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Giovanni Miragliotta Direttore Osservatorio Smart Manufacturing [email protected] Manufacturing & Supply Chain Transformation Industria 4.0

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Page 1: Manufacturing & Supply Chain Transformation - … · Manufacturing & Supply Chain Transformation ... Manufacturing Industrial Internet of Things SMART MANUFACTURING TECHNOLOGIES TRADITIONAL

Giovanni MiragliottaDirettore Osservatorio Smart Manufacturing

[email protected]

Manufacturing &Supply Chain Transformation

Industria 4.0

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www.osservatori.net16 novembre 2016 2

Agenda

Playground

New technologies for an old problem

What Industry 4.0 really is

Industry 4.0 in Italy

Industry 4.0 for Italy!

Open discussion

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The Fourth industrial revolution

Prima RivoluzioneIndustriale

Seconda RivoluzioneIndustriale

Terza RivoluzioneIndustriale

Quarta RivoluzioneIndustriale

TEMPO1780 1870 1970

• Introduzione di strumenti meccanici di produzione

• Organizzazione del lavoro, produzione di massa, utilizzo dell’energia elettrica

• Prima automazione, l'elettronica e l'informatica entrano nelle imprese

• Prodotti e processi interconnessi grazie alle nuove tecnologie digitali

Prima catena di montaggio (1870)

Primo PLC (1969)

Primo telaio a vapore

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The Fourth industrial revolutionDefinition

WirelessNetworks

WearableTechnology

RFId

Robots

Information System

s

Bluetooth

Wi-Fi Se

nsor

s

Big Data

Virtualization

Smart Objects

Mobile Devices

Additive Manufacturing

Advanced Automation Machine to Machine

Cyber PhysicalSystems

Serv

ice

Orie

nted

Arc

hite

ctur

eNFC

IPv6

AugmentedReality

Visors

HMI

Industrial Analytics

IndustrialInternet

Clo

udC

ompu

ting

Industry 4.0 is a vision of the future of Industry and Manufacturing in which Information Technologies are going to boost competitiveness and efficiency

by interconnecting every resource (data, people and machinery) in the Value Chain

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Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

Operational TechnologyInformation Technology

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

Industry 4.0 is a vision of the future of Industry and Manufacturing in which Information Technologies are going to boost competitiveness and efficiency

by interconnecting every resource (data, people and machinery) in the Value Chain

The Fourth industrial revolutionDefinition

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www.osservatori.net16 novembre 2016 7

Industrial Analytics

Cloud Manufacturing

Industrial IoTAdvanced

Human-Machine Interface

Advanced Automation

Additive Manufacturing

Bridge the gap between physicaland digital worlds Remove

constraints

Adequatelymature

New skills

The Fourth industrial revolutionWhat do they have in common?

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Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

TRA

DIT

ION

AL

SOLU

TIO

NS

Sviluppo Prodotto e

IngegneriaProduzione e

Logistica

• CAD 2D/3D• FEM / CFD• Product Data Management (PDM)• Product Lifecycle Mngmt (PLM)• Configuration Lifecycle Mgmt

(CLM)

Production control Scheduling Manufacturing Execution System

(MES) Warehouse Mgmt System (WMS) Computerized Maintenance Mgmt

System (CMMS) Governance Risk and Compliance

(GRC)

Operations Management New Product Development

The Fourth industrial revolutionDefinition

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Smart Lifecycle Smart Supply Chain Smart Factory

SMA

RT

TEC

HN

OLO

GIE

S

Cloud Manufacturing

Additive Manufacturing

Industrial Analytics

Advanced HMI

Advanced Automation

Industrial IoT

PROCESSES

The Fourth industrial revolutionPlayground

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Smart Lifecycle Smart Supply Chain Smart Factory

PROCESSES

• New Product Development

• Product Lifecyclemanagement

• Suppliers RelationshipManagement

• Production & Distribution Planning

• Supply Chain EventManagement

• Suppliers RelationshipManagement

• ProductionManagement

• LogisticsManagement

• MaintenanceManagement

• QualityManagement

• Safety &Compliance

SMA

RT

TEC

HN

OLO

GIE

S

Cloud Manufacturing

Additive Manufacturing

Industrial Analytics

Advanced HMI

Advanced Automation

Industrial IoT

The Fourth industrial revolutionPlayground

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Industry 4.0 Everyone is talking about it

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Industry 4.0 Everyone is doing it

Canada – 2015Conestoga: Centre for Smart Manufacturing

Stati Uniti - 2012Advanced Manufacturing Partnership Francia - 2015

Industrie du Futur

UK - 2014Catapult-High ValueManufacturing

Belgio - 2013Made Different Svezia - 2014

Produktion 2030 Danimarca - 2012Made

Korea del Sud – 2015Manufacturing innovation

3.0 Strategic Action Programme

Giappone - 2015Industrial Value Chain Initiative

Cina - 2015Made in China 2025

India - 2015Make in India

Australia - 2013The Next Waveof Manufacturing

Germania - 2011Industrie 4.0

Olanda - 2014Smart Industry

Portugal -PRODUTECH

Spain - 2016Industria Conectada

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Italia – 2016Piano NazionaleIndustria 4.0

Italy, here we are!

Industry 4.0 Everyone is doing it

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www.osservatori.net16 novembre 2016 22

Agenda

Playground

New technologies for an old problem

What Industry 4.0 really is

Industry 4.0 in Italy

Industry 4.0 for Italy!

Open discussion

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www.osservatori.net16 novembre 2016 26

New technologies for an old problemIT is leading the change

Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

Operational TechnologyInformation Technology

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

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The old IoTThe history of connecting objects

Leve

l 1Le

vel 2

Leve

l 3

Sensors and nodes Smart objects Widespread and pervasive Energy and/or band limitations

Mediation Gateway, repeaters

Data center and management Network management platforms Cloud storage Data analytics

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The (baby) IoT: RFIdSupply Chain Management applications (2003)

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The (baby) IoT: RFIdSupply Chain Management applications (2007-2009)

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After 10 (exciting) yearsHW & Technology

Low Power Wide Areanetworks

Wireless Sensor Networks(Zigbee et similia)

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After 10 (exciting) yearsSW Platforms

IOT

Plat

form

Eco

syst

em

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The real (industrial) IoTApplication areas

Adh

eren

ceto

the

IoT

para

digm

Low

Medium

High

MaturityEmbryo Under dev. Consolidated Diffusion

Smart City & Smart Environment(traffic monitoring, public transportation, lightning )

Smart assetmanagement

Smart Logistics(Transortation)

Smart Metering(electricity )

Smart Home & Building

Smart Car

Smart Logistics(Supply chainmanagement)

Smart Metering(Gas & water)

eHealth

Smart Factory

Smart City & Smart Environment

Smart Agricolture

Smart Home & Building

Smart Car (V2V & V2I)

Smart Grid

Home safetyRemote heating

Car anti-theft

2012 outlook

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New technologies for an old problemIT is leading the change

Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

Operational TechnologyInformation Technology

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

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Cloud ManufacturingDefinition

Xun Xu, 2012, “From cloud computing to cloud manufacturing”, Robotics and Computer-Integrated Manufacturing.“ Two types of cloud computing adoptions in the manufacturing sector have

been suggested: manufacturing with direct adoption of cloud computing technologies, and cloud manufacturing,the manufacturing version of cloud computing.…

In cloud manufacturing, distributed resources are encapsulated into cloud services and managed in a centralized way….Cloud users can request services ranging from product design, manufacturing, testing, management and all other stages of a product lifecycle.

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Cloud ManufacturingApplication Areas

Infrastructure asa Service (IaaS)

Platform as a Service (PaaS)

Software as a Service (SaaS)

Manufacturing asa Service (MaaS)

Clo

udC

ompu

ting

Democratization of Engineering analysis

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The Internet of Things Platforms

Infrastructure asa Service (IaaS)

Platform as a Service (PaaS)

Software as a Service (SaaS)

Manufacturing asa Service (MaaS)

Clo

udC

ompu

ting

Democratization of Engineering analysis

Cloud ManufacturingApplication areas

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From a vertical to a horizontal approach

Cloud ManufacturingPaaS – IoT at Work!

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Value Chain Collaboration

Infrastructure asa Service (IaaS)

Platform as a Service (PaaS)

Software as a Service (SaaS)

Manufacturing asa Service (MaaS)

Clo

udC

ompu

ting

Democratization of Engineering analysis

The Internet of Things Platforms

Cloud ManufacturingApplication areas

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Cloud platforms

Demand /Sales Management

Supply Chain

PlanningExecution

Transport&

Logistics

Suppliers Managem. Others

Cloud ManufacturingSaaS – 2015 offering (Application AND Platforms)

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Internal Visibility Integration Cloud

Company's Social Networks

CustomersChannel Partners

Sales

3PLs

Transportation Carriers

Manufacturing Partners

Suppliers

On-Premise: ERP, SCM, BW, GATP, Supply Planning, Strategic Procurement, Etc.

Custom AppsIBP Response

Cloud ManufacturingSaaS – State of the Art

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Virtualization of production resources

Value Chain Collaboration

Infrastructure asa Service (IaaS)

Platform as a Service (PaaS)

Software as a Service (SaaS)

Manufacturing asa Service (MaaS)

Clo

udC

ompu

ting

Democratization of Engineering analysis

The Internet of Things Platforms

Cloud ManufacturingApplication areas

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Is it just a marketplace concept evolution, or something different?

Cloud ManufacturingMaaS – Charm or Reality?

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Wu. D., Rosen D. W., Wang L., Schaefer D., 2014, “Cloud-Based Manufacturing: Old Wine in New Bottles?”

• ePurchasing (Marketplace)

• Reconfigurable Manufacturing Systems

Cloud ManufacturingMaaS – What’s new?

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Cloud ManufacturingInfrastructure

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Standardized product / service description and Service DiscoveryMTConnectSimple HTML Ontology Extension (SHOE)DARPA Agent Markup Language (DAML)Web Ontology Language (OWL)…

Cost & Time effectiveness

Intellectual Propriety Rights

Cloud Manufacturing(Main) Open points

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www.osservatori.net16 novembre 2016 66

New technologies for an old problemIT is leading the change

Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

Operational TechnologyInformation Technology

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

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INFORMATION INSIGHTS DECISION ACTION

BUSINESS INTELLIGENCE

DATA VISUALIZATION

MODELS

ADVISOR

DESCRIPTIVE

DIAGNOSTIC

PRESCRIPTIVE

PREEMPTIVEPREDICTIVE

Industrial AnalyticsThe Big One

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Dispositivi wearable e nuove interfacce uomo/macchina perl’acquisizione e/o la veicolazione di informazioni in formato vocale,visuale e tattile.Includono sia sistemi ormai consolidati (display touch, scanner 3D,ecc…) e soluzioni più innovative e bidirezionali (visori per la realtà,Performance Support System, Manuali tecnici interattivi, ecc…).

Advanced Human-Machine InterfaceAvailable (and coming soon) solutions

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Visual management

(Remote) Maintenance

Training

Warehouse operations

Advanced Human-Machine InterfaceAvailable (and coming soon) solutions

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www.osservatori.net16 novembre 2016 81

New technologies for an old problem

Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

Operational TechnologyInformation Technology

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

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Advanced AutomationCapabilities

Fa riferimento ai più recenti sviluppi nei sistemi di produzioneautomatizzati, caratterizzati da elevata capacità cognitiva, interazione eadattamento al contesto, auto-apprendimento e riconfigurabilità.L’esempio più evidente di questa famiglia di tecnologie sono i robotcollaborativi (co-bots), che sono progettati per operare in mezzo e alfianco degli operatori.

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Autonomousvehicles

Collaborative robots

Advanced AutomationCapabilities

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New technologies for an old problem

Industrial Analytics

Advanced Human-Machine

Interface

Advanced Automation

Additive Manufacturing

Cloud Manufacturing

Industrial Internet of Things

Operational TechnologyInformation Technology

SMA

RT

MA

NU

FAC

TUR

ING

TE

CH

NO

LOG

IES

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Anche nota come Stampa 3D, ribalta l’approccio dei processi produttivi classici,creando un oggetto attraverso la sua “stampa” strato per strato. Nata nellaprima metà degli anni ’80, negli ultimi anni ha avuto un forte sviluppo, allargandoil novero dei processi tecnologici di base (Selective Laser Sintering, ElectronBeam Melting, Fused Deposition Modeling, ecc.) e dei materiali trattabili(plastiche e metalli) con buone prestazioni di finitura e resistenza meccanica.

Additive Manufacturing Capabilities

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Additive Manufacturing … to everyday business

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RapidPrototyping

(RP) ( )

RapidTooling

(RT)

RapidManufacturing

(RM)

Maintenance& Repair

Additive Manufacturing Applications to metal

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Componenti di un kit realizzati in un unico processo di lavorazione. Spariscono i set up. Spariscono i lotti minimi di produzione/riordino.

Consolidamento di svariati sub-componenti in un’unica parte integrata. Aumenta la durabilità della parte. Spariscono gli stock di molti sub-componenti.

Conformal cooling Canali di raffreddamento conformi alla forma dello stampo. Stampaggio a iniezione più produttivo 40/60%.

97

Additive Manufacturing Game changing technology

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Forze

OpportunitàReverse Engineering

Problemi di Proprietà IntellettualeArmi

Sicurezza nelle attività AM«Powder Power»***

Limited size of the buildDimensional Accuracy

Post processing* neededMaterial Limitation

Cost of the AMT printerLow production volumes

Superficial roughnessSpeed of AMT printer

Net shapePart consolidation

LightweightGeometrie complesse (ad es.features interne)

Eliminazione/Riduzione del toolingImmediata Customizzazione

Design Optimization e FlessibilitàSerie uniche (Nicchie di mercato)

Debolezze

Line MFG & Agile MFG **Distributed MFG

Produzione on DemandBatches multi-prodottoRiduzione degli stock

Minacce

Additive Manufacturing SWOT Analysis

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New

Pro

duct

De

velo

pmen

t

Prod

uct

Life

cycl

em

anag

emen

t

Supp

liers

Re

lati

onsh

ipM

anag

emen

t

Prod

ucti

on &

Di

stri

buti

on

Plan

ning

Supp

ly C

hain

Ev

ent

Man

agem

ent

Prod

ucti

onM

anag

emen

t

Logi

stic

sM

anag

emen

t

Mai

nten

ance

Man

agem

ent

Qua

lity

Man

agem

ent

Safe

ty&

Co

mpl

ianc

e

PROCESSI

SMA

RT T

ECH

NO

LOG

IES

Cloud Manufacturing

Additive Manufacturing

Industrial Analytics

Advanced HMI

Advanced Automation

Industrial IoT

Smart Supply Chain

Smart FactorySmart Lifecycle

330

Applications' sample:176 Italy, 154 World

Industry 4.0 application scenarioWorldwide

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Agenda

Playground

New technologies for an old problem

What Industry 4.0 really is

Industry 4.0 in Italy

Industry 4.0 for Italy!

Open discussion

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What Industry 4.0 really isConnecting Innovations

Smart ConnectedProduct

Smart Logistics Smart Factory

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Internet of ThingsTraditional Solutions

Traditional Solutions

What Industry 4.0 really isConnecting Innovations

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Agenda

Playground

New technologies for an old problem

What Industry 4.0 really is

Industry 4.0 in Italy

Industry 4.0 for Italy!

Open discussion

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307 Answers

225

CIO / IT Manager (12%)

46

COO/Production Director(73%)

36

Others (15%)

979

210Big company

(68%)

SME (32%)

Industrial sectors

Macchinari; 17%

Metallurgia e prod. in metallo;

13%

Industria alimentare;

11%Altro "per processo";

10%Eldom; 9%

Chimica e farmaceutic

a; 9%

Fashion; 8%

Automotive; 8%

Legno e arredo; 6%

Altro "per parti"; 5%

Aero edifesa; 4%

Industry 4.0 in ItalySurvey 2016

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38%31%

16% 13% 15%

0%

5%

10%

15%

20%

25%

30%

35%

40%

"I don't know" "I read somearticles"

"I partecipatedin some eventson this topic"

"The companyis evaluating

someapplications"

"The companyhas

applications ofthis topic"

Knowledge about the topic: self evaluation

Industry 4.0 in ItalyKnowledge level

More than 1/3 of the respondents do noteven know the topictoday we are talking

about!

More than 1/3 of the respondents do noteven know the topictoday we are talking

about!

2016, Survey on 307 Italian Manufacturing companies

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Industry 4.0 in Italy Diffusion and processes

Smart Life Cycle Smart Supply Chain Smart Factory

Processes

CloudManufacturing

Industrial Analytics

Industrial IoT

Advanced HMI

Advanced Automation

Additive Manufacturing

Tech

nolo

gies

8% 11% 20%

11% 15% 20%

9% 9% 16%

8% 4% 16%

3% 3% 13%

20% 1% 8%2016, Survey on 307 Italian Manufacturing companies

<

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Explain and convince the top management, especially in SMEs Explain and convince the top management, especially in SMEs

0%10%20%30%40%50%60%70%80%90%

100% BIG COMPANIES

Just consulted Take decisions

0%10%20%30%40%50%60%70%80%90%

100% SME

Just consulted Take decisions

Industry 4.0 in ItalyThe decisional process: who is the decision maker?

2016, Survey on 299 Italian Manufacturing companies

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Industry 4.0 in ItalyThe Digital Skills Gap analysis

Have you done an analysis of the Digital Skills Gap?

2016, Survey on 301 Italian Manufacturing companies

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Industry 4.0 in ItalyBig vs SME company

54% 79%

BIG SME

Have you done an analysis of the Digital Skills Gap?

2016, Survey on 301 Italian Manufacturing companies

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Industry 4.0 in ItalyThe Digital Skills Gap analysis

Have you done an analysis of the Digital Skills Gap?

2016, Survey on 301 Italian Manufacturing companies

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Industry 4.0 in ItalyThe Digital Skills Gap analysis

Have you done an analysis of the Digital Skills Gap?“Yes” some results..

62%

32%

6%There is a gap: we need to do something

Only a few figures have this digital skills, butgenerally we are ready

We are ready, there is no gap

2016, Survey on 301 Italian Manufacturing companies

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Agenda

Playground

New technologies for an old problem

What Industry 4.0 really is

Industry 4.0 in Italy

Industry 4.0 for Italy!

Open discussion

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Industry 4.0 for ItalyPiano Nazionale Industria 4.0

• Incentivare gli investimenti privati su tecnologie e beni I4.0

• Aumentare la spesa privata in Ricerca, Sviluppo e Innovazione

• Rafforzare la finanza a supporto di I4.0, VC e start-up

• Diffondere la cultura I4.0 attraverso Scuola Digitale e Alternanza Scuola Lavoro

• Sviluppare le competenze I4.0 attraverso percorsi Universitari e Istituti Tecnici Superiori dedicati

• Finanziare la ricerca I4.0 potenziando i Cluster e i dottorati

• Creare Competence Center e Digital Innovation Hub

• Assicurare adeguate infrastrutture di rete (Piano Banda Ultra Larga)

• Collaborare alla definizione di standard e criteri di interoperabilità IoT

• Garantire gli investimenti privati

• Supportare i grandi investimenti innovativi

• Rafforzare e innovare il presidio di mercati internazionali

• Supportare lo scambio salario-produttività attraverso la contrattazione decentrata aziendale

• Sensibilizzare sull’importanza dell'I4.0 e creare la governance pubblico privataGovernance e awareness

Fonte: Cabina di Regia Industria 4.0

Direttrici chiave

Competenze Infrastrutture abilitanti

Investimenti innovativi

Strumenti pubblici di supporto

Direttrici di accompagnamento

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Industry 4.0 for ItalyPiano Nazionale Industria 4.0

+10 €Mldincremento investimenti privati da 80 a 90 €Mld

nel 2017

+11,3 €Mlddi spesa privata in R&S&I

con maggiore focus su tecnologie I4.0 nel periodo

2017-2020

+2,6 €Mldvolume investimenti privati

early stage mobilitati nel periodo 2017 – 2020

100%delle aziende italiane

coperte a 30Mbps entro il 2020

50%delle aziende italiane coperte

a 100Mbpsentro il 2020

6 consorziin ambito standard IoTpresidiati in aggiunta ai

tavoli istituzionali a partire dal 2017

200.000studenti universitari e

3.000 manager specializzati su temi I4.0

+100% studenti iscritti ad Istituti

Tecnici Superiori su temi I4.0

~1.400dottorati di ricerca con focus

su I4.0 (vs. ~5.000 previsti nel PNR)

Competence Center nazionali

+0,9 €MldRiforma e rifinanziamento per il 2017 del Fondo Centrale di

Garanzia

+1 €MldContratti di sviluppo

focalizzati su investimenti I4.0

+0,1 €MldForte investimento su catene

digitali di vendita(Piano Made in Italy)

Scambio salario – produttività tramite incremento RAL e

limite massimo agevolabile

Direttrici chiave

Competenze Infrastrutture abilitanti

Investimenti innovativi

Strumenti pubblici di supporto

Direttrici di accompagnamento

Fonte: Cabina di Regia Industria 4.0

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Anticipazione del Piano Forum Ambrosetti di

CernobbioPresentazione

Piano Nazionale

Industria 4.0 Presentazione della lista delle

tecnologie incentivabili:

• Beni strumentali • Sistemi

• Dispositivi• Beni immateriali

21 Set ‘165 Set ‘16

Approvazione del disegno di Legge di Bilancio 2017

15 Ott ‘16 20 Ott ‘16

Industry 4.0 for ItalyPiano Nazionale Industria 4.0

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Industry 4.0 for ItalyPiano Nazionale Industria 4.0

~13 €Mld2

Impegno pubblico

10,0 €Mld

1. Include circa 0,5 €Mld di investimenti CDP; 2. Impegno Pubblico include i valori 2018-2024 per la copertura degli investimenti privati sostenuti nel 2017 oggetto delle iniziative Iperammortamento, Superammortamento e Beni Strumentali; 3. Dotazioni nominali addizionali CDP pari a 3 €MldFonte: CDP; Invitalia; MEF; MISE

Iniziative

11,3 €Mld

2,6 €Mld

Impegno privato1

~24 €Mld ~ 13 €MldTotale

p

Incentivare gli investimenti privati su tecnologie e beni I4.0• Iperammortamento: Incremento dell'aliquota al 250% per beni I4.0• Superammortamento: Affinamento e proroga della norma per un anno• Beni Strumentali: Proroga della norma per un anno• Fondo Rotativo Imprese: Sezione del FRI dedicata a investimenti I4.0 in cui CDP

interviene in pool con il sistema bancario3

p

Aumentare la spesa privata in Ricerca, Sviluppo e Innovazione • Credito d'imposta alla ricerca: Incremento aliquota su ricerca interna dal 25% al

50% e limiti credito massimo per contribuente da 5 a 20 €MRafforzare la finanza a supporto di I4.0, VC e start-up• Detrazioni fiscali al 30% per investimenti fino a 1 €M in PMI innovative• Assorbimento perdite start-up da parte di società "sponsor"• PIR - Detassazione capital gain su investimenti a medio/lungo termine • Programma "acceleratori di impresa"• Fondi dedicati all'industrializzazione di idee e brevetti innovativi• Fondi VC dedicati a start-up I4.0 in co-matching

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Agenda

Playground

New technologies for an old problem

What Industry 4.0 really is

Industry 4.0 in Italy

Industry 4.0 for Italy!

Open discussion

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