Can be used with BUS R06K1_ _-02/007-_ _ and

BUS R06K1_ _-02/015-_ _ for measurement in boreholes and filling

levels as well as for scanning circuit boards or highly transparent foils.

Recommended accessories

Description Ordering code

Mounting tab Included

Focusing attachment BAM01YU

Mounting bracket BAM00UH For additional mechanical accessories refer to our website.

18

S1F-Series – incremental measurement

■ 1 μm resolution (digital)

■ ±10 μm system accuracy permits high gain factors (analog)

■ High repeat accuracy ±1 increment

■ Reference signal

■ Compact design

■ Rugged metal housing

■ Mounted parallel or perpendicular to tape

Magnetically Coded Position Measurement System

Edge separation

Reference pulse

Signal period360° el.

Magnetically Coded Position and MeasurementCompact housing incremental system

With the S1F sensor heads, the magnetically coded position and angle

measurement system BML provides high-resolution designs in robust

metal housings. They also detect reference points on the tape. The

S1F series can be used either parallel or perpendicular.

The S1F series has an extremely compact design and is therefore easy

to integrate in systems with restricted installation space.

Magnetic tapes, magnetic rings, and accessories

Sensor head


Series BML-S1F_-Q... BML-S1F_-A...

Output signal Digital square-wave signals RS422 Sinusoidal analog signals sin/cos

Resolution 1 μm, 2 μm, 5 μm or 10 μm processing-dependent

Part number BML-S1F_-Q61_-M3_ 0-_0-_ _ _ _* BML-S1F_-A62Z-M3_ 0-90-_ _ _ _*

Output voltage (A/B/Z) RS422 to DIN 66259 1 Vpp

Overall system accuracy ±10 μm

Supply voltage 5 V ±5%

Current consumption at 5 V operating voltage < 50 mA + current consumption of the controller (depending on internal resistance)

Max. read distance sensor/tape 0.35 mm

Max. traverse speed 20 m/s

Operating temperature –20...+80 °C

Housing material Al

Degree of protection IP 67

All specifications in conjunction with tape BML-...-I34...

Sinusoidal analog signals 1 Vpp

■ Sinusoidal voltage signals with inversion

■ Signal period 360°, electrical = 1000 μm

■ Terminating resistor ≥ 120 ohms (typically integrated into

control system)

Digital square-wave signals RS422

■ RS422 square-wave signals in acc. with DIN 66259

■ 90° phase shifted

■ Edge separation A/B corresponds to the resolution of the sensor head

■ Differential signal

■ Terminating resistor ≥ 120 ohms (typically integrated into control system)

0° 90° 180° 270° 360°

B (cos)

μm1 Vpp

A (sin)

Refer to Linear Position Sensing

and Measurement Catalog

*Refer to Linear Position Sensing and Measurement Catalog for part number information.

20

Dimensions Ø 10×4.5 mm 24×24×21 mm Ø 6×1.00

Antenna type round rod round

Order code BIS004A BIS00NZ BIS00UC

Part number BIS M-122-02/A BIS M-191-02/A BIS M-116-03/A

Capacity 2000 bytes 2000 bytes 112 bytes

Working/storage temperature 0...+70 °C/–25...+85 °C –30...+70 °C/–30...+85 °C 0...+50 °C/-20...+90 °C

Enclosure rating IP 67 IP 67 IP 67

24×24×21 mmØ 10 4 5

Compactdata carriers

Industrial RFID for Automation SystemsSmall components offer high data traceability

These compact BIS M Industrialized Radio Frequency Identification

(RFID) systems provide reliable and secure data solutions for maximiz-

ing traceability and error proofing in any automation system, including

conveyor transfer lines and automated assembly systems.

Compact RFID tags, read/write antennas and remote antennas

maximize mounting options in even the tightest locations. Flexibility in

communication options includes IO-Link, RS232, Ethernet/IP™ and

Modbus TCP™.

flexible distributed I/O architectures**

■ Compact components

■ Flexible communication options

■ Fast, reliable data traceability

Industrial RFID for Automation Systems

Dimensions 56×40×24 mm 105×73x24 mm 76×89×33 mm 76×89×33 mm

Mounting non-flush non-flush non-flush non-flush

Antenna type round round N/A N/A

Order code BIS00W1 BIS00W5 BAE00JL BAE00JJ

Part number BIS M-410-067-001-04-S92 BIS M-411-067-001-04-S92 BIS Z-GW-001-RS232 BIS Z-GW-001-IND

Enclosure rating per IEC 60529 IP67 IP67 IP31 IP31

Housing material Polycarbonate Polycarbonate Stainless steel 304 Stainless steel 304

Connection M12 5-pin

Subnet16

M12 5-pin

Subnet16

M12 5-pin, M12 8-pin,

and power

M12 5-pin, Ethernet RJ45

4-wire

Subnet16 Self-contained RFID network*

Dimensions 25×50×10 mm M18 M30

Mounting in steel non-flush non-flush non-flush

Antenna type round round rod

Order code BIS00M1 BIS00LW BIS00LH

Part number BIS M-402-045-004-07-S4 BIS M-402-045-002-07-S4 BIS M-400-045-001-07-S4

Enclosure rating per IEC 60529 IP67 IP67 IP67

Housing material ABS-GF16 Nickel-plated brass Nickel-plated brass

Connection*** BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M415-0000-1A-003-VX44T2-_ _ _

RS232Subnet16™

Ethernet/IP Modbus TCP Subnet16™


*See page 25 for Subnet16 cables.

**See page 24 for other IO-Link components. ***Other variations available: 020 = 2 meters, 050 = 5 meters, 100 = 10 meters

22

EtherNet/IP Distributed Modular I/OUtilizing IO-Link for fast, simple connections

Not only do small assemblies need mini-sensors, they also require

connection technology in compact and high-performance designs.

Utilizing EtherNet/IP Distributed Modular I/O, the engineer has

the ability and flexibility to design compact solutions into their

automation equipment. Space saving I/O hubs and valve manifold

controllers connected over IO-Link allows the machine builder to

integrate quickly and cost effectively. IO-Link reduces the work and

expense associated with wiring, testing, and hardware using simple,

unshielded, economical sensor cables for communication. Sensors

and valve manifolds can be quickly installed and commissioned

without a controls cabinet or timely terminations.

■ Universal, adaptable to any major fieldbus network

■ Open, vendor neutral standard IEC61131-9

■ Communicates point-to-point, master to slave

■ Standard 4-wire M12 sensor cables for communication

■ Eases installation w/ plug and play capabilities

EtherNet/IP masters

4 IO-Link Order code BNI004A

12 Configurable Part number BNI EIP-502-105-Z015

8 IO-Link Order code BNI006A

8 Configurable Part number BNI EIP-508-105-Z015

Network protocol EtherNet/IP

Addressing Display

M8 discrete I/O hubs

3-wire input Order code

4 or 8 PNP inputs Part number

3-wire input, w/diagnostics Order code


4-wire input Order code


4-wire input w/diagnostics Order code

16 PNP inputs Part number

Type

Number of ports

EtherNet/IPDistributed Modular I/O

■ Reduce costs per I/O point

■ Build machines simpler and faster

■ Connect valves, RFID, and smart sensors

For robotics, the IO-Link non-contact connector in the compact

40x40 housing is ideal. It combines rapid tool changes, freedom of

wear and great flexibility. Non-contact connectors eliminate the need

for mechanical plug contacts since they transmit signals absolutely

and reliably over an air gap.

The IO-Link interface of the compact non-contact connector ensures

the simplest installation because IO-Link is quickly wired with a 4

conductor sensor cable.

Base Order code BIC005A

Part number BIC 1I0-I2A50-Q40KFU-SM4A4A

Remote Order code BIC005C

Part number BIC 2I0-I2A50-Q40KFU-SM4A5A

Housing type 40x40 mm

Remote side, Max current 500 mA

Transmission range 0...5 mm

Max data transmitted 3 bytes input

Non-contact coupler

BNI00P (4 input) BNI0004 (8 input)

BNI IOL-101-000-K018 BNI IOL-102-000-K019

BNI001W (4 input) BNI001Y (8 input)

BNI IOL-101-S01-K018 BNI IOL-102-S01-K019

BNI0021 (16 input)

BNI IOL-104-000-K021

BNIOO22 (16 input)

BNI IOL-104-S01-K021

M8 Plastic M8 Plastic

4 8

Part number BNI IOL-751-V_ _-K007

Connection type D-Sub 25-pin

Max active current 1.1A

Output type 24VDC outputs, 0VDC commons

Diagnostics basic device fault events and information

Inputs/Outputs 16 or 24 outputs

Housing material plastic

BNI00P (4 input) BNI0004 (8 i t)


Valve manifold control

Valve Manufacturer Code

Bosch V08

Festo V08 or V09

SMC V10 or V11

MAC V09

Parker V10

Numatics V13

24

Space-saving Junction Blocks and CablesConnecting your sensors quickly and simply to the control

When laying out compact machine design it can be vital to have small

connectivity components to help compliment the miniature sensors

being used. Real estate on the machine becomes a premium as more

automation is designed into a smaller space. Space-saving junction

blocks allow for easy integration into the machine without taking up

a large footprint. Multiple conductors and dual signal cables used in

conjunction with the sensors can allow for many signals to be collected

and run back to the controls cabinet with minimal fuss. Finally, this

allows for easy installation and quick-connection of the sensor signals

back to the machine control.

■ Flexible and industrial jackets

■ Vibration resistant

■ Wide variety of options

Cables, Connectors, and Junction Blocks

PVC 2 mio flex 3-wire 4-wire

Straight female

Single-ended BCC M313-0000-10-001-VX43T2-_ _ _ BCC M314-0000-10-003-VX44T2-_ _ _

Double-ended, Straight male BCC M313-M313-30-300-VX43T2-_ _ _ BCC M314-M314-30-304-VX44T2-_ _ _

Double-ended, Right-angle male BCC M313-M323-30-300-VX43T2-_ _ _ BCC M314-M324-30-304-VX44T2-_ _ _

Right angle female

Single-ended BCC M323-0000-10-001-VX43T2-_ _ _ BCC M324-0000-10-003-VX44T2-_ _ _

Double-ended, Straight male BCC M323-M313-30-300-VX43T2-_ _ _ BCC M324-M314-30-304-VX44T2-_ _ _

Double-ended, Right-angle male BCC M323-M323-30-300-VX43T2-_ _ _ BCC M324-M324-30-304-VX44T2-_ _ _

M8 sensor cables*

Single-ended lengths: 2m (020), 5m (050), 10m (100)Double-ended lengths: 0.3m (003), 0.6m (006), 1m (010), 1.5m (015), 2m (020), 5m (050)

*Other variations available.

Straight female

Shielded BCC M41C-0000-1A-169-PS0C08-_ _ _-C009

M12 connectors for BMLL

Lengths: 2m (020), 5m (050), 10m (100), 15m (150), 20m (200)

M12 connectors for sensors and IO-Link*PVC, 2 million flex, 4-wire Straight female Right angle female

Single-ended BCC M415-0000-1A-003-VX44T2-_ _ _ BCC M425-0000-1A-003-VX44T2-_ _ _

Double-ended straight male BCC M415-M414-3A-304-VX44T2-_ _ _ BCC M425-M414-3A-304-VX44T2-_ _ _

Double-ended right-angle male BCC M415-M424-3A-304-VX44T2-_ _ _ BCC M425-M424-3A-304-VX44T2-_ _ _

Single-ended lengths: 2m (020), 5m (050), 10m (100)Double-ended lengths: 0.3m (003), 0.6m (006), 1m (010), 1.5m (015), 2m (020), 5m (050)

M8 junction blocks

4 port 8 port

3-wire PNP LED 4 signal 8 signal

M12 quick disconnect BPI 4M303P-2K-00-SM48T BPI 8M303P-2K-00-SM4CT

M12 homerun cable BCC M428-0000-1A-044-PX0825-_ _ _ BCC M42C-0000-1A-049-PX0C25-_ _ _

Cable out version BPI 4M303P-2K-00-KPX60-_ _ _ BPI 8M303P-2K-00-KPXA0-_ _ _

4-wire PNP LED 8 signal 16 signal

Cable out version BPI 4M304P-2K-00-KPXA0-_ _ _ BPI 8M304P-2K-00-KPXK0-_ _ _

Lengths: 3m (030), 5m (050), 10m (100)


SubNet16 cables

Description Requirements

ThinNet drop, head connection to trunk 1 per head BCC M415-M415-3A-330-VS85N6-_ _ _

ThinNet drop, gateway connection to trunk, 3m 1 of each per gateway BCC M415-0000-2A-030-VS85N6-030

DeviceNet M12 straight male field attachable 1 of each per gateway BDN C-F11-CN-NDN-01

ThickNet trunk cable, 020=2m, 050=5m 1 per head BCC A315-A315-30-330-VS85N4-_ _ _

Power cable for trunk, 5m 1 per gateway BCC A315-0000-10-030-VS85N4-050

Drop T, ThickNet to ThinNet 2 more than heads BDN T-DTE-AD-01

Termination resistors 7/8" male 1 of each per gateway BDN R-CEA-01

M12 male BDN R-CED-01

ThinNet lengths: 0.5m (005), 1m (010), 2m (020), 3m (030), 5m (050), 6m (060)ThickNet lengths: 0.6m (006), 1m (010), 2m (020), 3m (030), 5m (050), 6m (060), 10m (100)

*Other variations available.

See website for architectureshttp://usa.balluff.com/OTPDF/subnet16diagram.pdf

26

■ From the design and planning of your projects

■ To testing and setup on-site

■ To training and support

Services

ServicesCustomized. According to your specifications. With Balluff quality.

Application advice

through our Tech Support:

Discuss your technical

requirements. And take

advantage of our expertise.

Real-world examples:

■ Selection of the correct identification procedure for an assembly line

■ IO-Link concept as a cost-effective alternative to conventional wiring

■ System consulting for radio frequency identification (RFID): identification in adverse environments

■ Recognizing multiple containers on a pallet in goods

Commissioning:

Order expert knowledge.

And benefit from a quick start

of production.


■ Setting up an optical checkpoint with the BVS vision sensor

■ Consulting and support during the programming of BIS RFID systems

■ Installation and commissioning of a color detection application with the BFS color sensor

Fully customized products:

Order individual versions

according to your requirements:

from preassembly to engineering

services. And take advantage of

the optimum.


■ Extending the housing of a BHS high-pressure resistant inductive sensor

■ Extra threads for the housing cover of a BTL Micropulse travel sensor

■ Customer-specific holder for a RFID data carrier

■ Adaptation of the characteristics for BAW analog sensors

Workshops:

Make use of well-founded

manufacturer knowledge.

And benefit from application

security.

■ Professional sensor use: Select effective principles, install sensors professionally and secure

the reliable operation of your application.

■ RFID: The right data at the right time at the right place.

■ Vision sensor: Using an image processing sensor, ensure manufacturing quality in three steps.

■ Vision sensor ident: Reliably identify data matrix codes with an image processing sensor.

■ Industrial networking with IO-Link: Manage signals intelligently and cost-effectively.


The right solutions

High application dependability

Less time required

Significant cost reduction

We give you comprehensive service over the entire life cycle of our

products: including the conception and planning of your projects,

testing and setup on site, and training and support. For an optimal

implementation.

This creates the greatest possible planning security and provides faster

commissioning and an earlier start of production. This leads

to maximum productivity and more cost-effectiveness. And you

are relieved of day-to-day tasks, so that more time remains for your

really important jobs. Explore all the services Balluff has available.

Object Detection

Linear Position Sensing and Measurement

Fluid Sensors

Industrial Identification

Industrial Networking and Connectivity

Accessories

Systems and Services

USA

Balluff Inc.

8125 Holton Drive

Florence, KY 41042

Phone: (859) 727-2200

Toll-free: 1-800-543-8390

Fax: (859) 727-4823

E-Mail: [email protected]

Canada Balluff Canada, Inc.

2840 Argentia Road, Unit #2

Mississauga, Ontario L5N 8G4

Phone: (905) 816-1494

Toll-free: 1-800-927-9654

Fax: (905) 816-1411


www.balluff.com

Mexico Balluff de México SA de CV

Anillo Vial II Fray Junípero Serra No. 4416

Colonia La Vista Residencial.

Querétaro, Qro. CP76232

Phone: (++52 442) 212-4882

Fax: (++52 442) 214-0536


Doc. no. 895946/Mat. no. 231399 EN

A15; Product specifications, availability, and pricing

are subject to change without notice. Replaces 1304.

miniature sensors

Documents