maintenance and repair strategies

35
Prepared by, S.SELVAPRAKASH, Assistant Professor, IARE,HYDERABAD. Unit-I

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Page 1: MAINTENANCE AND REPAIR STRATEGIES

Prepared by,S.SELVAPRAKASH,

Assistant Professor,IARE,HYDERABAD.

Unit-I

Page 2: MAINTENANCE AND REPAIR STRATEGIES

REPAIR It refers to the modification of a structure,

partly or wholly , which is damaged in appearance or serviceabilty

REHABILITATION It is the process of restoring the structure to

service level, once it had and now lost. Strengthening consists in endowing the

structure with a service level, higher than that initially planned by modifying the structure not necessarily damaged area

Page 3: MAINTENANCE AND REPAIR STRATEGIES

MAINTENANCE It is the act of maintaining the building in its

serviceable condition. It is defined as the work done to keep the Civil

Engineering structures and work in a condition so as to enable them to carry out the functions for which they are constructed. The maintenance of structure is done to meet the following objectives

1.Prevention of damages due to natural agencies and to keep them in a good appearance and working condition

2.Repair of the defects occurred in the structure and strengthen them, if neccesary

Page 4: MAINTENANCE AND REPAIR STRATEGIES

Maintenance operations have many facets such as Emergency maintenance: Necessitated by

unforeseen breakdown drainage or damage caused by natural calamity like fire, floods, cyclone earthquake etc.

Condition Based maintenance: Work initiated after due inspection

Fixed time maintenance: Activities repeated at predetermined intervals of time.

Page 5: MAINTENANCE AND REPAIR STRATEGIES

Preventive maintenance: This is intended to preserve by preventing failure and detecting incipient faults ( Work is done before failure takes place)

Opportunity maintenance: Work did as and when possible within the limits of operation demand.

Day-to-Day care and maintenance Shut down maintenance: Thorough

overhaul and maintenance after closing a facility.

Improvement plans: This is essentially maintenance operation wherein the weak links in the original construction are either replaced by new parts or strengthened.

Page 6: MAINTENANCE AND REPAIR STRATEGIES

Preventive Maintenance

Remedial Maintenance Finding the deterioration Determining the causes Evaluating the strength of the existing structures Evaluating the need of the structure Selecting and implementing the repair procedure

Routine Maintenance

Special Maintenance

Page 7: MAINTENANCE AND REPAIR STRATEGIES

ATMOSPHERIC AGENCIES NOMAL WEAR AND TEAR FAILURE OF THE STRUCTURE

Page 8: MAINTENANCE AND REPAIR STRATEGIES

Atmospheric agencies Rain: It is the important source of water, which

affects the structure in the following ways; Physical: Dissolving and carrying away minerals as it is

universal solvent. Expansion and contraction – The materials is

subjected to repetitive expansion and contraction while they become wet and dry and develops the stresses.

Expansion of water – The variation of temperature causes the expansion and contraction of absorbed water and affects the micro-structures of the materials.

Erosion – Transportation and attrition and abrasion of the materials is quite evident effect of the water.

Page 9: MAINTENANCE AND REPAIR STRATEGIES

Chemical: The water available in nature contains acids and alkaline and other compound in dissolved form acts over the material to give rise, which is known as chemical weathering.◦Wind: It is the agent, which transports the

abrasive material and assists the physical weathering. Its action is aggravated during rains and when it is moving with high speed, it may contain some acidic gases like CO2 fumes which may act over the material and penetrates quite deeply in the materials and structure.

Page 10: MAINTENANCE AND REPAIR STRATEGIES

◦Temperature: The seasonal and annual variation of the temperature, difference in temperature in two parts of the materials and the surface of material causes expansion and contraction. By this movement of the material bond and adhesion between them is lost when it is repeated. This is responsible for the development of cracks and the rocks may break away into small units.

Exploitation or peeling off the shell takes place if exterior layer are heated externally with respect to internal layers. The temperature variation may also cause change in the structure and chemical composition of the material.

Page 11: MAINTENANCE AND REPAIR STRATEGIES

b) Normal Wear and tear During the use of structure it is subjected to abrasion

and thereby it looses appearance and serviceability.  c) Failure of structure Failure is defined as behavior of structure not in

agreement with expected condition of stability or lacking freedom from necessary repair or non-compliance with desired use of and occupancy of the completed structure. In field it may result in visual collapse of the structure or even suspension of the services e.g. the collapse of towers, sliding or over turning of dam, settlement of foundation, crushing of columns etc.

Page 12: MAINTENANCE AND REPAIR STRATEGIES

The causes of failure may be broadly grouped as:

Improper Design: Due to incorrect, insufficient data regarding use, loading and environmental conditions, selection of material and poor detailing.

Defective Construction: Poor materials, poor workmanship, lack of quality control and supervision.

Page 13: MAINTENANCE AND REPAIR STRATEGIES

Improper use of structure: Overloading, selecting the structure for the use for which they are not designed such as deteriorating environment due to impurities from industrial fuel burning, sea water minerals, chemicals, storage of chemicals etc.

Lack of maintenance: Lack of upkeep, proper protection, precaution and preservation, deteriorated the structure, which may result in the failure.

Page 14: MAINTENANCE AND REPAIR STRATEGIES

• Improves the life of structure• Improved life period gives better return on

investment• Better appearance and aesthetically

appealing• Leads to quicker detection of defects and

hence remedial measures• Prevents major deterioration that leads to

collapse• Ensures safety to occupants• Ensures feeling of confidence by the user

Page 15: MAINTENANCE AND REPAIR STRATEGIES

Maintenance is a continuous cycle involves every element of building• Structural • Electrical wiring• Plumbing-Water supply-Sanitation• Finishes on floors and walls• Roof terrace• Service platform/Verandah• Lifts• Doors, Windows and other elements

Page 16: MAINTENANCE AND REPAIR STRATEGIES

PRE-MONSOON PERIOD(Cleaning of drains,checking of roof

leakages,collection of materials and equipments require during monsoon repairs,bridges and other structure which are not easily approachable during the monsoon )

MONSOON PERIOD (Washing away of roads, railway tracks, collapse of roof and failure of walls)

POST-MONSOON PERIOD (Replacement and rehabilitation work)

Page 17: MAINTENANCE AND REPAIR STRATEGIES

The following are the various maintenance aspects,

Daily Routine Maintenance Weekly Routine Maintenance Monthly Routine Maintenance Yearly Routine Maintenance

Page 18: MAINTENANCE AND REPAIR STRATEGIES

Basically an inspection oriented and may not contain action to be taken

Help in identifying major changes, development of cracks, identifying new cracks etc

Inspection of all essential items by visual observation

Check on proper function of sewer, water lines, wash basins, sinks etc

Check on drain pipes from roof during rainy season.

Page 19: MAINTENANCE AND REPAIR STRATEGIES

Electrical accessories Cob webs cleaning Flushing sewer line Leakage of water line

Page 20: MAINTENANCE AND REPAIR STRATEGIES

Cleaning doors, windows etc Checking septic tank/sewer Observation for cracks in the elements Cleaning of overhead tanks Peeling of plaster, dampness, floor cracks

Page 21: MAINTENANCE AND REPAIR STRATEGIES

Attending to small repairs and while washing

Painting of steel components exposed to weather

Check of displacements and remedial measures

Page 22: MAINTENANCE AND REPAIR STRATEGIES

1) INSPECTIONCollect data at specified intervals in specified form

2) ANALYSISi) Add latest information to database which

contains all earlier informationii) Examine progression of defectsiii) Relate defects to action criteria

Page 23: MAINTENANCE AND REPAIR STRATEGIES

3) ACTION POSSIBILITIESi) Note and wait for the next inspectionii) Alter inspection frequencyiii) Institute repairsiv) Further detailed investigationv) Put safety procedures in place

Page 24: MAINTENANCE AND REPAIR STRATEGIES
Page 25: MAINTENANCE AND REPAIR STRATEGIES

For assessment of damage of a structure the following general considerations have to be taken into account.

Physical inspection of damaged structure. Preparation and documenting the damage. Collection of samples and carrying out tests

both in situ and in lab. Studying the documents including structural

aspects. Estimation of loads acting on the structure. Estimate of environmental effects including

soil structure interaction. Diagnosis.

Page 26: MAINTENANCE AND REPAIR STRATEGIES

Taking preventive steps not to cause further damage.

Retrospective analysis to get the diagnosis confirmed.

Assessment of structural adequacy. Estimation of future use. Remedial measures necessary to

strengthen and repairing the structure. Post repair evaluation through tests. Load test to study the behavior. Choice of course of action for the

restoration of structure.

Page 27: MAINTENANCE AND REPAIR STRATEGIES

PHYSICAL INSPECTION

STUDY OF DOCUMENTS

ESTIMATE OF LOAD ACTINGESTIMATE OF ENVIRONMENTAL EFFECTS

DIAGNOSIS

RETROSPECTIVE ANALYSIS

IS DIAGNOSIS CONFIRMED

MATERIAL TESTS

Page 28: MAINTENANCE AND REPAIR STRATEGIES

ASSESSING OF STRUCTURAL ADEQUACY

LOAD TESTS

ESTIMATE OF FUTURE USE

CHOICE OF COURSES OF ACTION

Page 29: MAINTENANCE AND REPAIR STRATEGIES

Schmidt Rebound Hammer Test Ultrasonic Pulse Velocity Pull out and Pull off Tests Break off Core Test Windsor Probe Pulse Echo Technique

Page 30: MAINTENANCE AND REPAIR STRATEGIES

Corrosion Test Absorption and Permeability Test for Alkali Aggregate Reaction Abrasion Resistance Tests Rebar Locator Test

Page 31: MAINTENANCE AND REPAIR STRATEGIES

Infrared Thermography Test Radar Test Radiography and Radiometry Tests Acoustic Emission Optical Fibre Test Impact Echo Tests Load Testing test Dynamic Response X-Ray Diffraction

Page 32: MAINTENANCE AND REPAIR STRATEGIES

Carbonation test Suphate Determination Test Chloride Determination Test Thermoluminescence Test Thermo gravimetric analysis Test Differential Thermal analysis Diatometric Test

Page 33: MAINTENANCE AND REPAIR STRATEGIES

The process that adversely affects the performance of a structure over time due to defects and damages occurred by naturally occurring chemical, physical or biological actions, repeated actions such as those causing fatigues, normal or severe environmental influences and wear due to use, abuse and others.

Page 34: MAINTENANCE AND REPAIR STRATEGIES

Design and construction flaws Environmental effects Usage of poor quality material Quality of supervision Deterioration due to corrosion• Spalling of concrete cover• Cracks parallel to the reinforcement• Spalling at edge• Swelling of concrete• Dislocation• Internal cracking & reduction in area of steel

reinforcement

Page 35: MAINTENANCE AND REPAIR STRATEGIES

THANK YOU