mimaki jfx200-2513 product presentation · a new member joins the jfx family - the jfx200-2513...

Mimaki JFX200-2513 Product Presentation

A new member joins the JFX family - the JFX200-2513

Mimaki Europe B.V. Industrial Products

Product Information

• A new member, JFX200-2513, joined the JFX family

• JFX200-2513 • The low entry model of the JFX line,

having the high quality print technology of the Mimaki JFX product line

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Machine Width Depth Height Weight

JFX200-2513 4,400mm (14.43ft) 2,450mm (8.03ft) 1,250mm (4.10ft) 630kg (1,388lb)

JFX500-2131 4,100mm (13.45ft) 4,462mm (14.64ft) 1,490mm(4.89ft) 1,353kg (2,982lb)

Mimaki JFX200-2513

The entry model of the JFX line, having the same high print quality as the JFX500 in a size perfectly suited to the UK & Irish 8’ x 4’ rigid substrate market.

Product Layout

Y-Bar

MBIS-IIIVacuumvalves

Control Panel

Power / Data

New format


Product Information

• New layout

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JFX500-2131

JFX200-2513

2100mm

3100mm

2500mm

1300mm

Print area

Head configuration

Key new features

Print speed CMYK - maximum 25m2/h CMYK+White - maximum 12.5m2/h

New table with internal honeycomb structure for extra stability Weight reduced by unifying vacuum area

Rack & pinion feeding method implemented Stable transport system

MBIS-III Low cost ink supply system Directly usable 1 litre ink bottles

Reduced installation time Gantry packaged with bed

Key new features (2)

Balance between quality and speed with technology of JFX Series High quality from Mimaki - including MAPS2 and variable dot printing New printhead technology delivers high print quality and high speed curable ink

New operator friendly design All key components are located on the front of the printer Layout pins help setting media at the origin

Reliability accomplished by stable printing Ink circulation system prevents white ink from settling Nozzle recovery function

Environmentally friendly LED UV curing lamps Long life, lower power consumption Eliminates risks from using traditional lamps

How it works: Head Placement / Print SpeedsCMYK

Two print heads are aligned in a staggered configuration


Head placement / Print speeds • Two print heads are aligned in stagger configuration • Simultaneous printing of color and white is attained by the white ink model

• CMYK

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0 5 10 15 20 25 30

1200x1200 16PassUni/Hi

600x900 12PassBi/Hi

600x600 8PassBi/Hi

300x450HQ 6PassBi/N

m²/h

MMKK

CCYY

25sqm/hr (268.8 sq.ft./hr)



3.4sqm/hr (36.5sq.ft./hr)

High Speed

Production

Standard

High Quality

*8boards/hr (4‘ x 8 ‘ )

*6boards/hr (4‘ x 8 ‘ )

*4boards/hr (4‘ x 8 ‘ )

*1boards/hr (4‘ x 8 ‘ )

M Y K C

How it works: Head Placement / Print SpeedsCMYK+White

Simultaneous printing of colour and white can be attained.


Head placement / Print speeds

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0 2 4 6 8 10 12 14 16 18 20

1200x1200 32PassUni/Hi

600x900 24PassBi/Hi

600x600 16PassBi/Hi

300x450HQ 12PassBi/N

MKCY

WW


6.2sqm/hr (66.6 sq.ft./hr)


High Speed

Standard

High Quality

*4boards/hr (4‘ x 8 ‘ )

*2boards/hr (4‘ x 8 ‘ )

*0.5 boards/hr (4‘ x 8 ‘ )

9.0sqm/hr (96.7sq.ft./hr) *3boards/hr (4‘ x 8 ‘ )

Production

M K C W Y

• CMYK+White

m²/h

How it works: High Quality Printing


• MAPS 1 & 2 (Mimaki Advanced Pass System) • With MAPS1, the printing speed can be adjusted,

but depending on the image to be printed, there may be color changes

• With MAPS2, both feeding stripes and color changes can be reduced, but speed cannot be adjusted

• MAPS 2 eliminates banding by dispersing ink drops between the passes

• This technology is improving the print quality, when printing in high productivity modes and the uneven print density at solid color part is reduced

• The Variable dot

• The variable dot, printing in 3 different dot sizes of small, medium and large

• Realizes a high image quality printing with the smooth gradation

• Small characters sharp without granular appearance

High Quality Printing

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MAPS: OFF (Normal) MAPS: ON

Variable dot

Normal dot

How it works: Print on thick / heavy media

Print on substrates up to 50mm thickThe maximum loadable weight of substrate is up to 50kg / m2


Print on the thick and heavy media

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• Printing on the substrate of up to 2 inches (50mm) thick • The maximum loadable weight of substrate is up to 110lb (50kg/m²)

• About the head gap • The gap between the head and the substrate should be less than 2mm • If the gap is set wider than 2mm, the ink drop tends to become mist before it reaches onto the substrate • Furthermore, if the gap is to wide, the reflected light from the UV curing lamp increases. This leads to a cause of an

error of the ink droplet onto the substrate or the nozzle clogging, because the reflected light may increase the viscosity of the ink mist

Media

Scan Direction

How it works: Vacuum area

Vacuum unit is standard equipment Controlled by operation panel The power of this unit cannot be adjustedVacuum area is divided in the X direction It is possible to open or close the valves depending upon the media size


Vacuum area • Vacuum unit is standard equipped

• Controlled by the operation panel • The power of this vacuum unit cannot be adjusted

• Vacuum area is divided in X direction • Please open or close the valves, depending on the media size

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V1

V2

775m

m

525m

m

1,30

0mm

Front Origin 2,500mm

Divi

ded

in X

dire

ctio

n

Valves

How it works: Layout Pins

Two rows of offset holes are placed 200mm apartPosition the substrate against the layout pins to set the originA scale allows media to be set accuratelyThe pins can only be used with substrates that are at least 4mm thick .


Layout Pins • Two rows with holes are placed 8 inches (200mm) apart in stagger

configuration • Placing the substrate at the origin is to set the layout pins, and position the

substrate against the layout pins. • The scale allows for the accurate setting of the media. • When using layout pins, please use a substrate with thickness of minimum

4mm or more than the height of the pin (3mm)

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Ten pieces are supplied with the machine

How it works: Reliable printing


Reliable printing

• Automatic measurement of media thickness • No need to measure the thickness by hand

and reducing operator interactions • The gap pin on the left side of the carriage

automatically measures the thickness of media • When needed, the head gap can also be set

manually by steps of 0.1mm.

• Media Jam Censor • Preventing media from hitting the print heads • When the media height is set incorrectly or

the media is deformed, the media hits the sensor and the carriage stops to protect print head

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How it works: Reliable printing - nozzle recovery


• The nozzle recovery system • When nozzle clogging occurred and it’s not recoverable, the other working nozzles can be used instead • Up to 10 nozzles can be registered per 1 nozzle line • Even if you use this function, the time required for printing does not change • For the lowest number of paths of the printing mode, the NOZZLE RECOVERY function is invalid

Nozzle recovery system

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Setting nozzle recovery

Operation continues Service intervention

Maintenance starts

The nozzle recovery workflow

How it works: MBIS-IIIUSER FRIENDLY DESIGN

Easy replacement of inks is accomplished by placing MBIS-III at the front of the machineThe light indicates when the ink has run outUISS works when the four colour inkset is used


New ink supply unit: MBIS-III

• User friendly design • The easy ink replacement is accomplished by placing MBIS-III

at the front of the machine • The lights indicates, when the ink has run out for smooth

replacement • UISS (Uninterrupted Ink Supply System) works when the 4C ink

set is used

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How it works: MBIS-IIIUSER FRIENDLY DESIGN

It is now easier to replace the bottles by simply removing the old bottle and inserting the new (1 litre) bottle in its place.


New ink supply unit: MBIS-III

• Makes it easy to replace the ink bottle by just taking off the bottle and insert a new ink bottle (1L) directly to the unit

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Ink bottle

Special cap

Set a special cap

Cap mounting jig

Screw the cap till the arrows on the

jig match

How it works: MCT, white ink circulation systemUSER FRIENDLY DESIGN


MCT, White ink circulation system

• Preventing the settlement of pigments of the white ink in the line. This by circulating the ink. Creating an stable ink supply system.

• This reduces the amount of waste ink which leads to the reduction of the ink cost.

• MCT does not work when a 4 color ink set is installed

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Conventional white ink line ▼

How it works: LED UV InksINK PROPERTIES


LED_UV ink & its substrate/application

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LUS-150 LH-100

Color

Feature ・Flexible enough to fold ・The ink is hard to crack ・The media is hard to deform after printing ・Good media compatibility

・The ink film is hard ・Hard to get scratched ・High solvent resistance ・Less tackiness

Application ・Signage, decoration on soft material and material which requires post process

・Inddorpanel, decoration on small goods, and name plate

M C Y K W M C Y K W

M Y M Y K K C C

M Y K C W M C W

Speed-oriented 4C ink set. UISS works in each color.

By using white ink, the original color of the ink is reproduced on transparent of colored material. UISS works in Magenta and Cyan lines

How it works: LED UV InksINK PROPERTIES


LED_UV ink & its substrate / application

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The strength of LUS-150 ・The ink is hard to be cracked because LUS-150 is flexible Flexibility:About 150%) ・Adhesiveness is better than LH-100 The weakness of LUS-150 ・The scratch and solvent resistance is inferior to LH-100

The strength of LH-100 ・Fine scratch and solvent resistance Flexibility：About100% (LH-100 does not strech) ・Less tackiness, does not set off The weakness of LH-100 ・The ink film tends to be cracked by folding or cutting

Scratch resistance

Bad:0⇔Good:5

Solvent resistance (Ethanol)

Scratch resistance (Pencil)

Color gamut

Outdoor durability

Adhesiveness (Media compatibility)

Flexibility

Folding

Tackiness

Offset

0

1

2

3

4

5LUS-150

LH-100

How it works: LED UV Curing unitENVIRONMENTALLY CONSCIOUS SOLUTION


Environmentally conscious LED-UV curing unit

• Little VOC (Volatile organic compound), no ozone production • Little VOC and less odor, no special ventilation systems are required

• Energy-efficient and cost reduction

• Generates less heat and turns on only when needed • Reduction of the total cost by less energy consumption

• The reduction of the heat impact

• The material reaches an temperature of 70⁰C, when using metal halide lamps, causing media deformation • LED-UV enables to print on cheaper media • No need for special ventilation and installation costs

• The improvement of production circumstances

• The long-life LED UV lamp (approx. 5000 hours), which needs less maintenance, permits the increase in productivity. *The life-time of the metal halide lamp is about 700 hours

• The LED UV lamps turn on and off instantly • LED UV lamps are ready to be used immediately, directly after the printer is turned on • An metal halide lamp requires warm up and cool down time

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How it works: Eco-friendly POWER AND CO2 EMISSIONS

Image shows power consumption when printing 20x 8’ x 4’ boards. Figures may differ depending on machine - tests conducted with Mimaki conventional lamp printer.

Reduction of heat impact A metal halid lamp can reach over 70° - potentially causing deformation of the media LED lamps product less heat

Lamp life is significantly longer with typically 5,000hours plus

Mimaki Europe B V Industrial Products

• The reduction of power consumption and CO2 emission

• Reduction of heat impact

• A metal halide lamp reaches 70˚C or more, can cause deformation of the media • The LED UV lamp generates less heat and opens up the possibility to print cheaper

and heat sensitive media

• Improvement of the production environment • Less maintenance with a long-life LED UV lamp (more than 5,000 hours)

Note: The lifetime of a general metal halide lamp is about 700 - 1,000 hours

Eco-Friendly

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JFX500-2131

How it works: Eco-friendly COMPARISON OF METAL HALIDE WITH LED LAMPS

Mimaki Europe B V Industrial Products

• Comparison of LED UV lamp with a metal halide lamp

Eco-Friendly

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JFX500-2131

Immediately Uptime / Downtime +/- 5 minutes

Room temperature Maximum temperature 70℃

More than 5,000 hours About 1000 hours

2kWh 8,2kWh

Generates

Temperature

Life time

Uptime/Downtime

Electric power

Ozone Controlled air is required to cool down

Metal halide lamp LED UV lamp

None

CO2 Emission 0,72kg 2,95kg

The power consumption when printing on 20 boards, the size of 1220mm x 2440(4 x 8)

Tech BriefingINSTALLATION REQUIREMENTS

PowerSingle, 13Amp, 3 pin socket

UnpackingCrane or forklift

Attaching the Y-BarMinimum two people required

AccessMinimum 2,500mm aperture

Installation time1 -2 days

Tech BriefingLIFTING

2 - 2.5 tonne forklifttruck is required on site

Tech BriefingINSTALLATION REQUIREMENTS

© 2014 MIMAKI ENGINEERING CO.,LTD. 3. R.1.0 P.2

3. Installation Space

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2

3

4

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Reference dimensions

Unit Width Depth High WeightMain unit 4,400 mm 2,450 mm 1,250 mm 650 Kg

Isolate the surrounding of machine physically so that the machine is beyond the reach of hand.

1,000 mm or more

1,000 mm or more

1000 mm or more

1,000 mm or more

6,400 mm or more

4,450 mm or more

INSTALLATION GUIDE > Installation Space Model JFX200-2513 Issued 2014.02.10 Revised F/W ver 1.20 Remark

1.0Rev.

About installation space

• Do not install on a weak surface floor• Make sure to use in a ventilated environment• Environmental temperature should be

between 15° and 30° C• Do not install on carpets etc as these become

easily charged with static electricity• In order to prevent floor deformation, use

bases for the feet.

SpecificationsMax Media Width: 2500mm x 1300mm (8’ x 4’) Max Printable Width: 2500mm x 1300mm (8’ x 4’)

Media Spec: Maximum thickness: 50mm Maximum weight: 50kg/m2

Print Heads: 2 x on-demand Piezo – staggered array

Resolutions: 300dpi, 450dpi, 600dpi, 900dpi & 1200dpi (ink configuration dependant)

Print Speeds (CMYK):

High speed: 25m2/h (300dpi x 450dpi, 6 pass Uni Direction)

Production speed: 18m2/h (600dpi x 600dpi, 8 pass Bi Direction)

Standard speed: 12.5m2/h (600dpi x 900dpi, 12 pass Bi Direction)

Photo mode: 3.4m2/h (1200dpi x 1200dpi, 16 pass Uni Direction)

Print Speeds (CMYK + white):

High speed: 12.5m2/h (300dpi x 450dpi, 12 pass Uni Direction)

Production speed: 9m2/h (600dpi x 600dpi, 16 pass Bi Direction)

Standard speed: 6.2m2/h (600dpi x 900dpi, 24 pass Bi Direction)

Photo mode: 1.7m2/h (1200dpi x 1200dpi, 32 pass Uni Direction)

Ink: Mimaki LUS150: CMYK + white - (150% stretchable & flexible) - supplied in 1 litre bottlesMimaki LH100: CMYK + white, + clear + primer - (‘Hard’ ink with no stretch and minimal flexibility) - supplied in 1 litre bottles

Ink feed: 1 litre ink bottles affixed directly to machine. White ink has inbuilt recirculation system

Print Drying / Curing: Two ‘fixed’ UV LED lamps, auto-intelligent, each side of print head array, and 2 further ‘adjustable’ UV LED lamps, auto-intelligent, affixed outboard of the fixed lamps

Roll Feed: Mimaki SUV160 roll ‘bundle’

Media bed zones: 2 zones

Interface: USB2.0

Power Requirement: Standard 240v / 50Hz mains - 16A

Operating Environment: 20-30 deg. C. 35-65% RH (Non condensing)

Dimensions: 4400mm (W) x 2450mm (D) x 1250mm (H) Weight: 650kg

mimaki jfx200-2513 product presentation · a new member joins the jfx family - the jfx200-2513...

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