MezzaninesIncrease Floor Space

Mezzanine Applications

MezzanineApplications

Multi-Purpose Mezzanine - 4Warehouse Storage Mezzanine - 5Conveyor Support Mezzanine - 6Auto Dealer Distribution Mezzanine - 7Exhibition Platform Mezzanine - 8Sports Facility Mezzanine - 9Fitness Center Mezzanine - 10In-Plant Office Mezzanine - 12Theatre Storage Mezzanine - 13Restaurant Mezzanine - 14Online Distribution Center Mezzanine - 15Hardware Store Mezzanine - 16Kids’ Fun Zone Mezzanine - 17Parts Inventory Mezzanine - 18Machine Guard Mezzanine - 19QuickShip Mezzanines - 20

Th nk it™

We can build it

MezzaninesIncrease Floor Space

Multi-PurposeMezzanine

you need a little or a lot more floor space, Cogan has the perfect mezzanine solution to fit your warehouse, your timing, and your budget. Our en-gineers will work closely with you to transform unused vertical space into a profitable storage area. No contractors. No architects. Just send us your additional space requirements and we will return an AutoCAD drawing showing precise-ly how your mezzanine will be configured within the existing layout of your warehouse, matchingIncrease your manufacturing capacity fast with

a high-performance Cogan mezzanine. Whether

Increase your manufacturing or warehousing capacity fast. Double your floorspace without incurring moving, renovation or new construction costs.

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WarehouseStorage Mezzanine

its exact height, area and load requirements. Best of all, each Cogan mezzanine comes with a Lifetime Structural Warranty for your peace of mind. Use Cogan mezzanines to increase ef-ficiency in your parts department, stock room, locker room, office, retail store, or on your pro-duction floor. Modular components mean our mezzanines are easily adaptable and can be disassembled, relocated, and expanded to grow with your business.

Best of all, each Cogan mezzanine comes with a Lifetime Structural Warranty for your peace of mind.

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Conveyor SupportMezzanine

on a structure, but a conveyor support mezza-nine will live up to the rigorous pace of your work environment. When high-speed conveyors move over 40,000 packages a day, you need a support structure that won’t flinch under pressure. Not only will a Cogan mezzanine double your floor space, the wide span design will increase visbil-ity, functionality and safety for both your workers and your equipment. Convert your unsued space into a profitable conveyor support mezzanine.

Don’t be afraid to challenge a Cogan mezzanine! Constant movement and vibration can be tough

Quality, strength, and efficiency to keep your process running smoothly. From conception to installation, a Cogan mezza-nine is innovation at it’s best.

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Auto DealerDistribution Mezzanine

Take the checkered flag with Cogan mezzanines! We understand the unique storage and handling challenges that automobile dealers and distribu-tors face every day. Thousands of valuable small parts and car components must be securely stored, organized and accounted for. Easy loca-tion and pick access is essential to maintain pro-ductivity. Double your storage capacity and in-crease efficiency with a Cogan mezzanine. We’ll make sure you finish in pole position.

Increase storage for large, bulky items. Maximize distribution. Organize your small parts department.

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Exhibition PlatformMezzanine

Museum in New York City, or you want to create an obversation gateway or tradeshow platform, a Cogan mezzanine will make the most out of your overhead space. At the cutting-edge, every Cogan mezzanine is 3D engineered and CNC Pre-cision manufactured. This advanced technology ensures the accuracy of our designs for superi-or efficiency, consistency, quality and flexibility. Like NASA, Cogan is proud to raise the bar and be a leader, not a follower! Whether you need an exhibtion platform like the

one you will find at the Intrepid Sea, Air and Space

At the heart of our streamlined culture is our world-class capability in CNC precision-manufacturing and our exper-tise in 3D engineering software.

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Sports FacilityMezzanine

Don’t get boxed in a corner by space shortages! Install a Cogan mezzanine and make sure your sports facility is up to scratch. Versatile to ac-comodate a range of applications, a Cogan mez-zanine can easily double the playing field in your athletics center. Whether you require extra space for you an indoor soccer complex, driving range, baseball batting area, or even a school gym, Co-gan mezzanines are in a league of their own.Just another part of our all-star track record!

An all-star player in your start-ing lineup. Knock it out of the park with a Cogan sports facil-ity mezzanine.

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Fitness CenterMezzanine

Sweat it out with Cogan structural mezza-nines for fitness applications. When you need a strong platform to support heavy weight-lifting and exercise machines, we’ve got your back. Double your equipment capacity, reduce wait times, and get more people working out! Our team of expert engineers combined with over 100 years of experience make Cogan your one-stop manufacturer for the most cost-effective space management solutions on the market.

Sometimes the best way to trim down is to build up. Get lean with Cogan mezzanines. We’re here to spot you!

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Cogan products are built to last

Our promise is for life

In-Plant OfficeMezzanine

warehouse setting, office space must often be sacrificed in favour of larger production and stor-age areas. Install a Cogan mezzanine and put an end to these limitations. By creating a fully-integrated in-plant office above your production floor, a Cogan mezzanine can effectively double the usuable space in your facility, leaving ample room for computer stations, filing cabinets and other office equipment. Just another way Cogan mezzanines make your space work for you. Versatility is synonymous with Cogan products

and our mezzanines are no exception. In a busy

Custom-engineered mezza-nines to revolutionize your workspace. Create a fully-in-tegrated in-plant office above your production floor.

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Theatre Storage Mezzanine

The logistics of coordinating a large-scale the-atre event is a major undertaking. Razor sharp organization is essential to keep multiple pro-ductions running smoothly. With hundreds of costume and set changes, lighting and music cues, and countless props, there is zero space for backstage clutter. Utilize a Cogan mezzanine and create a seamlessly fuctional dressing room, storage, and backstage waiting area. From open-ing lines to curtain call, Cogan mezzanine are guarateed to steal the show!

Never miss a cue with Cogan mezzanines for theatre costume and prop storage. Guaranteed to steal the show!

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RestaurantMezzanine

This is ideal for restaurants and bars that fea-ture live performances. Where a stage takes up room that could otherwise be filled by tables and chairs, there is no need to turn away eager cus-tomers. Rock on all night with mezzanine level seating! Faster than you ever imagined possi-ble, our team of experts can built a restaurant-grade mezzanine that will blend seamlessly with the look and décor of your establishment.

Need addtional space for a private party or VIP area? Double your service capacity with a Cogan mezzanine.

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Online DistributionCenter Mezzanine

competitive. With a world of merchandise just a click away, shoppers expect to find exactly what they want, at the best price and with the fastest delivery. For the seller, stocking, picking and ship-ping these items is an enormous feat. Speed and organization are key. Cogan multi-level mezza-nines can easy double the available workspace in your distribution center. Seamlessly integrate shelving, racking and conveyor systems to move your inventory quickly and efficiently. In today’s online marketplace, vendors must offer

a large selection of products in order to remain

Stock and ship a massive amount of inventory quickly and efficiently. Cogan multi-level mezzanines are designed for high volume.

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HardwareStore Mezzanine

Have you outgrown your retail location? Hard-ware stores and other renovation-based retailers stock a variety of inventory that can easily get out of hand. Adjusting to a new location is not only inconvenient, but time lost due to a move can be expensive. Avoid downtime and eliminate clutter by creating a second floor within your ex-isting facility. With seamless organization and easy aisle flow, the enhanced shopping expere-ince with bring back customers again and again.

Eliminate clutter for an en-hanced shopping experience that will bring customers back again and again.

Store Mezzanine

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Kids’ Fun Zone Who says you can’t bounce on a trampoline, leap into a giant ball pit, and play a game dodge ball all in one place? Cogan mezzanines offer the ver-satility and adaptability you need to turn every kid’s dream into reality. Extra-wide staircases, wire mesh handrail and multi-tier designs cre-ate the perfect environment for safe, healthy and happy play. Use a Cogan mezzanine to transform your activity center into the ultimate all-in-one fun zone.

From indoor trampolines to gi-ant ball pits, dodge ball courts and much more, make fitness fun with a Cogan mezzanine.

Mezzanine

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Parts InventoryMezzanine

Thousands of small parts, hardware and miscel-laneous items require significant storage space to ensure easy accessibility and accurate inven-tory control. Install a Cogan mezzanine and cre-ate ample surface area for racking and shelving units, rolling carts and trolleys, computer sta-tions and any other equipment needed to keep your parts department running smoothly. The ad-dition of safety pivot gates guarantees a secure loading zone for increased worker safety. Maintaining orderly and efficient operations in

your parts department can be a daunting task.

Maximize storage space, in-crease pick times and orga-nize your warehouse like never before with a parts inventory mezzanine.

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Machine GuardMezzanine

Build a second level above robotics or manufac-turing equipment with a Cogan machine guard mezzanine. Designed for seamless integration with any Cogan partition system, a machine guard mezzanine works around the existing lay-out of your facility to create safe and functional workspace. Ideal for storing any equipment that must be accessed from above the work area, such as heating and cooling equipment, compressors or ventilation units.

Boost safety and productivity in your robotics department with a Cogan machine guard mezzanine.

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QuickShipIn Stock. Ready To Ship.or Accelerated Delivery.

Cogan QuickShip is all about you – your needs, your budget, your timeline. No waiting. No delays. Cogan QuickShip is on time, all the time.

Item Description Item #Model 1 - Mezzanine 12’W x 16’D x 9’H clearance QS-Mezz1216Sunder the deck / 125 PSF / Solid steel deckModel 2 - Mezzanine 24’W x 16’D x 9’H clearance QS-Mezz2416Sunder the deck / 125 PSF / Solid steel deckModel 3 - Mezzanine 36’W x 16’D x 9’H clearance QS-Mezz3616Sunder the deck / 125 PSF / Solid steel deckModel 4 - Mezzanine 48’W x 16’D x 9’H clearance QS-Mezz4816Sunder the deck / 125 PSF / Solid steel deckModel 5 - Mezzanine 12’W x 32’D x 9’H clearance QS-Mezz1232Sunder the deck / 125 PSF / Solid steel deckModel 6 - Mezzanine 24’W x 32’D x 9’H clearance QS-Mezz2432Sunder the deck / 125 PSF / Solid steel deckModel 7 - Mezzanine 36’W x 32’D x 9’H clearance QS-Mezz3632Sunder the deck / 125 PSF / Solid steel deckModel 8 - Mezzanine 48’W x 32’D x 9’H clearance QS-Mezz4832Sunder the deck / 125 PSF / Solid steel deckModel 9 - Mezzanine 12’W x 48’D x 9’H clearance QS-Mezz1248Sunder the deck / 125 PSF / Solid steel deckModel 10 - Mezzanine 24’W x 48’D x 9’H clearance QS-Mezz2448Sunder the deck / 125 PSF / Solid steel deck Model 11 - Mezzanine 36’W x 48’D x 9’H clearance QS-Mezz3648Sunder the deck / 125 PSF / Solid steel deckModel 12 - Mezzanine 48’W x 48’D x 9’H clearance QS-Mezz4848Sunder the deck / 125 PSF / Solid steel deck

Uniformly Distributed Load:

capacity calculated per

square foot

C/C JOISTSPACING

1,000 lbs

MEZZANINES

FINISHPowder-coated Cogan grey

Structure Details

9’ clear height

Standard Models

MEZZANINE FEATURES (APPLIES TO ALL MODELS)9’ clear height (clearance is measured from under beams). Spans are 12’W x 16’L C/C of columns (add 10” for O.D. of baseplates). Load capacity 125 PSF (pounds per square foot) uniformly distributed load. Solid steel deck flooring.

125 PSF (pounds per square foot)Uniformly Distributed Loads (UDL)

HOW TO CALCULATE UDLsSince a loaded pallet has multiple transfer points, it will uniformly distribute its load to the deck. Example:1,000 lbs material on a 3ft x 3ft pallet = 111 PSFLoad is OK2,000 lbs material on a 3ft x 3ft pallet = 225 PSFLoad is NOT OKAY

SPECIFICATIONSPrefabricated system for ease of installation Accelerated approval drawing processIncrease your manufacturing and storage capacity fast – without incurring costly renovations or moving to a new facility – with a structural steel mezzanine. Whether you need a little or a lot more floor space, Cogan QuickShip mezzanines are the perfect solution to fit your needs, your timing and your budget. 2-3 weeks delivery.

3’ 3’

QuickShipAccelerated Delivery

(TRIPLE SPAN)

Weight Sq. Ft.

TRIPLESPAN

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3-rail2-rail

Staircases (staircase & landing sold separately)

STAIRCASE FEATURESAll QuickShip staircases meet IBC 2012 safety standards.Staircases have a 31° slopeSteps are 36”WClosed treads are 12”DOpen risers are 7”H

Item Description Item #3-Rail Staircase / straight run closed tread QS-MSB1-9steps: 36”W x 12”D / open risers 7”H3-Rail + Inner Handrail Staircase / straight run QS-MSI1-9closed tread steps: 36”W x 12”D / open risers 7”H3-Rail Staircase Top Landing 4’ x 4’ QS-MP23(attached to mezzanine)

LANDING OPTIONSStaircase landings are required when a staircase runs parallel to the mezzanine.Depending on your space restrictions, you can choose between:1. Straight run without a landing (perpendicular)2. Straight run with a landing (parallel)Important: Landings are sold with 3-rail handrail included. All other handrail is sold separately.

3-rail 3-rail + innerhandrail

Handrail (side mounted / sold separately) Item Description Item #(sold by linear foot)2-Rail Handrail 42”H w/ 4”H kick plate QS-MR2-MR13-Rail Handrail 42”H w/ 4”H kick plate QS-MR3-MR1

Double Swing Gate (sold separately)

Item Description Item #3-Rail Double Swing Gate 6’-0”W QS-MG263

FINISHPowder-coated safety yellow

GATE FEATURESGates are optional. Use gates to create secure loading zones for pallets and other large material. All gates are:Double swing with a 3-rail design / 6’-0” wide

Important Note on Seismic Restrictions(read carefully)

Please note that QuickShip mezzanines are pre-engineered structures and are not valid in all seismic areas. QuickShip seismic requirements are as follows (see below):United StatesCogan QuickShip mezzanines meet therequirements for Seismic Design Cate-gories (SDC) A, B, and C only. QuickShip mezzanines are not designed for Seismic Design Categories D, E, and F.CanadaCogan’s QuickShip mezzanines are designed to meet the NBCC Seismic Re-strictions for: Ie Fa Sa (0.2) < 0.75Since seismic conditions vary from region to region, it is important that you include the zip or postal code of the installation site with your initial quote request. This is the most accurate way to verify if a Quick-Ship mezzanine will meet the seismic requirements in your area.Mezzanines that fall outside of the pre-ap-proved seismic categories shown above must be quoted on an individual basis.De-sign enhancements, such as cross-brac-ing, may be required in order to meet code and to ensure the safety of the structure. Pricing may vary.

FINISHPowder-coated Rails, Kickplate & StepsCogan grey Electro-galvanized

SPECIFICATIONSConsistent operating height of 83.5” / Special 4-point pivot system Easy and fast adjustabilitySafety pivot gates are your safest bet for busy loading zones. Spe-cially designed pivot arms allow the gate to be opened on one side while closed on the other, protecting your employees from dangerous fall accidents. Four point pivot system transfers vertical movement horizontally for easy manipulation in confined spaces. IN STOCK.Item Description Item #5’W x 5’D QS-MG555’W x 6’D QS-MG565’W x 7’D QS-MG575’W x 8’D QS-MG586’W x 5’D QS-MG656’W x 6’D QS-MG666’W x 7’D QS-MG676’W x 8’D QS-MG688’W x 5’D QS-MG85 8’W x 6’D QS-MG868’W x 7’D QS-MG878’W x 8’D QS-MG8810’W x 5’D QS-MG10510’W x 6’D QS-MG10610’W x 7’D QS-MG10710’W x 8’D QS-MG108

FINISHPosts Rails & KickplatePowder-coated Cogan grey Electro-galvanized

83 1

/2”

5’-0”, 6’-0”, 7’-0”, 8’-0”, 9’-0”,10’-0”, 11’-0”, 12’-0” wide

5’-0”, 6’-0”, 7’-0”, 8’-0” deep*drop area dimensions

SAFETY PIVOT GATES

FINISHPowder-coatedsafety yellow

Gate width: 5’

Gate width: 6’-7’

Gate width: 8’-10’

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QuickShipIn Stock. Ready to Ship

DIAMOND GRIP FLOORING QuickShipAccelerated Delivery

FINISHPowder-coated Cogan grey

(TRIPLE SPAN)

Item Description Item #14GA Interlocking Plank 12”W x 12’L QS-IP141214GA Interlocking Plank 9”W x 12’L QS-IP14914GA Interlocking Plank 6”W x 12’L QS-IPD14614GA Finish Plank 12”W x 12’L QS-FP141214GA Finish Plank 9”W x 12’L QS-FP14914GA Finish Plank 6”W x 12’L QS-FP14612GA Interlocking Plank 12”W x 12’L QS-IP121212GA Interlocking Plank 9”W x 12’L QS-IP12912GA Interlocking Plank 6”W x 12’L QS-IP12612GA Finish Plank 12”W x 12’L QS-FP121212GA Finish Plank 9”W x 12’L QS-FP12912GA Finish Plank 6”W x 12’L QS-FP126

* For point and pallet jack loads, please contact a Cogan engineer to determine proper diamond grip flooring.

Uniformly Distributed Loads (UDLs)

UNIFORMLY DISTRIBUTED LOADSA loaded pallet will uniformly distribute its load to the deck because of its multiple transfer points.

Example:1,000 lbs material on a 3ft x 3ft pallet = 111 PSF

C/C JOIST SPACING

14G

A - L

BS/F

T

12G

A - L

BS/F

T

2 2

CAPACITIES SHOWN ABOVE ARE FOR PLANKS SUPPORTED IN TRIPLE SPAN.

C/C JOIST SPACING

Uniformly Distributed Load:

capacity calculated per

square foot

C/C JOISTSPACING TRIPLESPAN

1,000 lbs

3’ 3’

Weight Sq. Ft.

22

SPECIFICATIONS14GA or 12GA solid steel deck / 2”H profile / 12’L planks / 6”, 9” or 12”WCogan diamond grip flooring is durable and wear-resistant. Anti-skid diamond grip dimples provide additional traction tomaximize safety. See charts below for uniformly distributed load capacities. For point and pallet jack loads, please contact a Cogan engineer.

Point Loads (PLs)Please contact Cogan if you require a point load design.

Pallet Jack Loads (PJLs)Please contact Cogan if you require a pallet jack load design.

Point Load:

One point load allowed

at every 12” per width

of joist C/C

C/C JOISTSPACING

Point Load Layout Example (Plan View)

1,000 lbscapacity/unit

Point load of 500 lbsunderneath this leg

(unit capacity / 4 x 2)

Point load of 1,000 lbsunderneath this leg

(unit capacity / 4 x 4)

Point load of 250 lbsunderneath this leg(unit capacity / 4)

EACH LEG TRANSFERS 1/4OF THE MAXIMUM UNIT

CAPACITY

CAPACITY SHOWN BELOW IS FOR PLANKS SUPPORTED IN TRIPLE SPAN

PALLET JACK LOAD:ALWAYS KEEP A SAFE

DISTANCE OF 18” FROMANOTHER POINT LOAD.

PALLET JACK LOADSMaximum pallet jack loads are calculated based on the weight of the loaded material only. The weight of the pallet jack is not taken into consideration.

C/C JOISTSPACING

Contact Cogan for floor capacity.

Contact Cogan for floor capacity.

POINT LOADSDue to their small transfer surface, machinery, conveyors or racking sitting on legs will distribute point loads to the deck. To calculate point loads, divide the maximim capacity of the unit by the total number of legs (see example below).

CAPACITY IS BASED ON PLANKSSUPPORTED IN TRIPLE SPAN

Notes (If you require a point load or pallet jack load design, please outline your requirements below.)

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Cogan Wire & Metal Products Ltd.

Phone (800) 567.2642Fax (800) 633.3004info@cogan.comwww.cogan.com

Standard ColorsStandard colors are applied to all products and are automatically included in the material price on your quote. Unless otherwise specified, all standard colors are powder-coated for a durable, long-lasting and maintenance-free paint finish.

Premium ColorsPremium colors are available at an additional cost. If you are interested in a premium color, please contact your Cogan Account Manager for pricing and availability.

Steel Blue

Forest Green

Deep Sea Blue

Hot-Dipped Galvanized

Midnight Black

Burnt Orange

Sandy Beige

Crisp White

Ruby Red

Safety Yellow

Mezzanines

Cogan Grey