Manual de instalación, operación y mantenimiento Bomba Gheo Español

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    Weir Minerals Netherlands

    P.O. Box 249, 5900 AE Venlo, the NetherlandsEgtenrayseweg 9, NL-5928 PH Venlo

    4495Registration No.: 12032525

    Tel: +31(0)77 3895200Fax: +31(0)77 3824844Email: weir@weirminerals.comWWW: http://www.weirminerals.com

    Copyright Weir Minerals Netherlands b.v. 2009.Weir Minerals Netherlands b.v. is the owner of the copyright subsisting in the instructions and drawings stored in this manual. All material of this manual are protected by the Dutch Copyright Law, internationaltreaty provisions and applicable laws in the country in which it is being used. The material must not be used, reproduced or copied in whole or in part, in any form or by any means, nor may the informationtherein contained, which is confidential to Weir Minerals Netherlands b.v be disclosed to any person without the prior written permission of Weir Minerals Netherlands b.v. Furthermore you may not rent, lease,sublicense or lend the manual and its contents. The manual has been delivered and received on the express condition that it may be used only for the specific purpose for which it has been provided and maynot be used in any way which may injure or cause loss directly or indirectly to Weir Minerals Netherlands b.v. or any related corporation.

    Disclaimer.Except to the extent legislation expressly prohibits the exclusion of provisions as to warranties, Weir Minerals Netherlands b.v. disclaims all warranties as to the instructions and drawings, whether express orimplied, including without limitation any implied warranties of merchantability, fitness for a particular purpose, compatibility with any particular system, or data integrity and the user assumes all responsibility forthe use of the software on its system.

    Installation, Operating and Maintenance Manual

    Project number - name: 201226 = Los Pelambres REBUILD

    = pump 200365+200095

    Customer purchase order number: 25351-220-POA-MPPD-00001

    Pump number: 9200365/1+7200095/1

    Pump type: GEHO TZPM 1600 REBUILD

    Document number: 200365+200095-IOM-EN-R03

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    Preface + Safety instructions

    200365+200095-IOM-EN-R03 0.1

    Pos:1/GEHO/General/Special formats/#Tableofcontentschapter0 @5\mod_1227023293066_31.doc @ 43892

    0 Preface + Safety instructions ....................................................0.3

    0.1 General ...........................................................................................................0.3

    0.2 Revision form ................................................................................................0.4

    0.3

    Safety symbols ..............................................................................................0.6

    0.4 Important information...................................................................................0.7

    0.5 Intended use ..................................................................................................0.8

    0.6 General safety instructions .........................................................................0.8

    0.7 Quali fied workers ..........................................................................................0.8

    0.8 Working on the pump ...................................................................................0.8

    0.9 Efficient use ...................................................................................................0.8

    0.10

    Safety instructions for parts ........................................................................0.9

    0.11 Safety equipment ..........................................................................................0.9

    0.11.1 Safety related documentation.................................................................................... 0.90.11.2 CE conformity ............................................................................................................ 0.90.11.3 Emergency stop button............................................................................................0.100.11.4 Safety covers and safety guards............................................................................. 0.10

    1 Technical data..............................................................................1.1

    1.1 Project information .......................................................................................1.1

    1.2 Customer information ..................................................................................1.1

    1.3 Manufacturer information ............................................................................1.1

    1.4 Technical data ...............................................................................................1.2

    1.4.1 Operating characteristics........................................................................................... 1.21.4.2 Pump and project data .............................................................................................. 1.31.4.3 Pre-charging pressure vessels.................................................................................. 1.51.4.4 Lubrication data ......................................................................................................... 1.5

    1.5 General storage conditions .........................................................................1.6

    1.5.1 For GEHO pumps and components.......................................................................... 1.61.5.2 Parts........................................................................................................................... 1.6

    1.6 Tightening torques .......................................................................................1.7

    1.6.1 General instructions................................................................................................... 1.71.6.2 General torques......................................................................................................... 1.71.6.3 Foundation bolt torques according to DIN 529 ......................................................... 1.71.6.4 Special torques.......................................................................................................... 1.8

    1.7 Drawings + lists + instruments .................................................................1.10

    2 Description ...................................................................................2.1

    3 Erecting of the installation .........................................................3.1

    4 Start and Stop procedures.........................................................4.1

    5 Assembling and disassembling of components ...................5.1

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    0.2 200365+200095-IOM-EN-R03

    6 Maintenance .................................................................................6.1

    7 Installation and maintenance for GEHO pulsation dampeners7.1

    7.1 Pre-charging pressure vessels ...................................................................7.1

    7.2

    Safety regulations and instructions for nitrogen .....................................7.1

    7.3 Pre-charging with nitrogen a pulsation dampener (discharge line) ......7.2

    7.3.1 Pre-charging the discharge pulsation dampener, set-point instructions ...................7.27.3.2 Pre-charging a pulsation dampener with the nitrogen filling device ..........................7.4

    7.4 Pre-charging with nitrogen a pulsation dampener (suction line)...........7.7

    7.4.1 Pre-charging the suction pulsation dampener, set-point instructions........................7.77.4.2 Pre-charging a pulsation dampener with the nitrogen filling device ..........................7.9

    7.5 Pre-charging an accumulator with nitrogen ...........................................7.11

    7.6 Trouble shooting at a diaphragm pulsation dampener .........................7.14

    7.7 Pulsation dampener....................................................................................7.16

    7.7.1 Safety instructions ................................................................................................... 7.167.7.2 Diaphragm removing............................................................................................... 7.177.7.3 Diaphragm assembly............................................................................................... 7.17

    7.8 Nitrogen filling device.................................................................................7.21

    8 Appendix: Parts - Lists and drawings (pump section) .........8.1

    8.1 Safety instructions for parts ........................................................................8.1

    8.2

    Ordering parts ...............................................................................................8.1

    8.3 General storage conditions .........................................................................8.1

    8.3.1 Storage of synthetic materials ....................................................................................8.1

    8.4 Part List and drawings .................................................................................8.3

    8.4.1 Reference for pump GEHO TZPM 9200365/1 ..........................................................8.38.4.2 Reference for pump GEHO TZPM 7200095/1 ....................................................... 8.55

    9 Appendix: Parts - Lists and drawings (special tools) ...........9.1

    9.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1.....................................9.1

    9.1.2

    Reference for pump GEHO TZPM 7200095/1 ..........................................................9.5

    10 Appendix: Electrical information ............................................10.1

    10.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1.................................. 10.1

    11 Appendix: Catalogue information ..........................................11.1

    11.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1.................................. 11.1Pos:2/---Pagebreak ---@ 0\mod_1136278659331_0.doc @766

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    200365+200095-IOM-EN-R03 0.3

    Pos:3/GEHO/Heading/H1/#.Preface+Safetyinstructions #chapter0@5\mod_1227023012038_31.doc@43882

    0 Preface + Safety instructionsPos:4/GEHO/Heading/H2/#.#General @5\mod_1227096258859_31.doc@43973

    0.1 GeneralPos:5/GEHO/Preface/General/Diaphragm pumps/Introduction@ 0\mod_1133188276656_31.doc @121

    This pump is developed by Weir Minerals Netherlands.Pos:6/GEHO/Preface/General/Commonintro@0\mod_1139913202827_31.doc @2530

    This manual with its user and safety instructions is an integral part of the pump delivery and must be kept inits neighborhood, accessible for reference at all times.

    All persons involved in using and operating this pump and working at this pump must have read andunderstood this manual and must comply with it at all times.We accept no responsibility for damage or disruption caused by disregard of this manual and its instructions.

    Scope of this manual

    This manual and its user instructions apply to the GEHO PUMPS equipment during:Pos:7/GEHO/Preface/General/Purpose-Final @0\mod_1139912839316_31.doc @2518

    Transport

    Installation

    Operation, start and stop procedure

    MaintenancePos:8/GEHO/Preface/General/Use @0\mod_1133427209923_31.doc@246

    This equipment, supplied by Weir Minerals Netherlands, is only allowed to be used, according to andrestricted to the technical data.Before exceeding the technical data, a written permission from Weir Minerals Netherlands is required.Pos:9/---Pagebreak---@ 0\mod_1136278659331_0.doc@766

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    0.4 200365+200095-IOM-EN-R03

    Pos:10/GEHO/Heading/H2/#.#Revisionform @0\mod_1133271476093_31.doc@213

    0.2 Revision formPos:11/GEHO/Preface/Project/200365 RevisionformEN+ES @ 6\mod_1241032237111_31.doc @49789

    Rev. No. Chapter Description Date

    N revisin Seccin Descripcin Fecha

    Final As built issue.R00

    Edicin final "definitiva".

    30-05-2000

    Chapter 1,page 1.6

    Chapter 1.5: updated oil quantity (liters).

    Seccin 1,

    pgina 1.6

    Seccin 1.5: actualizada cantidad de aceite (Litros).

    Chapter 1 Updated 814.200365.02 "INSTRUMENT LIST".Seccin 1 Revision 814.200365.02 "INSTRUMENT LIST"

    = "Lista de equipos Y disposit ivos" .

    Chapter 3,page 3.7

    Updated: Flexible Coupling alignment.

    Seccin 3,

    pgina 3.7

    Actualizada: Alineacin del acoplamiento dentado.

    Chapter 8,

    page 8.31 +8.67

    2/2 way valve unit 853.010.128:

    ID.no 006 changed into : 3x 862.005.165and 862.005.248.

    Seccin 8,

    pgina 8.31 +8.67

    Conjunto de la vlvula de 2/2 vas 853.010.128:

    ID. 006: 3x 862.005.165 and 3x 862.005.248.

    Page 8.73 ID. no 008 changed into 921.510.112.

    Pgina 8.73 ID. 008 921.530.050 921.510.112.

    Chapter 10 Updated 814.200365.06 "E-schema".

    Seccin 10 Revision 814.200365.06 "Caja de control" .

    Chapter 11 Updated "Catalogue information"814.200365.30 and 814.200365.33.

    R01

    Seccin 11 Revision " Informacin catalogada"814.200365.32 & 814.200365.33.

    17-06-2003

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    200365+200095-IOM-EN-R03 0.5

    Rev. No. Chapter Description By Checked Date

    N revisin Seccin Descripcin Autor Control Fecha

    First release in English.Rebuild of pump 9200365/1 + 7200095/1.Chapters 2 + 3 + 4 + 5 + 6 remain frommanual 200365.R01.All other chapters are updated.

    EN-R02

    Versin preliminar,Ingls

    GHH FVO 29-04-2009

    No translation available.ES-R02 --No traduccin.

    -- -- -- -- ----

    Final release, English.EN-R03 0+1+8+10Versin final, Ingls

    GHH FVO 07-08-2009

    Final release, Spanish translation of EN-R03ES-R03

    0+1+8+10Versin final, traduccin Espaol de EN-R03

    GHH FVO 28-08-2009

    Pos:12/---Page break--- @0\mod_1136278659331_0.doc @766

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    0.6 200365+200095-IOM-EN-R03

    Pos:13/GEHO/Heading/H2/#.#Safety symbols @0\mod_1133271418089_31.doc@211

    0.3 Safety symbolsPos:14/GEHO/Safety/ProductSafety/Safety Symbols Overview @ 0\mod_1133426149167_31.doc@242

    The hazards are classified into various stages.

    The table below gives a summary of the signs, classes of risk and signal words used in this manual.

    Sign Signal word Definition Consequences

    DANGER Dangerous situation Death or serious injuries

    WARNING Possible dangerous situation Death or most serious injuries

    CAUTION Less dangerous situation Slight or minor injuries

    Attention Possible harmful Possible damage to:

    The equipment

    The environmentNote orInformation

    Application hints and other usefulinformation

    No signal word indicating a dangerousor harmful situation

    Pos:15/---Page break --- @0\mod_1136278659331_0.doc @ 766

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    2003...

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