maintenance, repair & overhaul (mro)
TRANSCRIPT
ROLLING STOCK
MAINTENANCE
REPAIR & OVERHAUL
(MRO)
Turbo Power Systems
Capability & Services
2
PROPRIETARY
Table of Contents
� TPS Overview
� Corporate
� Transportation Sector
� MRO Experience
� History and Pedigree
� Portfolio of Key Clients
� MRO Services and Capabilities
� Summary of Services
� Capability
� Infrastructure
� Key Differentiators - Why TPS?
� Selection of Reference Projects
� Key Contacts
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PROPRIETARY
Corporate Overview�Business
� Listed on London AIM Market
� Major shareholders (Vale Mining and BNDES)
� Design, Development, Qualification and Manufacturing ofhigh speed permanent magnet machines and powerelectronics, from kW to multi MW and from 3,600 rpm to160,000 rpm
� 40+ years of experience and located in the North EastEngland
� Global company with successful project execution in UK,USA, Canada, Netherlands, Turkey, Brazil, Middle East andMalaysia
� Complete turnkey support - design, manufacturing toInstallation and through life support of products
�Markets
Energy DefenceTransport Industrial
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PROPRIETARY
Design and Supply of APUs for new build as well refurbished trains.
Through life support to include upgrades, overhauls and repair support
Design and Supply of APUs for new build as well refurbished trains.
Through life support to include upgrades, overhauls and repair support
Design and Supply of APUs and Supply of ‘at seat ‘ and catering Power SupplyDesign and Supply of APUs and Supply of ‘at seat ‘ and catering Power Supply
Supply and ongoing repair support for APU, BCs, at seat and catering convertersSupply and ongoing repair support for APU, BCs, at seat and catering converters
Support in Business Case for Fleet Modernisation and OverhaulSupport in Business Case for Fleet Modernisation and Overhaul
Transportation Sector Overview
Fleet OwnersFleet Owners
Fleet OperatorFleet Operator
Overhaul FirmsOverhaul Firms
Train BuildersTrain Builders
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PROPRIETARY
Repair and Upgrade Support for 15 years. 3kW At Seat Power Supplies. 1000 units
MRO History and Pedigree
1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015
Southern CL442
Repair & Upgrade Support for 25 years40kW APU. 82 Units in Fleet
BombardierTTC T1 Fleet
Repair & Spares Support for 20 years100kVA APUs. 222 Units in Fleet
BombardierKuala Lumpur
Repair, Spares and Overhaul Support for 18 years through local partner. 70kVA APUs. 70 Units
BombardierTurbostar
Repair support for past 18 years. 13kW Battery Chargers.600+ Units in field
Mk3 Coaches
Ned Trains Repair and Advisory support for 9 Years . 3kW Inverter. 100 units
Repair and Spares Support for past 9 Years. 48kVA Inverter. 400 units
BombardierCTA 5000
Spares support through Chinese Partner. 40 units
BombardierBeijing Airport
Chiltern CL165Major Overhaul of Alternator
and APU. Ongoing Support
Chiltern Mk3MA Replacement.
28kVA APU. 40 Units
Major Refurbishment 40kVA Inverters
Wabtec 32130 years
experience in
Rolling Stock
MRO
Credibility
through
performance
#1 choice for
customer’s
MRO Needs
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PROPRIETARY
Portfolio of Key Clients
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PROPRIETARY
Summary of Services
Control
& Switchgear1
8
Air Conditioning
Aux power
Battery Raft
APU
Lighting
Data
Supply 32
76
5
4Door Control
HVAC Repairs (Compressors, Inverters & Power Supply)
Upgrade and support of Lighting Ballasts
Repair, upgrade or replacement of PLCs
Repair, upgrade or replacement of PLCs
AC-AC | DC-DC | DC-AC| repair, upgrade or replacement
Alternators, AVR PCBs, LVPS repair, upgrade or replacement
Repair and Support for Door Control Power Electronics
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PROPRIETARY
Maintenance, Repair & Overhaul Capabilities
Maintenance Maintenance Repair Repair Overhaul Overhaul
• Improve reliability of power
electronics equipment
• Improve fleet availability
• Reduce component replacement
early in its life
• Optimised maintenance regime
• Maintain adequate spare parts
• Improve safety of installed
equipment
• Availability of skilled resources
� Diagnostic health check service
� Continuous Maintenance
� Advisory services on
preventative maintenance
throughout product life cycle
� Condition monitoring of units
� RAMS Support
• Improve turnaround time to
increase fleet availability
• Control costs of unpredictable
repairs
• Reduce number of NFFs on units
• Manage obsolescence issues of
component parts
• Reduce Mean time to Repair
• Availability of local resources to
attend to issues
• Develop business case required
for overhaul cost vs benefit
• Identify a solution that will
o Fit existing footprint
o Be lighter
o Adhere to stringent safety
case requirement
• Improve lead time to delivery of
new product
• Ensure quality and cost targets
are met
� Highly skilled engineers
� Long term Service agreements
available – Bronze, Silver, Gold
� Local after sales and engineering
support
� Next day repairs through excess
stock
� Standard repair cost guarantee
� Part exchange or rental stock
� In-depth knowledge of Network
Rail , UK and International Rail
Standards
� Strong project management
team focused on quality and
delivery
� Expertise in replacing legacy
applications- e.g. Motor
Alternator Replacement
ChallengesChallenges
TPS OfferTPS Offer
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PROPRIETARY
Infrastructure�55,000 ft2 Facility to support Manufacturing and Repairs
�Standard Practice Measures
� 5S
� Straight Through Rate (First Time Right)
� OTIF (On Time In Full)
� Kaizen Improvement Teams
�Core Capability for Manufacturing and Repair
�Experienced Work Force
� 40 years in Power Electronics & Electrical Machine Assembly
� Heavy Component Material Handling (5 Tonnes)
�Rail business to be certified to IRIS in the near future
� High Reliability Testing� 100% Full functional test prior to product release
�Thermal Cycle Chamber: -40 to +120° C
�HASS - Hot Box burn in
� Supply Chain & Distribution
� Strategy to match volume and need of the customer
� Specialist arrangements exist for Fabrications, Metalwork, PCBA, Electro-magnetic and power devices.
� World wide secure shipping from the Gateshead premises by land, sea or air.
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PROPRIETARY
Key Differentiators
Why TPS
Faster
Turnaround
Reliable
Repair / Upgrades
Obsolescence
Management
Highly skilled engineers / technicians
Long term framework Contracts
3rd Party/ Turnkey Support
Dedicated site for design,
manufacturing and testing
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PROPRIETARY
Selection of Auxiliary Power Projects
Static Converter - Class 321
� AC Input Voltage 240V AC
� AC Output Voltage 400V AC/60Hz
� AC Output Power 40kVA
� DC Output Voltage 110V DC
� DC Output Power 8kW
Battery Charger - Turbostar
� AC Input Voltage 400V AC
� AC Output Voltage 29.5V DC
� DC Output Power 12kW
� Output Current 407A
Motor Alternator Solution - Mk3 Coach
� DC Input Voltage 750V DC
� AC Output Voltage 415V AC/50Hz
� AC Output Power 30kVA
� DC Output Voltage 110V DC
� DC Output Power 10kW
Static Converter - Class 442� DC Input Voltage 750V DC
� AC Output Voltage 415V AC/50Hz
� AC Output Power 36kVA/40kVA
� DC Output Voltage 110V DC
� DC Output Power 10kW
At seat power supply - Various UK fleets
� DC Input Voltage 110V DC
� AC Output Voltage 230V AC/60Hz
� AC Output Power 3kW
Catering Converter - Mk3 Coach
� AC Input Voltage 250VAC - 450VAC
� AC Output Voltage 240V AC / 60Hz
� AC Output Power 5kW
Static Converter - KL ART
� AC Input Voltage 750V DC
� AC Output Voltage 415V AC/60Hz
� AC Output Power 21kVA/3kVA
� DC Output Voltage 52V DC
� DC Output Power 3kW
LVPS - London Underground
� AC Input Voltage 800V DC
� AC Output Voltage 415V AC/60Hz
� AC Output Power 6kVA
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PROPRIETARY
Key Contacts
S
Spencer Barron - MRO Manager
Direct phone: +44 (0) 191 482 9218
Stephen Bennett - MRO Sales Manager
Mobile phone: +44 (0) 773 932 5652
Harsha Raghavan - Commercial Manager
Direct phone: +44 (0) 191 482 9288
The Customers’ first choice for Electrical Power Systems Solutions
Visit us at www.turbopowersystems.com