liquid filtration experience and...
TRANSCRIPT
Liquid Filtration Experience and Capabilities
Donaldson understands the need for new
and unique liquid filtration technologies and
solutions. We have a global infrastructure
and technical expertise to support your lube,
fuel and hydraulic filtration requirements from
concept to service parts distribution.
2 Liquid Capabilities
Original Equipment Manufacturers
Products• SelectFiltrationforLubeandFuel
- OEMscanmixandmatchfeatures andtechnologies
• Differentiateddesigns• Standardandextendedlifefilters• Varietyofliquidfiltrationproducts
- Hydraulicfiltersformobileand industrialhydraulics
- Lubefilters - Lube/crankcasemodule - Fuelsystemsandfilters - Coolantfilters - Complexaluminumcastings-die
castandsandcast
Markets Served• Diesel-enginepoweredvehiclesand
equipment - Medium-andHeavy-duty
TruckandBus - Construction - Mining - Agriculture - Military/Defense
• Mobileequipmenthydraulicsystems• Materialhandling• Industrial
Technology• Filtermediaformulatedforspecific
applications–synthetic,celluloseandblends
• Uniqueinterfaces–headassemblies,sensors,indicatorsandintegrationwithexistingvehiclediagnostics
• Extensiveon-siteprediction,simulation,anddesignvalidationtools
• Designcentersinthreekeyregions–UnitedStates,AsiaandEurope
Experience• Customhydraulicfilterdesignsforthe
mostcomplexfiltrationsystems• Lubeandfuelfiltersintroducedin1981,
highcapacitymanufacturingcapabilitiesaddedin1988
• Duramaxmid-pressureintroducedin1983,spin-ondesignrevolutionizedhydraulicfiltrationindustry
• Activeparticipantsinindustryassocia-tions;includingISOandSAE(oncom-mitteesforhydraulics,lubeandfuel)
• ExpandedliquidmanufacturinginMexicoin1990–coolant,lubeandfuel
• Manufacturingexpansionsplannedtosupportcustomerdemand
Route to End User • Originalequipmentmanufacturer
Liquid Capabilities 3
Aftermarket Markets Served• Diesel-enginepoweredvehicles
andequipment - Medium-andHeavy-duty
TruckandBus - Construction - Mining - Agriculture - Military/Defense
• SmallOEmanufacturers• Industrial• Materialhandling
Products• Donaldsonidentified• Lubefiltersfromautomotivetoheavy-
dutyequipmentapplicationsthatdeliverstandardandextendedlife
• Fuelfiltersfromautomotivetoheavy-dutyapplicationsthatdeliverstandardandextendedlife
• Coolantfiltersfordieselengineswithandwithoutsupplementaladditivecoolant
• Hydraulicfiltration- Lowpressureforsuctionandreturnlines
andkidneyloopapplications–upto350psi- Duramaxspin-onlineformediumpressure
applications-350-1000psiapplications- Highpressurehousingsandfiltersfor2000-
6000psiapplications
• Reservoirandbulkoilfiltersandaccessories
Experience• Hydraulicfiltersintroducedin1971• Lubeandfuelfiltersintroducedinthe
1981,manufacturingcapabilitiesaddedin1988
• ExpandedliquidmanufacturinginMexicoin1990–coolant,lubeandfuel
Route to End User • OEdealers• Independentdistributors• Buyinggroups• Privatelabel
4 Liquid Capabilities
Manufacturing Locations• UnitedStates,Canada,Mexico,Europe
andAsia-Pacific• Locatedstrategicallywithglobal
partners
Quality Certification• AllglobalfacilitiesareISO/TScertified
(refertoDonaldsonwebsiteforcom-pletelisting)
Quality Controls• Consistent,reliableproduct• On-siteverificationtestunitsand
equipment• PartnumberspecificPLCcontrols• Manufacturingdatesandlotcodesfor
trackingandwarranty
Base Component Materials• Builtforlong-life,durabilityand
corrosionresistanceliquidcompatibility
• Metal,non-metalandcombinationofbothmaterials
• Methodstoenhancemediadurabilityincludeoven-curing,meshbackingandmultiplelayeredmedia
Packaging Options • Returnablepackaging• Heavy-dutypackaging• PalletsISPM-15compliantfor
internationalrouting
Liquid Capabilities 5
Wide Selection• Proprietaryformulations• Cellulose,syntheticandblends• Mediatypesavailablefor:
- Hydraulic - Lube - Fuel - Coolant
Media Characterization Testing • Proprietaryformulations• Permeability• Tensilestrength• Mullenburst• Basisweight• Poresize• Thickness• Gurleystiffness• LEFSbench• 3-Pointbend
In-House Media Mill• Forapplicationdevelopment• Trialmediaproductionruns• Developmentofproprietaryformulations
Filtration Performance• Particlecounting• Multi-passtesting
Filter Media
6 Liquid Capabilities
Engineering CapabilitiesPrediction and Simulation• CAD• Mediamodeling• Fluidmechanics• Structuralanalysis• Thermalanalysis
Development and Validation
Filter Durability• Fabricationintegrity• Environmentalconditions
- Saltsprayandcoldtemperature
• Pressurefatigue• Flowfatigue• Hydrostaticburst• Flowbenches• Filtercollapsebench• Gravimetricanalysis• Filtrationperformancetestingper
applicableSAEandISOstandards
Rapid Prototyping• SLA,SLS• Investmentcasting• RTVmolding
Liquid Capabilities 7
Structural Analysis• PerSAE,ISO,andNFPAstandards• Burst• Collapse• Pressureimpulseandfatigue
Tensile Compression• Usedtotestmaterial,componentand
assemblyproperties
Environmental Chambers• Allowstestingathotorcold
temperature,withhumiditycontrol
Flow Test Benches• Allowsmeasurementofstaticanddynamic
flowandrestrictionforadevice• Allowscalculationofdevice
restrictionatvaryingflowsandtemperatures
• Systemsimulation
Filtration Performance Testing• ISO,SAE,NFPA• Customerstandards• Contaminant(particleorwater)removal
efficiency• Contaminantcapacity
Analytical Chemistry Laboratory • Opticalmicroscopy• Scanningelectronmicroscopy(SEM)• Chemicalanalysis• Fouriertransforminfrared(FTIR)• Gaschromatography(GC/MS)• Thermalanalysis(DSC,TGA)• Liquidchromatography
Test and Evaluation Tools
United States & CanadaLatin America & CaribbeanMexicoIndiaItalyGermanyBelgiumUnited KingdomHong KongSingaporeSouth AfricaAustralia
Donaldson Company, Inc.Minneapolis, MN55440-1299
www.donaldson.com
Brochure No. F111224 (2/09)©2009DonaldsonCompany,Inc.PrintedinU.S.A.DonaldsonCompany,Inc.reservestherighttochangeordiscontinueanymodelorspecificationatanytimeandwithoutnotice.
Diesel Engine Test Cells• Testcelllocations:Bloomington,MN(4)and
Leuven,Belgium• Upto600kW/800hpcapability• Measurementofgaseousandparticulateemissions• Usedoilanalysis• Componentdurability• Soottestbench• 24/7durabilitytesting• Web-basedtestcellmonitoringaccess
Vibration/Shaker• Multiplebenches• Performancevibrationwithflowtest• Usedtoexcitehardwaretoassessdurability• Canapplysine,random,shockorcomputerized
vibrationprofiles• Capableofhotorcoldtests
Field Testing• Onandoffhighway• Heavy-duty• TestsconductedonbothenduserandOEMvehicles
Field Data Acquisition• Realtimemeasurements• Remotecommunications• On-linecollectiontools• Reviewdaily,weeklyandmonthlyreportstoanalyze
operationaltrends
Design Validation