manufacturing cluster meeting september 25 th, 2014
TRANSCRIPT
Manufacturing Cluster Meeting
September 25th, 2014
As of January 1st, 2009, the Manitowoc Marine Group (Marinette Marine, Bay Shipbuilding, and ACE Marine) became the Fincantieri Marine Group (FMG), a subsidiary of the Italian enterprise Fincantieri-Cantieri Navali Italiani S.p.A.
Fincantieri is renowned as a premier shipbuilder of both commercial and military vessels. The Fincantieri Group in Europe includes 8 shipyards for new construction, 3 shipyards for repairs and conversions (one of them in cooperation with the German partner Lloyd Werft Bremerhaven), 2 design centers, an R&D center, and 2 manufacturing units for the production of naval systems and components. With a staff of 9,400, more than 30,000 people work within the production network, including subcontractors and ancillary industries. Fincantieri has a history dating back 200 years, and a track record of producing more than 7,000 ships.
Fincantieri’s plans for FMG include a significant capital investment aimed at increasing facilities’ automation, ship production throughput and international competitiveness. As a part of the Fincantieri enterprise, FMG will have the opportunity to leverage proven Fincantieri best-shipbuilding practices and new construction techniques via technology transfer, further enabling the U.S. Shipyards to offer highly competitive vessels to their customers.
ABOUT FINCANTIERI MARINE GROUP
Composition
of the
Fincantieri
Marine Group
Our shipyards and marine repair facility – Marinette Marine, Bay Shipbuilding, Ace Marine – operate with a strong sense of pride in every accomplishment, creating a commitment to quality and performance. Our experienced workforce is adept in all phases of shipbuilding and repair for both freshwater and saltwater vessels.
FincantieriMarine
Group LLC
BayShipbuilding
Company
ACEMarine LLC
Marinette Marine
Corporation
ABOUT FINCANTIERI MARINE GROUP
BSC CORE VALUES
Ownership and Accountability Team Work and CollaborationBusiness Discipline Sense of UrgencyHiring and Developing the Best Embrace Culture Change and Improvement
Shipyards current main programs
OVERVIEW OF FINCANTIERI MARINE GROUP
• FMG is a Fincantieri Company• FMG offers complete marine solutions and provides cost-
effective answers to complex marine transportation challenges, thanks to:
• Investments in excess of USD 100 million to build modern and expansive climate-controlled facilities, purpose-designed for maximum manufacturing efficiency under the highest standards of quality control
• Large and experienced naval architecture and marine engineering staff
• Highly trained and skilled workforce, committed to safe operation
• FMG shipyards are based in Wisconsin and have a distinguished history of building- Bay Shipbuilding Co. in Sturgeon Bay traces its roots to 1918, has built in excess of 700 ships and is the leader in repair and conversions on the Great Lakes regions.- Marinette Marine Corp. in Marinette was founded in1942 and has built more than 1,500 vessels for government and commercial clients.- ACE Marine, located in Green Bay, is a new yard and the center of excellence for aluminum boats.
Activities / products
Overview
Bay Shipbuilding
.
Marinette Marine
Marinette Marine
.
.ACE Marine
• Construction of ATB Units, Double-Hull Tank Barges and Tugs
• Construction of Offshore Platform Supply Vessels for leading offshore boats operator
• Repair and conversions of ships operating on the Great Lakes
• Littoral Combat Ship, one of the main new programs for the US Navy.
• Advanced Scientific Exploration Vessels for leading institutions such as the Alaska Region Research Vessel and the National Oceanic and Atmospheric Administration
• Response Boat – Medium for the Coast Guard
National & Worldwide new vessel construction competitor Governmental Commercial
Largest Supplier of Great Lakes Marine Services
Recognized product technology leader
Commitment to growth Excellent Financial Strength
ABOUT FINCANTIERI MARINE GROUP
Bay Shipbuilding Company: Large Facility with Dependable History
52 Acres (about 210,437 sqm)600 Hourly Workers100-400 Subcontracted Workers100 SalariedPreferred Facility for the Repair Business on the Great LakesStrong capacity for new hull construction:1154’ x 140’ Graving Dock200 Ton Gantry Crane650’ Floating Dock
•New Ship Construction
•New Tug/Barge Combinations
•Leader on Great Lakes for Large Vessel repairs and conversions
ABOUT BAY SHIPBUILDING COMPANY
BAY SHIPBUILDING THE GREAT LAKES MOST EXPERIENCED SHIPYARD
UPCOMING DELIVERY DATES
Hull No. Customer Vessel Type Size Delivery Date
3774 Moran 150K BBL Double Hull Tank Barge 491' x 78' x 41' 05/01/15
3775 Moran 110K BBL Double Hull Tank Barge 468' x 78' x 34' 05/16/16
3776 Moran 5,300 HP Tug 121' x 36' x 18' 05/16/16
3777 Moran 150K BBL Double Hull Tank Barge 491' x 78' x 41' 09/25/15
3778 Moran 6,000 HP Tug 121' x 36' x 18' 09/25/15
3779 Kirby 155K BBL Oil & Chemical Tank Barge 521' x 72' x 41' 09/30/16
3780 Kirby 6,000 HP ATB Tug 123' x 38' x 22' 09/30/16
3781 Kirby 155K BBL Oil & Chemical Tank Barge 521' x 72' x 41' 06/30/17
3782 Kirby 6,000 HP ATB Tug 123' x 38' x 22' 06/30/17
BAY SHIPBUILDING COMPANY:RECENT CAPITAL INVESTMENT
• New Pipe/Outfitting Building & new Welding Center
• New Floating Dry Dock: 216’ section plus 432’ section, Operates individually or combined, 7,000 LT Lift
• Fabrication Building 311 Expansion: complete
• Purchased and operational: – New Beveling Plasma Burning Machine– New 200 ton Yard Transporter– New IMG Micro Panel Line– New 1000 ton CNC Press
• Facilities Upgrades, Infrastructure Yard Improvements & Purchased Production Equipment in 2012:
• Other minor
BSC CURRENT FACILITY
BURN, CUT AND PANEL FABRICATION
Plasma NC Plate Cutting 3 Axis Capability for Cutting BevelsPaneline Produces a 40’ x 50’ Panel Each ShiftMicro Panel Line for Smaller PanelsTwo NC Saws for Cutting ProfilesBarge Fabrication 1,000 Tons per MonthSupply/Support Vessels Fabrication 500 tons per Month.
SUB ASSEMBLY IN SHOP
FABRICATION AND PRE-OUTFITTING IN SHOP
Units Fabricated & Pre Outfitted in Shop 175 ton
Transport PC-7 BOW Unit to Docks for Erection
TRANSPORTATION TO ERECTION
ERECTION IN GRAVING DOCK
Graving Dock Used for Erection of Hull
Complete Outfit and Paint Before Erect When Possible
Units Staged for Erect
BREAKDOWN BY COMMODITY
Category Description 9/2013 - 9/2014 Percent of Total
50 50 MAJOR EQUIP AND MACHINERY 36.07%
11 11 STEEL PLATE 16.34%
51 51 PURCHASED SERVICES 14.56%
12 12 STEEL SHAPE 4.32%
41 41 PAINT AND PROTCTIVE COATING 3.46%
52 52 OUTSOURCED SERVICES 3.22%
43 43 HULL AND DECK FITTINGS 2.78%
37 37 ELECT CONTROLS AND EQUIP 2.70%
31 31 PIPE AND TUBING 2.19%
34 34 PIPE FITTINGS 1.99%
33 33 VALVES 1.92%
36 36 ELECT FTGS COND AND FIXTURE 1.86%
35 35 ELECTRIC CABLE 1.57%
27 27 PPE 0.89%
14 14 CASTING 0.86%
99 99 ALL OVERHEAD 0.84%
56 56 LEASED PROD FCLTY AND EQUIP 0.80%
26 26 TOOLS HAND AND POWER 0.74%
BREAKDOWN BY COMMODITY
Category Description 9/2013 - 9/2014 Percent of Total
26 26 TOOLS HAND AND POWER 0.74%
44 44 NONMETALLIC MATERIALS 0.72%
23 23 FASTENING AND HARDWARE 0.51%
16 16 SHAFTING 0.44%
24 24 BRGS BUSHINGS AND ALIGN MTL 0.24%
32 32 HOSE AND FITTINGS 0.21%
55 53 PRCHSD PATTERNS JIGS DIES 0.14%
25 25 CHAIN BELT ROPE AND WIRE 0.13%
20 20 SANDBLASTING MTL AND EQUIP 0.12%
45 45 INSULATION AND SUPPLIES 0.12%
17 17 SHEET METAL 0.10%
42 42 WOOD PRODUCTS 0.08%
13 13 NONFERROUS METAL 0.03%
70 70 UT TEST SERVICES 0.03%
18 18 GRATING AND EXPANDED METAL 0.03%
22 22 GASES 0.01%
100.00%
LOCAL BUSINESS PARTNERS
Vendor Location
Advance Boiler & Tank Co LLC West Allis,WI 53214
Advanced Pest Control II Sturgeon Bay,WI 54235
Algoma Lumber Company Inc Algoma,WI 54201
Allied Insulation Supply Co Inc Milwaukee,WI 53201-2122
All-Lift Systems Inc. Appleton,WI 54914
Allstates Rigging Inc Two Rivers,WI 54241
American State Equipment Co Inc Milwaukee,WI 53227
Analytichem LLC Luxemburg,WI 54217
Anderson Labs Green Dale,WI 53129
Appleton Compressor Service & Supply Co. Appleton,WI 54912-1406
Appleton Packing & Gasket Appleton,WI 54912-1953
ARMS Inc De Pere,WI 54115
Babler Bus Service Inc Sturgeon Bay,WI 54235
Badger Mill Supply Corp. Oshkosh,WI 54902
Badger Office City Manitowoc,WI 54220
Badger Roll & Machine Appleton,WI 54912-1955
Badger Scaffold Inc Green Bay,WI 54304
Bahcall Rubber Company Kaukauna,WI 54130
Bassett Inc Kaukauna,WI 54130
LOCAL BUSINESS PARTNERS
Vendor Location
Bay Electronics Inc Sturgeon Bay,WI 54235Bay Engineering Inc Sturgeon Bay,WI 54235Bayland Buildings Inc Green Bay,WI 54307-3571Belson Company Green Bay,WI 54307-0477Be's Coffee and Vending Services Green Bay,WI 54304Bissen Asphalt LLC Sturgeon Bay,WI 54235Bobcat Plus Inc Oconomowoc,WI 53066-7209Brabazan Pump Compressor & Vacuum Green Bay,WI 54307-0827Captain Commode Inc Sturgeon Bay,WI 54235Cellcom Wisconsin RSA 10 DePere,WI 54115-7054Chief Liquid Waste Inc Winneconne,WI 54986Custom Metal Specialists Inc Oconto Falls,WI 54154Dawes Rigging & Crane Rental Inc Milwaukee,WI 53214-7080Door Detail Sturgeon Bay,WI 54235Econo Foods Sturgeon Bay,WI 54235Endries International Chicago,IL 60693Epic Minerals LLC Brookfield,WI 53045Evenson Laundry & Cleaners Inc Sturgeon Bay,WI 54235-0053Faith Technologies Inc Menasha,WI 54952-0260Fortress Fence Green Bay,WI 54313Fourinox Green Bay,WI 54304
LOCAL BUSINESS PARTNERS
Vendor Location
Great Lakes Roofing Corporation Germantown,WI 53022
Great Lakes Testing Inc Green Bay,WI 54304
Hi Tec Fabrication Sturgeon Bay,WI 54235
Hill Building Maintenance Sturgeon Bay,WI 54235
Ideal Crane Rental Inc Madison,WI 53704
J F Ahern Co. Fond Du Lac,WI 54936-0470
J Jadin Inc Luxemburg,WI 54217
Jeanquart Holdings LLC Sturgeon Bay,WI 54235
Jim's Golf Cars Inc Reedsville,WI 54230
Johnson Brass & Machine Foundry Inc Milwaukee,WI 53278-0756
Just In Time Corporation Sturgeon Bay,WI 54235
Kahlenberg Bros Co Two Rivers,WI 54241
Keith Olson Trucking Sturgeon Bay,54235 54235
Kinetic Equipment Inc Appleton,WI 54914
KJP Fab and Weld LLC Luxemburg,WI 54217
L & S Electric Inc Schofield,WI 54476-0740
L W Allen Inc Madison,WI 53716
LaForce Inc Green Bay,WI 54307
Lampert Yards Inc Sturgeon Bay,WI 54235
LOCAL BUSINESS PARTNERS
Vendor Location
LaserForm LLC Green Bay,WI 54304Lily Bay Sand and Gravel LLC Sturgeon Bay,WI 54235Lincoln Contractors Supply Inc Milwaukee,WI 53227Longvans Inc Madison,WI 53744-4719M E Dey & Co Inc Milwaukee,WI 53204Mac's Hydraulics Inc Green Bay,WI 54311Malvetz Furniture & Floor Covering Inc Sturgeon Bay,WI 54235Marine Automated System Technologies LLC Schofield,WI 54476Marine Travelift Inc Sturgeon Bay,WI 54235-1976Marshall Erecting Inc Milwaukee,WI 53221Max Weiss Co LLC Milwaukee,WI 53224MBM Leasing Company Appleton,WI 54912-0147Mead & Hunt Inc Green Bay,WI 54313Modern Business Machines Appleton,WI 54912-0147New Tech Metals New Franken,WI 54229North East Wisconsin Technical College Marinette,WI 54143Olson Fabrication Inc Algoma,WI 54201Port and Starboard LLC Sturgeon Bay,WI 54235Precision Machine Inc Algoma,WI 54201Premier Concrete Inc Appleton,WI 54912-2878Promotional Designs Inc Green Bay,WI 54304
Quietwood RV Sales & Services Sturgeon Bay,WI 54235Robinson Brothers Environmental Inc Waunakee,WI 53597
LOCAL BUSINESS PARTNERS
Vendor Location
Scot Forge Co Milwaukee,WI 53288-0085Selvick Marine Towing Corp Sturgeon Bay,WI 54235Servco FS Cooperative Antigo,WI 54409Service Motor Co Dale,WI 54931-0170Sherwin Williams Company Sturgeon Bay,WI 54235-2996SMET Construction Services Corp Green Bay, WI 54303Soil Specialists Ltd Sturgeon Bay,WI 54235-1628Storage Systems Midwest Inc Waukesha,WI 53188-1137TBC Metalworks Green Bay,WI 54302TPS Consulting Engineers Ltd Green Bay,WI 54307TR Cochart Tire Center Sturgeon Bay,WI 54235Transmotion LLC DePere,WI 54115Turriff Plumbing Inc DePere,WI 54115Valley Plating & Fabricating Green Bay,WI 54307-1206Van Ert Electric Company Inc Wausau,WI 54401-9230Vanderloop's Shoes Inc Little Chute,WI 54140Van's Fire & Safety Green Bay,WI 54307-2055Werner Electric Supply Company Milwaukee,WI 53201Westy's Logistics LLC Oconto,WI 54153Wolter Engraving Service Sturgeon Bay,WI 54235Zorn Compressor & Equipment Inc Pewaukee, WI 53072