›› CHINAAXON’ INTERCONNECT LIMITEDHIGH TECH INDUSTRIAL PARKCHANG BAO XI ROADRONGGUI, 528306SHUNDE, GUANGDONGTEL. : + 86 757 2838 7200FAX : + 86 757 2838 7212e-mail : sales@axon-interconnect.com

AXON’ INTERCONNECT LIMITED SHANGHAI REPRESENTATIVE OFFICE1258, YU YUAN ROAD. 15A/FLOOR ROOM 09-10SHANGHAI, 200050TEL : +86 21 6225 3951 - FAX : +86 21 6225 3961e-mail : sales@axon-interconnect.com

›› GERMANYAXON’ KABEL GmbHPOSTFACH 1131 D - 71201 LEONBERGHERTICHSTR. 23 D - 71229 LEONBERGTEL. : +49 7152-97992-0FAX : +49 7152-97992-7e-mail : sales@axon-cable.de

›› HUNGARYAXON’ KÁBELGYÁRTÓ KFT.H-6000 KECSKEMÉT,WÉBER EDE U. 10/ATEL. : +36 76 508 195FAX : +36 76 508 196e-mail : axon@axon-cable.hu

›› INDIAAXON’ CABLE INDIAN OFFICEBUILDING ‘HAMD’- 2ND FLOOR12/3, ALEXANDRIA STREET,RICHMOND TOWN,BANGALORE 560025TEL. : +91 80 40918186FAX : +91 80 40918185e-mail : sales@axon-cable.in

›› JAPANAXON’ CABLE JAPAN OFFICEGOTANDA N-BUILDING, 3F2-24-9, NISHI GOTANDA, SHINAGAWA-KUTOKYO 141 - 0031TEL. : +81 3-3493 4736FAX : +81 3-3493 4897e-mail : axon-jap@muse.ocn.ne.jp

›› LATVIAAXON’ CABLE SIAVIŠKU IELA, 21 CLV-5410 DAUGAVPILSTEL. : +371 6540 78 91FAX : +371 6540 78 93e-mail : axon@axoncable.lv

›› MEXICOAXON’ INTERCONEX, S.A. DE C.V.AV. PEÑUELAS 26 A.INDUSTRIAL SAN PEDRITO PEÑUELASQUERÉTARO, QRO. C.P. 76148 MÉXICOTEL / FAX : +52 442 220 6464TEL : +52 442 215 2713e-mail : n.rodriguez@axoncable.com

›› SPAINAXON’ CABLE SPANISH OFFICEC/ CAPITÁN HAYA, N° 1, PLANTA 1528020 MADRID TEL. : +34 91 418 43 46FAX : +34 91 556 28 80e-mail : sales@axon-cable.com

›› UNITED KINGDOMAXON’ CABLE LtdRIDGE WAY - DONIBRISTLE INDUSTRIAL PARKHILLEND - DUNFERMLINEFIFE KY11 9JN TEL. : +44 1383-821081FAX : +44 8700 517257e-mail : sales@axon-cable.co.uk

›› USAAXON’ CABLE INC.1314 PLUM GROVE ROADSCHAUMBURG, IL. 60173 TEL. : +1 847 230 7800FAX : +1 847 230 7849e-mail : sales@axoncable.com

HEADQUARTERS : FRANCE

›› AXON’ CABLE S.A.S.ROUTE DE CHALONS EN CHAMPAGNE51210 MONTMIRAILTEL. : +33 3 26 81 70 00FAX : +33 3 26 81 28 83e-mail : sales@axon-cable.comHtt p://www.axon-cable.com

Cat. 6a RJ45 solutionsfor reliable 10 Gb ethernetcable & interconnect for severe environments ©

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MILITARY

AVIONICS

MARINE

Cat. 6a RJ45 soluti ons

for reliable 10 Gb ethernet

STRUCTURECable constructi on

AXON’s unique extrusion A-PAIR® technology combines the excellent dielectric properti es of both PTFE and air through an opti mised alveolar structure. PTFE is a high performance insulati ng material known for its resistance to high temperatures (-200°C to +260°C) : its hot and cold temperaturestability, water and UV light resistance, and itslow dielectric constant.Right through from manufacture of conductor to fi nished assembly, AXON’ off ers a complete system.

The new AXON’ RJ45 system incorporates a ’ RJ45 system incorporates a

38999 Series III derived metal shell with full 360° 38999 Series III derived metal shell with full 360°

EMC and mechanical protecti on and has been EMC and mechanical protecti on and has been

specifi cally designed to meet the requirements of specifi cally designed to meet the requirements of

high speed Ethernet connecti ons where reliability high speed Ethernet connecti ons where reliability

through environmental sealing through environmental sealing

and full mechanical protecti on are required :and full mechanical protecti on are required :

- High levels of shock, vibrati on - High levels of shock, vibrati on

and mechanical impact protecti on.and mechanical impact protecti on.

- MIL-DTL-38999 Series III derived polarized metal - MIL-DTL-38999 Series III derived polarized metal

shell with fast and secure vibrati on proof coupling.shell with fast and secure vibrati on proof coupling.

- Aluminium, Nickel Bronze- Aluminium, Nickel Bronze

and Stainless Steel opti ons.and Stainless Steel opti ons.

Typical applicati ons for 38999 Series III Typical applicati ons for 38999 Series III

aluminium connecti ons are military, avionics, aluminium connecti ons are military, avionics,

space and marine equipment.space and marine equipment.

AXON’ REFERENCEELECTRICAL

CHARACTERISTICSCABLE COMPOSITION

GENERALCHARACTERISTICS

Cat. P/N DESIGNATIONIMPEDANCE± 10 ohms

INNER CONDUCTOR DIELECTRICOUTER CONDUCTOR

ON EACH PAIR NUMBEROF PAIRS

OVERALL BRAIDED SHIELD JACKET

MATERIAL AWGCOMPOSITION

(mm)Ø

(mm)MATERIAL

Ø(mm)

MATERIALØ

(mm)MATERIAL AWG

Ø(mm)

MATERIALØ

(mm)WEIGHT

g/mTEMPERATURE

RATING

Cat. 6a P542808Cable ethernet

4 pairs FEP100 SPC 2707 7 x 0.142 0.42 a-PTFE® 0.95

POLYESTER / ALUMINIUM FOIL

1.90 4 SPC 38 5.00 FEP 5.85 53 -60/+125°C

Cat. 6a P542809Cable ethernet

4 pairs PU100 SPC 2707 7 x 0.142 0.42 a-PTFE® 0.95

POLYESTER / ALUMINIUM FOIL

1.90 4 SPC 38 5.00 POLYURETHANE 7.20 64 -40/+125°C

Cat. 6a P542810Cable ethernet

4 pairs0 HALOGEN

100 SPC 2707 7 x 0.142 0.42 a-PTFE® 0.95POLYESTER /

ALUMINIUM FOIL1.90 4 SPC 38 5.00 POLIAX® 6.00 48 -40/+125°C

Cat. 5e P542264Cable ethernet

2 pairs FEP100 SPC 2707 7 x 0.142 0.42 a-PTFE® 0.95

POLYESTER / ALUMINIUM FOIL

1.90 2 SPC 38 4.05 FEP 4.65 31 -60/+125°C

›› EMI PROTECTIONAXON’s dedicated team of engineers in the fi eld of EMI protec-ti on have developed simulati on soft ware to predict the Transfer Impedance (or shield effi ciency) of a connector, a cable or a complete assembly during the design phase prior to any manu-facture commencing.Product tested in AXON’s Sti rred Mode Chamber and Transfer Impedance Test Bench validate the simulated performance.

- Aluminium Alloy 6262R - Cadmium, olive drab (5 - 10 µm) QQ-P-416, Type II, Class 3 over electroless nickel (2.5 - 7.5 µm) (500 hours salt spray fi nish)- Aluminium Alloy 6262R - Electroless nickel, MIL-C-26074, Class 4, Grade B- Aluminium Bronze NES833

›› ELECTRICAL PERFORMANCEThe graphs on the right show Return Loss and NEXT (Near End Crosstalk) performance on a short assembly whose composi-ti on is defi ned below. Over a short length these 2 parameters are criti cal and the plots demonstrate conforming performance :

Assembly constructi onThe assembly consists of : - Ethernet Cat. 6a 10 Gigabit twisted pair cable, - Connector to meet most demanding conditi ons.

1

ADAPTATOR 1 ADAPTATOR 2

CORD RJ45 / RJ45 . L = 10 meters2

(1) and (2) RJ45/RJ45 L = 2 meters

CONDITIONS OF MEASUREMENTTest device : Fluke DTX1800 - Measurement method : Channel

Measure type cat6a, 10 Gigabits Ethernet

NEXT

0

120

0 100 200 300 400 500

F (MHz)

Limit (dB)1,2-3,61,2-4,5

8588

RETURN LOSS

0

10

20

60

70

0 500

F (MHz)

dB)

- Aluminium Alloy 6262R - Electroless nickel,

- Aluminium Alloy 6262R - Electroless nickel,

ASSEMBLY CONSTRUCTION

- Aluminium Alloy 6262R - Cadmium, olive

CONNECTOR MATERIAL AND PLATING

THE A-PTFE® STRUCTURE

RoHSRoHSCompliantCompliant

C

›› CONCEPTCONCEPT’ RJ45 system incorporates a ’ RJ45 system incorporates a

C

forC

for

›› Cable constructi on

AXONdielectric properti es of both PTFE and air through an opti mised alveolar structure. PTFE is a high performance insulati ng material known for its resistance to high temperatures (-200°C to +260°C) : its hot and cold temperaturestability, water and UV light resistance, and its

THE A-PTFE

ZT MEASUREMENT STIRRED MODE CHAMBER

C A B L E & I N T E R C O N N E C T C A B L E & I N T E R C O N N E C T F O R S E V E R E E N V I R O N M E N T S

1 : cable with 4 pairs - 2 male : 38999 Series III - 3 receptacle : 38999 Series III - 4 : shielded RJ 451 : cable with 4 pairs - 2 male : 38999 Series III - 3 receptacle : 38999 Series III - 4 : shielded RJ 45