mark vf i - s & c electric · blies) between the flexible coupling at the gearbox and the...

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S&C Circuit-Switchers - Mark vf Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv INSTRUCTIONS For Field Assembly and Installation INTRODUCTION I CAUTION: The equipment covered by this publication must be selected for a specific application and it must be installed, operated, and maintained by qualified persons who are thoroughly trained and who understand any hazards thatmay be involved. This publication is writtenonlyfor such qualified persons and is not intended to be a substitutefor adequate training and experience in safety procedures for this type of equipment. These instructions are for field assembly (erection) and installation of manuallyoperatedS&CGrounding Switches, rated 70,000 amperes momentary, when fur- nished as original equipmentforMarkIVCircuit- Switchers rated 345 kv or 500 kv, or Mark V Circuit- Switchers rated 230 kv or 345 kv. Supplemental dimen- sional details for the grounding-switch installation are included on the erection drawing furnished for the applicable Circuit-Switcher. Mark IV Circuit-Switchers utilize pole-unit bases of aluminum-sheathedsteelweldmentconstruction; Mark V Circuit-Switchers utilize pole-unit bases of the same or extruded-aluminum weldment construction. In that the grounding-switch assembly and installation instructions areaffected by the pole-unit base construc- tion of the associated Circuit-Switcher,theseproce- dures are treated separately, under the appropriate section headings that follow. (NOTE: If a grounding switch is to be added to an existing Circuit-Switcherinstallation,thecomponents should be assembled inaccordancewiththespecial drawings provided.) The inclusion of a grounding switch rated 70,000 amperes momentary is designated by the addi- tion of the suffix “-G3” to the Circuit-Switcher catalog number. Install the grounding switch only after the Circuit- Switcher and its power train have been completely installed and adjusted. Grounding switch components and subassemblies are packaged separately for shipment. They are tagged and keyed to the bill of material on the erection drawing to facilitatefield erection. Study the erection drawing carefully to determine the overall configuration and the arrangement of compo- nents. Then proceed as directed inthe step-by-step instructions which follow. t The instructions herem are also appllcable to ground~ng switches for Mark IV Circuit-Switchers. Supersedes lnstructlon Sheet 715400 dated 10-19-81 @ 1986 INSTRUCTION SHEET 7 11 1 S&C ELECTRIC COMPANY Chicago Page 1 of 12 S&C ECTRIC LTD- Rexdale June 16,1986

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Page 1: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

S&C Circuit-Switchers - Mark vf Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

INSTRUCTIONS For Field Assembly and Installation

INTRODUCTION I CAUTION: The equipment covered by this publication must be selected for a specific application and it must be installed, operated, and maintained by qualified persons who are thoroughly trained and who understand any hazards that may be involved. This publication is written only for such qualified persons and is not intended to be a substitute for adequate training and experience in safety procedures for this type of equipment.

These instructions are for field assembly (erection) and installation of manually operated S&C Grounding Switches, rated 70,000 amperes momentary, when fur- nished as original equipment for Mark IV Circuit- Switchers rated 345 kv or 500 kv, or Mark V Circuit- Switchers rated 230 kv or 345 kv. Supplemental dimen- sional details for the grounding-switch installation are included on the erection drawing furnished for the applicable Circuit-Switcher.

Mark IV Circuit-Switchers utilize pole-unit bases of aluminum-sheathed steel weldment construction; Mark V Circuit-Switchers utilize pole-unit bases of the same or extruded-aluminum weldment construction. In that the grounding-switch assembly and installation

instructions are affected by the pole-unit base construc- tion of the associated Circuit-Switcher, these proce- dures are treated separately, under the appropriate section headings that follow.

(NOTE: If a grounding switch is to be added to an existing Circuit-Switcher installation, the components should be assembled in accordance with the special drawings provided.)

The inclusion of a grounding switch rated 70,000 amperes momentary is designated by the addi- tion of the suffix “-G3” to the Circuit-Switcher catalog number.

Install the grounding switch only after the Circuit- Switcher and its power train have been completely installed and adjusted.

Grounding switch components and subassemblies are packaged separately for shipment. They are tagged and keyed to the bill of material on the erection drawing to facilitate field erection.

Study the erection drawing carefully to determine the overall configuration and the arrangement of compo- nents. Then proceed as directed in the step-by-step instructions which follow.

t The instructions herem are also appllcable to ground~ng switches for Mark IV Circuit-Switchers.

Supersedes lnstructlon Sheet 715400 dated 10-19-81 @ 1986

INSTRUCTION SHEET 7 1 1 1 S&C ELECTRIC COMPANY Chicago Page 1 of 12 S&C ELECTRIC CANADA LTD- Rexdale June 16,1986

Page 2: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

S%C Circuit-Switchers - Mark V Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

INSTALLATION ON CIRCUIT-SWITCHERS WITH EXTRUDED-ALUMINUM WELDMENT BASES

Step 1 For each Circuit-Switcher pole-unit, assemble the grounding-switch live parts as follows:

Mount the jaw-contact assembly on the side of the Circuit-Switcher terminal support casting (at the interrupter end) using the %"-1 1 X 1%'' stainless- steel hex-head cap screws and lockwashers fur- nished. See Figure l , Section A-A. The screws used to attach the jaw contact should be left loose enough for adjustment. Attach the grounding-switch support brackets to the Circuit-Switcher base as shown on the erection drawing and Figure 1.

Attach four %"-11 X 4%" threaded rods to the support brackets; each uses two hex nuts. Tighten the nuts securely. Then attach a third hex nut-used to level the grounding-switch assembly-to each of the four threaded rods, positioned so that the top surface of each nut is approximately 1% inches above the top surface of the support bracket.

(d) Install the grounding-switch assembly atop the threaded rods and leieling nuts, using the -lock- washers and hex nuts furnished. Loosely tighten these uppermost hex nuts. Slowly close the grounding-switch blade into the jaw-contact assembly, until the blade contact just enters the jaw-contact fingers. The blade contacts should enter the jaw-contact fingers on-center; if adjustment is required, raise or lower the appro- priate leveling nuts supporting the grounding- switch assembly. To avoid changing the effective height of the assembly, do not adjust more than three of the four leveling nuts. When on-center blade travel has been attained, securely tighten the bolts that fasten the jaw contact. Adjust the leveling nuts further so that the ground- ing-switch blade applies a definite pressure to the jaw-contact fingers on closing (to ensure positive contact engagement) and rests against its stop when fully closed. Check for proper blade closure by pulling the blade away from its closed position. See Figure 2. With the blade fully closed and resting against the nylon stop in the jaw assembly, it should be possible to move the blade no more than % inch before meeting positive resistance. When proper blade closure has been attained, securely tighten the uppermost set of hex nuts used to attach the grounding-switch assembly to the support brackets.

7 1 1 431 INSTRUCTION SHEET Page 2 of 12 June 16,1986

(g) Attach the flexible strap, for current transfer at the hinge end of the blade assembly, to the grounding- switch support bracket using the %" stainless-steel hardware furnished. Then connect the support bracket to a suitable earth ground.:

Step 2 Mount the gearbox in the position shown on the erection drawing.

Attach a flexible coupling to the input shaft of the gearbox. See Figure 1. Thread the attachment bolts through the flexible coupling plate and through the coupling flange on the input shaft. Tighten the bolts to draw the flexible plate flush against the flange; this will deform the threads in the flexible plate, resulting in a binding, nonslip connection. Install and tighten the self-locking nuts. Do not use lockwashers with the attachment bolts.

Step 3 Mount the S&C Manual Geared Operating Handle in the position shown on the erection drawing.

Attach a flexible coupling to the output shaft of the geared operating handle. See Figure 1. Thread the attachment bolts through the flexible coupling plate and through the coupling flange on the output shaft. Tighten the bolts to draw the flexible plate flush against the flange; this will deform the threads in the flexible plate, resulting in a binding, nonslip connection. Install and tighten the self-locking nuts. Do not use lockwashers with the attachment bolts.

Step 4 Install the vertical operating-pipe section (or sections) and, if required, the guide bearing assembly (or assem- blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward.

Note that, if more than one vertical operating-pipe section is specified, a universal coupling is used to join the upper pipe section to the next pipe section. Any additional pipe sections are joined with rigid couplings.

Torque the clamp bolts to final tightness. Then tighten the piercing set screws, piercing the pipe, and continue turning until a firm resistance is felt.

operatmg and safety procedures of certain electrlc utility companles. 1 The grounding recommendations herem may dlffer from the standard

Where a discrepancy exists, the operating procedures of the electrlc utility apply.

S&C ELECTRIC COMPANY Chicago S&C ELECTRIC CANADA LTD: Rexdale

Page 3: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

INSTALLATION ON CIRCUIT-SWITCHERS WITH EXTRUDED-ALUMINUM WELDMENT BASES - Continued

Step 5 Fully close each grounding-switch blade assembly. Attach an adjustable clevis assembly (or assemblies) to each grounding-switch assembly drive lever, using the stainless-steel pin, spacers, flat washer, and cotter pin furnished, as shown on the erection drawing.

Step 6 Install the interphase operating-pipe sections in the adjustable clevis assemblies. All pipe is furnished precut to the correct length. For each clevis assembly, make certain that the cutting tips of the piercing set screws do not protrude through the body of the coupling. Tighten the U-bolts equally so that they pull down evenly; then tighten the piercing set screws, piercing the pipe, and continue until a firm resistance is felt.

Step 7 Attach a flexible coupling to the output shaft of the gearbox. Thread the attachment bolts through the flexible coupling plate and through the coupling flange on the output shaft. Tighten the bolts to draw the flexible plate flush against the flange; this will deform the threads in the flexible plate, resulting in a binding, nonslip connection. Install and tighten the self-locking nuts. Do not use lockwashers with the attachment bolts.

Make certain that the cutting tips of the piercing set screws do not protrude through the body of this flexible coupling. Then install the interphase link between the flexible coupling and the grounding-switch assembly drive lever. Attach the interphase link to the drive lever using the ‘/2““13 X 3” hex-head stainless-steel cap screws furnished. Tighten the U-bolts on the flexible coupling equally so that they pull down evenly; then tighten the piercing set screws on the flexible coupling, piercing the pipe, and continue turning until a firm resistance is felt.

Step 8 Using the manual geared operating handle, crank the grounding switch to the fully open position and then to the fully closed position to check three-pole group operation. I t may be necessary to change the effective length of the interphase operating pipe by adjusting the clevis assemblies. Note that it is usually necessary, when closing, that the blade assembly farthest from the gearbox slightly lead the blade assemblies nearer to the gearbox, to compensate for lost motion in the interphase linkage.

S&C ELECTRIC COMPANY Chicago S&C ELECTRIC CANADA LTD.. Rexdale

Llo not attempt to change the open and closed stops for the grounding-switch assembly drive levers. These stops are factory set to provide, for all three blade assemblies, equal travel as well as the required positive-toggle condition when closed.

Step 9 Check the cranking-direction label located on the front of the manual geared operating handle. If the “To Open” and “To Close” cranking directions indicated are incorrect, remove the screws holding the cranking- direction label-an alternate-reading label is attached behind it and should be used instead. See Figure 3.

Step 10 If a key interlock is not specified, omit Step 10.

The key interlock group includes a Superior Key Interlock, Type B-4003-1, with stainless-steel locking bolt, zero bolt projection, and %-inch bolt travel; a hinged dust cover; an interlock adapter; and an interlock collar which is bolted to the output shaft of the manual geared operating handle. The interlock collar is provided with a slot to accept the key interlock bolt. If’ “provisions only” for a key interlock is specified, the interlock will not be included. Proceed as follows: (a) Using the manual geared operating handle, crank

the grounding switch to its fully open position. (b) Remove the bolts which fasten the interlock collar

to the output shaft. (c) Rotate the interlock collar to the position where the

key interlock bolt, when extended, will be centered in the slot in the collar. Then replace and tighten the bolts to fasten the interlock collar in that position. Note that these same bolts are also used for the “Open” and “Closed” position indicators, which are to be set as described in Step 11.

Step 11 Using the manual geared operating handle, crank the grounding switch to its fully open position and set the “Open” position indicator on the output shaft of the manual geared operating handle so that this indicator is visible from the front of the handle. Then fully close the grounding switch and set the “Closed” position indicator on the output shaft of the manual geared operating handle so that this indicator is visible from the front of the handle.

INSTRUCTION SHEET 7 1 1 431 Page 3 of 12

June 16,1986

Page 4: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

S I C Circuit-Switchers - Mark V Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

INSTALLATION ON CIRCUIT-SWITCHERS WITH EXTRUDED-ALUMINUM WELDMENT BASES - Continued I

.Gearbox

' Flextble Goupllng

w Plan View

W

Clevis Assembly Drive Leve; I [ 1 1

Strap Grounding

End View

7 1 1 431 INSTRUCTION SHEET Page 4 of 12 S&C ELECTRIC COMPANY. Chicago June 16,1986 S&C ELECTRIC CANADA LTD.0 Rexdale

Page 5: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

I INSTALLATION ON CIRCUIT-SWITCHERS WITH EXTRUDED-ALUMINUM WELDMENT BASES - Continued I

Drive Lever/

Interphase Link

Vertical Operating Pipe

.Flexible Couplmg

-S&C Manual Geared Operatlng Handle

1- Attachment Bolt I

I S&f-Locking Nut I Side View

Detail of Typical Flexible Coupling Attachment

Jaw-Contact Assembly

Jaw-Contact Interrupter-End Terminal Support

Hex-Head Cap

Section A-A

INSTRUCTION SHEET 7 1 1 1 S&C ELECTRIC COMPANY Chicago Page 5 of 12 S&C ELECTRIC CANADA LTO.. Rexdale June 16,1986

Page 6: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

SbC Circuit-Switchers - Mark V I Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

I INSTALLATION ON CIRCUIT-SWITCHERS WITH EXTRUDED-ALUMINUM WELDMENT BASES - Continued I

Step 12 Ground the vertical operating pipe as follows. Fasten the end of the flexible strap having the shorter ferrule to the vertical operating-pipe section, a few inches above the manual operating handle, using the connector provided. Then connect the free end of the flexible strap to a suitable earth ground, using the grounding connector at that end of the strap.$

Step 13 If the S&C Manual Geared Operating Handle is furnished with an auxiliary switch, catalog number suffix “-Q” or “-W,” the switch will be mounted inside

the operating-handle enclosure, along with a terminal block for user’s connections. Each auxiliary-switch contact is operated by a cam-actuated roller. A contact is closed if its roller is disengaged from a cam and, conversely, a contact is open if its roller is engaged by a cam. The cams are individually adjustable in 4.5-degree increments. Adjustment of the cams is accomplished as follows: (a) Raise (or lower) the cam toward its adjacent spring

until the cam is separated from the teeth of the inner gear. See Figure 4.

(b) Rotate the cam to advance or retard engagement with its roller.

1 The grounding recommendations herel,, ~. lffer from the standard operating and safety procedures of certain electric utility companies. Where a discrepancy exists, the operating procedures of the electric utility are in mesh with the inner gear.

(c) Lower (or raise) the cam making sure that the teeth

”Pull fully closed 1 blade

allowable deflectlon %-inch maximum

Figure 2. Blade closure verification.

7 1 1 431 INSTRUCTION SHEET Page 6 of 12 S&C ELECTRIC COMPANY- Chicago June 16,1986 S&C ELECTRIC CANADA LTD. Rexdale

Page 7: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

I INSTALLATION ON CIRCUIT-SWITCHERS WITH EXTRUDED-ALUMINUM WELDMENTBASES-Cont inued I

-~fijm, / II”::“ “:i ODtional Kev Interlock - --__. .~...._

PadlockingProvision

I Cbduit-Entrance PlateTerminal Blo6k(included withoptional auxiliaryswitch)

Figure 3. S&C Manual Geared Operating Handle.

b-Roller

IContact (closed)

Figure 4. Adjustment of cams on auxiliary switch.

Inner Gear

Cam (loweredtoward adjacentspring)

L/Adjacent Spring

INSTRUCTION SHEET 711431S&C ELECTRIC COMPANY l Chicago Page 7 of 12S&C ELECTRIC GANADA LTD.9 Rexdale June 16,1966

Page 8: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

SCLC Circuit-Switchers - Mark V Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

I INSTALLATION ON CIRCUIT-SWITCHERS WITH ALUMINUM-SHEATHED STEEL WELDMENT BASES I

Step 1 Remove the perforated panels from the underside of the Circuit-Switcher pole-unit bases, at the appropriate locations, to allow access for assembly of grounding- switch components.

Step 2 For each Circuit-Switcher pole-unit, assemble the grounding-switch live parts as follows: (a) Mount the jaw-contact assembly on the side of the

Circuit-Switcher terminal support casting (at the interrupter end) using the %''-I 1 X 1 Vi" stainless- steel hex-head cap screws and lockwashers fur- nished. See Figure 5, Section B-B. The screws used to attach the jaw contact should be left loose enough for adjustment.

(b) Attach the grounding-switch mounting angles to the Circuit-Switcher base as shown on the erection drawing and Figure 5. Attach four %"-I 1 X 4%" threaded rods to the mounting angles; each uses two hex nuts and a flat washer. Tighten the nuts securely. Then attach a third hex nut-used to level the grounding-switch assembly-to each of the four threaded rods, positioned so that the top surface of each nut is approximately 1% inches above the top surface of the mounting angles. Install the grounding-switch assembly atop the threaded rods and leveling nuts using the lock- washers and hex nuts furnished. Loosely tighten these uppermost hex nuts. Slowly close the grounding-switch blade into the jaw-contact assembly, until the blade contact just enters the jaw-contact fingers. The blade contacts should enter the jaw-contact fingers on-center; if adjustment is required, raise or lower the appro- priate leveling nuts supporting the grounding- switch assembly. To avoid changing the effective height of the assembly, do not adjust more than three of the four leveling nuts. When on-center blade travel has been attained, securely tighten the bolts that fasten the jaw contact. Adjust the leveling nuts further so that the ground- ing-switch blade applies a definite pressure to the jaw-contact fingers on closing (to ensure positive contact engagement) and rests against its stop when fully closed. Check for proper blade closure by

pulling the blade away from its closed position. See Figure 2. With the blade fully closed and resting against the nylon stop in the jaw assembly, it should be possible to move the blade no more than Vi inch before meeting positive resistance. When proper blade closure has been attained, securely tighten the uppermost set of hex nuts used to attach the grounding-switch assembly to the mounting angles. Attach the flexible strap, for current transfer at the hinge end of the blade assembly, to the grounding- switch mounting angle using the %'' stainless-steel hardware furnished. Then connect the mounting angle to a suitable earth ground.$

Step 3 To each Circuit-Switcher pole-unit base, attach an open-position blade-stop assembly, as shown on the erection drawing. See Figure 5.

Step 4 To each Circuit-Switcher pole-unit base, attach a gearbox-support assembly, in the position shown on the erection drawing. See Figure 5. Note that, at the pole- unit base adjacent to the output shaft of the geared operating handle, an additional support assembly is furnished for the gearbox for the output-shaft junction.

Step 5 Mount the gearboxes to their supports, positioned as shown on the erection drawing. To ensure proper rotational operation, the cast arrow on each gearbox must be aligned as indicated on the erection drawing.

Step 6 Attach flexible couplings to the gearboxes as indicated on the erection drawing. In each instance, thread the attachment bolts through the flexible coupling plate and through the coupling flange on the gearbox shaft. Tighten the bolts to draw the flexible plate flush against the flange; this will deform the threads in the flexible plate, resulting in a binding, nonslip connection. Install and tighten the self-locking nuts. Do not use lock- washers with the attachment bolts.

The grounding recommendations herein may differ from the standard operatmg and safety procedures of certain electric utillty companies. Where a discrepancy exlsts, the operating procedures of the electrlc utillty apply.

7 1 1 m63 1 INSTRUCTION SHEET Page 8 of 12 S&C ELECTRIC COMPANY 9 Chicago June 16,1986 S&C ELECTRIC CANADA LTD.. Rexdale

Page 9: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

I INSTALLATION ON CIRCUIT-SWITCHERS WITH ALUMINUM-SHEATHED STEEL WELDMENT BASES - Continued I

Step 7 Mount the S&C Manual Geared Operating Handle in the position shown on the erection drawing.

Attach a flexible coupling to the output shaft of the geared operating handle. See Figure 5. Thread the attachment bolts through the flexible coupling plate and through the coupling flange on the output shaft. Tighten the bolts to draw the flexible plate flush against the flange; this will deform the threads in the flexible plate, resulting in a binding, nonslip connection. Install and tighten the self-locking nuts. Do not use lockwashers with the attachment bolts.

Step 8 Install the vertical operating-pipe section (or sections) and, if required, the guide bearing assembly (or assemblies) between the flexible coupling at the geared operating handle and the flexible coupling at the gearbox located above the handle. Work from the gearbox downward.

Note that, if more than one vertical operating-pipe section is specified, a universal coupling is used to join the upper pipe section to the next pipe section. Any additional pipe sections are joined with rigid couplings.

Torque the clamp bolts to final tightness. Then tighten the piercing set screws, piercing the pipe, and continue turning until a firm resistance is felt.

Step 9 Install the interconnecting operating-pipe section between the coupling at the vertical operating-pipe gearbox and the coupling at the adjacent interphase operating-pipe gearbox. Torque the clamp bolts to final tightness. Then tighten the piercing set screws, piercing the pipe, and continue turning until a firm resistance is felt.

Step 10 Install the interphase operating-pipe sections between the flexible couplings at the gearboxes, as shown on the erection drawing. All pipe is furnished precut to the correct length. For each coupling, make certain that the cutting tips of the piercing set screws do not protrude through the body of the coupling. Tighten the clamp bolts equally so that the clamp pulls down evenly. Then tighten the piercing set screw, piercing the pipe, and continue turning until a firm resistance is felt.

If more than one pipe section is required for each phase-to-phase span, connect the sections with rigid pipe-to-pipe type couplings.

Step 11 Install an interconnecting operating-pipe section between each grounding-switch assembly and its adjacent gearbox as follows: (a) Bolt the flanged end of the pipe to the grounding-

switch assembly drive lever. (b) Make certain that the grounding-switch blade assembly

is in the fully closed, positive-toggle position. Install the plain end of the pipe in the flexible coupling at the gearbox. Tighten the clamp bolts but do not tighten the piercing set screws at this time.

Step 12 [Jsing the manual geared operating handle, crank the grounding switch to the fully open position and then to the fully closed position to check three-pole group operation. In the event that it is necessary to adjust one or two poles for more or less travel in the closing direction to attain simultaneity, it can be accomplished by loosening the clamp bolts which were tightened in Step 11. Use the geared operating handle to move the power train in the appropriate direction. Then retighten the clamp bolts. Note that it is usually necessary, when closing, that the grounding-switch blade farthest from the manual geared operating handle lead the grounding- switch blades which are nearer, to compensate for lost motion in the interphase linkage.

Do not attempt to change the open and closed stops for the grounding-switch assembly drive levers. These stops are factory set to provide, for all three blade assemblies, equal travel as well as the required positive-toggle condition when closed.

When three-pole group operation is satisfactory, torque to final tightness the clamp bolts on the flexible couplings at the gearboxes. Then tighten the piercing set screws, piercing the pipe, and continue turning until a firm resistance is felt.

Step 13 Check the cranking-direction label located on the front of the manual geared operating handle. If the “To Open” and “To Close” cranking directions indicated are incorrect, remove the screws holding the cranking-

INSTRUCTION SHEET 7 1 1 431 S&C ELECTRIC COMPANY Chicago Page 9 of 12 S&C ELECTRIC CANADA LTD: Rexdale June 16,1986

Page 10: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

S&C Circuit-Switchers - Mark V Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

I INSTALLATION ON CIRCUIT-SWITCHERS WITH ALUMINUM-SHEATHED STEEL WELDMENT BASES - Continued I

<-> C"""

,,"-=\ - - - - " " 2 - W

Groundtng-Switch Assembly

Plan View

Gearbox I

Flexlble Coupling

lnterconnecttng

A 4 J

igure 5. Typical three-pole configuration for Circuit-Switchers with aluminum-sheathed steel weldment bases.

71 l m 6 3 1 INSTRUCTION SHEET Page 10 of 12 S&C ELECTRIC COMPANY Chicago June 16,1986 S&C ELECTRIC CANADA LTD: Rexdale

Page 11: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

I INSTALLATION ON CIRCUIT-SWITCHERS WITH ALUMINUM-SHEATHED STEEL WELDMENT BASES - Continued

Vertlcal Operating Plpe

Groundmg Strap

S&C Manual Geared Operating Handle

Section A-A

Self-Lockmg Nut 1 r====Ll 1 I Detail of Typical Flexible CouDlina Attachment I Flexible

and L o c k w a s h e A Hex Nuts ‘Mounting Angles

Closed’ ‘Open Crank-Arm Crank-Arm stop stop

Section B-B

INSTRUCTION SHEET 7 1 1 431 S&C ELECTRIC COMPANY Chicago Page 11 of 12 S&C ELECTRIC CANADA LTD.0 Rexdale June 16,1986

Page 12: Mark vf I - S & C Electric · blies) between the flexible coupling at the gearbox and the flexible coupling at the handle. Work from the gearbox downward. Note that, if more than

S&C Circuit-Switchers - Mark V Grounding Switches - 70,000 Amperes Outdoor Transmission I Momentary, with 90-degree opening blades

parallel to bases when open For Circuit-Switchers rated 230 kv through 500 kv

K T A L L A T I O N ON CIRCUIT-SWITCHERS WITH ALUMINUM-SHEATHED STEEL I ~ ~~~ ~

I WELDMENT BASES - Continued I

direction label-an alternate-reading label is attached behind it and should be used instead. See Figure 3.

Step 14 If a key interlock is not specified, omit Step 14.

The key interlock group includes a Superior Key Interlock, Type B-4003-1, with stainless-steel locking bolt, zero bolt projection, and ?/-inch bolt travel; a hinged dust cover; an interlock adapter; and an interlock collar which is bolted to the output shaft of the manual geared operating handle. The interlock collar is provided with a slot to accept the key interlock bolt. If “provisions only” for a key interlock is specified, the interlock will not be included. Proceed as follows: (a) Using the manual geared operating handle, crank

(b) Remove the bolts which fasten the interlock collar the grounding switch to its fully open position.

to the output shaft. (c) Rotate the interlock collar to the position where the

key interlock bolt, when extended, will be centered in the slot in the collar. Then replace and tighten the bolts to fasten the interlock collar in that position. Note that these same bolts are also used for the “Open” and “Closed” position indicators, which are to be set as described in Step 15.

Step 15 Using the manual geared operating handle, crank the grounding switch to its fully open position and set the “Open” position indicator on the output shaft of the manual geared operating handle so that this indicator is visible from the front of the handle. Then fully close the grounding switch and set the “Closed” position indicator on the output shaft of the manual geared operating handle so that this indicator is visible from the front of the handle.

Step 16 Ground the vertical operating pipe as follows. Fasten the end of the flexible strap having the shorter ferrule to the vertical operating-pipe section, a few inches above the manual operating handle, using the connector provided. Then connect lhe free end of the flexible strap to a suitable earth ground, using the grounding connector at that end of the strap.:

Step 17 Replace, on the undersides of the Circuit-Switcher pole- unit bases, the perforated panels which were removed in Step 1.

Step 18 If the S&C Manual Geared Operating Handle is furnished with an auxiliary switch, catalog number suffix “-Q” or “-W,” the switch will be mounted inside the operating-handle enclosure, along with a terminal block for user’s connections. Each auxiliary-switch contact is operated by a cam-actuated roller. A contact is closed if its roller is disengaged from a cam and, conversely, a contact is open if its roller is engaged by a cam. The cams are individually adjustable in 4.5-degree increments. Adjustment of the cams is accomplished as follows: (a) Raise (or lower) the cam toward its adjacent spring

until the cam is separated from the teeth of the inner gear. See Figure 4.

with its roller. (b) Rotate the cam to advance or retard engagement

(c) Lower (or raise) the cam making sure that the teeth are in mesh with the inner gear.

l The grounding recommendatlons herein may differ from the standard operatmg and safety procedures of certaln electric utility companies. Where a discrepancy exists, the operating procedures of the electric utllity apply.

I INSPECTION SCHEDULE AND PROCEDURES 1 V

c .- t

To assure the grounding switch’s continued proper procedures, incidentally, take the place of the annual performance, it should be inspected in accordance with exercising which has, up until the October 28, 1985 S&C’s recommended schedule and procedures con- issuance of Instruction Sheet 711-590, been recom- tained in S&C Instruction Sheet 71 1-590. (These mended for Circuit-Switcher and its operator.)

7 1 1 4 3 1 INSTRUCTION SHEET Page 12 of 12 S&C ELECTRIC COMPANY Chicago June 16,1986 S&C ELECTRIC CANADA LTD.. Rexdale