MaxiClick – the new parting & grooving system for small cutting widths

2

CERATIZIT – the parent companies

Direct sales and distribution partners

Headquarters and parent company in MAMER / Luxembourg

Parent company in REUTTE / Austria

Hard material matters – it is the core of our business. Through in-depth knowledge and highly flexible production facilities we strive to provide our business partners with direct competitive advantages in the field of hard materials for tooling solutions and wear parts. Our dedication to hard material matters creates intelligent solutions for tomorrow and time to come.

Production plants in the three main economic areas and a worldwide sales network of subsidiaries and distribution partners ensure a quick response to customer needs. In-house training courses and seminars guarantee that both business partners and employees share the latest information on our pro-duct range.

We promote intensive dialogue with our customers and strive for long-term business relations on a partnership basis.The CERATIZIT corporate value ‘The focus and point of view of our business partners matters’ is a guiding principle for all CERATIZIT employees world-wide.

North America• USA

Europe• Austria• Bulgaria• Czech Republic• France• Germany• Hungary• Italy• Luxembourg• Netherlands• Poland• Switzerland• Spain• United Kingdom

Asia• China• India• Japan

South America• Brasil

3

Excellence in the field of parting,

grooving and turning

System components

4

MaxiClickAdvantages / customer benefits

Advantages Customer benefits

Example of cost saving

Easy tool handling

Extremely narrow grooving & part-off depth: 10 mm, width: 1.5 mm

Excellent surface finish

Multiple part-off operations possible

Compact design

Replace HSS through MaxiClick

Reduced setting time

Reduction in material waste

No additional finishing work necessary

No additional finishing work necessary, cutting time reduction

Suitable for applications where space is an issue

Higher cutting speed and prolonged tool life

Reduction of cutting width by 0.5 mmwith 1,000000 part-off operations

Cost saving:

500 m of materialor 1.8 t of material saved

This corresponds to approx. € 2,700.00

MaxiClick system 1.00 mm

Conventional system 1.50 mm

5

6

Tools

MaxiClickSystem designation

Cutting insert

MaxiClick

Tool holderCutting depthDimensions

of insert seat

05 = 5 mm10 = 10 mm

Max

iClic

k

Cut

ting

dept

h

Cut

ting

wid

th

Num

ber

of c

uttin

g ed

ges

Cut

ting

dire

ctio

n N

, R, L

Rad

ius

or a

ngle

of c

uttin

g ed

ge

Chi

p gr

oove

cod

e

Shank size

10 x 10 mm12 x 12 mm16 x 16 mm20 x 20 mm25 x 25 mm

Tool version

R = right-hand

L = left-hand

Tool length

K = 125 mmM = 150 mm

7

Main application:Medium and fine machiningof steel and cast iron

MaxiClickSystem overview and packaging

The right cutting insert at a glance

Tool holder type MC05..Cutting depth 5 mm

Cutting insert type MC05..

Cutting insert type MC10..

Tool holder type MC10..Cutting depth 10 mm

System overview

8

8 102 4 60

8 102 4 60

CTP1340(P40, M35, K35)

SR735(P35, M30, K30)

Machining application type

Based on VDI 3323 CERATIZIT's MasterGuide divides materials into six main groups.Each is given a colour, according to the system partly adopted in ISO 513.

Each coloured segment is divided into three sections, and each section indicates the relevant machining application type:

Material

Blue: SteelMachining, cementation, tempered and constructional steels

Yellow: Stainless steelFerritic Cr-steels, austenitic CrNi-steels, martensitic Cr-steels, duplex steels

Green: Non ferrous metals and non metalsAl wrought and Al cast alloys, copper, copper alloys, non metal materials

Orange: Heat resistant alloys / titaniumNi/Co-base alloys, Ti alloys

Red: Cast ironCast iron, grey cast iron, tempered iron, spheroidal cast iron, CGI, sintered iron

White: Hard materialsHardened steels (≥ 45 HRC), chilled castings, hard cast irons

The ideal application area for the insert is indicated by a black circle. Extended applications are indicated by an open circle. The CERATIZIT MasterGuide provides you with an easily understandable structure for choosing a product and enables you to reduce grade and geometry stocks.

● Main application

○ Extended application

Application

MaxiClickGrade description / MasterGuide

Toughness:

Wear resistance:

Composition:Co 11.0%, mixed carbides 12.0%, WC rest

Grain size: 1 - 2 µmHardness: HV 1420Coating CVDspecification: TiN + TiCN + Al2O3, 6 µm

Composition:Co 9.0%, WC rest

Grain size: 0.7 - 1 µmHardness: HV 1590Coating PVDspecification: TiAIN, 3 µm

Toughness:

Wear resistance:

Steel

Stainless steel

R = rough machining

M = medium machining

F = fine machining

9

10

Pages 18-19

s h = h1 h2 b l1 l2 f TmaxType,description mm mm mm mm mm mm mm mmMC05R-1010K R 1,00-1,50 10 13 10 125 23 8,5 5 MC 05..

MC05L-1010K L 1,00-1,50 10 13 10 125 23 8,5 5 MC 05..

MC05R-1212K R 1,00-1,50 12 15 12 125 23 10,5 5 MC 05..

MC05L-1212K L 1,00-1,50 12 15 12 125 23 10,5 5 MC 05..

MC05R-1616K R 1,00-1,50 16 19 16 125 23 14,5 5 MC 05..

MC05L-1616K L 1,00-1,50 16 19 16 125 23 14,5 5 MC 05..

MC05R-2020K R 1,00-1,50 20 23 20 125 23 18,5 5 MC 05..

MC05L-2020K L 1,00-1,50 20 23 20 125 23 18,5 5 MC 05..

MC05R-2525M R 1,00-1,50 25 28 25 150 23 23,5 5 MC 05..

MC05L-2525M L 1,00-1,50 25 28 25 150 23 23,5 5 MC 05..

Ordering example: 1 piece MC05R-1010K

smm 1 piece 1 piece

MC 05.. 1.00-1.50 7897208 7818429/M4,0x11/T15

Pages

MC 05..

12

Pages 16-17

MaxiClickTool holders, cutting depth 5 mm

Drawing shows right-hand version

11

Pages 18-19

s h = h1 h2 b l1 l2 f TmaxType,description mm mm mm mm mm mm mm mmMC10R-1010K R 1,50-2,50 10 13 10 125 28 8,5 10 MC 10..

MC10L-1010K L 1,50-2,50 10 13 10 125 28 8,5 10 MC 10..

MC10R-1212K R 1,50-2,50 12 15 12 125 28 10,5 10 MC 10..

MC10L-1212K L 1,50-2,50 12 15 12 125 28 10,5 10 MC 10..

MC10R-1616K R 1,50-2,50 16 19 16 125 28 14,5 10 MC 10..

MC10L-1616K L 1,50-2,50 16 19 16 125 28 14,5 10 MC 10..

MC10R-2020K R 1,50-2,50 20 23 20 125 28 18,5 10 MC 10..

MC10L-2020K L 1,50-2,50 20 23 20 125 28 18,5 10 MC 10..

MC10R-2525M R 1,50-2,50 25 28 25 150 28 23,5 10 MC 10..

MC10L-2525M L 1,50-2,50 25 28 25 150 28 23,5 10 MC 10..

Ordering example: 1 piece MC10R-1010K

smm 1 piece 1 piece

MC 10.. 1.50-2.50 7897208 7818429/M4,0x11/T15

Pages

MC 10..

13

Pages 16-17

MaxiClickTool holders, cutting depth 10 mm

Drawing shows right-hand version

12

s1.00-1.50 x s

MC05 ±0,025 ±0,02

MaxiClick

Uncoated Coated

Type,description S

R73

5

CTP

1340

s l1 r K ap max Tmax

mm mm mm mm mm mm1.00 MC 05-5-1.00N0.10-F2 N ● ● 59,2 0,10 0 0,50 5

1.00 MC 05-5-1.00R07-F2 R ● ● 59,2 0,10 7 - 5

1.00 MC 05-5-1.00L07-F2 L ● ● 59,2 0,10 7 - 5

1.50 MC 05-5-1.50N0.10-F2 N ● ● 59,2 0,10 0 1,00 5

1.50 MC 05-5-1.50R07-F2 R ● ● 59,2 0,10 7 - 5

1.50 MC 05-5-1.50L07-F2 L ● ● 59,2 0,10 7 - 5

Steel ●●Stainless steel ●

Cast iron ●Non ferrous metals ○

Heat resistant ○Hard materials

Main application

Extended application International CERATIZIT range, for present availability see price list

Ordering example: 3 pieces MC 05-5-1.00N0.10-F2 SR735

Tolerances [mm]

Cutting inserts, cutting depth 5 mm

= repeatability (x) see below

Drawing shows right-hand version

(Packaging: 3 insert-strips per box)

Page

MC 05-...

10

13

s1.50-2.50 x s

MC10 ±0,025 ±0,03

MaxiClick

Uncoated Coated

Type,description S

R73

5

CTP

1340

s l1 r K ap max Tmax

mm mm mm mm mm mm1.50 MC 10-4-1.50N0.10-F2 N ● ● 59,2 0,10 0 1,00 10

1.50 MC 10-4-1.50R07-F2 R ● ● 59,2 0,10 7 - 10

1.50 MC 10-4-1.50L07-F2 L ● ● 59,2 0,10 7 - 10

2.00 MC 10-4-2.00N0.10-F2 N ● ● 59,2 0,10 0 1,50 10

2.00 MC 10-4-2.00R07-F2 R ● ● 59,2 0,10 7 - 10

2.00 MC 10-4-2.00L07-F2 L ● ● 59,2 0,10 7 - 10

2.50 MC 10-4-2.50N0.10-F2 N ● ● 59,2 0,10 0 2,00 10

2.50 MC 10-4-2.50R07-F2 R ● ● 59,2 0,10 7 - 10

2.50 MC 10-4-2.50L07-F2 L ● ● 59,2 0,10 7 - 10

Steel ●●Stainless steel ●

Cast iron ●Non ferrous metals ○

Heat resistant ○Hard materials

Main application

Extended application International CERATIZIT range, for present availability see price list

Ordering example: 3 pieces MC 10-4-1.50N0.10-F2 SR735

Tolerances [mm]

Cutting inserts, cutting depth 10 mm

= repeatability (x) see below

Drawing shows right-hand version

(Packaging: 3 insert-strips per box)

Page

MC 10-...

11

14

MaxiClickApplication / tool setting

Application

Part-off on barPart-off on thin wall components

Grooving & turning

Tool setting

The tool must be mounted at an angle of 90° to the workpiece axis.

Grooving

Multiple part-off

15

MaxiClickHow to use the system

How to use the system

Ensure cutting insert is correctly located.

During the positioning procedure, the magnets prevent the cutting inserts from falling out of the tool holder

Worn-out cutting edge is broken off towards the left or right

Remove cutting insert

16

Grooving MC05

MaxiClickApplication advice

Grooving MC10

s (mm)

s (mm)

f (mm/rev.)

f (mm/rev.)

17

Longitudinal turning MC05

MaxiClickApplication advice

Longitudinal turning MC10

f (mm/rev.)

f (mm/rev.)

ap (mm)

ap (mm)

18

SR735

A

1 125 140 - 280

2 150 - 250 100 - 200

3 300 80 - 180

6 180 100 - 200

7 / 8 250 - 300 80 - 160

9 350 70 - 140

10 200 100 - 180

11 350 60 - 140

12 200 100 - 200

13 325 80 - 150

R

14 200 –

14 180 –

14 230 - 260 –

14 330 –

F

15 180 120 - 250

16 260 120 - 250

17 160 110 - 250

18 – 110 - 250

19 130 100 - 250

20 230 100 - 250

N

21 60 –

22 100 –

23 80 –

24 90 –

25 130 –

26 – –

27 – –

28 90 –

29 100 –

29 100 –

29 – –

30 – –

S

31 200 –

32 280 –

33 250 –

34 – –

35 – –

36 Rm 440* –

37 Rm 1050* –

H

38 55 HRC –

39 60 HRC –

40 400 –

40 55 HRC –

Cutting dataGrades / material

Workpiece material Type of treatment / alloy VD

I 332

3gr

oup

Har

dnes

s

vcHB [m/min]

Non alloyed steel

annealed ≤ 0,15% C

annealed 0,15% - 0,45% C

tempered ≥ 0,45% C

Low alloyed steel

annealed

tempered

tempered

High alloyed steelannealed

tempered

Stainless steelannealed ferritic

tempered martensitic

Stainless steel

annealed ferritic / martensitic

quenched austenitic

quenched duplex

hardened martensitic / austenitic

Grey cast ironpearlitic / ferritic

pearlitic / martensitic

Spheroidal cast ironferritic

pearlitic

Malleable cast ironferritic

pearlitic

Aluminium wrought alloysnon hardened

hardened

Aluminium cast alloys

non hardened < 12% Si

hardened < 12% Si

non hardened > 12% Si

Copper and copper

alloys (bronze, brass)

machining alloy stock (1% Pb)

brass, red bronze

bronze

lead-free copper and electrolytic copper

Non-metallic materials

thermosetting plastics

fi bre reinforced plastics

hard rubber

Heat resistant alloys

annealed Fe-base

hardened Fe-base

annealed Ni or Co-base

hardened Ni or Co-base 30 - 58 HRC

cast Ni or Co-base 1500 - 2000 N/mm2

Titanium alloyspure titanium

alpha + beta alloys

Tempered steelhardened and tempered

hardened and tempered

Chilled castings cast

Tempered cast iron hardened and tempered

* Rm = ultimate tensile strength, measured in MPa

19

CTP1340

120 - 250

80 - 180

60 - 150

80 - 180

60 - 150

60 - 120

80 - 160

50 - 120

50 - 200

50 - 150

50 - 200

50 - 180

50 - 100

50 - 80

–

–

–

–

–

–

100 - 500

100 - 300

100 - 500

100 - 300

100 - 200

100 - 500

100 - 500

100 - 300

100 - 300

80 - 180

60 - 150

100 - 250

20 - 50

20 - 40

15 - 25

10 - 20

10 - 20

50 - 120

30 - 50

–

–

–

–

vc[m/min]

Cutting dataGrades / material

20

-R-M-F

raise, increase, large infl uence

avoid, reducelarge infl uence

raise, increaselow infl uence

avoid, reducelow infl uence

check,optimize

use

Right-hand or left-hand version (R / L)

Corner radius

Cutting material

Cutting width

Clamping of tool

Clamping of workpiece

Overhang

Tip height

Cooling lubricant

Sel

ectio

n of

inse

rts

Gen

eral

cri

teri

a

larger

wear resistance

Toughness

smaller

Edg

e ch

ippi

ng

Bui

lt-up

edg

e

Flan

k w

ear

Pla

stic

def

orm

atio

n

Vib

ratio

ns

Form

atio

n of

pip

s an

d bu

rrs

Cha

ttere

d su

rfac

e

Sur

face

qua

lity

Chi

p to

o lo

ng (s

narl

chip

)

Chi

p to

o sh

ort

(frag

men

ted

chip

)

Workpiece problemsType of wear Chip control

Cutting speed

Feed rate

Feed rate approaching centre (solid part-off)

Chip groove

Cut

ting

data

Problem

Corrective measures

Measures for parting and grooving problems

21

Electronic tooling catalogue

• Topical product catalogue including all CERATIZIT products of the cutting tool sector• Tool confi gurator, accessories and alternative tools• On-line ordering• Personal order templates and checklists• On-line availability check• On-line checking of all your transactions (invoices, deliveries, payments)• Shipment tracking (Track & Trace)

CERATIZIT E-Solutions Center, Tel.: +43 (5672) 200-2071E-mail: esolutions@ceratizit.com

• SPEED • INFORMATION • SERVICES • BUSINESS - JUST CLICK

For the CERATIZIT parting, grooving and turning programme see catalogue no. 148,

‘MSS - The modular parting, grooving and threading system’, available also on the ‘Tizilogue’ CD, no. 209

at www.ceratizit.com or from your local CERATIZIT representative.

MaxiClickMachining example / CERATIZIT service

Criteria:

> Process security / tool life> Workpiece tolerances / roundness /

surface fi nish> Swarf control / built-up edge> Multiple part-off operations / number

of edges per cutting insert

Cutting data: CERATIZIT Comp.vc [m/min] 60 60f [mm] 0.06 0.06s [mm] 1.00 1.50

Technical data:

Workpiece: bearing – wall thickness 4 mmMaterial: 100 Cr6Strength: cold drawnMachine: multi-spindle machineCERATIZIT: MC 05R-1212K, MC 05-5-1.00R07-F2 CTP1340 (cutting width 1.00 mm – 5 cutting edges)Competitors: cutting insert with 1.5 mm width and

2 cutting edges

Result:> Reduction of cutting width from 1.50 mm

to 1.00 mm> Material saved after 1 million rings: 500

m or 1.8 t of raw materials> With CTP1340 very good process

security and good tool life> The demands regarding built-up edge,

surface fi nish and roundness have been fulfi lled.

> Machine downtime has been reduced as it is very easy to use the system.

22

www.ceratizit.com

Headquarters: CERATIZIT S.A.Main site LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.: +352 312 085-1Fax: +352 311 911E-Mail: info@ceratizit.com

Main site AustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 (5672) 200-0Fax: +43 (5672) 200-502 E-Mail: info.austria@ceratizit.com

Sales CompaniesAustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 (5672) 200-0Fax: +43 (5672) 200-502 E-Mail: info.austria@ceratizit.com

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GermanyCERATIZIT Deutschland GmbHOffice LangenfeldHans-Böckler-Straße 10D-40764 LangenfeldTel.: +49 (2173) 97 25-0Fax: +49 (2173) 97 25-25E-Mail: info.deutschland@ceratizit.com

CERATIZIT Deutschland GmbHOffice DettingenKarlstraße 80D-72581 DettingenTel.: +49 (7123) 9201-0Fax: +49 (7123) 9201-210E-Mail: info.dettingen@ceratizit.com

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IndiaCERATIZIT India Pvt. Ltd.58, Motilal Gupta RoadBarishaIN-700 008 KolkataTel.: +91 (33) 2494-5435Fax: +91 (33) 2494-1472Telex: 021 8142 ihm inE-Mail: info.india@ceratizit.com

ItalyCERATIZIT Italia SpAPiazza F. Martelli, 7I-20162 MilanoTel.: +39 (02) 6441-111Fax: +39 (02) 6611-6040E-Mail: info.italia@ceratizit.com

JapanCERATIZIT Japan Ltd.3-13-9, MizuhoShizuoka 421 - 0115Tel.: +81 (54) 268 1060Fax: +81 (54) 257 8181E-Mail: info.japan@ceratizit.com

LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.: +352 312 085-1Fax: +352 311 911E-Mail: info@ceratizit.com

NetherlandsCERATIZIT Nederland B.V.Bergrand 224NL-4707 AT RoosendaalTel.: +31 (165) 55 08 00Fax: +31 (165) 55 61 76E-Mail: info.nederland@ceratizit.com

SpainCERATIZIT Ibérica SLOffice PozueloVía de las Dos Castillas, 9cPortal 2, Bajo BE-28224 Pozuelo (Madrid)Tel.: +34 (91) 351-0609Fax: +34 (91) 351-2813E-Mail: info.iberica@ceratizit.com

CERATIZIT Ibérica SLOffice BilbaoAvda. Mazarredo 41 1 Izqda.E-48009 BilbaoTel.: +34 (944) 23 71 18Fax: +34 (944) 23 97 18E-Mail: info.bilbao@ceratizit.com

USACERATIZIT USA Inc.777 Old Clemson RoadColumbiaSouth Carolina 29229Toll free: +1 (800) 334 1165Tel.: +1 (803) 736 1900Fax: +1 (803) 736 1902E-Mail: info.usa@ceratizit.com

294/0

We

rese

rve

the

right

to m

ake

tech

nica

l cha

nges

for

impr

ovem

ent o

f the

pro

duct

.

294 EN 04.05

7000xxx