maintenance, repair & overhaul (mro)

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ROLLING STOCK MAINTENANCE REPAIR & OVERHAUL (MRO) Turbo Power Systems Capability & Services

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Page 1: Maintenance, Repair & Overhaul (MRO)

ROLLING STOCK

MAINTENANCE

REPAIR & OVERHAUL

(MRO)

Turbo Power Systems

Capability & Services

Page 2: Maintenance, Repair & Overhaul (MRO)

2

PROPRIETARY

Table of Contents

� TPS Overview

� Corporate

� Transportation Sector

� MRO Experience

� History and Pedigree

� Portfolio of Key Clients

� MRO Services and Capabilities

� Summary of Services

� Capability

� Infrastructure

� Key Differentiators - Why TPS?

� Selection of Reference Projects

� Key Contacts

Page 3: Maintenance, Repair & Overhaul (MRO)

3

PROPRIETARY

Corporate Overview�Business

� Listed on London AIM Market

� Major shareholders (Vale Mining and BNDES)

� Design, Development, Qualification and Manufacturing ofhigh speed permanent magnet machines and powerelectronics, from kW to multi MW and from 3,600 rpm to160,000 rpm

� 40+ years of experience and located in the North EastEngland

� Global company with successful project execution in UK,USA, Canada, Netherlands, Turkey, Brazil, Middle East andMalaysia

� Complete turnkey support - design, manufacturing toInstallation and through life support of products

�Markets

Energy DefenceTransport Industrial

Page 4: Maintenance, Repair & Overhaul (MRO)

4

PROPRIETARY

Design and Supply of APUs for new build as well refurbished trains.

Through life support to include upgrades, overhauls and repair support

Design and Supply of APUs for new build as well refurbished trains.

Through life support to include upgrades, overhauls and repair support

Design and Supply of APUs and Supply of ‘at seat ‘ and catering Power SupplyDesign and Supply of APUs and Supply of ‘at seat ‘ and catering Power Supply

Supply and ongoing repair support for APU, BCs, at seat and catering convertersSupply and ongoing repair support for APU, BCs, at seat and catering converters

Support in Business Case for Fleet Modernisation and OverhaulSupport in Business Case for Fleet Modernisation and Overhaul

Transportation Sector Overview

Fleet OwnersFleet Owners

Fleet OperatorFleet Operator

Overhaul FirmsOverhaul Firms

Train BuildersTrain Builders

Page 5: Maintenance, Repair & Overhaul (MRO)

5

PROPRIETARY

Repair and Upgrade Support for 15 years. 3kW At Seat Power Supplies. 1000 units

MRO History and Pedigree

1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015

Southern CL442

Repair & Upgrade Support for 25 years40kW APU. 82 Units in Fleet

BombardierTTC T1 Fleet

Repair & Spares Support for 20 years100kVA APUs. 222 Units in Fleet

BombardierKuala Lumpur

Repair, Spares and Overhaul Support for 18 years through local partner. 70kVA APUs. 70 Units

BombardierTurbostar

Repair support for past 18 years. 13kW Battery Chargers.600+ Units in field

Mk3 Coaches

Ned Trains Repair and Advisory support for 9 Years . 3kW Inverter. 100 units

Repair and Spares Support for past 9 Years. 48kVA Inverter. 400 units

BombardierCTA 5000

Spares support through Chinese Partner. 40 units

BombardierBeijing Airport

Chiltern CL165Major Overhaul of Alternator

and APU. Ongoing Support

Chiltern Mk3MA Replacement.

28kVA APU. 40 Units

Major Refurbishment 40kVA Inverters

Wabtec 32130 years

experience in

Rolling Stock

MRO

Credibility

through

performance

#1 choice for

customer’s

MRO Needs

Page 6: Maintenance, Repair & Overhaul (MRO)

6

PROPRIETARY

Portfolio of Key Clients

Page 7: Maintenance, Repair & Overhaul (MRO)

7

PROPRIETARY

Summary of Services

Control

& Switchgear1

8

Air Conditioning

Aux power

Battery Raft

APU

Lighting

Data

Supply 32

76

5

4Door Control

HVAC Repairs (Compressors, Inverters & Power Supply)

Upgrade and support of Lighting Ballasts

Repair, upgrade or replacement of PLCs

Repair, upgrade or replacement of PLCs

AC-AC | DC-DC | DC-AC| repair, upgrade or replacement

Alternators, AVR PCBs, LVPS repair, upgrade or replacement

Repair and Support for Door Control Power Electronics

1

2

3

4

5

6

7

Page 8: Maintenance, Repair & Overhaul (MRO)

8

PROPRIETARY

Maintenance, Repair & Overhaul Capabilities

Maintenance Maintenance Repair Repair Overhaul Overhaul

• Improve reliability of power

electronics equipment

• Improve fleet availability

• Reduce component replacement

early in its life

• Optimised maintenance regime

• Maintain adequate spare parts

• Improve safety of installed

equipment

• Availability of skilled resources

� Diagnostic health check service

� Continuous Maintenance

� Advisory services on

preventative maintenance

throughout product life cycle

� Condition monitoring of units

� RAMS Support

• Improve turnaround time to

increase fleet availability

• Control costs of unpredictable

repairs

• Reduce number of NFFs on units

• Manage obsolescence issues of

component parts

• Reduce Mean time to Repair

• Availability of local resources to

attend to issues

• Develop business case required

for overhaul cost vs benefit

• Identify a solution that will

o Fit existing footprint

o Be lighter

o Adhere to stringent safety

case requirement

• Improve lead time to delivery of

new product

• Ensure quality and cost targets

are met

� Highly skilled engineers

� Long term Service agreements

available – Bronze, Silver, Gold

� Local after sales and engineering

support

� Next day repairs through excess

stock

� Standard repair cost guarantee

� Part exchange or rental stock

� In-depth knowledge of Network

Rail , UK and International Rail

Standards

� Strong project management

team focused on quality and

delivery

� Expertise in replacing legacy

applications- e.g. Motor

Alternator Replacement

ChallengesChallenges

TPS OfferTPS Offer

Page 9: Maintenance, Repair & Overhaul (MRO)

9

PROPRIETARY

Infrastructure�55,000 ft2 Facility to support Manufacturing and Repairs

�Standard Practice Measures

� 5S

� Straight Through Rate (First Time Right)

� OTIF (On Time In Full)

� Kaizen Improvement Teams

�Core Capability for Manufacturing and Repair

�Experienced Work Force

� 40 years in Power Electronics & Electrical Machine Assembly

� Heavy Component Material Handling (5 Tonnes)

�Rail business to be certified to IRIS in the near future

� High Reliability Testing� 100% Full functional test prior to product release

�Thermal Cycle Chamber: -40 to +120° C

�HASS - Hot Box burn in

� Supply Chain & Distribution

� Strategy to match volume and need of the customer

� Specialist arrangements exist for Fabrications, Metalwork, PCBA, Electro-magnetic and power devices.

� World wide secure shipping from the Gateshead premises by land, sea or air.

Page 10: Maintenance, Repair & Overhaul (MRO)

10

PROPRIETARY

Key Differentiators

Why TPS

Faster

Turnaround

Reliable

Repair / Upgrades

Obsolescence

Management

Highly skilled engineers / technicians

Long term framework Contracts

3rd Party/ Turnkey Support

Dedicated site for design,

manufacturing and testing

Page 11: Maintenance, Repair & Overhaul (MRO)

11

PROPRIETARY

Selection of Auxiliary Power Projects

Static Converter - Class 321

� AC Input Voltage 240V AC

� AC Output Voltage 400V AC/60Hz

� AC Output Power 40kVA

� DC Output Voltage 110V DC

� DC Output Power 8kW

Battery Charger - Turbostar

� AC Input Voltage 400V AC

� AC Output Voltage 29.5V DC

� DC Output Power 12kW

� Output Current 407A

Motor Alternator Solution - Mk3 Coach

� DC Input Voltage 750V DC

� AC Output Voltage 415V AC/50Hz

� AC Output Power 30kVA

� DC Output Voltage 110V DC

� DC Output Power 10kW

Static Converter - Class 442� DC Input Voltage 750V DC

� AC Output Voltage 415V AC/50Hz

� AC Output Power 36kVA/40kVA

� DC Output Voltage 110V DC

� DC Output Power 10kW

At seat power supply - Various UK fleets

� DC Input Voltage 110V DC

� AC Output Voltage 230V AC/60Hz

� AC Output Power 3kW

Catering Converter - Mk3 Coach

� AC Input Voltage 250VAC - 450VAC

� AC Output Voltage 240V AC / 60Hz

� AC Output Power 5kW

Static Converter - KL ART

� AC Input Voltage 750V DC

� AC Output Voltage 415V AC/60Hz

� AC Output Power 21kVA/3kVA

� DC Output Voltage 52V DC

� DC Output Power 3kW

LVPS - London Underground

� AC Input Voltage 800V DC

� AC Output Voltage 415V AC/60Hz

� AC Output Power 6kVA

Page 12: Maintenance, Repair & Overhaul (MRO)

12

PROPRIETARY

Key Contacts

S

Spencer Barron - MRO Manager

Direct phone: +44 (0) 191 482 9218

[email protected]

Stephen Bennett - MRO Sales Manager

Mobile phone: +44 (0) 773 932 5652

[email protected]

Harsha Raghavan - Commercial Manager

Direct phone: +44 (0) 191 482 9288

[email protected]

Page 13: Maintenance, Repair & Overhaul (MRO)

The Customers’ first choice for Electrical Power Systems Solutions

Visit us at www.turbopowersystems.com