metal and nonmetal fatal accident review cy - 2009

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Metal and Nonmetal Metal and Nonmetal Fatal Accident Review Fatal Accident Review CY - 2009 CY - 2009

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Metal and Nonmetal Fatal Accident Review CY - 2009. MNM Fatalities. MNM Fatalities by Commodity. * Alumina, Cement, Clay, Gold, Lead/Zinc, Salt, Dimension Stone, Lime, Copper. MNM Fatalities by Classification. MNM Fatalities by Mine Size. MNM Fatalities by Occupation. - PowerPoint PPT Presentation

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Page 1: Metal and Nonmetal Fatal Accident Review CY - 2009

Metal and NonmetalMetal and NonmetalFatal Accident ReviewFatal Accident Review

CY - 2009CY - 2009

Page 2: Metal and Nonmetal Fatal Accident Review CY - 2009

Contractor Employees, 6

Mine Employees, 10

MNM Fatalities

Page 3: Metal and Nonmetal Fatal Accident Review CY - 2009

Crushed Stone, 12%

Other*, 57%

Sand & Gravel, 31%

MNM Fatalities by Commodity

* Alumina, Cement, Clay, Gold, Lead/Zinc, Salt, Dimension Stone, Lime, Copper

Page 4: Metal and Nonmetal Fatal Accident Review CY - 2009

Machinery, 25%

Fall of Roof, 6%

Electrical, 6%Falling

Material, 19%

Powered Haulage, 31%

Fall of Person, 13%

MNM Fatalities by Classification

Page 5: Metal and Nonmetal Fatal Accident Review CY - 2009

1-5 Employees,

25%

6-10 Employees,

25%11-20

Employees, 6%

21-50 Employees,

6%

51-100 Employees,

6%

100+ Employees,

32%

MNM Fatalities by Mine Size

Page 6: Metal and Nonmetal Fatal Accident Review CY - 2009

MNM Fatalities by Occupation

Delivery Person, 6%

Supervisor, 13%

Machinery/Plant

Operator, 6%

Repairman/Technician,

30%

Mobile Equipment Operator,

25%

Laborer/Utility, 20%

Page 7: Metal and Nonmetal Fatal Accident Review CY - 2009

Other, 13%Production,

31%

Maintenance, 56%

MNM Fatalities by Activity

Page 8: Metal and Nonmetal Fatal Accident Review CY - 2009

MNM Fatalities by Total ExperienceMNM Fatalities by Total Experience

30+ Years, 19%

0-1 Year, 19%

11-15 Years, 19%

2-5 Years, 25%

6-10 Years, 6%

16-30 Years, 12%

Page 9: Metal and Nonmetal Fatal Accident Review CY - 2009

MNM Fatalities by Job ExperienceMNM Fatalities by Job Experience

2-5 Years, 25%

0-1 Years, 44%

10-15 Years, 6%

16-30 Years, 25%

Page 10: Metal and Nonmetal Fatal Accident Review CY - 2009

51-60, 56%

25-40, 25%

41-50, 13%

60+, 6%

MNM Fatalities by Age

Page 11: Metal and Nonmetal Fatal Accident Review CY - 2009

MNM Fatalities by Day of WeekMNM Fatalities by Day of Week

Friday , 6%

Thursday, 25%

Tuesday, 32%

Sunday, 6%Saturday,

31%

Page 12: Metal and Nonmetal Fatal Accident Review CY - 2009

6-8 a.m, 6%8-10 a.m., 25%

12-3 p.m., 38%

3-4 p.m., 25%

9-10 p.m., 6%

MNM Fatalities by Hour of Day

Page 13: Metal and Nonmetal Fatal Accident Review CY - 2009

Root CausesRoot Causes

No Risk Assessment ConductedNo Risk Assessment Conducted

Inadequate Policies, Procedures, ControlsInadequate Policies, Procedures, Controls

Did not use Personal Protective EquipmentDid not use Personal Protective Equipment

Lack of Pre-operation ChecksLack of Pre-operation Checks

Equipment not MaintainedEquipment not Maintained

Failure to Conduct ExaminationsFailure to Conduct Examinations

Training InadequateTraining Inadequate

Page 14: Metal and Nonmetal Fatal Accident Review CY - 2009

55

47

30

42

26 27

35

26

33

23

16

0

10

20

30

40

50

60

70

MNM Fatalities – 1999-2009

Page 15: Metal and Nonmetal Fatal Accident Review CY - 2009

ElectricalElectrical

YearYear ‘05 ‘05 ‘06 ‘06 ‘07 ‘07 ’08 ’08 ’09 ’09

FatalitiesFatalities 2 2 5 5 1 1 22 1 1

MCC fires / explosionsMCC fires / explosions

DeenergizeDeenergize

Lockout/TagoutLockout/Tagout

Power line clearancePower line clearance

Monitor ContractorsMonitor Contractors

Page 16: Metal and Nonmetal Fatal Accident Review CY - 2009

Fall of Material Fall of Material

YearYear ‘05 ‘05 ‘06 ‘06 ‘07 ‘07 ‘08 ‘08 ’09 ’09 FatalitiesFatalities 33 6 6 2 2 3 3 3 3

Block equipment against motionBlock equipment against motionCover or secure openingsCover or secure openingsBarricade area below work Barricade area below work Avoid suspended loadsAvoid suspended loads

Page 17: Metal and Nonmetal Fatal Accident Review CY - 2009

Fall of Roof or BackFall of Roof or Back

YearYear ‘05 ‘06 ‘05 ‘06 ‘07 ‘07 ‘08 ‘08 ’09 ’09

FatalitiesFatalities 0 0 0 0 3 3 3 3 1 1

Examine and test for loose groundExamine and test for loose ground

Design, install, and maintain a support Design, install, and maintain a support system to control the ground in places system to control the ground in places where persons work or travel in performing where persons work or travel in performing their assigned taskstheir assigned tasks

Page 18: Metal and Nonmetal Fatal Accident Review CY - 2009

Slip / Fall of PersonSlip / Fall of Person

YearYear ‘05 ‘05 ‘06 ‘06 ‘07 ‘07 ‘08 ‘08 ’09 ’09

FatalitiesFatalities 33 3 3 6 6 4 4 2 2

Many serious fall injuriesMany serious fall injuries

Eliminate Hazards and use PPEEliminate Hazards and use PPE– Inadequate walkwaysInadequate walkways

and scaffoldsand scaffolds– Fall protection not usedFall protection not used

– Persons not anchoredPersons not anchored – Holes not covered or protectedHoles not covered or protected

Page 19: Metal and Nonmetal Fatal Accident Review CY - 2009

Human ElementHuman Element

Safe Work Practices Safe Work Practices notnot Established or Followed– Established or Followed–

Hazards not eliminated Hazards not eliminated Fall protection not attachedFall protection not attachedSeat belt not wornSeat belt not wornNo barricades while working belowNo barricades while working belowWorking near an open hole Working near an open hole Circumvented a guardCircumvented a guard

SLAM Risks

Page 20: Metal and Nonmetal Fatal Accident Review CY - 2009