mauli engineering services presentation
TRANSCRIPT
P. D. Desai+91 87966 24105+91 95799 [email protected]@gmail.com
“Engineering Services for Pollution control equipment and Process equipment”
Mauli Engineering Services
Process Equipment
Pollution control equipment
Structure
Piping
• Shell, Dished end head, Flat head calculation• Nozzle and flanges calculation• Support calculation• Wind and Seismic load calculation
PVELiteactivity
Inputs review/checking
Detail Engineering
Process data sheet, P&ID, Mechanical design basis
• Equipment list• Process data sheet• P & ID• Instrument nozzles• Nozzle orientation• Structure height
Mechanical standards & specifications
• Support standard• Nozzle standard• Nozzle load standard• Material specification• Equipment technical specifications
Inputs for Detail Engineering
Detailed Engineering
Mechanical • Process data sheet review/checking• P & ID review/checking• Equipment list review/checking
• Mechanical strength calculation (CALCULATION)‐PVELite activity
• Nozzle load calculation• Mechanical data sheet (MDS)• G.A. Drawing• Fabrication drawings
Engineering Services
PROCESS EQUIPMENT1. Pressure vessels ( As per ASME SEC VIII Div. 1 )2. Atmospheric Storage Tank ( API 650 )3. Heat Exchanger ( TEMA & UHX)4. Columns
POLLUTION CONTROL EQUIPMENT1. Bag filters2. Cyclone3. Fan & Ducting4. As build drawing of ducting
Process Equipment
Pressure vessels
Heat Exchanges
Tower/Column
Storage tanks
Pressure Vessel
Scope of Services:Mechanical strength calculation of Pressure vessel as per ASME Section VIII Div.1 by using PVElite software.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.
Heat Exchanger
Scope of Services:•Thermal design
Thermal design of Heat exchanger by using HTRI softwarePreparation of Process data sheet
• Mechanical designMechanical strength calculation of Heat Exchanger as per ASME Section VIII Div.1/TEMA by using PVElite software.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.
• Types of Heat ExchangerFixed tube Shell and tube heat exchangerFloating tube Shell and tube heat exchangerU bend Shell and tube heat exchangerRe-boiler
Tower/Column
Scope of Services:Mechanical strength calculation of Tower/Column as per ASME Section VIII Div.1 by using PVElite software.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.
Storage tankScope of Services:
Mechanical strength calculation of Storage tank as per API 650 by using Excel sheet.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.
Projects completed in Process equipment
1. RajMet Engineering Pvt Ltd , Pune.2. ACME consultant, Mumbai.
1. RajMet Engineering Pvt Ltd , Pune.
•Strength calculation•GA Drawing•Fabrication drawing
ASME Section VIII Div-1
•Shell ID 4000 mm•Height 17200 mm•200KL Semiburriedvessel
2
•Strength calculation•GA Drawing•Fabrication drawing
API 650•Shell ID 12600 mm•Height 13500 mm•Supported cone roof construction
1
DrawingScope of service Design code
Equipment details
Sr. No
2. ACME consultant, Mumbai.
PROJECT : BABELAN COAL FIRED POWER STATION PROJECTPACKAGE : WATER TREATMENT PLANT (WTP)Client : PT CIKARANG LISTRINDO POWER COMPANY
•Strength calculation by using PVELitesoftware
ASME Section VIII Div-1
7 Nos of Pressure vessels
2
•Strength calculation as per API 650 code by using excel sheet calculation.
API 6502 Nos of storage tank
1
CalculationScope of service
Design code
Equipment details
Sr. No
Pollution control equipment
Pulse Jet Bagfilter
Cyclone
Fan/Blower
Ducting
Pulse Jet Bagfilter
Pulse Jet BagfilterScope of Services:• Bagfilter sizing as per required gas volume• Selection of material• Selection of filter bag Type, Material and Length.• Selection of Pulse valve and pulsing assembly• Sizing of Rotary Air Lock Valve• Selection of Instrumentation• Selection and sizing of Induced draft Fan• Thickness calculation and stiffener calculation• Prepare G.A. Drawing• Prepare Fabrication drawings• Prepare ducting drawings
Types of Bagfilter• Nuisance Bagfilter• Online Bagfilter• Offline Bagfilter• Process Bagfilter• Boiler Bagfilter• Retrofitting Bagfilter (Conversion ESP to Bagfilter)
Ducting
CycloneScope of Service• Cyclone sizing as per required
gas volume• Selection of material• Selection and sizing of Induced
draft Fan• Thickness calculation and
stiffener calculation• Prepare G.A. Drawing• Prepare Fabrication drawings• Prepare ducting drawings
Projects completed in Process equipment
• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets
2 Nos of BagfiltersChloride Metals Limited, Pune
4
• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets• P & ID
• 1 No boiler Bagfilter• 1 No Cyclone
Lupin, Mumbai3
• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets
5 Nos. of dust control system (Bagfilters)
Ganesh dal and besan mill, Satara
2
• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets• P & ID• Blower data sheet• Ducting drawing
• Bagfilter : 1 No• Centrifugal blower : 1 No• Ducting
Industrial metal powder, Pune
1
Scope of workEquipment detailsCustomer NameSr. No.
Customer certificates
1. Industrial Metal Powder, Pune2. Ganesh Dal And Besan Mill, Satara
Ganesh Dal And Besan Mill, Satara
Industrial Metal Powder, Pune
Structure
Staad analysis
3D modeling
Detail Engineering
Drawings
1) K D Patil & Construction.CLIENT : INDIAN OIL CORPORATION LTD. PROJECT : RE-BUILDING OF IOCL LUBE PLANT AT TALOJACONSULTANT : Mott MacDonald Pvt. Ltd.CONTRACTOR : K D Patil & Construction
As below•Modeling structure in TEKLA SOFTWARE•Detail drawings for fabrication
TEKLAPipe rack detail engineering service
2
As below•Modeling structure in TEKLA SOFTWARE•Detail drawings for fabrication
TEKLAStructure detail engineering service
1
DrawingScope of service SoftwareEquipment details
Sr. No
Piping
Stress analysis
3D modeling
Isometrics
Drawings
As below•3D modeling•Piping isometrics•BOM
Hindustan Polyamides & Fibres Ltd - HPFL India
Boiler Piping 2
As below•3D modeling•Piping isometrics•BOM
Ghodawat Foods International PvtLtd
IBR steam Piping DT Plant
1
DrawingScope of service ClientDescriptionSr. No
1) RUTAM ENGINEERING.
Thank You