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Mine Operations Oily Water Separators

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Page 1: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Mine Operations Oily Water Separators

Page 2: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Who are we?

●Small high tech engineering company

●Involved in water treatment since 1983

●Innovative new ways to treat water

containing oil and grease

●Sell systems to

● USA

● UK

● Australia

● New Zealand

● Africa

● Europe

Page 3: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Clients

● Mining companies

● Oil companies

● Power authorities

Page 4: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

How Does it Work?

● 1000 times force of

gravity

● No moving parts

● Separator requires no

cleaning

Page 5: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

How Does it Compare?

Source: The treatment of produced water in offshore rig; Comparison between traditional installations and

innovative systems; F.E. Ciarapica.

Page 6: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Types of Oil Pollution

1. Free Oil ●Free floating oil OR

●Oil droplets greater than 150 micron.

●Free oil can separate by Gravity.

2. Emulsified Oil ●Oil droplets less than 150 micron AND

●Oil droplets greater than 2 micron

●Emulsified oil must be treated with a more

powerful separator.

3. Dissolved Oil ●Oil droplets less than 2 micron OR

●Physically dissolved in the water.

●Dissolved oil will NOT be treated by

conventional gravity, plate pack type

systems.

4. Heavy Oil ●Oil with density >1

●Oil Stuck to heavy solids

Page 7: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

& Benefits Features

Page 8: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Lowest Ownership Costs

● When making an

investment you need to

consider the total cost of

ownership over the

lifetime of your

investment:

● Installation,

● Operation and

● Maintenance

● After only 5 years,

Ultraspin systems can be

HALF THE COST.

Page 9: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Our Experience

● ~ 800 oily water treatment

systems installed.

● ~ 27 billion litres of water

treated ~ 75 % of the yearly water

usage of the City Of Sydney .

● Reclaiming about 5 billion litres

of water per year.

Page 10: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Oily Water on Mine sites

● Typical uses

● Mining – Workshops

● Vehicle Wash / Truck wash

● Refueling / Fuel Storage

Page 11: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

In Action

At Start-up

With Ultraspin

system

Page 12: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

BHP Newman Loco

● OS35 - 3.5 m3/h

● Very low maintenance

● Low ownership cost

● Simple operation

Page 13: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Anglo Platinum Mine

● OS35 - 3.5 m3/h

● On a galvanized bund

● Very low maintenance

● Low ownership cost

● Simple operation

Page 14: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Caltex Mackay Terminal

● OS70 - 7m3/h

● Treating water from

bunded area

Page 15: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Rio Tinto - Tom Price

OS35, 3,500 L/h built to RTIO specifications

Oily water treatment system at central facilities

Skid mounted

Page 16: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Typical Process

● Key Components

● Ultraspin Separator

● Floating skimmer

● Air pump/controls

● Oil tank

Page 17: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Centennial Coal

● OS20 - 1.75 m3/h

● 500 L oil tank

● Aeration tank

● Pneumatic operation

Page 18: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Oily Water with Aeration

● Key Components ● Ultraspin separator

● Floating skimmer

● Air pump/controls

● Aeration Tank

● Spill protection

Page 19: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Mine Refueling / Storage

Free / Emulsified/ Air

Oil Tank

Aeration tower

Typical 10 mg/L O&G

Page 20: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

TOTAL - Island View Terminal

● OS35 – 3.5 m3/h

● Oil collection tank

● Effluent:

● O/G < 20 mg/L

● SS < 30 mg/L

Page 21: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

BHP Billiton, Newman

● Heavy Vehicle Wash

● Water Reclaim System

● Treating 90 m3/h

Page 22: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than
Page 23: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Coal Mining

● Heavy vehicle wash

● Photo after 6 years of

operation

Page 24: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Waterval Platinum Mine

● 15 m3/h

● Mine in South Africa

Page 25: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

HWE/BHP Yandi Mine

●15 m3/h

●Mine Vehicle Wash

Page 26: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Rio Tinto - West Angelas

●15 m3/h built to RTIO

specifications

●Mine Vehicle Wash

Page 27: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

BHP Yandi

ES220 built to BHP specifications

Wash down facility

Discharge Standards TPH < 5mg/L

Page 28: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Summary

● New ways to treat oily water

● Benefits to mining companies by:

● lowering life cycle costs

● simple operation

● improving water quality

● complying with

environmental standards

Page 29: Mine Operations Oily Water Separatorshydro-techniques.com/images/Ultraspin General Oily Water QME R 2.pdfEmulsified Oil Oil droplets less than 150 micron AND Oil droplets greater than

Contact

Michel Bolduc

Hydro-Techniques M.P.B. inc.

10717 rue Waverly, Montréal, Qc H3L 2W7

Telephone: 514.331.5121 | Fax: 514.331.5292

Toll Free: 1.888.822.4165

[email protected]