metflow cast pvt ltd
TRANSCRIPT
SAND CASTING FOUNDRY
ABOUT COMPANY
The company is engaged in manufacturing and supply ofCarbon Steel, Alloy Steel, Stainless Steel, Duplex Steel and Nickelbase Casting in various sizes and weight up to 750 Kg per piece tomeet international standards like ASTM, DIN, EN, BS andCustomer supplied standards. The product serves to Valve &Pump, Chemical processing, Refinery, Mining, Oil Exploration,Marine, Power Generation, Earthmoving Equipment, Automobileand General EngineeringGroup Company : Austin Alloy Cast Pvt. Ltd.Investment Casting Foundry
INFRASTRUCTURE
• Total Land Area : 15000 square meter• Constructed Area : 70000 square feet• Administrative Office : 4500 square feet• Power : 750 KVA
CAPACITY
• Installed capacity: 1800 MT per year.• Present production: 110 MT per month.• Spare capacity: 40 MT per month• Maximum weight of single piece casting: 20 Kg to 750 Kg.• Single piece size : 150 X 150 X 150 mm to 1200 X 1200 X1200 mm• Minimum Core Dia: 25 mm• Minimum Wall Thickness: 10 mm
CERTIFICATIO
NPED 97/23/EC & AD 2000 W0
ISO 9001:2008
APPPROVALS IN PROCESS
• NORSOK APPROVAL OF DUPLEX STAILESS STEEL• OFFSHORE MORING MANUFACTURING APPROVAL
PRODUCTION & SUPPLY TO
• Valve & Pump• Automotive/Transportation• Food Processing• Mining Oil Exploration• Marine• Power Generation• Earthmoving Equipment• General Engineering Industries.
AUSTENITIC STAINLESS STEELSASTM DINA351-CF8 1.4308A351-CF8M 1.4408A351-CF3 1.4306A351-CF3M 1.4404A351-CF8C 1.4827A351-CF10 1.4308A351-CK20 1.4843A351-CN7M 1.4500A351-CG8M 1.44311.45811.4309
AUSTENITIC FERRITE DUPLEXASTM DINA351-CN3MN 1.4585A351-CK3MCuN
MATERIALS AT METFLOW CARBON STEEL
ASTM DINA216-WCB, WCC 1.0619A352-LCB, LCC 1.6220 LOW ALLOYS & MARTENSITIC
STEELSASTM DINA217-WC6 1.7356A217-WC9 1.7379A217-CA15 1.4008LC3 1.5638
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MATERIALS AT METFLOW DUPLEX STAINLESS STEELS
ASTMA890/995-Gr 1AA890/995-Gr 2AA890/995-Gr 3AA890/995-Gr 4AA890/995-Gr 5AA890/995-Gr 6A
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SUPER DUPLEX STAINLESS STEELDIN1.44681.44691.45151.45391.45361.4538
NICKEL BASE SUPER ALLOYSASTM DINA494-M35-1 2.4365A494-CY40 2.4816A494-CW12MW 2.4686A494-CW2M 2.4610A494-CW6MC 2.4856A494-CX2MW 2.4602A494-CU5MCuC 2.4858
TESTING FACILITY
Sand Testing : AFS Checking Compressive Strength Permeability Testing Clay Content
Spectrometer: Fe and Ni base Spectrometer up to 37 elements with Nitrogen.analysis CRM Samples(Standard): For cross verification of Spectroanalysis1. Low Alloy steel2. Martensitic Steel3. Austenitic Stainless Steel4. Duplex Steel5. Nickel Base Alloy
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TESTING FACILITY• Chemical Analysis: All type of Raw Material Analysis.• Mechanical Testing:Universal Testing Machine of 200 KN connected with extensometer.• Impact Testing:Impact Testing Machine up to 300 J max,Test temp: Room temp 20°C to -196°C.• Microscope:Microstructure Examination as per ASTM A923 etc.,Ferrite Testing as per ASTM E562 etc.• Hardness Testing:Digital Rockwell cum Brinell Hardness Tester, Poldy Hardness Tester.• Inter Granular Corrosion Test:ASTM A262 practice A, B, E, C & F.• Radiation Check Meter:All Castings are checked for Radioactive Contamination.• PMI Machine: To identify castings
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NDT
• Dye (Liquid) Penetrate Test : Solvent and Water Washablemethod• Magnetic Particle Testing: Prod Type, Wet Florescentmethod.• Ultrasonic Testing.• Radiography Testing: 1. Ir-192 source.2. Co-60 source,• Man power: Level II in all NDT.
PATTERN SHOP• Pattern Type: Teak Wood & Aluminum.• Individual Sample file and History of each product.• All patterns mounted on match plate.• Identification and Marking of method on pattern.• Method Card of each pattern.• Simulation software to verify method.
MOULDING
• Moulding Process: CO2 & Green Sand• Core: CO2 & No Bake• Semi Machine Loop Line: 660 X 760 X Adjustable Height.• Hand Moulding: Up to 1500 X 1500 mm
MELTING
• Induction Melting• Crucible Capacity: 400 Kg, 900 Kg, 1200 Kg• Ladle pre heaters• Immersion Pyrometer• Ladles: Bottom pouring, Shank pouring & Tea spout pouring.• Scrap and other materials of the highest quality are used.• Bath analysis of each Heat.
FETTLING
• Arc Gouging Machine for Stainless Steel• Pickling and Passivation of Stainless Steel• Swing Frame Grinding, Fiber Cutting, Pneumatic Grinding.• Electronic Welding Machine.
HEAT TREATMENT
Furnace Detail HT - 01 HT - 02Fuel Type Gas GasOperating Temp. 1120°C 1250°CCalibration API 6 appendix A API 6 appendix ABatch Capacity 3.5 MT 2 MTThermocouples 4 2Agitation Mechanical MechanicalQuenching Tank 50000 LTRS 50000 LTRSQuenching Time 45 Sec. 35 Sec.
MACHINING
Type of Machines Turning Centers Vertical Milling Centers Conventional Turning Radial Drill Regular Drill
Upcoming Turning Centers Vertical Milling Centers VTL
NEW COMPONENTPATTERN TECHNOLOGYPATTERN MFG. (out side)METHODINGMOULDING & CORE MAKINGMOULD CLEANING, COATING, CORE COATING, DRYINGCORE SETTING & MOULD CLOSINGMELTING/POURINGCHEMICAL ANALYSISHEAT NO. TRACEBILITYSHOT BLASTINGPR
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VISUAL INSPECTION & FETTLINGNDTDEFECT REMOVAL & UPGRADATIONHEAT TREATMENTSHOT BLASTING & CELANINGMECHANICAL TESTINGNDTDIMESION MESUREMENTVISUAL INSPECTIONMACHINING (if Required)PACKINGDESPATCH
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MACHINED CASTINGS
PRODUCT PHOTOGRAPHS
PRODUCT PHOTOGRAPHS
CUSTOMER LISTEXPORT
TURKEY
CZECH REPUBLIC
FRANCE
FINLAND
GERMANY
GERMANY
THAILAND
GERMANY
WIND FARM ( 1.40 MW )
Metflow is having two wind farms and producingelectricity more than 3.0 million units per year.
Metflow believes to use of maximum natural energyand wants to help nature by reducing air pollution.
METFLOW CAST PVT. LTD.Survey No. 79 , National Highway No. 27,Near- Goldcoin Foam, Shapar – Veraval,Dist- Rajkot, Pin – 360 024 Gujarat (India).Contact No. – Phone +91-02827-253384Fax +91-02827-253385Website: www.metflowcast.com.Mail: [email protected].
