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C6370 Peter Lund 2015 Lecture 11_a Biofuels Liquid biofuels from biomass Bioethanol, biomethanol, other Feedstocks, production processes Energy balances, potentials

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C6370 Peter Lund 2015

Lecture 11_a

Biofuels

•  Liquidbiofuelsfrombiomass

•  Bioethanol,biomethanol,other

•  Feedstocks,productionprocesses

•  Energybalances,potentials

Biofuel use today

C6370 Peter Lund 2015

•  USA&Brasilia96%ofbioethanol,Germany60%ofbiodiesel

•  EU:10%ofallfuelsin2010needtobebiobased

World market trends of biofuels

C6370 Peter Lund 2015 Source: UPM/Sohlström

C6370 Peter Lund 2015

Issue of conflicts with food production in the future?

Food and fibres

biofuel

Examples of biofuel chains

C6370 Peter Lund 2015

Processes Products Biomass source

Sugar+starch Sugarcane, sugarbeats, maize, corrn

Fatty acids (oils) Rape, palm, jatropha

Cellulose Grass, bagasse, straw, wood

Source: UPM/Sohlström

C6370 Peter Lund 2015

Basics of biofuels (liq)

•  ChemicalformsofbiomassCO2+sun+water→sugar

starch(e.g.corn) Cellulose+hemicellulose (differentpolymericformsof carbohydrates)

+lignin=wood•  Liquidformsofbioenergy

–  Ethanol(fermentationandmethanol(thermalprocess)–  ETBEandMTBE)(additivesingasoline) –  Gasohol(85%ethanolormethanol+15%gasoline),M85jaE85–  Rapeseeds(biodiesel),NeXT-biodiesel(NesteOil)–  BTL,Fischer-Tropschprocesses

C6370 Peter Lund 2015

Biomass composition

•  CarbohydratesCm(H2O)nclassi[iedaccordingtotheamountofsugarmolecules:mono,di,tri,polysaccharides;5Catoms=pentose,6Catoms=hexoses

•  Sugars–  Canesugar(=sucrose)àglucose+fructose(six-carbonsugars)throughhydrolysis

•  Starch–  Polysaccharid;hydrolysisofstarch(acidoramylase)yieldsglucose–  70%ofcornisstarchamixofstraight-chainedandbranchedpolymersofglucose,molecularweightsupto1-2million)

•  Cellulosicbasedbiomass–  Carbohydratepolymers:cellulose,hemicellulose,;lignin–  Celluloseiscomposedoflongchainsofglucosemoleculeswithacrystallinestructure

–  Hemicellulosecontainsdifferentsugars,nocrystallinestructure(inhardwoodxylose)

C6370 Peter Lund 2015

Sources of biofeedstocks for ethanol

C6370 Peter Lund 2015

Production of ethanol

•  Producedthroughfermentation•  Biomass+biocatalystsàethanol

–  Starch+enzyme(amylase)oracid→glucose(sugar)–  Cellulose+enzyme(cellulase)oracid→glucose–  Hemocelluose+xylose→differentkindofsugarse.g.xylose→

•  Lowyieldsofethanol–  Glucose(fermentation,bacteria)→ethanol–  Theaboveprocessedworkinnaturalconditions,enzymescatalyzejustonereactionatime

C6370 Peter Lund 2015

Process steps for ethanol from lignocellulosic biomass (2 gen biofuels)

•  Pretreatmentofbiomassfeedstock•  Hydrolysis(sugar)•  Ethanolfermentation(ligninaswaste)•  Biomasspretreatedtobeenzymesensitive(e.g.

weekacid,0.5%sulphuracid)→hemicellulosehydrolysesintoxylose→celluloseandligninremains

•  Basicreactioninvolved–  Hemicellulose:(C5H8O4)n+nH2O→nC5H10O5–  Cellulose:(C6H10O5)n+nH2O→nC6H12O6–  (C6H12O6)n+nH2O→2C2H5OH+2CO

•  100kgfeedstock→50-60kgethanol;½turnsintoCO2,but96%oftheheatingvalueofcelluloseremains

•  1000kgstarch/cornà440lethanol•  Theprocessyields3-12%alcohol,restiswater

whichneedtoberemove(needsenergy)

yeast

cellulase acid

C6370 Peter Lund 2015

Energy balance of ethanol

C6370 Peter Lund 2015

Production of biomethanol

•  Methanolisanimportantindustrialchemical(ca30billionl/year)

•  Two-stepprocess–  1)syngasproduction,2)catalyticconversionintomethanol

–  Biomassgasi[icationàsteamreformationàShiftreactionàMethanolsynthesis

•  Chemicalreactions:–  Biomass+H2O→CO+H2(syngas)–  CO+H2O→CO2+H2(shiftconversion)–  2H2+CO→CH3OH+heat(methanol)–  3H2+CO2→CH3OH+H2O

C6370 Peter Lund 2015

Energy balance of biomethanol

C6370 Peter Lund 2015

Biodiesel from oilseeds(1 gen) •  RME=rapemethylester;n0.6-1ton/ha•  Separation:rape(3000kg)→rapeoil(1000kg)+proteincake(1900kg)•  Esteri[ication:rapeoil+methanol→glyserine(110kg)+RME(1000kg)•  Tropicalplants:jatropha1,6-3,2ton/ha;palmoil4-6ton/ha

Jatropha

•  Non-eatbale,oil-seedplant•  Growsinhumbleconditions

C6370 Peter Lund 2015

Biorefineries (2 gen of biofuels)

C6370 Peter Lund 2015

Biofuels through thermochmical conversion- step 1

C6370 Peter Lund 2015

Biofuels through thermochmical conversion- step 2

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Biorefinary products (BTL)

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Summary of energy ratios of biofuels from different sources

•  Cellulosicethanol 2-36•  Palmoil 9•  Sugarcaneethanol 8•  Wastebiodiesel 6•  Soyadiesel 2-3•  Cornethanol 2(USA)•  Cornethanol 1.2•  Diesel 0.8-0.9•  Gasoline 0.8•  Oilshale 0.75

•  Energyratio=energyoutput/energyinputs

C6370 Peter Lund 2015

C6370 Peter Lund 2015

Energy balance of biofuels (1)

•  Source:Science

C6370 Peter Lund 2015

CO2 and Energy balance of biofuels (2)

•  Source:EU

C6370 Peter Lund 2015

Energy benefits from biofuels (3)

Production price trends for biofuels

•  Sugarcanebioethnanol0.2-0.25€/l(gasolineequivalent)•  Cellulosicethanol0.25-0.55•  Cornethanol(USA)0.3-0.45•  Cornethanol(EU)0.35-055•  Wastebiodiesel0.2-0.3•  Soyadiesel0.30.55•  Rapeiesel0.3-0.55•  FTbiodiesel0.35-0.6

C6370 Peter Lund 2015

Your Work # 11 •  HomeworkfromLecture11

–  Howseverearetheissuesrelatedtobiofuelproduction?Biodiversity,con[lictswithfoodproduction,humanrights,etc.

–  Wewillspendtogether5minutesonthisquestion

•  InpreparingforLecture12(fuelcellsandH2)–  Havealookonfc&h2stuff,justoverview)

C6370 Peter Lund 2015

Extras

C6370 Peter Lund 2015

Conversion of biomass into biofuels

•  Thermal,chemicalandbiochemicalprocessesforconvertingorganicmaterialintobiofuels

C6370 Peter Lund 2015

C6370 Peter Lund 2015

EU:s own feedstock sources for biofuel production

•  Biofuel production could meet 10-20% of EU’s fuel need,

•  Example of land-area needed to produce 6% of EU fuel needs

Lähde: EEA

C6370 Peter Lund 2015

Nya biobränslen (ersättning av olja)

•  Tra[ikensbränslebehov4.000.000ton/år•  EU-direktivet:biobränslenminst230.000ton/år2010;Inhemsk

produktion100.000-200.000ton/årmöjligtenligtodlingsarealen(biodieselochetanol)

•  Framtidaenergiodlingar–  Rapsochrybs0,6ton/ha(biodiesel);[inskproduktionmotsvararca45.000tonRME/år;max.300.000ton(100%avdjurfodersombiprodukt)

–  Bioetanolfrånsockerbetor(1000milj.kg)~150.000ton;35ton/ha;ca0.4€/litermeddagensintäktsnivå

–  Rör[len30MWh/ha(metan40.000km/haellerfastbränsle);t.ex.500.000ha=1.500.000tonbiogas

•  Biogas(metan)–  Samhällsavfall;livsmedelindustrin0,6;avfallsvatten0,9;jordbruksavfall30-140;energiodlingar7;sopgas0,7TWh/år

C6370 Peter Lund 2015

alcohols have a lower air/fuel ratio, higher latent heat, lower flame temperature, higher octane number