loadrite h2250 haul truck monitor - trimble | … · the trimble loadrite h2250 haul truck monitor...

Improve task productivity across the quarry haul fleet

TRANSFORMING THE WAY THE WORLD WORKS

LOADRITE H2250 Haul Truck Monitor

Loadrite

16.0Total Loads/hr749.3 t 3.0Loads tph 48 47.6

04:01PM

TRANSFORMING THE WAY THE WORLD WORKS2

Optimize Your Haul Cycle Workflow

TYPICAL HAUL TRUCK CYCLE OPTIMIZED WITH H2250

Log cycle on tally sheet (30 sec)

Return to pit (4 min)

Queue (2 min)

Queue to load (2 min)

Travel to dump site (5 min)

Load (1 min)

Bunch behind front truck (lose 1 min)

Dump (2 min)

Return to pit (4 min)

Queue to load (2 min)

Travel to dump site (5 min)

Load (1 min)

Dump (2 min)

Typical haul truck cycles include many inefficient tasks and delays

POTE

NTIAL SAVING

S

20%using Trimble technology

Counting and recording haul truck cycles is a tedious and error-prone exercise that few operators enjoy. Fleet managers also welcome any steps that remove workload from haul truck operators to allow them to focus on safe and productive material movement. For data-entry operators, the interpretation and alignment of paper-based tally sheets can be a complex and frustrating activity, so the arrival of the new LOADRITE H2250 haul truck monitor from Trimble, signals a welcome relief from these issues

► Accurate visibility of haul operations

► Optimized payload on every truck

► Lower and more consistent cycle times

► Unscheduled downtime reduced

► Cycles matched to primary crusher demand

► Lower idle times

► Lower cost per tonne

► Improved overall production

H2250 Benefits:

TRANSFORMING THE WAY THE WORLD WORKS 3

POTEN

TIAL IMPROVEM

ENT


SHORTER CYCLE TIME

Cycle time reports show haul truck activity, loading time, haul time, and queuing time help fleet managers understand availability, and make improvements during the shift.

Total production with H2250

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Dai

ly p

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ctio

n

Trend

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12512011511010510095908580757065605550

Column A

Percentage of Nominal Payload Day #

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Before

H2250 Benefits:

INCREASED PRODUCTIVITY

H2250 provides accurate haul totals removing the need for tally sheets and production estimates. Reports help to highlight inefficient material movements.

Haul Truck Productivity

Num

ber

of L

oads

POTE

NTIAL SAVING

S13%using Trimble technology

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4:00 PM3:00 PM2:00 PM1:00 PM12:00 PM11:00 AM10:00 AM9:00 AM8:00 AM7:00 AM6:00 AM

Aver

age

Cyc

le T

ime

(min

utes

)

Cycle Time Comparison

Return StoppageReturnDumpingQueuing to DumpHaul StoppageHaulingLoadingQueuing to Load

Cycle time report Average cycle time with H2250

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Days using H2250

Tota

l cyc

le ti

me

Ave

rage

Cyc

le T

ime

(min

utes

)

Trend

► Unplanned down-time

► Under / over-loading

► Queuing

► Slow / inconsistent cycle time

► Tip over warning

► Excessive tire wear

THE H2250 HELPS PREVENT THE FOLLOWING ISSUES


SAY GOODBYE TO TALLY SHEETS

The Trimble LOADRITE H2250 haul truck monitor provides near real-time process monitoring for quarry managers and supervisors. It also helps operators with information to improve task productivity across the quarry haul fleet.

H2250 PROVIDES: ► Automated product totals

► Save time by scrapping load sheets

► Avoid tabulating load sheets

► Accurate production figures

Say Goodbye to Tally Sheets

Tally sheets can be difficult to comprehend H2250 formatted reports are accurate and easy to understand.


1 PRESSURE TRANSDUCERS: Truck Payload is measured by pressure transducers connected to each of the four gas / oil suspension struts. (Two at the front, two at the rear). These pressure transducers measure the total load (weight) on the struts.

2 ANGLE SENSOR: These are mounted on the excavator chassis frame. They provide machine angle and movement information used to compensate for variable ground slope conditions and provide greater accuracy of measured weights.

3

H2250 INDICATOR: The indicator is the in-cab user interface for the operator to record and view the payload weight.

4

LCC MODEM WITH GPS: The Trimble LCC provides fully autonomous GPS for accurate monitoring of position and motion. LCC also provides data transfer via cellular connection.

2

1

Loadrite

16.0Total Loads/hr749.3 t 3.0Loads tph 48 47.6

04:01PM

43


SPEEDING REPORTS

After the first five seconds of speeding over the limit, the H2250 logs the speeding event for reporting via InsightHQ giving managers the tools to identify and confront speeding issues.

SPEED LIMIT ALERTS

The H2250 will display warning messages when the truck operates outside of normal operating parameters. Providing speeding, roll-over, tray-up, idle time, carry back and overloading alerts.This enables the operator to react to undesired truck operation before a problem occurs and in the most part, without the need for manager intervention.If the truck exceeds the speed limit, the indicator will sound an alert and display an on-screen message

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Days using H2250

# of

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edin

g ev

ents

Total speeding events >10 kph above limit

POTEN

TIAL IMPROVEM

ENT


Loadrite

04:01PM!! Speed: 55 kph !!

45

Speeding1:00 PM 34.6 km/h1:14 PM 36.9 km/h1:19 PM 33.4 km/h1:20 PM 31.7 km/h1:22 PM 35.0 km/h1:27 PM 36.7 km/h1:29 PM 38.1 km/h1:35 PM 36.0 km/h1:38 PM 32.3 km/h1:43 PM 39.3 km/h

10/28/2015 1:35

Truck: Pit Truck 1 Peak: 36 km/h Average: 33.7 km/h Time Speeding: 11s

x

Speed Limit Alerts


x

SNAPSHOT

See all of your haul fleet productivity and process data at a glance. Compare operators and check that your haul fleet is meeting plant demand, adjusting to changes in cycle time or that product ratios are meeting targets. Loading efficiency data with an average load and hauling time is also available to view.

The H2250 can export data to a Trimble printer or sync with InsightHQ (online reporting platform) to present reports on your mobile device. With InsightHQ, data from your LOADRITE haul truck, loader, excavator, and belt scales is available all in one place, and easy access for continuous improvement. InsightHQ provides visibility to respond to issues, optimize productivity, availability and performance during the shift.

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12512011511010510095908580757065605550

Column A

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4:00 PM3:00 PM2:00 PM1:00 PM12:00 PM11:00 AM10:00 AM9:00 AM8:00 AM7:00 AM6:00 AM

Ave

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Cyc

le T

ime

(min

utes

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Cycle Time Comparison

Return StoppageReturnDumpingQueuing to DumpHaul StoppageHaulingLoadingQueuing to Load

1 / 1

00:30

02:00

02:00

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00:42

01:00

02:00

07:46:00

01:50:0000:48:00

06:34:00

02:22:00

03:50:00 02:41:00

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00:01:5500:00:1800:00:42

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00:00:32

00:01:0800:00:48

06:46:00

Median

LOADRITE PRINTERThe printer delivers time-stamped and dated hard copies of all weighing information instantly.

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1

4

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7 2 TITLE Editable report header to distinguish between reports

3 ID#The ID number of the system

4 REPORT PRINTEDThe time and date of report printing

5 START The beginning of the 24 hour period (time and date) that the report covers

6 REPORT TYPE The beginning of the 24 hour period (time and date) that the report covers

7 REPORT TYPE The number of loads for each ‘Product’

1 REPORT TYPE Full day/part day

Trimble provides the tools and support for the extraction, processing, loadout, distribution phases of quarry production for more efficient operations and higher profits. Contact your local dealer today to learn how easy it is to utilize technology that makes significant improvements to the aggregates workflow, optimize production, improve efficiency and lower your operating costs.

Trimble: Transforming the Way the World Works

© 2016, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, Connected Site, Connected Quarry and LOADRITE are trademarks of Trimble Navigation Limited, registered in the United States and in other countries. All other trademarks are the property of their respective owners. PN 022482-3336A (01/16)

Trimble Loadrite Auckland Ltd.45 Patiki Road, Avondale, Auckland 1026PO Box 19623, Avondale, Auckland 1746New ZealandTel: +64 9 820 7720Fax: +64 9 820 [email protected]

YOUR TRIMBLE LOADRITE PROVIDER

loadrite h2250 haul truck monitor - trimble | … · the trimble loadrite h2250 haul truck monitor...

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