mineral ground tools drilling - sandvik...

Mineral Ground Tools Drilling

RC300

Productivity in Action

Advanced brazing/heat treatment

Extensive testing

Engineering expertise

SANDVIK TOOLS

TOUGH TOOLS FOR TOUGH JOBSSandvik Mining and Construction manufactures a range of specialized drilling consumables for use in underground coal and similar mines. Our products are manufactured globally to the highest quality standards, using the strongest materials and most stringent manufacturing processes.

Headquartered in Sandviken, Sweden, and established in 1862, Sandvik is a high-technology engineering group and the world’s leading manufacturer of tungsten carbide tools for the construction, mining and drilling industries.

We take special care in the manufacturing process to ensure that the cemented tungsten carbide in Sandvik’s tools will meet our customers’ demanding needs. The tungsten carbide is processed through a proprietary method to maximize its strengths and brazing properties. A special brazing/heat treatment bonds the tungsten carbide to high-grade alloy steel to ensure the hardness of the steel – and the superior performance of these tools in the field.

You can be confident that Sandvik tools will always provide maximum productivity and efficiency and that we will back them with the most dedicated customer and technical support in the industry.

As the world’s leading supplier of drilling, excavation, crushing and screening machinery, and equipment and tools for the mining and construction industries, only Sandvik can offer customers the entire package – products, service and expertise. We use our nearly 150 years of experience and our comprehensive product line to create value for our customers through relationships that combine hands-on knowledge of our customers’ processes with our own real-world applications knowledge – proven around the world.

NOTE: This is the 2009 catalog for Sandvik drilling tools and all data are current at time of printing. Visit our Web site at www.miningandconstruction.sandvik.com to learn more about our services and to check for any updates on the tools and products listed here. Periodic technical bulletins may be issued with updates.

PRODUCT INDEX . . . . . . . . . . . . . . . . . . .2

DRILL BITS . . . . . . . . . . . . . . . . . . . . . . . . . .3

WET DRILL ROD SYSTEMS . . . . . . . . . . . .9

DIRECT DRIVE DRILLING SYSTEMS . . . .12

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . .15

1

TABLE OF CONTENTS

SUBJECT PAGE #

PRODUCT INDEXACCESSORIES PAGE #M8A-0022 . . . . . . . . . . . . . . . . . . . .16M8A-0023 . . . . . . . . . . . . . . . . . . . .16M8T-0020 . . . . . . . . . . . . . . . . . . . .15 M8T-0022 . . . . . . . . . . . . . . . . . . . .16 SP/6/5/0300 . . . . . . . . . . . . . . . . . . .15SP/6/5/0450 . . . . . . . . . . . . . . . . . . .15SP/6/5/0500 . . . . . . . . . . . . . . . . . . .15SP/6/5/0600 . . . . . . . . . . . . . . . . . . .15SP/6/17/0300-H . . . . . . . . . . . . . . .15SP/6/17/0450-H . . . . . . . . . . . . . . . .15SP/6/17/0600-H . . . . . . . . . . . . . . .15SP/6/17/1000-H . . . . . . . . . . . . . . .15

BIT ADAPTORSRR18F-M16-0150 . . . . . . . . . . . . . .13RR18F-M16-1000-DD . . . . . . . . . .13RR18F-M16-2000-DD . . . . . . . . . .13RR22F-M16-0070 . . . . . . . . . . . . . .14

CHUCK ADAPTORSDD-22/7M-22HF . . . . . . . . . . . . . .13DD-22/7M-28HF . . . . . . . . . . . . . .15

DRILL BITS D2MB-1627-97 . . . . . . . . . . . . . . . . 6 D4MB-1627-26 . . . . . . . . . . . . . . . . 5 D4MB-1628-26 . . . . . . . . . . . . . . . . 5 D4MB-1629-26 . . . . . . . . . . . . . . . . 5 D4MB-1632-09 . . . . . . . . . . . . . . . . 5D4MB-1635-09 . . . . . . . . . . . . . . . . 5 D4MB-1638-09 . . . . . . . . . . . . . . . . 5 D4MB-1640-91 . . . . . . . . . . . . . . . . 5 D4MB-1642-91 . . . . . . . . . . . . . . . . 5 D4MB-1643-91 . . . . . . . . . . . . . . . . 5 D4MB-1645-91 . . . . . . . . . . . . . . . . 5 D4MP-1629-99-UT . . . . . . . . . . . . . 6

D4RB-1842-91 . . . . . . . . . . . . . . . . 7 D4RB-1844-91 . . . . . . . . . . . . . . . . 7 D4RB-2042-91 . . . . . . . . . . . . . . . . 7 D4RB-2044-91 . . . . . . . . . . . . . . . . 7D4RB-2052-32 . . . . . . . . . . . . . . . . 7 D4RB-2055-32 . . . . . . . . . . . . . . . . 7 D4RB-2242-91 . . . . . . . . . . . . . . . . 7 D4RB-2244-91 . . . . . . . . . . . . . . . . 7 D4RB-2252-32 . . . . . . . . . . . . . . . . 7 D4RB-2255-32 . . . . . . . . . . . . . . . . 7 D4RP-2244-99 . . . . . . . . . . . . . . . . 8 D9MB-1626-28 . . . . . . . . . . . . . . . . 4 D9MB-1627-28 . . . . . . . . . . . . . . . . 4 D9MB-1627-29 . . . . . . . . . . . . . . . . 4 D9MB-1628-28 . . . . . . . . . . . . . . . . 4 D9MB-1628-29 . . . . . . . . . . . . . . . . 4D9MB-1635-28 . . . . . . . . . . . . . . . . 4 D9MB-1638-28 . . . . . . . . . . . . . . . . 4 E5RC-2064-09 . . . . . . . . . . . . . . . . 7E5RC-2264-09 . . . . . . . . . . . . . . . . 7

EXTENSION SPANNERS22/7-MF-0200 . . . . . . . . . . . .9, 10, 1122/7-MF-0300 . . . . . . . . . . . .9, 10, 11 22/7-MF-0450 . . . . . . . . . . . .9, 10, 11 22/7-MF-0600 . . . . . . . . . . . .9, 10, 1122/7-MF-0800 . . . . . . . . . . . .9, 10, 11

RODS19S/7/1250/6 . . . . . . . . . . . . . . . . . .11 19S/7/1550/6 . . . . . . . . . . . . . . . . . .1119S/7/1740/6 . . . . . . . . . . . . . . . . . .1119S/7/1900/6 . . . . . . . . . . . . . . . . . .1119S/7/2150/6 . . . . . . . . . . . . . . . . . .1119S/7/2450/6 . . . . . . . . . . . . . . . . . .1122/7/0600/6 . . . . . . . . . . . . . . . . . . 922/7/0900/6 . . . . . . . . . . . . . . . . . . 9

22/7/1200/6 . . . . . . . . . . . . . . . . . . . 922/7/1250/6 . . . . . . . . . . . . . . . . . . . 922/7/1270/6 . . . . . . . . . . . . . . . . . . . 922/7/1350/6 . . . . . . . . . . . . . . . . . . . 922/7/1550/6 . . . . . . . . . . . . . . . . . . . 922/7/1750/6 . . . . . . . . . . . . . . . . . . . 922/7/1850/6 . . . . . . . . . . . . . . . . . . . 922/7/1950/6 . . . . . . . . . . . . . . . . . . . 922/7/2150/6 . . . . . . . . . . . . . . . . . . . 922/7/2450/6 . . . . . . . . . . . . . . . . . . . 922/7/2750/6 . . . . . . . . . . . . . . . . . . . 922R/7/0600/6 . . . . . . . . . . . . . . . . .1022R/7/0900/6 . . . . . . . . . . . . . . . . .1022R/7/1250/6 . . . . . . . . . . . . . . . . .1022R/7/1350/6 . . . . . . . . . . . . . . . . .1022R/7/1550/6 . . . . . . . . . . . . . . . . .1022R/7/1675/6 . . . . . . . . . . . . . . . . . .1022R/7/1850/6 . . . . . . . . . . . . . . . . .1022R/7/1950/6 . . . . . . . . . . . . . . . . .1022R/7/2000/6 . . . . . . . . . . . . . . . . .1022R/7/2150/6 . . . . . . . . . . . . . . . . .1022R/7/2200/6 . . . . . . . . . . . . . . . . .1022R/7/2250/6 . . . . . . . . . . . . . . . . .1022R/7/2300/6 . . . . . . . . . . . . . . . . .1022R/7/2350/6 . . . . . . . . . . . . . . . . .1022R/7/2450/6 . . . . . . . . . . . . . . . . .1022R/7/2500/6 . . . . . . . . . . . . . . . . .1022R/7/2750/6 . . . . . . . . . . . . . . . . .10RR18MF-1000-DD . . . . . . . . . . . . .14RR18MF-1500-DD . . . . . . . . . . . . .14RR18MF-2000-DD . . . . . . . . . . . . .14RR22MF-0300-DD . . . . . . . . . . . . .15RR22MF-1000-DD . . . . . . . . . . . . .15RR22MF-1650-DD . . . . . . . . . . . . .15RR22MF-2000-DD . . . . . . . . . . . . .15

2

Sandvik drill bits use unique carbide grades developed through years of experience and testing. Drill bit bodies make use of precision hardened Nickel Molybdenum steel and compound curve body designs to maximize cutting efficiency and cuttings removal. Combination of concentric and eccentric geometries along with positive and negative rake angles, provide differing cutting capabilities for any application. Wet or dry designs with internal or external drives now can be designed for all drilling conditions.

DRILL BITS

Three grades of Tungsten Carbide are available:

39 Toughest grade

55 General purpose grade

71 Most wear resistant grade

Two Wing Two Wing Modified Spade Bit Full Spade Bit Positive Rake Bit Negative Rake Bit

MOST AGGRESSIVE LEAST AGGRESSIVE

Drill B

its

3

Dri

ll B

its

4

FULL SPADE BITS

FEATURES:– 16 mm thread

– Full Spade bits

– Strongest carbide geometry

– Higher impact resistance

– Used for hard conditions

– Used for high-powered rigs

D9MB

Part Number Cutting Diameter Thread Size

D9MB-1627-29 1 .063" (27 mm) M16

D9MB-1628-29 1 .102" (28 mm) M16


– Modified spade

– Center web removed to enable faster drilling

– Recommended for harder uniform conditions

– Recommended for high power rigs

D9MB


D9MB-1626-28 1 .024" (26 mm) M16

D9MB-1627-28 1 .063" (27 mm) M16

D9MB-1628-28 1 .102" (28 mm) M16

D9MB-1635-28 1 .394" (35 mm) M16

D9MB-1638-28 1 .496" (38 mm) M16

MODIFIED SPADE BITS

M16

DIAMETER

DIAMETER

M16

TWO WING NEGATIVE RAKE BITS D4MB


– Two wing eccentric design provides aggressive cutting geometry

– Negative rake gives added cutting edge strength

– First choice general purpose bit


D4MB-1627-26 1 .063" (27 mm) M16

D4MB-1628-26 1 .102" (28 mm) M16

D4MB-1629-26 1 .142" (29 mm) M16


D4MB-1632-09 1 .260" (32 mm) M16

D4MB-1635-09 1 .378" (35 mm) M16

D4MB-1638-09 1 .496" (38 mm) M16


D4MB-1640-91 1 .574" (40 mm) M16

D4MB-1642-91 1 .654" (42 mm) M16

D4MB-1643-91 1 .693" (43 mm) M16

D4MB-1645-91 1 .772" (45 mm) M16

Drill B

its

5

M16

DIAMETER

6

Dri

ll B

its


– Two wing eccentric design in combination with positive cutting rake gives the most aggressive cutting action

– Typically used for fast drilling of soft materials

D2MB


– Two button PDC provides efficient cutting action

– High wear resistance of poly crystalline diamond compacts

– Longest life in extreme abrasive conditions


D4MP-1629-9999-UT 1 .125" (28 .6 mm) M16

PDC BIT D4MP

TWO WING POSITIVE RAKE BIT


D2MB-1627-97 1 .063" (27 mm) M16M16

DIAMETER

M16

DIAMETER

7

Drill B

its

ROPE THREAD BITS D4RB

FEATURES:– Two wing negative rake design provides

effective geometry for fast drilling of larger holes

– Rope thread provides strongest joint connection

– Heavy-duty carbides along with high strength body provide reliable performance

– Use in all except extreme abrasive conditions

– Typically used for cable bolt holes

– Hex body for easy removal

FEATURES:– Three wing bit in conjunction with

16 mm threaded pilot bit allows fast efficient drilling of larger holes

– Use of pilot bit enables efficient removal of center hole section

– Three ring reamer provides a smooth and non-aggressive cutting action to complete and size the hole

– Typically used for cable bolt holes

E5RC

Part Number Cutting Diameter Rope Thread Size

D4RB-1842-91 1 .654" (42 mm) 18 mm

D4RB-1844-91 1 .732" (44 mm) 18 mm

D4RB-2042-91 1 .654" (42 mm) 20 mm

D4RB-2044-91 1 .732" (44 mm) 20 mm

D4RB-2052-32 2 .047" (52 mm) 20 mmD4RB-2055-32 2 .165" (55 mm) 20 mm

D4RB-2242-91 1 .654" (42 mm) 22 mm

D4RB-2244-91 1 .732" (44 mm) 22 mm

D4RB-2252-32 2 .047" (52 mm) 22 mmD4RB-2255-32 2 .165" (55 mm) 22 mm


E5RC-2064-09 2 .520" (64 mm) 20 mmE5RC-2264-09 2 .520" (64 mm) 22 mm

THREE WING PILOT REAMERS

DIAMETER

THREAD

DIAMETER

THREAD

Dri

ll B

its ROPE THREAD PDC BIT D4RP

FEATURES:– Two button PDC provides

efficient cutting action

– High wear resistance of poly crystalline diamond compacts

– Longest life in extreme abrasive conditions


D4RP-2244-9999 1 .732" (44 mm) 22 mm

8

THREAD

DIAMETER

9

22/7/ XXXX /6

Part Number Length

22/7/0600/6 23 .622" (600 mm)

22/7/0900/6 35 .433" (900 mm)

22/7/1200/6 47 .244" (1200 mm)

22/7/1250/6 49 .213" (1250 mm)

22/7/1270/6 50 .000" (1270 mm)

22/7/1350/6 53 .150" (1350 mm)

22/7/1550/6 61 .024" (1550 mm)

22/7/1750/6 68 .898" (1750 mm)

22/7/1850/6 72 .835" (1850 mm)

22/7/1950/6 76 .772" (1950 mm)

22/7/2150/6 84 .646" (2150 mm)22/7/2450/6 96 .457" (2450 mm)22/7/2750/6 108 .268" (2750 mm)

EXTENSION SPANNERSPart Number Length

22/7-MF-0200 7 .875" (200 mm)22/7-MF-0300 11 .811" (300 mm)22/7-MF-0450 17 .717" (450 mm)22/7-MF-0600 23 .622" (600 mm)22/7-MF-0800 31 .496" (800 mm)

M16 THREAD

RODS

Wet D

rill Rod S

ystems

0.9"(22 mm)

M16 THREAD

FEATURES:– Hollow 22 mm

hexagonal drill steel

– 25 mm square drive provides locking ability into suitable drive chucks

– For use with M16 bits

1.0" SquARE(25 mm)

2.0"(50 mm)

LENGTH

LENGTH

22R/7/ XXXX /6W

et D

rill

Rod

Sys

tem

s

10

Part Number Length

22R/7/0600/6 23 .622" (600 mm)22R/7/0900/6 35 .433" (900 mm)

22R/7/1250/6 49 .213" (1250 mm)

22R/7/1350/6 53 .150" (1350 mm)

22R/7/1550/6 61 .024" (1550 mm)

22R/7/1675/6 65 .944" (1675mm)

22R/7/1850/6 72 .835" (1850 mm)

22R/7/1950/6 76 .772" (1950 mm)

22R/7/2000/6 96 .457" (2000 mm)

22R/7/2150/6 84 .646" (2150 mm)22R/7/2200/6 86 .614" (2200 mm)22R/7/2250/6 88 .582" (2250 mm)22R/7/2300/6 90 .551" (2300 mm)22R/7/2350/6 92 .520" (2350 mm)22R/7/2450/6 96 .457" (2450 mm)22R/7/2500/6 98 .425" (2500 mm)22R/7/2750/6 108 .268" (2750 mm)

M16 THREAD

RODS



0.9"(22 mm)

FEATURES:– Lightweight, high-strength

22 mm alloy drill steel

– Smaller spinning diameter and larger flush hole provide greater cutting clearance ability in difficult drilling conditions and smaller holes

– Lighter weight provides easier handling


1.0" SquARE(25 mm)

M16 THREAD

LENGTH

LENGTH

Wet D

rill Rod S

ystems

11

19S/7/ XXXX /6 M16 THREAD

Part Number Length

19S/7/1250/6 4 .213" (1250 mm)

19S/7/1550/6 61 .024" (1550 mm)

19S/7/1740/6 68 .504" (1740 mm)

19S/7/1900/6 74 .803" (1900 mm)

19S/7/2150/6 84 .646" (2150 mm)

19S/7/2450/6 96 .457" (2450 mm)

RODS



FEATURES:– Lightweight, high-strength

19 mm alloy drill steel

– 26 mm scroll used to auger cuttings from hole

– Best suited for use in 27-28 mm diameter holes

– Water flushing


1.0" SquARE(25 mm)

0.9"(22 mm)

M16 THREAD

2.0"(50 mm)

26 mm SCROLL

19 mm

LENGTH

LENGTH

12

Dir

ect

Dri

ve D

rilli

ng S

yste

ms

DIRECT DRIVE DRILLING SYSTEMS

DIRECT DRIVE DRILLING SYSTEMSSandvik’s patented Direct Drive Drilling System is far superior to conventional drilling systems for 4 main reasons. It is safer, faster, easier and smarter.

SAFER No need to uncouple threads by hand when

used on most modern drill rigs (hands off)

No threaded connection close to the chuck and operator

Removes the commonly broken drive adaptor in conventional drilling systems

FASTER Overall cycle times reduced by 40% compared

to conventional drilling systems

EASIER No uncoupling required upon installation of

extra rods

Half the number of coupling operations

SMARTER Modular chucks with replaceable stainless steel

reinforced water seals

22 mm system incorporates a non-return valve, which maintains the water column and allows faster recommencement of drilling

–

–

–

–

–

–

–

–

DIRECT DRIVE DRILLING SYSTEMS

CONVENTIONAL DRILLING SYSTEMS

COuPLING COuPLING

COuPLING

DRIVE ADAPTORDIRECT DRIVE CHuCK

13

Direct D

rive Drilling S

ystems

RR18

Part Number Effective Length Description

RR18MF-1000-DD 39 .370" (1000 mm) 18 DD Rod

RR18MF-1500-DD 59 .055" (1500 mm) 18 DD Rod

RR18MF-2000-DD 78 .740" (2000 mm) 18 DD Rod

Part Number Effective Length Description

RR18F-M16-0150 5 .905" (150 mm) 18 Bit Adaptor

RR18F-M16-1000-DD 39 .370" (1000 mm) 18 Bit Adaptor

RR18F-M16-2000-DD 78 .740" (2000 mm) 18 Bit Adaptor

Part Number

DD-22/7M-22HF

BIT ADAPTORS

CHUCK ADAPTOR

RODS

DIRECT DRIVE

14

RR22 DIRECT DRIVE

FEATURES:– No need to uncouple

joints to add a rod to the drill string

– Heavy duty system for holes with a diameter of 45–64 mm or larger

– Non-return valve in each rod maintains the water column and allows faster recommencement of drilling

– Heat treated threads

CHUCK ADAPTORPart Number

DD-22/7M-28HF

RODSPart Number Effective Length Description

RR22MF-0300-DD 11 .811" (300 mm) 22 DD Rod

RR22MF-1000-DD 39 .370" (1000 mm) 22 DD Rod

RR22MF-1650-DD 64 .961" (1650 mm) 22 DD Rod

RR22MF-2000-DD 78 .740" (2000 mm) 22 DD Rod

Part Number

RR22F-M16-0070

BIT ADAPTOR

Dir

ect

Dri

ve D

rilli

ng S

yste

ms

15

ACCESSORIES Sandvik provides accessories to assist with tool and machine maintenance.

DRILL BIT WRENCHUsed for removing/installing 26–32 mm M16-type threaded bits.

M8T-0020

PART NUMBER

TIGHTENING SPANNERSPremium hardened steel socket with 25 mm square drive with 36 AF socket. Other sizes and designs available upon request.

SP/6/17/0300-HSP/6/17/0450-HSP/6/17/0600-HSP/6/17/1000-H

PART NUMBER

25 mm square drive with 36 AF socket. Other sizes and designs available upon request.

SP/6/5/0300SP/6/5/0450SP/6/5/0500SP/6/5/0600

PART NUMBER

Accesso

ries

Acc

esso

ries

ACCESSORIES Sandvik provides accessories to assist with tool and machine maintenance.

16

DIRECT DRIVE CHUCK REPAIR KITStainless steel reinforced polyurethane water seal, 4 socket head cap screws with spring washers for easy installation and removal.

DRILL ROD TORqUE WRENCHUsed for coupling 22 mm hex drill rods.

M8T-0022

PART NUMBER

M8A-0022 . . . . . for use with DD18 system M8A-0023 . . . . . for use with DD22 system

PART NUMBER SYSTEM

Partners in Action

Maximum productivity

Superior performance

Handles tough applications

HR

-131

69-0

8/08

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mineral ground tools drilling - sandvik...

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