medium voltage (mv) accessories catalog...250 kcm 3/0 to 250 kcm 1/0 to 250 kcm #1 awg to 250 kcm #2...

Medium Voltage (MV) Accessories CatalogLINKING ACCESSORIES TO CAbLE SOLuTIONS

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Prysmian Group 700 Industrial Drive | Lexington, SC 29072 | +1-800-845-8507 | website: na.prysmiangroup.com 137 Commerce Drive | Johnstown, Ontario K0E 1T1

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Applications Prysmian offers a new line of indoor and outdoor polymerterminations available for 5kV, 15KV, 25/28KV and 35KVapplications. The ColdFit™ outdoor PCT (with sheds) andindoor PICT (without sheds) are medium voltage cold shrink polymer terminations designed for fast, easy and reliable installation.

The new ColdFit™ terminations shrink evenly on the cable as the inner support core is removed. The top mastic waterseal is built into the ColdFit™ termination. No complicated assembly or heat is required. Simply pull out the support core and allow the termination to shrink in order to createa tight void free interface between the termination and the cable. This also provides a superior moisture seal.

All of the Prysmian PCT and PICT terminations meet or exceed the stringent requirements mandated by the IEEE standard 48 for class 1 specification. Specifications and Ratings

IEEE - IEEE 48 Class 1

Design Features UNIT CONSTRUCTIONBoth the silicone polymer housing and the stress relief material are assembled on a spiral support tube. This enables the installer to apply the termination on the cable with a high degree of ease and accuracy. The top mastic water seal is built into the ColdFit™ termination.

EXTERNAL HOUSING The silicone polymer housing has a superior memory along with excellent tracking and weathering resistance.

STRESS CONTROL Stress control is maintained using a material with a high permitivity constant (High K), which provides a uniform stress relief in critical areas.

RANGE COVERING CAPABILITYThe PCT and PICT terminations cover a broad range of cable sizes and voltages with the fewest number of units.

Design Features continued... OUTDOOR SHED DESIGN Three designs for superior performance under all conditions.

- Four sheds for 15KV outdoor. - Six sheds for 25/28KV outdoor. - Eight sheds for 35KV outdoor. INSTALLATION The PCT and the PICT series are designed to give consistent proper positioning of the unit. Additionally, the pull down base gives greater flexibility and sealing when used on jacketed concentric neutral cables.

ColdFit™ Medium Voltage Cold Shrink Terminations

Conductor

Cable Insulation Silicone Housing

Stress Relief Tube

Integrated Mastic Seal

Insulation Shield


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PRODUCT NOTES:

The above dimensions are approximate and subject to normal manufacturing tolerances.

All metric (SI) dimensions are derived from a soft conversion.

Type PCT15 PCT25 PCT35 PICT15

Sizes Available * 1,2,3,5,6 3,4,5,6 5,6 1,2,3,5,6

Voltage Rating (kV) 15 25/28 35 15

Number of Sheds 4 6 8 0

Minimum Strike Distance (In) 11.6 14.5 16.8 8.4

Creepage Distance (In)Max. Design Voltage to Ground (kV)

15.09.5

22.816

30.022

8.49.5

(Partial Discharge) 13 21 30 13

Lightning Impulse (BIL) 110 150 200 110

10 Sec Wet (60 Hz) (kV) 45 60 80 --

1 Minute Dry (60 Hz) (kV) 50 65 90 50

6 Hour Dry (60 Hz) (kV) 35 55 75 35

DC Withstand 15 Min. Dry (kV) 75 105 140 75

Technical Specifications Ease of Installation

*Cable dimensions per AEIC CS8, compressed conductor. For all other constructions, verify that actual dimensions of the cable fall within Insulation Diameter tolerances.

2. Placement of Termination

3. Support Core Removal 4. Completed Assembly

1. Final Cable Prep

The PCT and PICT terminations provide electrical stress control by utilizing a flexible tube with a high permittivity dielectric constant. The stress relief tube is pre-assembled under the polymer housing. As the core is removed, both the tube and the housing shrink onto the cable in exactly the right position. When energized the electrical field is refracted through the stress relief tube and housing as shown above. The mastic top seal is integrated into the termination body.

Stress Distribution


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Part No. Cable Range (Insulation Diameter)

#of Sheds 5kV 100% 5kV 133% /

8kV 100% 8kV 133% 15kV 100% 15kV 133%

PICT15X1-CF0.57" to 0.98"

14.5 mm to 25 mm

None1/0

to 3/0 #1 AWG to 3/0

#1 AWG to 3/0

#2 AWG to 3/0

#2 AWG to 3/0

PICT15X2-CF0.67" to

1.10"17 mm

to 28 mmNone

4/0 to 250 kcm

3/0 to 250 kcm

1/0 to 250 kcm

#1 AWG to 250 kcm

#2 AWG to 250 kcm

PICT15X3-CF0.85" to

1.50"21.5 mm

to 38 mmNone

350 kcm to500 kcm

250 kcm to500 kcm

4/0 to 500 kcm

4/0 to 500 kcm

2/0 to 500 kcm

PICT15X5-CF1.08" to

1.97"27.5 mm

to 50 mmNone

750 kcm to 1000 kcm

750 kcm to 1000 kcm

500 kcm to 1000 kcm

350 kcm to 750 kcm

350 kcm to 750 kcm

PICT15X6-CF1.41" to 2.56"

36 mm to 65 mm

None

Larger Conductor

Sizes Available

Larger Conductor

Sizes Available

Larger Conductor

Sizes Available

1000 to 1500kcm

1000kcm to 1500kcm

Ordering Information

ColdFit Indoor Terminations - 5kV to 15kV


# of Sheds 5kV 100% 5kV 133% /

8kV 100% 8kV 133% 15kV 100% 15kV 133%

PCT15X1-CF0.57" to 0.98"

14.5 mm to 25 mm

41/0

to 3/0#1 AWG to 3/0

#1 AWG to 3/0

#2 AWG to 3/0

#2 AWG to 3/0

PCT15X2-CF0.67" to

1.10"17 mm to 28 mm

4 4/0 to

250 kcm3/0 to

250 kcm1/0 to

250 kcm#1 AWG to 250 kcm

#2 AWG to 250 kcm

PCT15X3-CF0.85" to

1.50"21.5 mm to

38 mm4

350 kcm to 500 kcm

250 kcm to 500 kcm

4/0 to 500 kcm

4/0 to 500 kcm

2/0 to 500 kcm

PCT15X5-CF1.08" to

1.97"27.5 mm to

50 mm4

750 kcm to 1000 kcm

750 kcm to 1000 kcm

500 kcm to1000 kcm

350 kcm to 1000 kcm*

350 kcm to 1000 kcm*

PCT15X6-CF1.41" to 2.56"

36 mm to 65 mm

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Larger Conductor

Sizes Available

Larger Conductor

Sizes Available

Larger Conductor

Sizes Available

1000 to 1500 kcm

1000 kcm to 1500 kcm

ColdFit Outdoor Terminations - 5kV to 15kV

The Prysmian Terminations can also be supplied with: Copper or aluminum lugs - (1 hole or 2 hole)Copper or aluminum pin terminals and also Bi-metallic pin terminals

Replace X with J for Jacketed Concentric Neutral CablesReplace X with M for Copper Tape Shielded CablesReplace X with L for LC Shielded Cables

* For Copper Lugs

Prysmian Group 700 Industrial Drive | Lexington, SC 29072 | +1-800-845-8507 | website: na.prysmiangroup.com 137 Commerce Drive| Johnstown, Ontario K0E 1T1

© PRYSMIAN - A Brand of The Prysmian Group 2019. All Rights Reserved. The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the written consent of Prysmian Group. The information is believed correct at the time of issue. Prysmian Group reserves the right to amend any specifications without notice. These specifications are not contractually valid unless authorized by Prysmian Group. Issued February 2019.

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The Prysmian Terminations can also be supplied with: Copper or aluminum lugs - (1 hole or 2 hole)Copper or aluminum pin terminals and also Bi-metallic pin terminals


# of Sheds 25kV 100% 25kV 133% / 28kV

100% 28kV 133%

PCT25X2-CF40.67"

to 1.10"17 mm

to 28 mm4 #2 AWG to 2/0 AWG #2 AWG to 2/0 AWG #2 AWG to #1 AWG

PCT25X3-CF4

0.85" to 1.50"

21.5 mm to 38 mm

4 3/0 AWG to 350 kcm 3/0 to 250 kcm 1/0 to 250 kcm

PCT25X5-CF4

1.08" to 1.97"

27.5 mmto 50 mm

4 250 kcm to 1000 kcm 3/0 to 800 kcm 2/0 to 800 kcm

PCT25X6-CF4

1.41" to 2.56"

36 mm to 65 mm

4 750 kcm to 1500 kcm 500 kcm to 1500 kcm 500 kcm to 1500 kcm

ColdFit Outdoor Terminations - 25kV to 35kV

Replace X with J for Jacketed Concentric Neutral cablesReplace X with M for Copper Tape Shielded CablesReplace X with L for LC Shielded Cables

* For this size termination a shear bolt lug with outer diameter of 1.25” should be used on 1/0-4/0 AWG cables to create a tight seal at the top of the termination.


# ofSheds 35kV 100% 35kV 133%

PCT35X3-CF 0.75" to 1.15" 19mm to 24mm 8 1/0 AWG to 2/0 AWG 1/0 AWG

PCT35X5-CF 1.08" to 1.70" 27.5 mm to 41 mm 8 1/0 AWG* to 500 kcm 2/0 AWG to 500 kcm

PCT35X6-CF 1.41" to 2.20" 36 mm to 56 mm 8 400 kcm to 1500 kcm 250 kcm to 1250 kcm

ColdFit Outdoor Terminations - 35kV

Prysmian Group 700 Industrial Drive | Lexington, SC 29072 | +1-800-845-8507 | website: na.prysmiangroup.com 137 Commerce Drive | Johnstown, Ontario K0E 1T1 A

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5-35 kV ELASPEED™ Compact Splice

Description The new Elaspeed™ Compact Splice (25% shorter in length) is a low-profile, range-taking, 105°C-operating-temperature cable splice. It is designed to splice tape shield, wire shield, LC shield, UniShield, JCN and flat strap shielded cables. Compact structure allows for installation in confined areas and requires less cable to be prepared. The insulation is made from ethylene propylene rubber (EPR) on a vertical triple extruder which maintains its concentricity to tight tolerances. It is tested as a cable (partial discharge and AC withstand) to ensure long and trouble-free operation under a wide variety of applications and conditions.

Design Features UNIFORM CUTBACK DIMENSIONSThe Elaspeed™ Compact Splice is expanded to allow ‘parking’ on one side of the splice area, over the cable jacket. Installer errors during cable preparation are minimized, because cutbacks for jacket, shield, semiconductor and insulation are identical for both cables to be spliced.

WATERTIGHT INSTALLATION Major accessory users are concerned that ingress of water in damaged cable jackets and unsealed splices can lead to premature failures. The Elaspeed™ Compact Splice has successfully passed IEEE 404-2012, the industry standard for splices. The Elaspeed™ Compact Splice has passed external water pressure tests of 45 psi. In addition, the tight interface between the cable and splice body can withstand internal pressures up to 30 psi. Internal mastic seals ensure that even cable jacket damage will not allow water to enter the splice area.

SMALL PROFILEElaspeed™ Compact Splices behave like EPR cable when it comes to bending in tight manhole situations. Splices can be bent to the same radius as the cable on which it is applied. This small profile consumes less racking space as well.

Design Features continued...

RANGE-TAKING CAPABILITY The splice can easily accommodate different types of insulation (EPR to XLPE), different insulation thicknesses (175 mil to 220 mil, or 260 mil to 345 mil), as well as different conductor sizes and metals.

Why Use Elaspeed™ Compact Splices?

25% SHORTERElaspeed™ Compact Splices are 25% shorter in length which makes it easier to park in tight manholes, requires less cable to prepare and reduces storage space over traditional splice kits.

SPEEDAn Elaspeed™ Compact Splice can be performed in 30 minutes or less, saving time and money over other splices.

TESTING All Elaspeed™ Compact Splices are pre-tested as cable to ensure that the splice will maintain the integrity of the electrical system. The Elaspeed™ EPR insulation system provides the highest dielectric strength over the full voltage range as well as the highest BIL available from any splice technology.

SAFETY

Elaspeed™ Compact Splices utilize cold shrink technology, which requires no open flames, eliminating the problems associated with handling and transporting gas bottles.

RELIABILITY AND REPEATABILITY Elaspeed™ Compact Splices are reliable because they always shrink uniformly, and there is only one part to shrink – the triple-extruded body.

PRE-PACKAGED WITH SHEARBOLT CONNECTORSPrysmian Shearbolt connectors are designed to be compatible with Prysmian Elaspeed™ Compact Splice Kits. Two superior technologies provide for a quick and easy installation that saves time and cost over traditional methods.

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Prysmian Group 700 Industrial Drive | Lexington, SC 29072 | +1-800-845-8507 | website: na.prysmiangroup.com 137 Commerce Drive | Johnstown, Ontario K0E 1T1 A

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Notes:

1. When selecting kits at the top end of the use range, check for proper fit over jacket

2. The selection guide is based on jacketed concentric neutral cables. When using LC or copper tape shield cables, the range my be extended upwards

3. Prysmian Elaspeed™ Compact Splices meet IEEE 404-2012 specifications.

4. Contact your Prysmian sales representative for more information, including data on size transition limits

5. If Crimp Connectors are used Prysmian must verify the length of the crimp connector.

Splice Part Number Designation

Size selection is based on typical URD cable parameters:

- Class B Compressed Round Copper conductor.

- AEIC minimum insulation diameters.

- One-third concentric neutral.

- Concentric neutral wires not being brought out for grounding or fault current protection.

- Encapsulated jacket.

- XLPE or EPR Shielded Power Cable.

If the cable design or installation is based on other parameters, the recommended splice size may change.

The “15” in the splice part number indicates the rated volt-age for the splice. Note that 15kV splices are used for 5kV and 8kV. This splice will simply provide more protection for the respective voltage classes.

The “D”, “E”, “F”, “H”, “IP” or “I” in the splice part number denotes the size parameter of the splice. All of the splices for 5 thru 28kV have a built in electrode for stress control, which is denoted by the small “e” in the part number.

The “J” in the splice part number indicates a jacketed splice. Splices may be ordered without a jacket, in which case the “J” would not be included in the splice part number.

The “B” and “C” in the part number indicates the equivalent metallic ground shield size.

- “B” is equal to #3 AWG.

- “C” is equal to 1/0 AWG.

- All of the splices are supplied with C size shield, with the exception of the smallest “D” size splice which has a B size shield.

- Splices may be ordered without a ground shield, in which case the Letter B or C should not be included in the part number.

Splice Selection and Ordering

When selecting splice kits at the top end of the use range, check for proper fit over jacket. If standard splicing practice includes bringing out the neutral wires for grounding and/or fault protection, this will significantly increase the overall diameter of the cable and can change the recom-mended splice size.

© PRYSMIAN - A Brand of The Prysmian Group 2019. All Rights Reserved. The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the written consent of Prysmian Group. The information is believed correct at the time of issue. Prysmian Group reserves the right to amend any specifications without notice. These specifi-cations are not contractually valid unless authorized by Prysmian Group. Issued February 2019.

Product Number Cable Range Shearbolt Range Insulation Diameter Jacket Diameter

Minimum Maximum

5kV Elaspeed™ - 100% Insulation Level (90 mils)

15SDJCe-C 3/0 - 250 #2-250 0.68" 1.26"

15SEJCe-C 250 - 500 1/0 - 500 0.75" 1.34"

15SFJCe-C 500 - 750 350 - 750 0.91" 1.73"

15SIPJCe-C 750 - 1250 750 - 1250 1.09" 2.05"


15SDJCe-C 3/0 - 250 #2-250 0.68" 1.26"

15SEJCe-C 4/0 - 500 1/0 - 500 0.75" 1.34"

15SFJCe-C 350 - 750 350 - 750 0.91" 1.73"

15SIPJCe-C 750 - 1250 750 - 1250 1.09" 2.05"


15SDJCe-C #2 - 3/0 #6 - 3/0 0.68" 1.26"

15SEJCe-C 1/0 - 250 #2 - 250 0.75" 1.34"

15SFJCe-C 4/0 - 500 1/0 - 500 0.91" 1.73"

15SHJCe-C 250 - 500 1/0 - 500 0.96" 1.81"

15SIPJCe-C 500 - 750 350 - 750 1.09" 2.05"

15SIJCe-C 750 - 1250 750 - 1250 1.26" 2.44"


15SDJCe-C #2 - 2/0 #6 - 3/0 0.68" 1.26"

15SEJCe-C* #2 - 4/0 #2 - 250 0.75" 1.34"

15SFJCe-C 3/0 - 500† 1/0 - 500 0.91" 1.73"

15SHJCe-C 4/0 - 500† 1/0 - 500 0.96" 1.81"

15SIPJCe-C 350 - 750 350 - 750 1.09" 2.05"

15SIJCe-C 750 - 1250 750 - 1250 1.26" 2.44"


25SDJCe-C #1 - 1/0 #6 - 3/0 0.68" 1.26"

25SEJCe-C #1 - 2/0 #6 - 3/0 0.75" 1.34"

25SFJCe-C 1/0 - 350 1/0 - 500 0.91" 1.73"

25SIPJCe-C 250 - 500 1/0 - 500 1.09" 2.05"

25SIJCe-C 500 - 1000 500 - 1000 1.26" 2.44"


25SDJCe-C N/A #6 - 3/0 0.68" 1.26"

25SEJCe-C N/A #6 - 3/0 0.75" 1.34"

25SFJCe-C 1 - 4/0 1/0 - 500 0.91" 1.73"

25SIPJCe-C 3/0 - 500 1/0 - 500 1.09" 2.05"

25SIJCe-C 350 - 1000 500 - 1000 1.26" 2.44"


35SHJC-C 1/0 - 250 #2 - 250 0.96" 1.81"

35SIPJC-C 1/0 - 500 1/0 - 500 1.09" 2.05"

35SIJC-C 750 - 1250 750 - 1250 1.26" 2.44"


35SHJC-C 1/0 - 250 #2 - 250 0.96" 1.81"

35SIPJC-C 1/0 - 500 1/0 - 500 1.09" 2.05"

35SIJC-C 750 - 1250 750 - 1250 1.26" 2.44"

PRODUCT NOTES: For 25kV applications revert to 35kV part numbers.Sizes are based on AEIC and ICEA specifications for typical compressed conductor, jacketed, 1/3 neutral cables.* These kits will not fit #2 solid conductor† For copper tape sheilded cables this range can be extended to 750kcmil

5-35kV ELASPEED™ Compact Splices

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Shearbolt®Connectors Fast Reliable Medium Voltage Connections

Description

Prysmian Mechanical Shearbolt Connectors are designed to cover a wide range of conductor sizes from 6 AWGto 1250 kcmil. Individual sizes cover ranges from 6 AWG-3/0, 2 AWG–250 kcmil, 1/0 AWG –500 kcmil, 350–750 kcmil, 500-1000 kcmil and 750–1250 kcmil. The unique stepless Shearbolt design has no predetermined breaking points in the connector thread. Bolts always break flush with the surface of the connector body.

The design provides excellent performance and features not found in other mechanical connectors. They meet ANSI C119.4 and withstand the 40% pull out force (ANSI Class 2) required by IEEE-404. No compression dies or mechanical crimp tooling are required for installation. Following cable preparation, simply slide the connector over the conductor and tighten the bolts until they shear off.

Prysmian Mechanical Shearbolt Connectors are dual-rated (AL/CU) and tin-plated to resist corrosion. Compatible with the full line of Prysmian Elaspeed™ cold-applied splice kits, they offer the best medium voltage cable splicing solution.

Ratings

• ANSI C119.4-2004• ANSI Class 2 (40% RBS)• Dual-Rated (AL/CU)

Electrical Property

• Current Cycle Test - Class A @ 284oF (140oC) Conductor• Mechanical Pullout Test -Class 2

Stepless Technology

The stepless Shearbolt has no pre-set shear points in the threads and makes use of the maximumnumber of bolt threads possible to apply a compressive force to the conductor. The stepless technology ensures that the bolt will shear off below the surface of the connector, eliminating the need for filing sharp metal edges.

Friction Disc

As the bolt is tightened, the friction disc at the base of the bolt makes contact with the conductor and no longer rotates. The bolt rotates freely above the friction disc without putting torque on the conductor. This allows the shearbolt to apply the optimum amount of contact force without damaging even finely stranded conductors.

Hex Key Bolts

No special tools are required to install the connector since the shearbolts are equipped with hex key fittings. Only 5 mm, 6 mm, or 8 mm standard hex keys are needed.

Compatibility

Prysmian shearbolt connectors are designed to be compatible with Prysmian Elaspeed™ cold-applied splice kits. Two superior technologies provide for a quick and easy installation that saves time and cost over tradition methods.

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8Prysmian Group 700 Industrial Drive | Lexington, SC 29072 | +1-800-845-8507 | website: na.prysmiangroup.com

© PRYSMIAN - A Brand of The Prysmian Group. 2015 All Rights Reserved. The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the written consent of Prysmian Group. The information is believed correct at the time of issue. Prysmian Group reserves the right to amend any specifications without notice. These specifications are not contractually valid unless authorized by Prysmian Group. Issued October 2015.

FEATURE ADVANTAGE BENEFIT

Wide application range Reduced number of connectors to accommodate cable sizes from #6 to 1,250 kcmil

Reduces accidental use of the wrong connector

Each connector covers multiple conductor sizes Range-taking in each connector Reduced inventory

Step-less shearhead bolts Installs with simple ratchet-type socket wrench or cordless impact wrench

Eliminates need for heavy crimp tooling and special dies

Bolts are continuous shearing Bolts shear at or below the connector surface No time-consuming filing is needed

Friction disk stops rotating upon conductor contact Provides increased contact force Will not damage fine stranded conductors

Compact, smooth body design Compatible with Prysmian Cold Shrink Elaspeed™ Splices

An engineered system providing years of trouble-free performance

Torque-controlled shearhead bolts Sheared head gives positive indication of correct installation

Provides positive feedback that the connection is fully tightened

Heavy-duty design Connector bodies are made of high strength, tin-plated aluminum alloy

Provides long service life under normal operation conditions with reserve capacity.

Centering rings for small diameter conductors Minimizes voltage stresses at transition from connector body to cable insulation.

No separate metal inserts required - less parts to handle.

Factory filled oxide-inhibiting compound Abrades and penetrates the conductor oxides Generates low initial contact resistance and long term reliabilty

Knurled Inner bore Unique profile breaks through oxides and grips conductor strands

Generates low contact resistance & increases mechanical pullout strength. Meets Class 2, 40% RBS of the conductor.

Solid center stop Mechanical barrier is impervious to oil Accommodates transition applications from polymeric to PILC cable

Dual-rated Designed and tested for use on both aluminum and copper conductors

Ideal for aluminum to copper conductor transitions

No crimping required No crimping dies, crimp tooling or calibration of crimp tool required

Easy installation - particularly in confined spaces

Transitions between conductor sizes One connector can easily accommodate size transitions

Eliminates use of adapters that can impede electrical conductivity

Shear Bolt Connectors

CatalogDescription

Part Number

ConnectorRange

AWG / kcmil

Connector Length w/Centering Rings

Inches (mm)Connector O.D.

Inches (mm) Hex

Key SizeNumber of Bolts

6-3/0 ALSB CUS53825 #6 to 3/0 2.95 (75) .95 (24) 5 mm 2

2-250 ALSB CUS53821 2-250 4.41 (112) 1.10 (28) 5 mm 41/0- 500 ALSB CUS53783 1/0 to 500 5.12 (130) 1.30 (33) 6 mm 4

350-750 ALSB CUS53826 350 to 750 6.93 (176) 1.65 (42) 8 mm 6

500 -1000 ALSB CUS53919 500 to 1000 7.83 (199) 2.05 (52) 8 mm 6

750 -1250 ALSB CUS53828 750 to 1250 10.15 (258) 2.10 (53) 8 mm 8

CatalogDescription

Part Number

ConnectorRange

AWG / kcmil

Connector Length w/Centering Rings

Inches (mm)Connector O.D.

Inches (mm) Hex

Key SizeNumber of Bolts

2-250-ALSB2 CUS53939 #2-250 5.98 (152) 1.10 (28) 5 mm 2

4/0-500-ALSB2 CUS53829 4/0-500 6.32 (161) 1.30 (33) 6 mm 2

500-750-ALSB2 CUS53942 500-750 7.54 (192) 1.65 (42) 8 mm 3750-1000-ALSB2 CUS53943 750-1000 8.37 (213) 205 (52) 8 mm 3

1000-1250-ALSB2 CUS53945 1000-1250 8.37 (213) 2.05 (52) 8 mm 3

Two Hole Shear Bolt Lugs


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200A Loadbreak Elbow Series(15kV/25kV/35kV)

Product Features Molded External Shield - 1/8-inch thick, peroxide-cured EPDM conductive jacket is abrasive resistant and is an integral component of the deadfront design.

EPDM Insulation - peroxide-cured provides superior stress-relaxation characteristics and assures long life under high ambient temperatures. Compatible with all solid dielectric cable insulations and shields.

Molded Conductive Insert - controls electrical stress and shields the compression connector.

Operating Eye - permits energized loadmake / loadbreak operations with suitable hot-stick tool. Designed and tested to withstand 500-lb static pull and 10 ft-lb torsion forces.

Compression Lug - meets all requirements of ANSI C119.4 for Class A connectors.

Test Point - allows for the installation of faulted circuit indicators and will indicate the presence of voltage when integrated with a high-impedance device.

Cable Entrance - the semi-conductive rubber continues the cable's insulation shield and helps control internal voltage stress. The interference fit along the cable insulation surface provides proper creep distance and dielectric strength.

Grounding Tabs -provides a means to connect a drain wire to ensure deadfront construction.

White-Black-White ID Band -identifies elbow as having a 3Ø rating for switching and fault-close.

Operating Interface -designed to mate with any component manufactured to the requirements of IEEE Std. 386. (Fig. 5)

Locking Ring -secures the elbow to mating product. Initial pull-off force required to unseat from mating groove in bushing insert produces fast break necessary for loadbreak switching.

Loadbreak Probe -tin-plated copper body provides current path and reliable loadmake/loadbreak switching operations.

General Information

Loadbreak Elbows provide utilities with products having high reliability and low maintenance expense.

The elbow, when mated with a loadbreak bushing product meeting the requirments of IEEE Standard 386, is suitable for energized loadmake / loadbreak operations by a qualified lineman using an 8' shotgun-type hot stick.

Prysmian Group 700 Industrial Drive | Lexington, SC 29072 | +1-800-845-8507 | website: na.prysmiangroup.com 137 Commerce Drive | Johnstown, Ontario K0E 1T1 10

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Underground ConnectorsGeneral Information

Underground connectors provide utilities with products having high reliability and low maintenance expense.

Separable connector bushing inserts and elbows are designed for use with single-conductor, concentric neutral power cables having extruded insulation shielding. With shield adapter products, the elbow can be used with cables having a metallic tape shield, wire shield, or lead sheath with tape or extruded insulation shielding.

All insulating and conducting rubber components are made of a special formulation of an EPDM elastomer using a peroxide curing process. The material and curing process provides superior

elastomer stress relaxation characteristics under high ambient temperatures and contributes to reliable, long-time operation in either above-ground or subsurface installations.

Elbow connector/bushing insert combinations are suitable for energized loadmake/loadbreak operations by a qualified lineman using an 8’ shotgun-type hot stick.

All elbow/bushing insert combinations are designed for use with subsurface (submersible to 6-feet of water) or pad-mounted installations.

8.3/4.4 - 25/28 kV Class Underground Connectors

General Information

- 10,000-amp fault-closing capability- Piston-operated fault-close action- Standard elbow and bushing insert loadbreak principle- 1/8" thick molded shields- Peroxide-cured EPDM compounds- Full compliance with IEEE Standard 386 (Fig. 5)

Where to Use

15 kV loadbreak products are designed for operation on, and connection to, 15 kV Class (95 kV BIL systems) where the voltage ratings listed on this page are not exceeded.

25/28 kV loadbreak products are designed for operation on and connection to 25/28 kV class, 125 kV BIL systems where the volt-age ratings listed on this page are not exceeded.

21.1/36.6 kV Underground Elbow Connectors

General Information

- 10,000 ampere fault-closing capability- Standard elbow and bushing loadbreak principle- Molded shields- Peroxide-cured EPDM compounds- Full compliance with IEEE Standard 386- 35kV Large Interface- Purple cuffs for quick 35kV identification

Where to Use

35 kV loadbreak elbows are designed for operation on, and connection to, 35 kV Class (150 kV BIL systems) where the voltage ratings listed on this page are not exceeded.


© PRYSMIAN - A Brand of The Prysmian Group 2016. All Rights Reserved. The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the written consent of Prysmian Group. The information is believed correct at the time of issue. Prysmian Group reserves the right to amend any specifications without notice. These specifications are not contractually valid unless authorized by Prysmian Group. Issued January 2016.

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RATINGS

15 kV 25/28 kV 35 kV

Max. continuous voltage:8.3 kV phase-to-ground14.4 kV phase-to-phase

16.2 kV phase-to-ground28 kV phase-to-phase

21.1 kV phase-to-ground36.6 kV phase-to-phase

Continuous current: 200-amp rms 200 amp rms 200 amp rms

SHORT-TIME CURRENT RATINGS

0.17-second duration 10,000-amp rms symmetrical 10,000 amp rms symmetrical 10,000 amp rms symmetrical

3.00-second duration 3,500-amp/rms symmetrical 3,500 amps rms symmetrical 3,500 amps rms symmetrical

INSULATION WITHSTAND VOLTAGES

Basic Impulse Level(1.2 x 50 µsec wave)

95 kV crest 125 kV crest 150 kV crest

60 Hertz (1-minute) 34 kV rms 45 kV rms 50 kV rms

DC (15-minutes) 53 kV 84 kV 103 kV

Corona extinction voltage(3-picocoulombs) 11 kV rms 21.5 kV rms 26 kV

ALL VOLTAGE CLASSES SWITCHING

10 loadmake/loadbreak operations at 200 amps with 90% parallel and 10% series

resistance - reactance load at 0.8 power factor.

1-phase and 3-phase circuits 8.3 kV phase-to-ground, 14.4

kV maximum across the open contacts.





ALL VOLTAGE CLASSES FAULT CLOSURE

10,000 amps rms symmetrical, 10 cycles

(0.17 seconds).

One fault-close operation at 8.3 kV phase-to-ground, or 14.4 kVphase-to-phase;

10,000 amps rms symmetrical, 10 cycles,

(0.17 seconds).

One fault-close operation at 15.2 kV phase-to-ground, or 26.3 kV phase-to-phase;


(0.17 seconds).

One fault-close operation at 21.1 kV phase-to-ground, or 36.6 kVphase-to-phase;


(0.17 seconds).

ALL VOLTAGE CLASSES PRODUCTION TESTS

100% factory test for partial discharge

100% factory test for partial discharge and either AC

Hi-Pot (34kV for 60 seconds) or impulse (BIL)

(95kV 1.2 x 50µ sec.).


Hi-Pot (45kV for 60 seconds) or impulse (BIL) 125kV, 1.2 x

50 microsecond wave.


Hi-Pot (50kV for 60 seconds).



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Body Part No.

Cable Insulation Diameter Range (in.) 5kV 100% 5kV 133% / 8kV 100% 8kV 133% 15kV 100% 15kV 133%

15LB_3 0.498-0.730 #2 AWG - 4/0 AWG #4 AWG - 3/0 AWG #4 AWG - 2/0 AWG #4 AWG to 1/0 AWG -

15LB_4 0.635-0.905 2/0 AWG - 250 kcm 2/0 AWG - 250 kcm 1/0 AWG - 250 kcm #2 AWG - 2/0 AWG #2 AWG - 2/0 AWG

15LB_5 0.760-1.135 - - - 3/0 AWG - 250 kcm 3/0 AWG - 250 kcm

Body Part No.

Cable Insulation Diameter Range (in.) 25kV 100% 25kV 133%/28kV

100% 28kV 133%

2528LB_3 0.610-0.880 #4 AWG - #1 AWG #4 AWG -

2528LB_4 0.800-1.140 #1 AWG - 2/0 AWG #1 AWG - 2/0 AWG -

2528LB_5 0.920-1.310 3/0 AWG - 250 kcm 3/0 AWG - 250 kcm -

2528LB_5A 0.920-1.310 - - 1/0 AWG - 250 kcm

Body Part No.

Cable Insulation Diameter Range (in.) 35kV 100% 35kV 133%

35LB_5 1.020-1.310 1/0 AWG - 250 kcm 1/0 AWG - 4/0 AWG

Note: Replace " _" with "CN" for Conentric Neutral Cable Example: For a 2/0 AWG Stranded 15kV 100% Cable with CN use body 15LBCN4-200LB6

Note : Replace "_" with "CTS" for Copper Tape Shield or LC Shield CablesExample: For a 250 AWG Compact 15kV 133% Cable with LC or Copper Tape Shield use body 15LBCTS4-200LB8

Part No. Stranded / Compressed Compact / Solid

200LB1 #6 AWG #4 AWG

200LB2 #4 AWG, #3 AWG #3 AWG, #2 AWG

200LB3 #2 AWG #1 AWG

200LB4 #1 AWG 1/0 AWG

200LB5 1/0 AWG 2/0 AWG

200LB6 2/0 AWG 3/0 AWG

200LB7 3/0 AWG 4/0 AWG

200LB8 4/0 AWG 250 kcm

200A Connector Code

200A Loadbreak Elbows with Test Point

Remember to add the required lug to the body part number per the Connector Table.


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600A Deadbreak Series(15kV/25kV)

Interchangeability The Deadbreak Elbow has been designed and tested to meet the requirement of IEEE Standard 386. Conformance to this industry standard ensures mechanical and electrical interchangeability with other products of manufacturers that are also in conformance with the standard.

General Information

The 600-amp Deadbreak Elbow and accessories offer an easy and reliable method of terminating and splicing main feeder circuits. The Deadbreak Elbow is a fully shielded, molded rubber connector.

The Deadbreak Elbow is designed to terminate power cables with copper or aluminum conductors ranging in sizes from #2 AWG to 1250 kcm. It may be installed on any 600-Amp rated (aluminum) apparatus bushing that meets IEEE Standard 386 latest revision for Separable Insulated Connectors. Cable adapters accommodate power cable insulation diameters from 0.530 to 1.935 inches.

Electrical Ratings MEETS OR EXCEEDS IEEE STANDARD 386 - Latest Revision

Continuous Current Rating (Aluminum Components) 600 amps

Voltage Class 25kV

Max Phase to Ground Voltage - Operating Voltage 15.2kV

Max Phase to Phase Voltage 26.3kV

Basic Impulse Level (1.2x50μs) 125kV

Corona Extinction (3pC) 19kV

AC Withstand Voltage (1 min.) 40kV

DC Withstand Voltage (15 min.) 78kV

24 Hour Overload 1,000 Amps rms

Short-Circuit Time Rating25,000 Amps rms symmetrical for 0.17 sec.10,000 Amps rms symmetrical for 3.00 sec.

100% Production Test

Corona (3pC) 19kV

AC Withstand (1 min.) 40kV


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600-Amp Deadbreak (15/25kV)

Features

1. Cable Adapter - Molded of peroxide cured EPDM rubber. Designedto accept specified cable insulation diameters. Radial pressure exerted on the cable insulation by the cable adapter precludes the presence of corona causing air voids along the cable adapter and cable insulation interface. The outside diameter of the cable adapter is constant for all cable adapter sizes.

2. Compression Connector -Aluminum (600 amp). Sized for thespecific conductor size. Crimped with standard tools and dies.

3. Test Point -Designed to allow voltage indication when readout is made with suitable high impedance measuring devices. Elbows areavailable with and without this feature.

4. Insulating Plug Cap -Molded of conductive peroxide cured EPDMrubber providing a continuous outer shield for the elbow. Snaps tightly over the test point and onto the elbow body.

5. Epoxy Insulating Plug -Hex nut located on top of the insulatingplug is used to tighten the plug when assembling the elbow.

6. Hex Nut -One-inch hex head is used to tighten the connection.Can also be used as a capacitive test point. See #3 above.

7. Molded External Shield -Conductive, abrasion-resistant shield of peroxide cured EPDM rubber. Provides ground shield continuity andmeets the requirements of IEEE Standard 592.

8. Drain Wire Tab -Designed to accept a single #14 AWG copper wire that can be inserted into the eye. Provides a static ground toensure deadfront construction.

9. Stress Relief Cone -Designed into the cable adapter providing electrical stress relief at the point of terminating the power cableshield. Controls the electrical field entering the elbow.

10. EPDM Insulation -Peroxide cured EPDM rubber.

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Part No.Cable Range

Insulation Diameter (In)

5kV 100% 5kV 133% / 8kV 100% 8kV 133% 15kV 100% 15kV 133% 25kV 100% 25kV 133%

1525DB_E 0.530 - 0.675 #1 AWG - 2/0 AWG #2 AWG - 2/0 AWG #1 AWG - 1/0 AWG #2 AWG - - -

1525DB_F 0.640 - 0.840 3/0 AWG - 350 kcm 2/0 AWG - 250 kcm 1/0 AWG - 4/0 AWG #2 AWG - 3/0 AWG #2 AWG - 1/0 AWG - -

1525DB_G 0.760 - 0.950 350 kcm - 500 kcm 4/0 AWG - 350 kcm 4/0 AWG - 250 kcm 2/0 AWG - 250 kcm #1 AWG - 3/0 AWG #1 AWG - 2/0 AWG -

1525DB_H 0.850 - 1.050 500 kcm 350 kcm - 500 kcm 250 kcm - 350 kcm 4/0 AWG - 350 kcm 2/0 AWG - 250 kcm 1/0 AWG - 4/0 AWG #1 AWG - 1/0 AWG

1525DB_J 0.980 - 1.180 750 kcm 500 kcm 500 kcm 350 kcm - 500 kcm 250 kcm - 350 kcm 4/0 AWG - 250 kcm 1/0 AWG - 4/0 AWG

1525DB_K 1.090 - 1.310 750 kcm 750 kcm 750 kcm 500 kcm 350 kcm - 500 kcm 350 kcm - 500 kcm 3/0 AWG - 250 kcm

1525DB_L 1.180 - 1.465 750 kcm - 1000 kcm 750 kcm - 1000 kcm 750 kcm - 1000 kcm 750 kcm 500 kcm - 750 kcm 500 kcm 250 kcm - 500 kcm

1525DB_M 1.370 - 1.630 - - - 1000 kcm -1250 kcm 1000 kcm 750 kcm 500 kcm - 750 kcm

1525DB_N 1.515 - 1.780 - - - 1250 kcm 1000 kcm - 1250 kcm 1000 kcm 750 kcm - 1000 kcm

1525DB_P 1.725 - 1.935 - - - - - 1250 kcm 1000 kcm - 1250 kcm

Note: Replace " _" with "CN" for Conentric Neutral Cable Example: For a 1/0 AWG Compact 15kV 100% Cable with CN use body 1525DBCNF-600DB23

Note : Replace "_" with "CTS" for Copper Tape Shield or LC Shield CablesExample: For a 500 kcm 25kV Stranded 133% Cable with LC or Copper Tape Shield use body 1525LBCTSB-600DB33

Part No. Stranded / Compressed Compact / Solid Part No. Stranded / Compressed Compact / Solid

600DB22 #2 #1 600DB32 450 500/550

600DB23 #1 1/0 600DB33 500 600

600DB24 1/0 2/0 600DB34 550 650

600DB25 2/0 3/0 600DB35 600 700

600DB26 3/0 4/0 600DB36 650 750

600DB27 4/0 250 600DB38 700/750 900

600DB28 250 300 600DB39 800 –

600DB29 300 350 600DB40 900 1000

600DB30 350 400 600DB41 1000 –

600DB31 400 450 600DB44 1250 –

Connector Code Chart

600A Deadbreak T-Bodies

Remember to add the required lug to the body part number per the Connector Table.

A40

7 20

18-0

2-22


A brand of the

MV Cable AccessoriesPre-Attached Single-Use Cable Pulling Lugs

Key Benefits

• Beveled edge for easier pulls around corners.

• Use once and then recycle along with scrap wire.

• Available in 18 sizes (8 AWG through 1000 mcm) to be used in sets to accommodate jobs of different sizes.

• Works on 600 volts through 35 KV wire and rated for both copper and aluminum wire.

• The lanyards are available in a variety of lengths to make staggering multiple wire pulls effortlessespecially through and around nineties.

• The small pulling head reduces friction - no need to oversize conduit to accommodate the pulling head.

• Installed in the factory.

• Items highlighted are for 1/C Cables (shortest lanyard)

• Additional lanyards can be added for 1/C Triplexed and Paralleled cable configurations up to 4X 1/C

Simple, Easy, Reliable, Durable, Low Cost


© PRYSMIAN - A Brand of The Prysmian Group. 2018. All Rights Reserved. The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the written consent of Prysmian Group. The information is believed correct at the time of issue. Prysmian Group reserves the right to amend any specifications without notice. These specifications are not contractually valid unless authorized by Prysmian Group. Issued February 2018.

A40

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A brand of the

MV Cable AccessoriesPre-Attached Single-Use Cable Pulling LugsProduct Selection Chart

Product DescriptionCatalog Number

Maximum Loading Per Phase

SU 8 AWG Pulling Eye w/11” lanyard 98120 130
























SU 1/0 AWG Pulling Eye w/14” lanyard 98141 844












Product DescriptionCatalog Number

Maximum Loading Per Phase





SU 250 MCM Pulling Eye w/14” lanyard 98157 2000
































CONTACT INFORMATION

Inside Sales: (800) 845 8507

Fax Number: (803) 951 1126

Web: na.prysmiangroup.com

E-mail: [email protected]

Prysmian Power Cables and SystemsUnited States | 4 Tesseneer Dr | Highland Heights, KY 41076 | na.prysmiangroup.com Canada | 137 Commerce Drive | R. R #3 | Johnstown, Ontario K0E1T1 |1-800-845-8507 (US) | 1-800-263-4405 (West-CAN) | 1-800-361-1418 (East-CAN)

OBG-03635_PrysmianCover.indd 4 5/24/12 8:37 AM

medium voltage (mv) accessories catalog...250 kcm 3/0 to 250 kcm 1/0 to 250 kcm #1 awg to 250 kcm #2...

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