life cycle assessment in india cycle assessment in india by dr... · 5 life cycle assessment gate...

25
Life Cycle Assessment in India Dr. Rajesh Kumar Singh, Managing Director PE Sustainability Solutions Pvt Ltd, India A subsidiary of PE International AG, Germany

Upload: truonghanh

Post on 29-Aug-2018

226 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Life Cycle Assessment

in India

Dr. Rajesh Kumar Singh, Managing Director

PE Sustainability Solutions Pvt Ltd, India

A subsidiary of PE International AG, Germany

Page 2: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Agenda

• Life Cycle Assessment

• Need and Drivers in India

• Applications and Case Studies

Page 3: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

• Confusion

• Mistrust

• Free-riders win

• Costs

Green Claims – the issues

• What is green?

• How do I prove that my product or company is green?

• Do I have to prove I'm green in different ways to different clients?

• Will consumers and business partners understand my claim?

• “A holistic approach based on robust methodology to convert

science into insights by quantitative assessment of

environmental impacts of products, throughout their life-cycle”

3 All slides copyright PE INTERNATIONAL

Page 4: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Life Cycle Assessment

4

Page 5: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

5

Life Cycle Assessment

Gate to Gate (Corporate)

Upstream and Downstream

(Scope 3)

Scenario (What if) and

Sensitivity

Benchmarking, Best practices

Standardized Reporting

Operational Footprint,

Sub processes

WF

CF EF

EPDs

R&D support

Product footprint

Materials, Fuel,

Phase, Technology

Ecolabels

Supply chain

communication

Life Cycle Assessment Outcome

+Raw Materials, Use,

Disposal

Page 6: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

6

LCA Studies in India Milestones

• LCA in Steel Sector sponsored by MoEF and supported by IISI (1999-

2002)

• LCA in cement Sector by NCCBM and MoEF (2005)

• LCA for Jute Bags by Jute Manufacturers Development Council,

Ministry of Textiles (2005)

• Jatropha LCA study in collaboration with NREL, USA, 2008

• First ISO 14040/44 compliant comparative LCA study for container

glass versus PET, beverage carton, Al can and pouch for AIGMF

(2012)

• LCA studies in Steel, Automobile, Plastic, Fertilizer, Heavy

Engineering, FMCG, Packaging, Paper, Agriculture , Construction,

Chemical, textile sector etc – around 45 studies conducted by PE

Page 7: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

National Voluntary Guidelines-Principle 2

• Provide goods and services that contribute to sustainability throughout their life cycle

• Assure optimal resource use over the life-cycle of the product – from design to disposal

• Ensure that everyone is connected - designers, producers, value chain members, customers and recyclers, and promote sustainable consumption.

Business Responsibility Reporting – SEBI

• Report on 3 products or services whose design has incorporated social or environmental concerns, risks and/or opportunities

• Provide details on reduction during in sourcing /production/ distribution and usage by consumers in respect of resource use (energy, water, raw material etc.) per unit of product

Life Cycle Assessment Drivers

7

Page 8: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

• Materiality Assessment: Significant Impacts in supply chain using established tools such as LCA

• Impacts include energy in supply chain (EN 4), product stewardship (EN 7), Scope 3 GHG emissions in 15 categories (EN 17) and reduction (EN 19), logistics & transportation phase (EN 30)

• The International Standard on water footprint applying life cycle approach (ISO 14046)

• CII-GBC Green Co Scheme and other awards emphasize LCA and Sustainable Product Portfolio

• LEEDv4: New Credit for conducting building LCA and development of Environment Product Declaration for building products

GRI – G4, Water Footprint, Awards,

Certification and LEED v4

8

Page 9: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Agenda

• Life Cycle Assessment

• Need and Drivers in India

• Applications and Case Studies

Page 10: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA Practitioners in India

Page 11: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Design for Environment Product Portfolio Indicator and Lifecycle Phase

Source: http://www.dtsc.ca.gov/PollutionPrevention/GreenChemistryInitiative/upload/PandG_DFE_

Page 12: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA of Steel Product Process Evaluation

1 t P

late

Au

xill

ary

Bla

st F

urn

ace

Co

ke O

ve

n

Co

ntin

ou

s C

astin

gS

hop

Pla

te M

ill

Scra

p S

old

in th

eM

ark

et

Sin

ter

Pla

nt

SM

S 2

(B

OF

)

Tra

nsp

ort

Global Warming Potential per Tonne of Plate (Kg CO2e)

Plate Sold to MarketAllocation

Transport Gate to Gate Upstrean EoL credit

Global Warming Potential per Tonne of Plate with EoL Recycling (Kg CO2e)

Upstream

Cradle to Grave

Cradle to Gate

Page 13: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA of Steel Product

Page 14: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Co

ke O

ven

s &

CC

D

Bla

st F

urn

aces

Sin

teri

ng

Pla

nts

Ste

el M

elt

ing

Sho

ps R

MP

RM

HP

Ho

t St

rip

Mill

Co

ld R

olli

ng

Mill

Slab

ing

Mill

Ho

t R

olll

ed

Co

ilFi

nis

hin

g

Oxy

gen

an

dN

itro

gen

Pla

nt

Cap

tive

Po

wer

Pla

nt

Au

xilia

ry

Shopwise Water Footprint (m3)

LCA of Steel Product Water Footprint

Page 15: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Blast Furnace

ABC

BAT

Weighted Avg. Value

Input Sinter kg/t HM 1190 1088

Input Iron Ore kg/t HM 520 180

Input Coke kg/t HM 480 359

Input Coal kg/t HM 45 162

Input Oxygen m3/t HM 60 54.4

Input BF Gas MJ/t HM 2250 1536

Input COG MJ/t HM 160 284

Input BOF gas MJ/t HM 2.45 213

Input Electricity MJ/t HM 120 268

Input Steam MJ/t HM 200 48

Output Slag MJ/t HM 425 280

LCA of Steel Product Gap Analysis

Page 16: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA of Various Textile Raw Materials

16 27.06.2014

Page 17: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA of Soap

Page 18: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA of Aerosol Cans Various technology Comparisons

0%

20%

40%

60%

80%

100%

120%Climate change

Human toxicity

Particulate matterformation

Terrestrial acidificationFossil depletion

Waste, solid

Cumulative enery demandBag in Can

Bag in Valve (Metal)

Bag in Valve (Plastic)

Tube in Sleeve

Page 19: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA of Soda Ash Global Warming Potential (kgCO2e)

Brine

Purification Limestone

Calcination

Carbonation

& Filtration

Ammonia

Recovery

Gate to Gate Carbon/Water Footprint

Materials Transport Energy Process End-of-life

Upstream Processes Gate to Gate End-of-life

Life Cycle Analysis facilitates

• Product carbon footprint

• Product water footprint

• Operational carbon

footprint

• Operational water footprint

• Offers deep insight into

various sub processes

within manufacturing

Page 20: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Babrala Site

Ammonia

Urea

Customized fertilizer

Haldia Site

DAP

Sodium Tripolyphosphat

e

Single Superphosphat

e

Mithapur Site

Soda Ash

Vacuum Salt

Cement

Life Cycle Assessment Journey at Tata Chemicals

Page 21: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Environmental Impact of Building Present and Future Scenario

Materials Operation End-of-life

Materials Operation End-of-life

GW

P t C

O2 e

q

Year 2020

Year 2010

GW

P t C

O2 e

q

0%

25%

50%

0%

25%

50%

Page 22: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Comparative LCA Sustainable Packaging

27.06.2014 22

Impact Category Credit Energy

Disposal and

Recycling

Downstream

Transport

Primary

Packaging

Secondary

Packaging

Upstream

Transport

Container Glass -11% 7% 4% 100% -2% 2%

PET 0% 19% 2% 82% -4% 1%

Beverage Carton -12% 134% 8% -16% -15% 1%

Al Can 0% 2% 1% 93% 3% 0%

Source: http://www.indialca.com/pdfs/ILCM-2012-Session-6-Vinay-Saran.pdf

Page 23: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

LCA in Automotive Industry Light Weighting- Plastics Case

Ford Taurus Bolster GMC Envoy Running Board

FRV (Without Adaptation): 0.16 l/100km/100kg

FRV (With Adaptation): 0.38 l/100km/100kg

Is Automotive Light Weighting with Plastics A No-Brainer?

Zahller et. al., LCA XII Conference, Tacoma, WA September 25, 2012

Page 24: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Environmental Product Declaration HSB Process Pump

• Detailed description of Material and Energy

consumption during procurement,

manufacturing, use and end of life of the

product

• Emissions’ assessment over the complete life

cycle

Page 25: Life Cycle Assessment in India Cycle Assessment in India by Dr... · 5 Life Cycle Assessment Gate to Gate (Corporate) Upstream and Downstream (Scope 3) Scenario (What if) and Sensitivity

Thank you for your attention! PE SUSTAINABILITY SOLUTIONS PVT LTD, a subsidiary of PE INTERNATIONAL AG 421, MIDAS, Sahar Plaza,

Andheri Kurla Road, Andheri East,

Mumbai, India 400059

Phone +91 22 4266 7693 Mobile +91 99671 06584