MAQBOOL IMPEX LTD SPECIALIST IN THERMAL BONDING SOCCER BALL MANUFACTURING

Address: Maqbool Impex (Pvt) Ltd, Sialkot Road Daska, Punjab Pakistan. Mob: 00923338610862

Web: www.maqboolimpex.com, Email: maqbool.impex@gmail.com,

An ISO 9001 : 2008 Certified Company

Company Introduction

Maqbool Impex (MI) manufacture high quality, cost effective thermal bonding soccer balls. MI adopt a professional work ethic that delivers customer satisfaction and mutual growth. Determination driven by accurate results makes us

an elite ball manufacturing company. We understand that in a keen competitive market, strong ethical values, quality and entrepreneurial spirit are key to supporting better and faster operational decisions. MI are a consumer driven,

design oriented and an innovative company, aiming to work in conjunction with renowned global brands, organizations and entrepreneurs, translating marketing and business goals into design strategy, novelty and successful products.

MI is a ISO 9002:2014 quality certified company employing qualified and trained professionals seasoned with experience in the field of manufacturing. We are constantly evolving the manufacturing of high-quality, perfectly

spherical thermal soccer balls and soccer manufacturing machines with multiple levels of dexterity. Our manufacturing services are especially suited to fulfill the current market demands, total measurement and compliance needs. We add

precision and speed to professionalism. We at MI are strongly against child labor or forced labor and lays down recognized guidelines for fair trade, working hours, health and safety at work.

Thermal Bonding Soccer Ball Manufacturing

Thermally-bonded footballs are made from high-performance materials that are durable in all types of weather conditions. They represent a huge stride forward in soccer ball production technology. Thermally-bonded soccer balls

offer the perfect shape and engineered for optimum performance on the field of play. In contrast to the traditional stitched soccer ball thermally bonded soccer balls are manufactured easier and are more cost effective. Pakistan has a

long and established reputation for manufacturing footballs. The Official FIFA 2014 World Cup Brazuca football was manufactured in Pakistan. Most recently the official Champions League ball for 2015/2016 season was manufactured

in Pakistan.

1. Soccer Ball Construction and Design

Before choosing the type of soccer ball you would desire it is important to understand the soccer ball construction

and design. The four main components of a soccer ball are the cover (panels), the thermally bonding as opposed to stitching, the lining and the bladder. Understanding the materials used for making these components is key to

designing a quality soccer ball. By doing so MI can adapt to customer needs with regards materials and design.

2. Elements of Soccer Balls and Materials used in Production:

1. Cover (Panels) 2. Thermal Bonding & stitching

3. Internal Linings (Polyester or Cotton) 4. Bladder (Latex or Butyl)

1. Cover (Panels)

The coverings of a soccer ball are made up from synthetic leather and not full grain leather (as used in the past)

because leather has a tendency to absorb water causing the ball to become very heavy. Synthetic leather is typically made from PU (polyurethane). There are many variations of synthetic leather used in the construction of

soccer balls. They range from AI-2000, Japanese Teijin Cordley, Microfiber, English Porvair, Korean Ducksung, Leather Art Pakistan Synthetic Leather, and PVC (poly vinyl chloride). The highest quality synthetic leather is

produced by using AI-2000, Cordley, Ducksung, Mircofiber or other types of PU synthetic leather.

The first stage is to roll out the material to be used for the cover of the

ball. The cover is usually made from several layers of synthetic foam-filled leaves which are called panels and these are glued (laminated) together to

produce a durable, smooth exterior. Before the panels are edged off and cut into the exact amount brand names, logos and graphics are added to

the panels. Printing is typically accomplished by silk-screening onto the cover material. After printing, the material may have another layer of clear

urethane (or another proprietary material) applied over the printing for protection.

The number of panels varies for each design. A 32-panel ball as seen above is traditionally the most common type

of soccer ball used but now the amount panels can be as low as 6 for the cover. Other traditional designs are 18 and 26-panel constructions, used in various professional leagues, including Major League Soccer (until 2002),

Scottish and English leagues. Fewer panels generally mean the ball is more aerodynamic and curves when kicked because of less stability to the cover. Panels can be stitched, glued or thermally bonded together.

2. Thermal Bonding & stitching

Thermally-bonded soccer balls use a process in which panels are fused together for an incredibly tight seam,

making the ball perfectly spherical and less absorbent. Typically found in professional matches, thermally-bonded soccer balls deliver an optimal flight pattern.

Even though MI specialize in thermally bonded soccer balls if desired by the customer we can produce stitched

soccer balls. The highest quality stitched balls are stitched with a polyester or similar thread. 5-ply twisted

polyester cord is used for stitching together a soccer ball. Hand sewn balls have tighter and stronger seams.

3. Linings

Material thickness plays a vital part in the quality of soccer balls. Multiple layers of lining are placed between the

cover and the bladder. These layers are composed of polyester and/or cotton bonded (laminated) together to give the ball strength, structure and bounce. Professional soccer balls usually have four or more layers of lining.

Promotional or practice balls are often constructed with less layers of lining. The lining helps the ball retain it's shape and bounce over the life of the ball. Many soccer balls include a foam layer for added cushioning and ball

control.

4. Bladders

The bladder in a soccer ball holds the air. Bladders are usually made from butyl. Compared to latex bladders, butyl

bladders retain air for longer periods of time. Latex bladders tend to provide better surface tension. However butyl bladders offer an excellent combination of contact quality and air retention.

Most balls use butyl valves for air retention, with higher end balls using a silicone-treated valve for superior performance. Silicone treated valves are used on some balls for smooth insertion of the inflating needle and added

protection from air loss.

Natural Latex Rubber bladders offer the softest feel and response, but do not provide the best air retention. Micro pores slowly let air escape. Balls with natural rubber bladders need to be re-inflated (at least once a week) more

often than balls with butyl bladders (stay properly inflated for weeks at a time). Some balls use carbon-latex

bladders in which the carbon powder helps to close many of the micro pores.

Latex bladders are used in balls because of the following characteristics:

A- It gives proper bounce.

B- It feels softer. C- Same angle re-bounce characteristics.

Technical Specifications

MI manufactures various soccer balls which vary in design and construction. This includes the various materials used,

types, sizes and weights of soccer balls. We use automatic equipment for the manufacturing of balls. The following specification by FIFA standards needs to be met when producing a soccer ball.

Parameters Thermal Bonding Soccer Ball

Circumference 68-70 cm

Sphericity 1.5-1.8 %

Water absorption Max 10 %

Weight 410-450 g

Rebound test height 125-155 cm

Loss of pressure 20-25 %

Material Specifications

1- Cover (Panels) Material:

100% PU top layer, thickness 0.90 mm with woven knitted backing, and backing is equipped with layers of pure natural latex.

2- Backer Construction: 3.5mm EVA foam laminated with 100gm SQM PV fabric. Bonding adhesive is natural latex.

3- Inflatable:

Carcass is fitted with SR/HA bladder bearing high quality nozzle. The bladder is reinforced with PV fabric patches bonded with natural latex and molded after curing to attain a real sphere/controlled size and sphericity for proper

ball shaping.

4-Panel Bonding Adhesive: The ball panels are bonded with solvent based thermo curing PU material.

5- Resistance against Environment:

Compatible against all weather conditions and durable for long life

6- Aerodynamic Behavior:

Good trajectory movement. Aerodynamically straight and directed movement. Soft in touch and swift in flight.

Our Quality Control System

MI adopted strict Quality Control Systems which is in accordance with FIFA standards. Each and every step is strictly monitored. Upon the completion of every step components undergo vigorous inspection.

Maqbool Impex soccer balls are capable of seeking either NFHS Authentication, FIFA Approval or International Match ball Standard (IMS) status. Maqbool Impex is organizing independent laboratory testing required to achieve one of

these hallmarks.

MI Products Maqbool Impex is producing a wide range of products. We are manufacturing soccer balls which are according to FIFA

approved standards. MI Products are explained below. MI can produce more products upon customer request.

Match/Training Balls:

Designed for use in soccer matches and training. These balls are the most expensive type of ball since they are made

with the best materials and offer the softest touch and truest flight path which are made unique to the brand or club.

Street Balls:

Tougher and more durable, street balls are also designed for extended use and withstand the toughest of surfaces like asphalt and concrete.

Futsal Balls:

The main difference between a futsal ball and a typical soccer ball is that the bladder is filled with foam, which makes the ball heavier and less bouncy for use on a hard playing surface.

Mini Balls:

Mini balls are used for skill development and for fun.

MI Example 1 Client: Joma

Features:

32 panel configuration match ball size 5

Weight:435 g Circumference: 69 cm

Product Composition:

Artificial Leather, Thermal Bonded Soccer Ball made of Cover: Polyurethane Synthetic Leather

(complying all EU and US standards) Padded with 3mm thick, EPDM/EVA air mattress

Fitted with Butyl /SR Bladder patched with Polyester cloth, making it a strong Carcass (shell).

All panels bonded with Water Base adhesive, giving long lasting properties to outer shell.

MI Example 2

Features:

14 panel configuration soccer match ball size 5 Weight: 420 g

Circumference: 69.5 cm

Product Composition:

Artificial texture Leather, Thermal Bonded Soccer

Ball made of Cover: Polyurethane Synthetic Leather (complying all EU and US standards)

Padded with 3mm thick, EPDM/EVA air mattress

Fitted with Butyl /SR Bladder, patched with

Polyester cloth, making it a strong Carcass (shell). All panels bonded with Water Base adhesive,

giving long lasting properties to outer shell.

MI Example 3

Client: Football clubs

Features:

32 panel configuration soccer match ball size 5 Weight: 438 g

Circumference: 69.0 cm

Product Composition:

Artificial texture Leather, Thermal Bonded Soccer Ball made of Cover: Prisma White 1.0 (complying

all EU and US standards) Padded with 3mm thick, EPDM/EVA air mattress

Fitted with Butyl /SR Bladder, patched with

Polyester cloth, making it a strong Carcass (shell).

All panels bonded with Water Base adhesive, giving long

lasting properties to outer shell.

Soccer ball size 4 in 32, 24, 14 & 12 panel configuration can also be supplied upon customer request.

Machine Trading

1. Valcuniser Machine(Forming Machine)

With Touch Screen (HMI) PLC Operated Rated Power 4kw.

2. Panel Shaping Machine With Touch Screen (HMI) PLC Operated.

Rated Power 2kw.

3. Ball & Bladder mold machine two head Plc operated.

Rated Power 2Kw.

4. Auto bladder wound machine with 6No. heads.

Touch screen PLC operated.

Rated power 3Kw.

Forming Mold Soccer Ball Thermal Bonded Size 5 No. 32 Panel.

Forming Mold Soccer Ball Thermal Bonded Size 5 No. 14 Panel.

Forming Mold Soccer Ball Thermal Bonded Size 4 No. 32 Panel.

Facilities

1. Building:

MI has a specious, double story and well balanced building which is equipped with the latest manufacturing sub

sections. Each section is well organized and well established which makes our production process, systematic and efficient. Building is also equipped with Electric generator for uninterrupted supply of electricity which is necessary for

the on time completion of orders. We also have land in the sub premises for future endeavors.

2. Our People: Message from Maqbool Impex chairman Shahid Maqbool:

It is a pleasure for me to introduce Maqbool Impex Ltd and our exiting endeavours for the future.

We created Maqbool Impex to provide the best integrated services to local and global market. When we established Maqbool Impex our aim was to be one of the eligible companies. To accomplish our goal we were aware that we

should be determined and result oriented. In a keen competitive market, success was resulted from our tenets of

completing a job properly, economically and timely. Built on strong ethical values, quality and entrepreneurial spirit, customers around Pakistan and internationally rely on our team and services to support better and faster operational

decisions.

Shahid Maqbool

Chief Executive: Amir Maqbool Sales Executive: Neil O’Brien

Chief Coordinator: Imran Maqsood Production Supervisor: Hafiz Sajjad

Accounts Manager: Muhammad Sameem IT Specialist: Rahat Hussain

3. Employee Facilities:

We believe that our employee are integral to our business and we treat them like family. We tried to facilitate them as

maximum as possible. We also provide a pick and drop service to our employees.

Our company policy protects the rights of workers and fulfils the workplace standard requirements which are in line with Pakistan labour Law.

Main features of our company policies are as follows: 1. Prevalence of Merit

2. Equal Opportunities 3. No Discrimination

4. No Nepotism

5. Weekly Holiday 6. Meal Break

7. Prayer Break 8. Over time policy

Contact Us maqboolshahid@yahoo.com

amit@maqboolimpex.co neil@maqboolimpex.co