klinger ecatalogue v1.8

219
The Story In 1886 a young mechanical engineer by the name of Richard Klinger opened his first workshop in Vienna, Austria. From this small venture grew the group of independent KLINGER companies as we know it today. KLINGER'S extensive product range and innovative spirit began in 1890 with the Reflex Level gauge and quickly progressed through to breakthrough sealing materials and beyond. Today, KLINGER has an extensive range of fluid sealing and control products. These include valve and pump packings, spiral wound gaskets, graphite laminates, solid core laminates, PTFE sheets and products, liquid level gauges, magnetic level gauges, piston valves and a wide range of compressed non-asbestos fibre jointing material - in sheets and pre-cut gaskets. Throughout this time KLINGER has taken pride in attention to detail so as to excel in innovation and quality. With around 35 factories, licensees, trading companies and offices world wide, KLINGER is a truly global player in the sealing and fluid control arena. Independent KLINGER Companies World Wide This combined with other KLINGER plants, service centres and offices throughout the Asia - Pacific region allows high levels of customer service to be maintained. Additional benefits to the very important Asian market of our new Welshpool facility is not only its improved equipment and layout, but also the ability to trade within the same time zone. This provides improved access to all departments including senior management and the ability to respond quickly to customer needs. KLINGER's entrance into Australia - and the subsequent Pacific-Asia region - began in 1959, with the first manufacturing, warehouse and head office facility in Booragoon, Western Australia, under the Australian company name Richard Klinger Pty. Ltd. Today the original facility has moved to the new modern premises in Welshpool with the name KLINGER Limited, and is still the only manufacturing plant in Australia for calendered gasket sheeting. While the Dandenong facility in Victoria is the largest manufacturing plant in Australia for metallic and semi-metallic gaskets. ISO 9002 & QS 9000 Lic QS0048 Standards Australia Quality Company Endorsed Quality System KLINGER Australia Head Office The facilities in Welshpool, Western Australia; opened October 1998 by Dr. Klinger-Lohr

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Page 1: KLINGER eCATALOGUE v1.8

The StoryIn 1886 a young mechanical engineer by the name of Richard Klinger opened his first workshop in Vienna, Austria. From this small venture grew the group of independent KLINGER companies as we know it today.

KLINGER'S extensive product range and innovative spirit began in 1890 with the Reflex Level gauge and quickly progressed through to breakthrough sealing materials and beyond. Today, KLINGER has an extensive range of fluid sealing and control products.

These include valve and pump packings, spiral wound gaskets, graphite laminates, solid core laminates, PTFE sheets and products, liquid level gauges, magnetic level gauges, piston valves and a wide range of compressed non-asbestos fibre jointing material - in sheets and pre-cut gaskets.

Throughout this time KLINGER has taken pride in attention to detail so as to excel in innovation and quality. With around 35 factories, licensees, trading companies and offices world wide, KLINGER is a truly global player in the sealing and fluid control arena.

Independent KLINGER Companies World Wide

This combined with other KLINGER plants, service centres and offices throughout the Asia -Pacific region allows high levels of customer service to be maintained.Additional benefits to the very important Asian market of our new Welshpool facility is not only its improved equipment and layout, but also the ability to trade within the same time zone. This provides improved access to all departments including senior management and the ability to respond quickly to customer needs.

KLINGER's entrance into Australia - and the subsequent Pacific-Asia region - began in 1959, with the first manufacturing, warehouse and head office facility in Booragoon, Western Australia, under the Australian company name Richard Klinger Pty. Ltd. Today the original facility has moved to the new modern premises in Welshpool with the name KLINGER Limited, and is still the only manufacturing plant in Australia for calendered gasket sheeting. While the Dandenong facility in Victoria is the largest manufacturing plant in Australia for metallic and semi-metallic gaskets.

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

KLINGER Australia Head Office

The facilities in Welshpool, Western Australia; opened October 1998 by Dr. Klinger-Lohr

Page 2: KLINGER eCATALOGUE v1.8

Western Australia South Australia New Zealand38 McDowell Street Innovation House West 11 Dalgety DriveWelshpool, W.A. 6106 Technology Park Wiri AUCKLAND

First Avenue Tel:(09) 268 3624Domestic Sales Mawson Lakes, 5095 Fax:(09) 268 3608Tel:(08) 9350 1100 Tel: 0412 626 022Fax:(08) 9350 9286 Fax:(08) 8260 8278

Export Sales New South Wales QueenslandTel:(08) 9350 1190 19/5 Inglewood Place 5/43 Links AveFax:(08) 9350 9279 Baulkham Hills, NSW 2153 Eagle Farm, QLD 4009

Tel:(02) 8824 3930 Tel: (07) 3268 2198Fax:(02) 8824 3931 Fax: (07) 3268 2130

Victoria Singapore Hong Kong33-35 Gaine Road 16 Raffles Quay Rm 2802, Admiralty Centre Dandenong South, VIC 3175 No. 36-00 Hong Leong Building Tower 1, 18 Harcourt RoadTel:(03) 8795 9595 Singapore, 048581 Admiralty, Hong KongFax:(03) 8795 9516 Tel: +65 321 8940 Tel: +852 2833 6711

Fax: +65 225 9060 Fax: +852 2838 2090

Unit 1 / 35 Export DriveDarwin Business CentreEast Arm, N.T. 0828Tel: 0412 626 018Fax: (08) 8947 4047

Contact the KLINGER branch closest to you

Page 3: KLINGER eCATALOGUE v1.8

1. The safe way to the right gasket2. Gasket materials / PTFE Products 3. Metal Gaskets4. Fluid Instrumentation 5. Compression Packing

Con

tent

s

KLINGER Limitedhttp://www.klinger.com.au

Page 4: KLINGER eCATALOGUE v1.8

1

Technical fax serviceImportant application parametersMounting instructionsShelf life of KLINGER gasketsT

he s

afe

way

Page 5: KLINGER eCATALOGUE v1.8

Operating fluid

Medium

Pressure [bar]

Temperature [°C]

Temperature variations during

service

Flange with bolts

Flange:

Material

Dimension acc. to

DIN/ANSI

DN

PN

Drawing included

Bolts:

Type

Number

Size

Material/grade

Comments

Company

Contact

Street City or town

Phone Fax e-mail

For improved reliability andsecurity the technical mail service isan addition to the KLINGER-expert ®

calculation program. In most cases,the answers to the following three

parameters are sufficient toensure the right gasket is selected.Please complete the questionnaire infull.

Complete, print, and fax to....

KLINGER office : in your State

Technical fax service

Gasket

Dimension acc. to

DIN ANSI

or indicate the compressed

dimensions

Da [mm] Di [mm]

Gasket thickness [mm]

free choice

conditioned by design, since

D

iDa

Page 6: KLINGER eCATALOGUE v1.8

Installation instructions/shelf life

Due to the high demands on thesafety of gasketed joints and the current requirements with respect toutmost tightness, choice and fitting of the right gasket with the properexpertise is a must.

Accordingly a number of require-ments have to be met by the gasketmaterials and the complete flangejoint to obtain a reliable sealingconnection.

Adjustment to the unevenness ofthe sealing surfaceThis depends on the compressibilityof the gasket, the surface con-dition of the sealing surface and sur-face load.

Resistance to the fluid to be sealedWhen selecting the gasket, careshould be taken to ensure that thesealing material is resistant to thefluid under service conditions.

In general, properly loaded gas-kets show better resistance thanunderloaded gaskets.

Strength of the sealing connectionThe mechanical behaviour of the gas-ket is determined by the completejoint system.

Increasingly high requirementson the tightness of flange joint (e.g.tightness class L0.01) require theapplication of high surface loads onthe gasket as the internal pressure isincreased.

Under such operating conditions,the selected flange joint must beassessed for its suitability to theseloads in order that mechanical overload is avoided.

A tight gasket joint requires adefined surface load.

The service life of the gasket also depends on the fact the gasketstress must always be higher than the minimum surface load required toprevent leaks.

The gasket characteristics required for Klinger gaskets are deter-mined through special leak tests in anextensive series of measurements andform the basis for the KLINGER-expert ® gasket selection program andthe specifications in the product datasheets.

Required gasket thicknessNo general rule exists to determinethe required gasket thickness. In mostcases, 2 mm thickness will suffice.Thinner gaskets allow higher surfaceloads.

Low-temperature range applicationsKlinger gaskets are also suitable forvery low temperatures. A pre-requisitefor a tight connection is that therequired surface load is maintainedover the complete temperature range.Fluid resistance is guaranteed to -196°C. In the low-temperature range,the material must not be exposed toadditional loads.

Quality controlEverybody in the Klinger organisationhas been charged with defined qualityfunctions within a total quality con-cept to achieve the objectives of theKlinger quality policy. These objec-tives and fundamental functions aswell as the responsible departmentsare defined in the quality manual andinclude the following subjects under ISO9002 andQS9000:

Innovative quality planning, initial samples, prototypesSupplier quality controlProcess inspection, release procedures, process controlInspection, measuring and test equipment, documentation, quality system controls

All KLINGERsil-gaskets are freeof asbestos.

Generally asbestos-free fibre gas-kets have greater embrittlement andlower flexibility at temperature thanasbestos-based gasket materials. As arule, more care is required whenchoosing or assembling an asbestos-free gasket.

For optimum performance of thegasket, always heed the following mounting instructions:

1. Choosing the gasketThe most suitable gasket material canbe selected using KLINGERInformation material – particularly theresistance table and pT diagrams –see also KLINGERexpert ® – The safeway to the right gasket.

2. Gasket thicknessThe gasket should be as thin as technically practical. In the case ofgraphite gaskets, a minimum thick-ness/width ratio of 1/5 is required.

3. Flanges must be parallel,clean, and dry; the gasket mustbe installed centrally. Please note the proper inner and outerdiameters; make sure the gasket neverprojects into the fluid stream in anuncompressed state!

4. The gaskets shall be mountedin a dry state. Do not use sepa-rating agents, sealing aids or thelike!As standard, KLINGER gasket mate-rials have an anti-stick finish. In verydifficult installation conditions, separating agents such as dry sprayson molybdenum sulphide or teflonbases, e.g. KLINGERflon spray, maybe used. Make sure that the solventsand propellants are completely evaporated.

Do not use oil or grease-contain-ing products, as they may affect thesafety of the flange connection. As arule, graphite gaskets must be usedwith no additives at all, i.e. dry; however, they are available with ananti-stick finish (AS).

5. On mounting, tighten the boltsevenly and crosswise (see sketch)in two to three passes. The bolts should be lubricated. Werecommend the use of a bolt lubricantallowing friction coefficients fromapprox. 0.10 to 0.14 to be set. To obtain sufficient bolt elasticity(note σVO , σBO ), the bolts are normally tightened until the max. tightening force or the max. possibletorque is reached.

This should produce a permanentseal provided that the max. permis-sible gasket stress is not exceeded.

The use of torque meters or othersophisticated torque methods is notprerequisite, but will lead to betterresults and higher safety.

We also recommend „retight-ening“ the gaskets to the max. pos-sible torque at ambient temperatureprior to starting the plant for the firsttime.

6. In most cases, no „retight-ening“ is required as long as thefollowing hints are observed.Any „retightening“ of fibre gasketsshould only be performed when theyare cold and before or during the firststartup phase of the pipeline or plant(this may be the case when ratherthick gaskets are used). Retighteningat higher operating temperatures andlonger operating times may lead to afailure of the gasket connection andshould be avoided. A gasket selectedand fitted according to these instruc-tions will have a long service life.

7. Re-useFor safety reasons, re-use of gasketsis not generally advisable.

Higher-loaded, but not over-loaded, gaskets have a longer life thanunderloaded ones.

Special gasket materials forwater/steam applications which dis-play no embrittlement at temperature(e.g. KLINGERpsm, Top-graph-2000,KLINGERtop chem, etc.) must be usedif it cannot be guaranteed that the fitted gasket will only be subjected tostatic stresses, or if stress fluctuationscan be assumed in discontinuousoperation.

In the case of gaskets used indiscontinuous water/steam circuits,we recommend a min. surface load inservice of approx. 30 MPa.

In such applications, the gasketshould be as thin as technically pos-sible and practical.

TightnessTightness depends on the surfaceload applied at fitting and in operati-on.

A gasket which is selected andfitted according to these instructionswill have a long service life. For safetyreasons, re-use of gaskets is notrecommended.

Max. permissible surface loadThe max. permissible surface load ofa gasket material is a function of pressure, temperature and gasketthickness and must not be surpassed. The gasketed joint remains tightas long as the surface load present inservice is higher than the requiredmin. surface load and the maximumpermissible surface load σBO of thegasket is not surpassed.

Important application parameters/

quality control

Shelf life of KLINGERsil materialLike all elastomers or elastomer-containing materials the KLINGERsilmaterial is subject to natural ageingdepending on elastomer type, vulcanisation method and storageconditions.

For KLINGERsil sheets and gas-kets, the percentage of elastomer bond-ing agent is approx. 12%. The rela-tively low percentage of constituentssubject to ageing means that theinfluence on the complete product islower than with a pure elastomer.

Nevertheless, unfavourable storage conditions such as increased

temperature, extremely low air humid-ity and extreme exposure to light maylead to early deterioration in materialquality.

Ideal storage conditions are: less than 25°C ambient temperature,50 - 60% relative air humidity and adarkened storage room.

These conditions will allow amin. shelf life of 5 years. To date, weare not in a position either to specifyan absolute limit or indicate preciselythe reduction in storage life if one ofthese three factors is not adhered to.

Storage temperature is the mostimportant variable.

Storage temperatures of 30°C overlong periods of time may cause adeterioration in the characteristicsafter 2 years.

As no exact statements can bemade on these deviations, we recom-mend that the storage rooms be con-ditioned as described above wherelonger storage is required.

Ready-to-mount gaskets shouldbe stored horizontally, otherwise –particularly with larger dimensionsand hanging storage – stresses andpermanent deformations occur whichwill at least complicate the mountingprocess.

Page 7: KLINGER eCATALOGUE v1.8

2001

Mounting instructionsfor KLINGER-gaskets

Subject to technical alterations.Status: August 2001

Certified according to ISO 9001 & QS 9000.

3. Flanges should be parallel,metallically clean and dry, andthe gasket has to be mountedcentrically.Please pay attention to the correctinner- and outer diameter, thegaskets should never tower into thethroughhole!

4. The mounting of the gasketshould be performed without anygrease- or oil-containingseparating media.KLINGERsil gasket material isequipped with an anti-adhesion layeron principle. If there is an extremedemand on anti-adhesion effect wepropose the use of dry-sprays on thebasis of molybdenum disulphide or ofTeflon, e.g. KLINGERflon Spray. Thefuel gas and the solvent should beevaporated completely.

Absolutely no oil or grease-containing products may be used,as they have a degregatinginfluence on the safety of thecomplete flange connection.

Graphite-gaskets are to bemounted without grease, oil and otheranti-adhesion material.

5. During installation the boltsmust be tightened in severalsteps, equal and cross-wise.The nuts should be greased ifpossible. Tightening should beperformed until the max. bolt tension isreached (to get sufficient elongationand spring-like behaviour of the bolt).Therefore a safe and durable sealingwill be achieved, provided that thebolt quality and gasket material havebeen selected correctly (materialand thickness).

6. "Re-tighten" is usually notnecessary if a.m. references willbe followed.If re-tightening is necessary, this should be done under low temperature before or during the start-up of the piping or the plant.Re-tightening under higher servicetemperatures can cause failure of thesealing connection and therefore should avoided.A gasket selected and mounted in thecorrect way and under considerationof the a.m. references will be durableand timely stable.

7."Multi-use" of a gasket.To use a gasket more than one timecan not be recommended.

If there is arequest foradviceplease contact the KLINGER companyor representative closest to you.

KLINGER-gaskets in Australia areasbestos free. The KLINGERsilqualities use, according to thetypes, different fibres as asubstitute to asbestos. Basedon this different composition theasbestos-free gaskets show adifferent behaviour ontemperature load. Therefore ingeneral, more care is necessaryduring the selection of the gaskettype and during installation.

On principle the following mountinginstructions for KLINGER-gasketmaterial have to be taken in account

1. Selection of the gasketA suitable type of gasket materialcan be selected according to theKLINGER literature– first of all, the chemical resistance and the pT diagram (refer also toKLINGER- expert the reliable route tosuccessful sealing).

2. Gasket thickness as thin aspossible and technicallyingenious!In general KLINGERsil gaskets have tobe selected thinner in size thanasbestos containing gaskets. As arule of thumb 2/3 to 3/4 of thethickness of asbestos containingmaterial can be used. For example: 2 mm instead of 3 mm,or 1.5 mm instead of 2 mm. Graphite-gaskets shall havethickness-to-widths-ratio not lowerthan 1/5.

Page 8: KLINGER eCATALOGUE v1.8

3200

1

Nevertheless unfavourable storageconditions can lead to a prematurereduction of the materials quality.Above all we must also mention elevated temperature, too low humidityas well as strong illumination.

As an ideal storage condition wepropose:

Temperature < 25°C relative humidity 50 - 60% darkened storage room

Under these conditions a periodof storage of approx. 5 years ispossible. It is difficult to define the fluctuating properties of the storagetime due to changes of one or more of the above influence factors.

The main factor undoubtedly isthe storage temperature. Astemperatures higher than 30°Cappear over a long period, areduction of the material propertiescan occur readily after 2 years.

As in this conjunction detailedspecifications are not possible, wepropose the conditioning of thestorage rooms as mentioned above.

Ready made gaskets should bestored flat, particularly for biggergasket sizes. Tensions and distortionscan occur that can complicate theinstallation.

Shelf Life of KLINGER graphitelaminatesUsually storage temperature, illumi-nation etc. have no influence on thestorability period of KLINGER Graphite Laminates.

Nevertheless following conditionsshould be applied to ensureappropriate storage:

– 20 °C to + 50 °C storagetemperature

clean and dry air (no dirt particles and no aggresive gases or vapours)

sheets and ready made gasketsmust be protected against damage

sheets and ready made gaskets must be stored flat

Under these conditions, a storagelife of over 10 years can be expected.

Shelf Life of KLINGERsil gasketmaterialKLINGERsil gasket material are as all elastomeres and elastomerecontaining material, subject to anatural ageing process. This processis dependent on the kind of elastomer,its vulcanisation system and thestorage conditions.

For all KLINGERsil-sheets and -gaskets the share of the elastomere as binder is between 10 to 30%according to DIN 28091-2. Therelatively small share of parts whichare subject to the ageing processshows, that this influence on to thewhole product is smaller as on aproduct of pure elastomer.

Shelf Life of KLINGER gasket

material

KLINGER Limited

Subject to technical alterations.Status: August 2001

Certified according to ISO 9002 & QS 9000.

Page 9: KLINGER eCATALOGUE v1.8

2G

aske

t mat

eria

ls

The first step in gasket selectionKLINGER-top-chemKLINGER-top-graph-2000 &2008KLINGER-soft-chemKLINGERSIL rangeKLINGERSIL Chemical resistance table

KLINGERSIL C-4400KLINGERSIL C-4408

KLINGERSIL C-4430

KLINGERSIL C-4500

KLINGERSIL C-8200 KLINGERstatiteKLINGERgraphiteKLINGERmilam PSS

Page 10: KLINGER eCATALOGUE v1.8

This brochure offers you a general survey of our gasket materials.It is the first of seven steps which are designed to lead you to-wards correct gasket selection.

The first step in gasket

selection

Page 11: KLINGER eCATALOGUE v1.8

up to

500°C

up to

150°Cup

to 25

0°Cup to

400°C

up to

150°Cup

to 25

0°Cup to

300°Cup

to 50

0°Cover

600°C

Food

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Acids

Spec

ial ap

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Water a

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eam

Chemica

ls gas

eous a

nd

liquid

relatively suited

very well suited

well suited

This survey should not beused as the sole means forgasket selection.

To assist you in gasketselection, we have devised atried and tested method desi-gned to guide you step by stepto the right gasket material for your requirements.

KLINGER

toplin

e

KLINGER

top-ch

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KLINGER

top-ch

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KLINGER

top-ch

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KLINGER

top-ch

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top-gr

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mm

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Page 12: KLINGER eCATALOGUE v1.8

This survey should not beused as the sole means forgasket selection.

To assist you in gasketselection, we have devised atried and tested method desi-gned to guide you step by stepto the right gasket material for your requirements.

KLINGERSIL

C 4400

C 4243

C 4430

C 4500

C 6327

C 8200

KTW

reco

mm

enda

tion/

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mit/

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up to

500°C

up to

150°Cup

to 25

0°Cup to

400°C

up to

150°Cup

to 25

0°Cup to

300°Cup

to 50

0°Cover

600°C

Food

indu

strieGas

supp

ly Oxyg

en

Causti

cs

Acids

Spec

ial ap

plica

tions

Water a

nd st

eam

Chemica

ls gas

eous a

nd

liquid

relatively suited

very well suited

well suited

Page 13: KLINGER eCATALOGUE v1.8

This survey should not beused as the sole means forgasket selection.

To assist you in gasketselection, we have devised atried and tested method desi-gned to guide you step by stepto the right gasket material for your requirements.

KLINGER

Spira

l wou

nd

KLINGER

flon

KLINGER

graph

it

Sealing

tape

Lamina

te-H/HL

Lamina

te-SLS

Lamina

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Lamina

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KLINGER

maxiflex

Ready-m

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up to

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to 25

0°Cup to

400°C

up to

150°Cup

to 25

0°Cup to

300°Cup

to 50

0°Cover

600°C

Food

indu

strieGas

supp

ly Oxyg

en

Causti

cs

Acids

Spec

ial ap

plica

tions

Water a

nd st

eam

Chemica

ls gas

eous a

nd

liquid

relatively suited

very well suited

well suited

Page 14: KLINGER eCATALOGUE v1.8

This survey should not beused as the sole means forgasket selection.

To assist you in gasketselection, we have devised atried and tested method desi-gned to guide you step by stepto the right gasket materialfor your requirements.

KLINGER

soft

Statite

Milam KLINGER

spec

ial

KLINGERspecial offers the enduser novel opportunities for sealing applications.

On many occasions, we comeacross applications in which the gasket is required to fulfil a multitudeof functions beyond those of purelysealing.

In such cases, the gasket mustpartly compensate for limitations inthe joint construction that, for whatever reason, can not be met, bythe construction only.

It is important that from an earlystage the designer is in discussionswith the Klinger Technical department.

Only then can he profit fully from the opportunities available withKLINGERspecial.

Hydrotest Gaskets

Clearly identifiable gaskets. Easy to record and check installation datareducing risk of costly downtime dueto gasket failure during commissioning.

Subject to technical alterations.Status: August 2001

Certified according to ISO 9002 & QS 9000

For s

impl

e se

alin

g ap

plic

atio

ns

Stai

nles

s st

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forc

ed w

ithm

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surfa

ce, f

or v

ery

high

tem

pera

ture

app

licat

ins

up to

500°C

up to

150°Cup

to 25

0°Cup to

400°C

up to

150°Cup

to 25

0°Cup to

300°Cup

to 50

0°Cover

600°C

Food

indu

strieGas

supp

ly Oxyg

en

Causti

cs

Acids

Spec

ial ap

plica

tions

Water a

nd st

eam

Chemica

ls gas

eous a

nd

liquid

relatively suited

very well suited

well suited

Page 15: KLINGER eCATALOGUE v1.8

KLINGERtop-chem offer the advantages of PTFE gaskets without the disadvantagescommonly associatedwith these types of materials. As a result youwill save maintenance time and improve plant safety.

TheTopFour!KLINGERtop-chem

Four top quality PTFE-basedmaterials for every application

T H E L E A D E R I N G A S K E T T E C H N O L O G Y F O R M O R E T H A N 1 0 0 Y E A R S

Page 16: KLINGER eCATALOGUE v1.8

100%

90%

80%

70%

-1.6%

KLIN

GERt

op-c

hem

-200

0

com

petit

or A

com

petit

or B

com

petit

or C

com

petit

or D

-23.5% -25.2% -27.4%-16.1%

KLINGERtop-chem offer the advan-tages of PTFE gaskets without thedisadvantages commonly associatedwith PTFE materials. This allows youto use these materials in applicationswhere traditionally they are unsuit-able, saving you maintenance timeand improving plant safety.

As an example, a comparison of the load bearing performance ofKLINGERtop-chem-2000 with that of rival products is shown in the diagram below. With KLINGERtop-chem-2000, the high relaxation typi-cal of standard PTFE gaskets is notobserved. The results demonstratethat at a load of 50 MPa and tempe-rature of 200°C, the relaxation ofthis material is only 1.6%, ensuringthat bolt forces are maintained evenunder severe conditions.

The two new grades KLINGERtop-chem-2005 and -2006 now offera solution for PTFE-standard appli-cations. They differ in respect to theirchemical resistance: KLINGERtop-chem-2005 is particu-larly suited for general chemical andstrongly acidic applications.KLINGERtop-chem-2006 is the better choice for caustic medias.

By way of an introduction to theproperties of the KLINGERtop-chemrange, the matrix on the followingpage presents the attributes of theindividual grades. The table illustra-tes that for all PTFE applications asuitable material can be selectedfrom the KLINGERtop-chem range.

The detailed performance dataon the following pages will help youto choose the correct material foryour application, ensuring the safeperformance of the gasket. The following short description of thefour grades provides a general over-view of properties and is the firststep towards making this choice.

KLINGERtop-chem-2000The universal heavy-duty gasket foran extremely wide range of applica-tions in the chemical and petroche-mical industries as well as in theship building industry for chemicaltanker applications. Due to its uni-que load bearing properties it is ableto withstand high temperatures andpressures and it is the only PTFEgasket with a Fire Safe Certificate. It is also the first choice in the foodsector and in the pharmaceuticalindustry, for steam applications andin oxygen pipes, and where specialrequirements are made acc. to TA Luft(German Clean air regulation).

KLINGERtop-chem-2000 has excellent chemical resistance instrongly acidic and alkaline applica-tions and offers exceptional perfor-mance in applications with highmechanical requirements at hightemperatures.

Page 17: KLINGER eCATALOGUE v1.8

KLINGERtop-chem:A complete sealing package

for safe performance

2000

2003

2005

2006

Mechanical resistanceto high temperature

Adaptability

Tightness

Strong alkalis

Strong acids

KLINGERtop-chem

KLINGERtop-chem-2006KLINGERtop-chem-2006 has good chemical resistance in stronglyalkaline conditions and good mechanical properties at mediumand low temperatures and loads.

KLINGERtop-chem-2006 is optimised for caustic conditions and also suitable for a wide range of applications in the chemical industry. Because it is free frompigments, this material is especiallysuited to food and pharmaceuticalapplications.

KLINGERtop-chem-2005 KLINGERtop-chem-2005 has excellent chemical resistance instrongly acidic applications and issuitable for a wide range of applica-tions in the chemical industrie. It has good mechanical properties atmedium and low temperatures andloads.

As regards media, the range of applications approaches that ofKLINGERtop-chem-2000. The material is an economical alternative where requirements lessstringent.

KLINGERtop-chem-2003As regards media, the range ofapplications is comparable to that of KLINGERtop-chem-2000.However, KLINGERtop-chem 2003has greater compressibility and isideal for maintaining a tight sealeven at low surface loads and temperatures.

KLINGERtop-chem-2003 has excellent chemical resistance in strongly acidic and alkaline applications and excellent mechanical properties at mediumand low temperatures and loads.Special mention should be given toits high gas tightness at even lowsurface loads (TA-Luft certification).

Page 18: KLINGER eCATALOGUE v1.8

The heavy-duty gasketsKLINGERtop-chem

Stability according to KlingerThe load bearing capacity of a gasketcan be assessed at ambient andhigh temperature using the hot com-pression test developed by Klinger.

In contrast to the test methodaccording to DIN 52913 and BS 7531, the gasket stress is kept constant throughout the entire test.The gasket is thus exposed to signi-ficantly severer conditions.

The thickness decrease as aresult of a constant load is measuredat a temperature of 23°C and alsoafter heating up to 250°C.

The value of the thicknessdecrease at 250°C relates to thethickness after compression at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maxi-mum operating pressure are inherentproperties or characteristics of gas-kets and gasket materials.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures adpressures to go on.

Additional stresses such as greatly fluctuating load may signifi-cantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

*Gaskets according to DIN 2690 are only standardised up to PN 40

50–50–100–150–200 0 °C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

50–50–100–150–200 0°C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

50–50–100–150–200 0°C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

50–50–100–150–200 0 °C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

KLINGERtop-chem-2000

KLINGERtop-chem-2005

KLINGERtop-chem-2003

KLINGERtop-chem-2006

If your operating temperaturesand pressures fall within this field, itis not usually necessary to conduct a technical examination.

If your operating temperaturesand pressures are within this field werecommend a technical examination.

If your operating temperaturesand pressures are within this blankfield, a technical examination shouldbe carried out.

Therefore a definite statement of these values for gaskets material is not possible.

Page 19: KLINGER eCATALOGUE v1.8

KLINGERtop-chem 2000 2003 2005 2006Ref. thickness of measured values, mm 1.5 2 1.5 1.5Density, g/cm 3 2.5 1.7 2 2.9Compressibility ASTM F 36 J, % 2 18 7 4Recovery ASTM F 36 J, % 55 40 35 40

Stress relaxationDIN 52913, 16h, 50MPa, 300 °C 35 – – –DIN 52913, 16h, 30MPa, 150 °C 30 13 25 18

Klinger cold/hot compression 23°C/ 50MPa, % 2 – 10 10250°C/ 50MPa, % 5 – 30 4023°C/ 25MPa, % – 9 – –250°C/ 25MPa, % – 38 – –

TightnessDIN 3535/6, ml/min 0.5 0.1 0.2 0.1 DIN 28090-2, mg/s m 0.05 0.01 0.02 0.01

Thickness/weight increaseH2SO4, 100%: 18h/ 23°C,% 0.5/ 1 – / 1 2/ 2 –HNO3,100%: 18h/ 23°C, % 1/ 2 – / 5 2/ 7 2/ 7NaOH, 33%, 72h/ 110°C, % 5/ 5 – / 2 – 12/ 24

Permits/certificationsBAM certification yes u. preparation – yesKTW proposal yes yes yes yesDIN-DVGW permit yes yes yes yesHTB acc. to VP 401 – – – –Fire Safe yes – – –FDA conformity yes yes yes yesTA-Luft certification yes yes u. preparation –Germanischer Lloyd yes yes u. preparation u. preparationUnited States Coast Guard yes – – –Registro Italiano Navale yes – – –Det Norske Veritas AS yes – – –

Standard sizes (other sizes on request)Sheet sizes mm 1,500 x 1,500 1,500 x 1,500 1,500 x 1,500 1,500 x 1,500Thickness mm 1.0/1.5 /2.0 /3.0 1.0/1.5 /2.0 /3.0 1.0/1.5 /2.0 /3.0 1.0/1.5 /2.0 /3.0Tolerances thickness ± 10%, length ± 50 mm, width ± 50 mm

Typical valuesSubject to technical alterations. Status: August 2003

The heavy-duty gasketsKLINGERtop-chem

Page 20: KLINGER eCATALOGUE v1.8

AcetaldehydeAcetamide

Acetic acid Acetic acid ester

AcetoneAcetylene

Adipic acidAir

AlumAluminium acetate

Aluminium chlorateAluminium chloride

AmmoniaAmmonium carbonate

Ammonium chlorideAmmonium diphosphate

Ammonium hydroxideAmyl acetate

AnilineAnon cyclohexanone

Arcton 12Arcton 22

AsphaltAviation fuel

Barium chlorideBenzene

Benzoic acidBlast furnace gas

Bleaching solutionBoiler feed water

BoraxBoric acid

BrineButane

ButanolButanone

Butyl acetateButylamine

Butyle alcoholButyric acid

Caesium meltCalcium chloride

Calcium hydroxideCalcium hypochlorite

Calcium sulphateCarbolic acid

Carbon dioxideCarbon disulphide

Carbon tetrachlorideCastor oil

Chlorine waterChlorine, dry

Chlorine, moist

Medium 2000 2003 2005 2006KLINGERtop-chem

260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C100°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

Medium 2000 2003 2005 2006KLINGERtop-chem

260°C260°C260°C– 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– – – – 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C100°C–260°C260°C260°C260°C

260°C260°C260°C– 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– – – – 260°C260°C260°C260°C260°C260°C260°C260°C 260°C260°C260°C260°C260°C260°C260°C100°C–260°C260°C260°C260°C

260°C260°C260°C– 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– – – – 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– –260°C260°C260°C260°C

260°C260°C260°C– 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– – – – 260°C260°C260°C260°C260°C260°C260°C260°C 260°C260°C260°C260°C260°C260°C260°C100°C–260°C260°C260°C260°C

ChloroformChromic acid

Citric acidChlorotrifluoride

Condensation waterCopper acetate

Copper sulphateCreosote

CresolCrude oil

CyclohexanolDecahydronaphthalene

Dibenzyl etherDibutyl phthalate

Diesel oilDimethyl formamide

DiphylDye bathEthaneEthanol

Ethyl acetateEthyl alcoholEthyl chloride

Ethyl etherEthylendiamine

EthyleneEthylene chloride

Ethylene glycolFluorine dioxide

Fluorine gaseousFluorine liquid

Fluorosilicic acidFormaldehyde

FormamideFormic acid

Freon 12Freon 22

Generator gasGlacial acetic acid

GlycerineHeating oil

HeptaneHydraulic oil

Hydraulic oil 2Hydraulic oil 3

Hydrazine hydrateHydrochloric acidHydrofluoric acid

Hydrofluosilic acidHydrogen

Hydrogen chlorideHydrogen peroxide

Isooctane

Subject to technical alterations. Status: August 2003

Page 21: KLINGER eCATALOGUE v1.8

Chemical resistances of the 4 gasket materials

Medium 2000 2003 2005 2006KLINGERtop-chem

260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– 260°C260°C260°C260°C

260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– 260°C260°C260°C260°C

260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– 260°C260°C– 260°C260°C260°C260°C

260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C– 260°C260°C260°C260°C

Medium 2000 2003 2005 2006KLINGERtop-chem

260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

260°C260°C260°C–260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C––260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C–260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C 260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C260°C

Isopropyl alcoholKerosene

Lactic acidLead acetate

Lead arsenateLinseed oil

Lithium meltMagnesium sulphate

Malic acidMEK butanone

MethaneMethyl alcoholMethyl chloride

Methylene chlorideMineral oil no. 1Mineral oil no. 2Monochlorethane

NaphthaNatural gasNitric acid

NitrobenzeneNitrogenOctane

OilOleanolic acid

Oleic acidOxalic acid

OxygenPalminic acid

PentanePerchlorethylene

PetroleumPetroleum benzin

Petroleum etherPhenol

Phosphoric acidPhthalic acid

Polychl. biphenyls.Potassium acetate

Potassium carbonatePotassium chloratePotassium chloride

Potass. chrom.sulph.Potassium cyanide

Potassium dichrom. Potassium hydroxide

Potassium hypochl.Potassium iodide

Potassium meltPotassium nitratePotassium nitrite

Potassium permang.Propane

PydraulPyridine

Rape seed oilRubidium melt

Salicylic acidSea water

Silicon oilSkydrol 500

SoapSoda

Sodium aluminateSodium bicarbonate

Sodium bisulphiteSodium chlorideSodium cyanide

Sodium hydroxideSodium melt

Sodium silicateSodium sulphideSodium sulphate

Spinning bathsSpirit

StarchSteam

Stearic acidSugar

Sulphur dioxideSulphuric acid

Sulphurous acidTable saltTannic acid

TanninTar

Tartaric acidTetrachloroethane

TetrahydronaphthaleToluene

Town gasTransformer oil

TrichloroethyleneTriethanolamine

TurpentineUrea

Vinyl acetateWater

Water flaskWater vapour

White spiritXylene

resistant(Suitable for the appropriate use as a

compressed gasket between flange surfaces) suitable with sufficient surface stress

do not use without contacting manufacturer

Temperatures are max.values

Page 22: KLINGER eCATALOGUE v1.8

4.94

7 G

raph

700

/200

0Pa

nton

e Blau

541

Sc

ala:C

yan

Mag

enta

Gelb

© A

GT K

öln

/ 4.9

47/ 9

.99

Typical values for 1.5 mm thickness KLINGERtop-graph-2000

The really flexible graphite sealing material

Rings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses,also edged and PTFE-covered.

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion.

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

The dimensions of the standardsheetsSizes:1,000 mm x 1,500 mmThicknesses:1.0 mm, 1.5 mm, 2.0 mm, other thicknesses on request.Tolerances:thickness ± 10%,lenght ± 50 mm,width ± 50 mm

Tests and approvalsBAM-certification for gaseous oxygenup to 130 bar and 125°Cand for liquid oxygen in flangeconnections.KTW-recommended. BS 7531 grade X. DIN-DVGW-permit no. NG-5123AU0381.

min50 MPa, 16 h/300°Cthickness decrease ambientthickness decrease hot 300°Cthickness changeweight change thickness changeweight changethickness changeweight changechlorides (soluble)

Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Klinger cold/hot compression 50 MPa

Immersion oil JRM 903: 5h/150°C

Immersion fuel B: 5h/23°C

Immersion water: 5h/100°C

Soluble cloride contentTightness according to DIN 3535/6DensityThicknessTypical values

10603210105

107

1055

<500,5

1,751,5

%%

MPa%%%%%%%%

ppmml/ming/cm 3

mm

KLINGERtop-graph-2000

BasisSealing material, based on graphiteand synthetic fibres. Manufacturedusing a revolutionary process whichprovides the graphite gaskets withtotally new, previously unachievableproperties.

PropertiesThe material impresses with its easyhandling and cutting combined withsteam capability too 300'C It has ahigh load bearing capacity combined with high sealability.

,

The material is suitable foruse with steam up to 300°C. Inmany other areas of application,temperatures of over 500°C arepossible.

KLINGERtop-graph-2000combines the advantages of fibre-reinforced gaskets preferred by theexperts with the key features of trulyflexible graphite.

The truly flexible graphite sealing materialthat is easy to handle and cut. It combines"high load bearing capacity" with high sealability.KLINGERtop-graph-2000 is ideally suited foruse with steam up to 300 'C and many hightemperature applications up to 500 'C.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400 450 500

100

!

" §

"

points the way to the right gasketfor the job KLINGER GmbH

P.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations. Status: September 2000.

Certified according to DIN EN ISO 9001.

Klinger cold/hot compressionWith this test method developed

by Klinger you can evaluate thecold/hot compression of a gasket incold and hot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness ob-tained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination isrecommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

properties or characteristics ofgaskets and gasket materials.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to work with.

Additional stresses such asgreatly fluctuating load may

significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

The fields of decision1

2

3

flange

bolt

processcontrol

tempera-ture

pressure

medium

Page 23: KLINGER eCATALOGUE v1.8

4.94

7 G

raph

700

/200

0Pa

nton

e Blau

541

Sc

ala:C

yan

Mag

enta

Gelb

Typical values for 1.5 mm thickness KLINGERtop-graph-2000

The truly flexible graphite sealing material

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion.

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and installation factorsbeyond the manufacturer’s control. Wecan, however, vouch for the excellentquality of our products.

The dimensions of the standardsheetsSizes:1500 mm x 2000 mmThicknesses: 1.5 mm, 3.0 mm, other sheetsizes / thicknesses on request.Tolerances:thickness ± 10%,lenght ± 50 mm,width ± 50 mm

Tests and approvals BS 7531 grade X. DIN-DVGW-permit no. NG-5123AU0381.

min50 MPa, 16 h/300°Cthickness decrease ambientthickness decrease hot 300°Cthickness changeweight change thickness changeweight changethickness changeweight changechlorides (soluble)

Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Klinger cold/hot compression 50 MPa

Immersion oil JRM 903: 5h/150°C

Immersion fuel B: 5h/23°C

Immersion water: 5h/100°C

Soluble cloride contentTightness according to DIN 3535/6DensityThicknessTypical values

10603210105

107

1055

<500,5

1,751,5

%%

MPa%%%%%%%%

ppmml/ming/cm 3

mm

KLINGERtop-graph-2000

BasisSealing material, based on graphiteand synthetic fibres. Manufacturedusing a revolutionary process whichprovides the graphite gaskets withtotally new, previously unachievableproperties.

PropertiesThe material impresses with its goodhandling in combination with its veryhigh level of load bearing capacityand minimal embrittlement attemperatures up to 300°C. Theseproperties offer the gasket a highdegree of resistance to damageduring fitting and under operation,prevents the loss of bolt load and theformation of cracks at hightemperature. The material is suitablefor use with steam up to 300°C. Inmany other areas of application,temperatures of over 500°C arepossible.

KLINGERtop-graph-2000combines the advantages of fibre-reinforced gaskets preferred by theexperts with the key features of reallyflexible graphite.

The really flexible graphite sealing materialwith a high degree of inherent stability offersreliability in handling. Thanks to its high loadbearing capacity and the low embrittlement,KLINGERtop-graph-2000 is ideally suited for

use with steam and other sophisticatedapplications.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400 450 500

100

!

" §

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

"

points the way to the right gasketconditions for the job KLINGER Limited

http://www.klinger.com.au

Subject to technical alterations. Status: August 2001.

Certified according to IISO 9001 & QS 9000.

* Gaskets according to DIN 2690 are onlystandardised up to PN 40

Klinger cold/hot compressionWith this test method developed

by Klinger you can evaluate thecold/hot compression of a gasket incold and hot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness ob-tained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination isrecommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

properties or characteristics ofgaskets and gasket materials.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may

significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

The fields of decision1

2

3

flange

bolt

processcontrol

tempera-ture

pressure

medium

Page 24: KLINGER eCATALOGUE v1.8

4.94

7 G

raph

700

/200

0Pa

nton

e Blau

541

Sc

ala:C

yan

Mag

enta

Gelb

© A

GT K

öln

/ 4.9

47/ 9

.99

Typical values for 1.5 mm thickness KLINGERtop-graph-2000

The really flexible graphite sealing material

Rings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses,also edged and PTFE-covered.

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion.

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

The dimensions of the standardsheetsSizes:1,000 mm x 1,500 mmThicknesses:1.0 mm, 1.5 mm, 2.0 mm, other thicknesses on request.Tolerances:thickness ± 10%,lenght ± 50 mm,width ± 50 mm

Tests and approvalsBAM-certification for gaseous oxygenup to 130 bar and 125°Cand for liquid oxygen in flangeconnections.KTW-recommended. BS 7531 grade X. DIN-DVGW-permit no. NG-5123AU0381.

min50 MPa, 16 h/300°Cthickness decrease ambientthickness decrease hot 300°Cthickness changeweight change thickness changeweight changethickness changeweight changechlorides (soluble)

Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Klinger cold/hot compression 50 MPa

Immersion oil JRM 903: 5h/150°C

Immersion fuel B: 5h/23°C

Immersion water: 5h/100°C

Soluble cloride contentTightness according to DIN 3535/6DensityThicknessTypical values

10603210105

107

1055

<500,5

1,751,5

%%

MPa%%%%%%%%

ppmml/ming/cm 3

mm

KLINGERtop-graph-2008

BasisA sealing material based on graphite and synthetic fibres with a wire insert that provides this material with totally new, previously unachievable properties.

PropertiesThis material is based on the proven formulation for Klinger Topgraph 2000 which combines the handling advantagesof fibre reinforced gaskets with the performance advantages of graphite to give a truly flexible graphite sealing solution. The addition of the wire insert significantly increases tensile strength and will therefore be the preferredsolution for many users where pulsating pressure loads exist. Topgraph 2008 demonstrates improved storage, handling and installationcharacteristics when compared to exfoliated graphite products.The material has a high load-bearing capacity and is suitable for use with steam to 300'C and many other applications up to 500'C.

The really flexible graphite sealing materialnow supplied wire reinforced. It combines"high load bearing capacity" and highsealability with improved blow-out resistance.KLINGER Topgraph 2008 is ideally suited foruse with steam up to 300'C and many hightemperature applications up to 500'C.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400 450 500

100

!

" §

"

points the way to the right gasketfor the job KLINGER GmbH

P.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations. Status: September 2000.

Certified according to DIN EN ISO 9001.

Klinger cold/hot compressionWith this test method developed

by Klinger you can evaluate thecold/hot compression of a gasket incold and hot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness ob-tained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination isrecommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

properties or characteristics ofgaskets and gasket materials.

The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors. Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.Additional stresses such asgreatly fluctuating load may

significantly affect whether a gasket is suitable for the application.Resistance to media must betaken into account in every case.

The fields of decision1

2

3

flange

bolt

processcontrol

tempera-ture

pressure

medium

Page 25: KLINGER eCATALOGUE v1.8

4.94

7 G

raph

700

/200

0Pa

nton

e Blau

541

Sc

ala:C

yan

Mag

enta

Gelb

Typical values for 1.5 mm thickness KLINGERtop-graph-2008

The truly flexible reinforcedgraphite sealing material

SurfacesThe surface finish of the material is such that it has an extremely low adhesion to the flange faces.

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

The dimensions of the standardsheetsSizes:1,500 mm x 2,000 mmThicknesses:1.5 mm, 3.0 mm, otherthicknesses on request.Tolerances:thickness ± 10%,lenght ± 50 mm,width ± 50 mm

Tests and approvalsBS 7531 grade X.

min50 MPa, 16 h/300°Cthickness decrease ambientthickness decrease hot 300°Cthickness changeweight change thickness changeweight changethickness changeweight changechlorides (soluble)

Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Klinger cold/hot compression 50 MPa

Immersion oil JRM 903: 5h/150°C

Immersion fuel B: 5h/23°C

Immersion water: 5h/100°C

Soluble cloride contentTightness according to DIN 3535/6DensityThicknessTypical values

10603210105

107

1055

<501,0

2,10 1,5

%%

MPa%%%%%%%%

ppmml/ming/cm 3

mm

KLINGERtop-graph-2000

BasisSealing material, based on graphiteand synthetic fibres. Manufacturedusing a revolutionary process whichprovides the graphite gaskets withtotally new, previously unachievableproperties.

PropertiesThe material impresses with its goodhandling in combination with its veryhigh level of load bearing capacityand minimal embrittlement attemperatures up to 300°C. Theseproperties offer the gasket a highdegree of resistance to damageduring fitting and under operation,prevents the loss of bolt load and theformation of cracks at hightemperature. The material is suitablefor use with steam up to 300°C. Inmany other areas of application,temperatures of over 500°C arepossible.

KLINGERtop-graph-2000combines the advantages of fibre-reinforced gaskets preferred by theexperts with the key features of reallyflexible graphite.

The really flexible graphite sealing materialwith a high degree of inherent stability offersreliability in handling. Thanks to its high loadbearing capacity and the low embrittlement,KLINGERtop-graph-2000 is ideally suited for

use with steam and other sophisticatedapplications.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400 450 500

100

!

" §

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

"

points the way to the right gasketfor the job KLINGER Ltd

http://www.klinger.com.au

Subject to technical alterations. Status: March 2003.

Certified according to ISO 9001 & QS 9000.

* Gaskets according to DIN 2690 are onlystandardised up to PN 40

Klinger cold/hot compression

In the test method acc. to DIN 52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness ob-tained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination isrecommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

properties or characteristics ofgaskets and gasket materials.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may

significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

The fields of decision1

2

3

flange

bolt

processcontrol

tempera-ture

pressure

medium

Page 26: KLINGER eCATALOGUE v1.8

KLINGERsoft-chem

KLINGERsoft-chem sheeting is 100% expanded PTFE processed to produce a uniform and highlyfibrillated microstructure withmulti-directional fibres.Note the following advantages of KLINGERsoft-chem in your application: Highest sealability Excellent chemical resistance Lowest gas- and fluid permeation Prevention of corrosion Resistant against steam and

condensate High compressibility Excellent compensation of

irregularities of the sealing surface Superior creep resistance Overloading is practically

impossible Very easy to process

A soft, pliable, yet very strong gasketwith superior creep resistance and cold flow compared to standard PTFEproducts.

KLINGERsoft-chem is ideal for sealinguneven and damaged flanges. It is easyto cut and install and requires only lowcompressive load to seal on all flange material types.

100% PTFE Gasket Sheeting. The best choice foreconomical plant-wide use on services to 260°C

and pressures to 200 bar.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

! "

§

KLINGERsoft-chem

3.00

3/9.

2000

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

Tests and approvalsThe components of KLINGERsoft-chemare fully compatible with FDArequirements.Certification for food toleration:Standford Consult. LaboratoriesNeuseeland MAF,Standford Consult. LaboratoriesAustralia AS 4020.

Typical values for 1,5 mm thickness

thickness decrease at 23°Cthickness decrease at 300°C

min.

Stress relaxation ASTM F 38 B 100°CTightness according DIN 28090Klinger cold/hot compression 25 MPa

Compressibility ASTM F 36 JRecovery ASTM F 36 ATensile strength ASTM 152Chemical resistanceDensityTypical values

350,01

3728601210

0-140,85

%mg/s m

%%%%

MPaph

g/cm 3

.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950 -340/341e-mail: [email protected]://www.klinger-gmbh.de

points the way to the right gasketfor the job

Subject to technical alterations. Status: September 2000

Certified according to DIN EN ISO 9001

increasing temperature (e.g.KLINGER-graphite laminate orKLINGERtop-chem), especially forsteam and/or water applications.

For discontinuous operations inwater and/or steam applications, we recommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should be as thin as is practicable.

For reasons of safety, we advise against the re-use of gaskets.

Dimensions of the standard sheetsSize:1,500 mm x 1,500 mmThicknesses:1.5 mm, 3.0 mm,other thicknesses on request.Tolerances:thickness ± 10%length ± 50 mm, width ± 50 mm

Important points to be observedThe selection of gaskets requiresexpertise and know-how since evergreater reliability coupled with thelowest possible leakage rates aredemanded of gasket materials.

The exacting demands made onthe tightness of gasket materials (e.g.Tightness class L0.01) mean that withincreasing internal pressure highersurface pressures must be applied tothe gasket.

It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressed gaskets.

If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with

Klinger cold/hot compressionWith this test method developed byKlinger you can evaluate the cold/hotcompression of a gasket in cold andhot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness obtained after loading at 23°C.

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination is recommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials.

Unfortunately, this is not the case.

The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often has

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.

only the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

The fields of decisionflange

bolt

processcontrol

tempera-ture

pressure

medium

Page 27: KLINGER eCATALOGUE v1.8

KLINGERsoft-chem

KLINGERsoft-chem is anexpanded PTFE material that hasbrought non-asbestos gasketingtechnology to a new level ofperformance.Use following advantages of thesealing material in your application: Highest sealability Excellent chemical resistance Lowest gas- and fluid permeation Prevention of corrosion Resistant against steam and

condensate High compressibility Excellent compensation of

irregularities of the sealing surface Superior creep resistance Overloading is practically

impossible Very easy to process

Excellent corrosion resistancetogether with superior creep resistanceand sealability create a high-gradegasket material for a wide applicationfield in your plant.

Many of your demands in gasketing can be fulfilled in aneconomical and safe way by KLINGER-soft-chem. Therefore it is a material suitable as astandard type in your stock.

The best choice foreconomical plant-wide use on services to 260°C

and pressures to 200 bar.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

! "

§

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

KLINGERsoft-chem

3.00

3/9.

2000

ApplicationsIdeal for applications requiring a minimumof sealing stress up to moderate cond'nsof pressure and temperature:Lid seals, GRP flanges, plastic flanges,glass-lined flanges, agressive / corrosivemedia processes, pitted / uneven flanges

With this in mind, please alsoobserve our installation instructions.

Tests and approvalsThe components of KLINGERsoft-chemare fully compatible with FDArequirements.Certification for food toleration:Standford Consult. LaboratoriesNeuseeland MAF,Standford Consult. LaboratoriesAustralia AS 4020.

Typical values for 1,5 mm thickness

thickness decrease at 23°Cthickness decrease at 300°C

min.

Stress relaxation ASTM F 38 B 100°CTightness according DIN 28090Klinger cold/hot compression 25 MPa

Compressibility ASTM F 36 JRecovery ASTM F 36 ATensile strength ASTM 152Chemical resistanceDensityTypical values

350,01

3728601210

0-140,85

%mg/s m

%%%%

MPaph

g/cm 3

.

KLINGER Limited

http://www.klinger.com.au

points the way to the right gasketconditions for the job

Subject to technical alterations. Status: August 2001

Certified according to ISO 9001 & QS 9000.

increasing temperature (e.g.KLINGER-graphite laminate orKLINGERtop-chem), especially forsteam and/or water applications.

For discontinuous operations inwater and/or steam applications, we recommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should be as thin as is practicable.

For reasons of safety, we advise against the re-use of gaskets.

Dimensions of the standard sheetsSize:1500 mm x 1500 mmThicknesses:1.5 mm, 3.0 mm,

Tolerances:thickness ± 10%length ± 50 mm, width ± 50 mm

Important points to be observedThe selection of gaskets requiresexpertise and know-how since evergreater reliability coupled with thelowest possible leakage rates aredemanded of gasket materials.

The exacting demands made onthe tightness of gasket materials (e.g.Tightness class L0.01) mean that withincreasing internal pressure highersurface pressures must be applied tothe gasket.

It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressed gaskets.

If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with

Klinger cold/hot compressionWith this test method developed byKlinger you can evaluate the cold/hotcompression of a gasket in cold andhot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness obtained after loading at 23°C.

* Gaskets according to DIN 2690 are only standardised up to PN 40

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination is recommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials.

Unfortunately, this is not thecase.

The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often has

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.

only the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

The fields of decisionflange

bolt

processcontrol

tempera-ture

pressure

medium

Page 28: KLINGER eCATALOGUE v1.8
Page 29: KLINGER eCATALOGUE v1.8

KLINGERSIL C4243 KLINGERSIL C4324 KLINGERSIL C4400

General purpose, economy grade material suitable for a wide range of water, oil and gas applications.

High quality compressed syn-thetic fibre jointing based on aramid fibres with NBR binder.

General purpose jointing based on a blend of synthetic fibres with NBR binder. Also suitable for low temperature steam.

Colour Both sides light green One side grey, one side green Green both sides

Finish 3 x A anti stick surfaces 3 x A anti stick surfaces 3 x A anti stick surfaces Also available with wire reinforce-ment—KLINGERsil C4408

Uses Suitable for use with water, oils and gases

Suitable for use with oils, satu-rated steam (to 180°C), water and gases

Suitable for use with air, water, oils, fuel and gases. Particularly suitable for use in internal com-bustion engines, compressors and hydraulic systems.

Specifications/ Approvals

KTW 1.3.13 BS 7531 Grade Y. KTW 1.3.13 DIN-DVGW 95.01e052 SVGW-Zulassung

BS 7531 Grade Y. BAM Oxygen Gas Approval DIN-DVGW 88.02e 052 Potable Water—WRC & KTW

Typical Original TEST METHOD Properties Specific Gravity:

2mm 1.75 g/cm3

1.5mm 1.75 g/cm3

2mm 1.6 g/cm3

Compressibility ASTM F36A 8% 7-17% 11%

Recovery ASTM F36A 55% min 50% min 55% min

Stress Relaxation DIN 52913 26 MPa 20 MPa 25 MPa

Sealability DIN 28090-2 0.04 mg/sm 0.02 mg/sm 0.02 mg/sm

Gas Leakage DIN 3535/6 0.4 ml/min 0.2 ml/min 0.2 ml/min

Typical properties After Fluid Immersion TEST METHOD Thickness Increase: ASTM Oil 1 5h/150°C ASTM F146

-

-

0-5%

ASTM Oil 3 5h/150°C ASTM F146 5% 0-10% 0-5%

ASTM Fuel A 5h/23°C ASTM F146 - - 0-5%

ASTM Fuel B 5h/23°C ASTM F146 7% 0-10% 0-5%

Weight Increase: ASTM Fuel B 5h/23°C ASTM F146

10% max.

10-15%

5% max.

Pressure/Temp Operating Guidelines 1 Usually satisfactory to use

without reference to KLINGER.

2 Usually satisfactory, refer to KLINGER for applications with steam.

3 Refer to KLIBGER for advice. Chemical compatibility must also be satisfied.

Material Properties

Page 30: KLINGER eCATALOGUE v1.8

Material Properties

Premium quality compressed synthetic fibre jointing composed of carbon fibres with NBR binder.

Premium quality compressed synthetic acid resistant jointing.

Specialised compressed synthetic fibre jointing based on aramid fibres with SBR binder. Features excellent sealability, even with low sur-face load.

One side white, one side green One side black, one side green Russet one side, black one side. One side white, one off-white.

3 x A anti stick surfaces 3 x A anti stick surface. 3 x A anti stick surfaces. 3 x A anti stick surfaces.

Suitable for use with air, steam, oil, fuels, gases (including oxygen) and potable water applications.

Universal material with excellent steam, oil & chemical resistance. Particularly suitable for use in highly alkaline applications, and applica-tion requiring high load bearing charac-teristics

Highly suitable for a automo-tive applications due to “controlled swell” properties in oil, com-bined with good resistance to water. Also suitable for light indus-trial and domestic appliance ap-plications.

Specially developed for strong organic & inorganic acid applica-tions. Wide resistance range including most acids, fuels, oils, solvents, alkalis and water (not suited for concentrated nitric acid)

BS 7531 Grade X. BS 5146 (Firesafe approval) AGA No. 208 (Combust.gas) DIN-DVGW 95.01e052 (Gas) Bam Oxygen Approval Potable Water– AS4020,WRC &KTW LNE (use with Food)

BS 7531 Grade X. API 6FA (Firesafe) DIN-DVGW 95.01e052 (Gas) Bam Oxygen Approval Potable Water– &KTW LNE (use with Food)

BS 7531 Grade X. Potable Water—AS4020

BS 7531 Grade X. DIN 3754 IT S (Physical Confor-mity).

2mm 1.7 g/cm3

2mm 1.4 g/cm3

2mm 1.45 g/cm3

1.5mm 1.7 g/cm3

8% 12% 29% 9%

50% min 60% min 40% min 55% min

35 MPa 32 MPa 10 MPa (BS 7531) 18 MPa (BS 7531)

0.10 mg/sm 0.10 mg/sm - 0.10 mg/sm

1.0 ml/min 0.1 ml/min - 1.0 ml/min

0-5%

0-10%

-

Acid Immersion

10% (H2SO4 96% 18h 23°C) 0-5% 0-10% 50% 8% (H2SO4 65% 48h 23°C)

0-5% 0-10% - 8% (HNO3 50% 18h 23°C)

0-5% 0-10% 30% * (HNO3 95% 18h 23°C)

5% max.

5%

30% max.

*Not suitable -

High quality compressed synthetic fibre jointing based on glass fibres and NBR binder.

KLINGERSIL C4430 KLINGERSIL C4500 KLINGERSIL C6327 KLINGERSIL C8200

Page 31: KLINGER eCATALOGUE v1.8

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§ If your operating temperaturesand pressures are within this ”open”field, a technical examination isalways necessary.

If your operating temperaturesand pressures are within this field atechnical examination isrecommended.

If your operating temperaturesand pressures fall within this field, atechnical examination is normallyunnecessary.

KLINGERsil:Optimum

flangesecurity

This folder presents the essential dataon the gasket materials used in ourKLINGERsil range. The pT diagrams areof particular value as an aid to selectingthe right gasket for your application.Detailed information permitting selection of the optimum gasket material is provided inside.

Dimensions of the standard sheets Sizes:1000 x 1500 mm, 1500 x 2000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm,3.0 mm.Other Thicknesses available onrequest.Tolerances:Thickness ± 10%; length ± 50 mm;width ± 50 mm

VariantsKLINGERsil C-4409 and C-4509 arereinforced with expanded metal madefrom carbon steel. Gaskets reinforced with stainless steelC-4409 L and C-4509 L are alsoavailable. Their specifications are thesame but the stainless steelreinforced grades are available in thesheet sizes:1000 mm x 1250 mm and 1250 mm x2000 mm respectively.

Thicknesses C-4409 L: 0.8 mm, 1.0 mm, 1.5 mm.Thicknesses C-4509 L:1.0 mm, 1.5 mm.Other thicknesses available onrequest.

KLINGERsil C-4400 can also besupplied in a colourless versionKLINGERsil C-4400 L. The standardgreen and the colourless versions areboth KTW approved and are suitablefor food processing operations.

KLINGERsil C-4430 and C-4500can be supplied as K-versions for usein power stations. Their chloride andfluoride contents conform to theSiemens KWU standard.

Other KLINGERsil materialsThe KLINGERsil sealant materialsdescribed form our main productrange. To meet special requirements,we supply other versions, e.g.KLINGERsil C-4304, C-4324, C-4408,C-4438, C-4439 and C-6327 as wellas various beater materials.

Please contact us; we shall be veryglad to advise you.

Important points to be observedThe selection of gaskets requiresexpertise and know-how since evergreater reliability coupled with thelowest possible leakage rates aredemanded of gasket materials.

The exacting demands made onthe tightness of gasket materials (e.g.Tightness class L0.01) mean that withincreasing internal pressure highersurface pressures must be applied tothe gasket.

It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressedgaskets.

If the gasket fitted will besubjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it isadvisable to choose a gasket which is not prone to embrittlement withincreasing temperature (e.g. KLINGERgraphite laminate orKLINGERtop-chem), especially forsteam and/or water applications. For discontinuous operations in waterand/or steam applications, werecommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should be asthin as is practicable.

For reasons of safety, we adviseagainst the re-use of gaskets.

Rings and non-standard designsThese gaskets can be supplied in allsizes and in the same thicknesses asfor sheets. PTFE envelope and eyeletgaskets are also available.

SurfacesThe gasket materials as they leave theproduction line have excellent anti-stick properties. However, if sodesired, they can be supplied with ananti-stick graphite or other finish onone or both surfaces.

The performance and life ofKlinger gaskets depend in largemeasure on proper storage and fitting,factors beyond the manufacturer’scontrol. We can, however, vouch forthe excellent quality of our products.

KLINGERsilhigh-pressure gasket materials

Why does Klinger supplypT diagrams?

The many and varied demands made ongasketsThe successful operation of agasket depends upon amultiplicity of factors.Many who use static gasketsbelieve that the values quoted formaximum admissible temperatureand maximum operating pressureare inherent properties orcharacteristics of gaskets andgasket materials.

Unfortunately, this is notthe case.The maximum temperatures and pressures atwhich gaskets may be used are influenced by alarge number of factors.

Therefore a definite statement of these values forgasket material is not possible.

*Gaskets according to DIN 2690 are only standardised up to PN 40

So why does Klinger provide pT diagrams?For the reasons given the

pT diagram is not infallible: it serves as a rough guide forthe end user who often hasonly the operating temperatures

and pressures to go on. Additionalstresses such as greatly fluc-tuating load may significantly

affect whether a gasket issuitable for the application.

Resistance to media must betaken into account in every case.

flange

bolt

processcontrol

tempera-ture

pressure

medium

The fields of decision

3

2

If in doubt, contact the technical department at Klinger. You can useemail, the KLINGERexpert®

calculation program or call us.

The three fields of decisiondo not indicate limits for the useof our material. They indicate away to select the right gasketmaterial.

1

Page 32: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-4243Universal gasket material

for general applicationsGasket material for liquids and gases at lower

pressure and temperatures.Good chemical resistance against water and oil.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

*Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket thickness 2 mm.

BasisGasket material based on organic fibres bound with NBR.

Klinger Hot and Cold CompressionTest MethodThe Klinger Hot Compression Testwas developed by Klinger as amethod to test the load bearing capa-bilities of gasket materials under hotand cold conditions.

In contrast to the BS 7531 and DIN 52913 tests, the KlingerCompression test maintains a constant gasket stress throughout theentire test. This subjects the gasket tomore severe conditions.

The thickness decrease is mea-sured at an ambient temperature of23°C after applying the gasket load.This simulates assembly.

Temperatures up to 300°C arethen applied and the additionalthickness decrease is measured.Thissimulates the first start up phase.

The many, varied demands placedon gasketsA common perception is that the suitability of a gasket for any givenapplication depends upon the maximum temperature and pressureconditions. This is not the case.

Maximum temperature and pressure values alone can not define amaterial’s suitability for an application.

In area one, the gasket materialis normally suitable subject to chemical compatibility

In area two, the gasket materialsmay be suitable but a technical evaluation is recommended.

In area three, do not install the gasket without a technical evaluation.

These limits are dependent upona multiplicity of factors as shown in the diagram below.

It is always advisable to considerthese factors when selecting a material for a given application.

Selecting gaskets with pT diagramsThe Klinger pT diagram provides guidelines for determining the suitability of a particular gasket material for a specific applicationbased on the operating temperatureand pressure only.

Additional stresses such as fluctuating load may significantlyaffect the suitability of a gasket in the application and must be considered separately. Always refer to the chemical resistance of the gasket to the fluid.

Areas of Application

Page 33: KLINGER eCATALOGUE v1.8

Typical values

SurfacesKLINGERSIL® gasket materials aregenerally furnished with surfaces oflow adhesion. On request, graphitefacings and other surface finishes onone or both sides are also available.

Function and durabilityThe performance and service life ofKLINGER gaskets depend in largemeasure on proper storage and fit-ting, factors beyond the manufactor’scontrol. We can, however, vouch forthe excellent quality of our products.

With this in mind, please alsoobserve our installation instructions.

KLINGERSIL® C-4243Technical data

min50 MPa, 16 h/175°Cthickness decrease at 23°Cthickness decrease at 200°C

oil JRM 903: 5 h/150°Cfuel B: 5 h/20°C

Compressibility ASTM F 36 JRecovery ASTM F 36 JStress relaxation DIN 52913Klinger cold/hot compression, 50 MPaTightness acc. to DIN 3535/6Thickness increase ASTM F 146

Density

855241025

< 0.157

1.75

%%

MPa%%

mg/s x m%%

g/cm3

In cyclic loading conditions we recommend a minimum surfacestress of 30 MPa and that the gasketshould be as thin as is practicable.

For safety reasons never re-usegaskets.

Dimensions of the standard sheetsSizes:1000 x 1500 mm, 2000 x 1500 mm.Thicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mm;other thicknesses and sizes onrequest.Tolerances:thickness ±10%, length ± 50 mm,width ± 50 mm

Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at

Subject to technical alterations. Status: February 2004

Certified according to DIN EN ISO 9001:2000

Important points to be observedWith heightened awareness of safetyand environmental issues, reducingleaks from flanged assemblies hasbecome a major priority for industry.It is therefore important for compa-nies who use gaskets to choose thecorrect material for the job andinstall and maintain it correctly toensure optimum performance.

A flanged joint will remain tightas long as the surface pressure inservice is higher than the minimumsurface pressure required to achievethe necessary levels of tightnessbut is lower than the maximum per-missible surface pressure.But increa-singly high demands on the tightnessrequirements for flanged joints (e.g.Tightness class L 0.1 in accordancewith DIN 28090) necessitate theapplication of high loads on the gas-ket material in order to meet thesestringent requirements.

If the gasket is to be subjected to non-static loading and stress fluctuations due to temperature andpressure cycling, it is advisable toselect a gasket material which is less prone to embrittlement withincreasing temperatures (e.g.KLINGERgraphite laminate,KLINGERtop-chem or KLINGERtop-sil).

Powerful sealing calculation with online help on CD-ROM

Page 34: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-4400Aramid fibres bonded with NBR.Resistant to oils, water, steam,gases, salt solutions, fuels,alcohols, moderate organic andinorganic acids, hydrocarbons,

lubricants and refrigerants.

A Universal Material for

Safe and ReliableSealing

The global leader in static sealing

Page 35: KLINGER eCATALOGUE v1.8

The many, varied demandsplaced on gasketsA common perception is that thesuitability of a gasket for anygiven application depends uponthe maximum temperature andpressure conditions. This is notthe case.

Maximum temperature andpressure values alone can notdefine a material’s suitability foran application. These limits aredependent upon a multiplicity offactors as shown in the diagramopposite. It is always advisable to consider these factors whenselecting a material for a givenapplication.

*Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket thickness 2 mm.

Selecting gaskets with pT diagramsThe Klinger pT diagram providesguidelines for determining thesuitability of a particular gasketmaterial for a specific applicationbased on the operatingtemperature and pressure only.

Additional stresses such asfluctuating load may significantlyaffect the suitability of a gasket in the application and must beconsidered separately. Alwaysrefer to the chemical resistanceof the gasket to the fluid.

In area one, the gasketmaterial is normally suitablesubject to chemicalcompatibility

In area two, the gasketmaterials may be suitable but atechnical evaluation isrecommended.

In area three, do not installthe gasket without a technicalevaluation.

Areas of Application

Klinger Hot and ColdCompression Test MethodThe Klinger Hot CompressionTest was developed by theKlinger Group as a method totest the load bearing capabilitiesof gasket materials under hotand cold conditions.

In contrast to the BS 7531and DIN 52913 tests, the KlingerCompression test maintains aconstant gasket stressthroughout the entire test. This subjects the gasket to moresevere conditions.

Temperatures up to 300°Care then applied and theadditional thickness decrease ismeasured.This simulates thefirst start up phase.

The thickness decrease ismeasured at an ambient tempe-rature of 23°C after applying thegasket load.This simulates assembly.

The diagram showsadditional thickness decrease at temperature

5060708090100

203040

010

20

30

40

50

60

70

80

100 150 200 250 300 350 400

10 0 50

0

Temperature °CStress MPa

Hot F

low

%

10

20

30

40

50

60

70

80

Hot F

low

%

KLINGERSIL C-4400®

Page 36: KLINGER eCATALOGUE v1.8

Maximum permissible surfacepressure σBO under operatingconditions acc. DIN 28090 – 1The maximum surface pressure underoperating conditions is the maximumallowable surface pressure on theeffective gasket area under serviceconditions that can be applied to thegasket before unacceptable relaxationof the flanged joint occurs and/or thegaskets are destroyed.

The diagram above shows this values for different gasketthicknesses.

Min. surface pressure σVUfor tightness classes L = 1.0, L = 0.1 and L = 0.01 in accordance to DIN 28090The minimum surface pressure is theminimum surface pressure that shouldbe applied to the gasket to achievethe necessary tightness requirements.

The value must be sufficient tocompress the material into the flangeimperfections, reduce the materialsporosity and also counteract therelease of load due to the internalpressure.

The diagrams below show theminimum gasket stress required toachieve the relevant tightness classesas a function of thickness.

Minimum surface pressure σBUfor tightness class L= 0.1The three dimensional diagram belowdescribes the behaviour of 2 mmgasket material with respect to theminimum surface pressure to achievea tightness class of L = 0.1 under awide range of temperatures andinternal pressures. It clearly showsthat the minimum surface pressuredecreases at elevated temperatures –the gasket will seal at lower loadsunder these conditions.

0

20

50

40

30

70

60

80

10 20 30 50

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

20

50

40

30

70

60

80

10 20 30 40 50

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

20

50

40

30

70

60

80

10 20 30 50

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

100

250

200

150

350

300

500

50

0

100 200 300 400

0,5 00 mm

3,0 33 mm

2.62.42.22.01.81.61.41.21.00.80.60.40.2

00

Tempe

Leak

mg/

(sm

)

2.62.42.22.01.81.61.41.21.00.80.60.40.2

00

Tempe

Leak

mg/

(sm

)

2.62.42.22.01.81.61.41.21.00.80.60.40.2

00

Tempe

Leak

mg/

(sm

)

High temHigh temmeasureHot Comconstantwith incrusing nit

Stabreading specimeload and

Themassflowcontrolle

Modulus of elasticity ED inaccordance to DIN 28090This diagram outlines the modulus ofelasticity compared to the surfaceload. The curves describe thebehaviour at ambient temperatureand at 200°C.

0

40

100

80

60

140

120

160

20

0

1000 3000 5000 7000 9000 11000

28°C

200°C

KLINGERSIL C-4400®

Tightness class L= 0.1 allows a maximum leakage of

0.1 mg nitrogen per second per meterof gasket length (mg/s x m)

Page 37: KLINGER eCATALOGUE v1.8

KLINGERSIL C-4400Flanged joint integrity

Important points to be observedWith heightened awareness of safetyand environmental issues, reducingleaks from flanged assemblies hasbecome a major priority for industry.It is therefore important for com-panies who use gaskets to choose thecorrect material for the job and installand maintain it correctly to ensureoptimum performance.

A flanged joint will remain tightas long as the surface pressure inservice is higher than the minimumsurface pressure required to achievethe necessary levels of tightnessbut is lower than the maximumpermissible surface pressure.Butincreasingly high demands on thetightness requirements for flangedjoints (e.g. Tightness class L 0.1 inaccordance with DIN 28090)necessitate the application of highloads on the gasket material in orderto meet these stringent requirements.

If the gasket is to be subjected to non-static loading and stress fluctuations due to temperature and pressure cycling, it is advisableto select a gasket material which is less prone to embrittlement with increasing temperatures (e.g.KLINGERgraphite laminate,KLINGERtop-chem or KLINGERtop-sil). In cyclic loading conditions werecommend a minimum surfacestress of 30 MPa and that the gasketshould be as thin as is practicable.

For safety reasons never re-usegaskets.

Gasket load 15 MPa

Gasket load 25 MPa

Gasket load 35 MPa

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

High temperature tightnessHigh temperature tightness ismeasured by means of the KlingerHot Compression test under definedconstant gasket load and temperaturewith increasing internal pressuresusing nitrogen as test fluid.

Stabilisation time for eachreading is two hours and a new testspecimen is used for every gasketload and temperature.

The tightness is analysed with amassflow meter. The pressure iscontrolled by pressure controller.

®

Page 38: KLINGER eCATALOGUE v1.8

The following guidelines aredesigned to ensure the optimumperformance of our gasket materials:

1. Choosing the gasketThere are many factors which must be taken into account when choosinga gasket material for a given appli-cation including temperature,pressure and chemical compatibility. Please refer to the information givenin our brochure or, for advice to oursoftware program KLINGER ®expert. If you have any questions regardingthe suitability of material for a givenapplication please contact KlingerTechnical Department.

2. Gasket thicknessThe gasket should be as thin astechnically practical. To ensureoptimum performance a minimumthickness/width ratio of 1/5 is re-quired (ideally 1/10).

3. Flange condition Ensure all remains of old gasketmaterials are removed and the flangesare clean, in good condition andparallel.

4. Gasket compoundsEnsure all gaskets are installed in a dry state, the use of gasketcompounds is not recommended asthis has a detrimental effect on thestability and load bearing charac-teristics of the material. In itsuncompressed form the gasket canabsorb liquid, and this may lead tofailure of the gasket in service. To aidgasket removal Klinger materials arefurnished with a non sticking finish.

In difficult installationconditions, seperating agents such as dry sprays based on molybdenumsulphide or PTFE e.g. KLINGERflonspray, may be used, but only inminimal quantities. Make sure thatthe solvents and propellants arecompletely evaporated.

KLINGERSIL C-4400Installation instructions

5. Gasket DimensionsEnsure gasket dimensions are correct.The gasket should not intrude into thebore of the pipework and should beinstalled centrally.

6. BoltingWire brush stud/bolts and nuts

(if necessary) to remove any dirt onthe threads. Ensure that the nuts canrun freely down the thread before use.

Apply lubricant to the bolt andto the nut threads as well as to theface of the nut to reduce friction whentightening. We recommend the use of a bolt lubricant which ensures afriction coefficient of between 0.10 to0.14.

7. Joint AssemblyIt is recommended that the bolts aretightened using a controlled methodsuch as torque or tension, this willlead to greater accuracy andconsistency than using conventionalmethods of tightening. If using atorque wrench, ensure that it isaccurately calibrated.

For torque settings please referto the KLINGER ®expert or contact ourTechnical Department which will behappy to assist you.

Carefully fit the gasket intoposition taking care not to damagethe gasket surface.

When torquing, tighten bolts inthree stages to the required torque asfollows:

Finger tighten nuts. Carry outtightening, making at least threecomplete diagonal tighteningsequences i.e. 30%, 60% and 100%of final torque value. Continue withone final pass – torquing thebolts/studs in a clockwise sequence.

8. Retightening.Provided that the above guidelinesare followed retightening of thegasket after joint assembly shouldnot be necessary.

If retightening is considerednecessary, then this should only beperformed at ambient temperaturebefore or during the first start-upphase of the pipeline or plant.Retightening of compressed fibregaskets at higher operating tem-peratures and longer operating timesmay lead to a failure of the gasketconnection and possible blow out.

9. Re-useFor safety reasons never re-use agasket.

Powerful sealing calculation with online help on CD-ROM

®

Page 39: KLINGER eCATALOGUE v1.8

KLINGERSIL C-4400Technical data

min50 MPa, 16h/ 175°C50 MPa, 16h/ 300°C40 MPa, 16h/ 300°Cthickness decrease at 23°Cthickness decrease at 300°C

DIN 28090-1VDI 2440DIN 28091-2DIN 28091-2DIN 28091-2DIN 28091-2DIN 28091-2 oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C

ROA

ρD

1 kHz, ca.3 mm thickness1 kHz, ca.3 mm thickness

tightness class 0.1 mg/s x m

Typical valuesCompressibility ASTM F 36 JRecovery ASTM F 36 J Stress relaxation DIN 52913

Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Tightness class LSpecific leakrate λCold compression Cold recoveryHot compression Hot recoverySpring back RThickness increase after fluid immersion ASTM F 146 DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientThermal conductivityASME-Code sealing factorsfor gasket thickness 2,0 mm

11552825231020

0.020.1

1.64E-088 -12 3 - 5 < 15

10.019

35

1.63.6x10E101.4x10E10

240.147

9.70.40-0.42

203.5

%%

MPaMPaMPa

%%

mg/s x m

mbar x l/s x m% % %%

mm%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

MPa ym

UsesHigh pressure gasket for universalapplications. Suitable for use withoils, water, steam, gases, salt solu-tions, fuels, alcohols, moderate organic and inorganic acids, hydro-carbons, lubricants and refrigerants,food industry. Outstandingperformance in many applications. Dimensions of the standard sheetsSizes:1000 x 1500 mm, 2000 x 1500 mm.Thicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mm;other thicknesses and sizes on request.Tolerances:thickness ±10%, length ± 50 mm,width ± 50 mm SurfacesKLINGERSIL® gasket materials aregenerally furnished with surfaces oflow adhesion. On request, graphitefacings and other surface finishes onone or both sides are also available.

A non coloured version for foodapplication with technically identicalvalues is named KLINGERSIL®

C-4400L. Function and durabilityThe performance and service life ofKLINGER gaskets depend in largemeasure on proper storage andfitting, factors beyond the manu-factor’s control. We can, however,vouch for the excellent quality of ourproducts.

With this in mind, please alsoobserve our installation instructions.

Tests and approvalsBAM approval in accordance withUVV 28, oxygen (VBG 62) tested upto 100 bar and 80°C. Approved for gas supply inaccordance with DIN 3535/6.DIN-DVGW-permit NG-5123AT0251,HTB tested. SVGW-permit, ÖVGW-permit, TÜV-Poland, KTW recommended, food tolerationAustria, WRC approval, Germanischer Lloyd, BS 7531 Grade Y.TA-Luft (Clean air) approval, tested inaccordance with VDI 2440 at 200°C.

Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at

Subject to technical alterations. Issue: January 2004

Certified according to DIN EN ISO 9001:2000

3.06

1e -

1/20

04

®

Powerful sealing calculation withonline help on CD-ROM

Page 40: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-4408High strength due

to steel reinforcementUniversal high-pressure gasket (C-super) for

use in a wide range of industrial applications.Basis

Aramid fibres, bound with NBR.Suitable for high stress due to wirereinforcement. Resistant to oils, water,steam, gases, fuels, alcohols, hydro-carbons, lubricants and refrigerants.

* Gaskets according to DIN 2690 are only standardised up to PN 40

Klinger cold/hot compressionWith this test method developed byKlinger you can evaluate the cold/hotcompression of a gasket in cold andhot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness obtained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent properties or characteristics of gaskets and gasket materials.

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination is recommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

The fields of decision

Page 41: KLINGER eCATALOGUE v1.8

Typical values for 2 mm thickness

Rings and other finished gasketsThese gaskets are available in any size and corresponding sheetthicknesses, also flanged and PTFE-enveloped .

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion. On request, graphite facings and othersurface finishes on one or both sidesare also available.

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

KLINGERSIL®

C-4408

min50 MPa, 16 h/300°Cthickness decrease at 23°Cthickness decrease at 300°C

chlorides (sol.)oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C

Compressibility ASTM F 36 JRecovery ASTM F 36 JStress relaxation DIN 52913Klinger cold/hot compression, 50 MPa

Tightness acc. to DIN 3535/6Soluble chloride contentThickness increase ASTM F 146

Density

850281022

2.5150

55

1.9

%%

MPa%%

ml/minppm

%%

g/cm3

points the way to the right gasketfor the job

For discontinuous operations inwater and/or steam applications, we recommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should be as thin as is practicable.

For reasons of safety, we advise against the re-use of gaskets.

Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mmother thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm

Important points to be observedThe selection of gaskets requiresexpertise and know-how since evergreater reliability coupled with thelowest possible leakage rates aredemanded of gasket materials.

The exacting demands made onthe tightness of gasket materials (e.g.Tightness class L0.01) mean that withincreasing internal pressure highersurface pressures must be applied tothe gasket.

It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressed gaskets.

If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with increasing temperature (e.g.KLINGERgraphite laminate orKLINGERtop-chem), especially for steam and/or water applications.

Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at

Subject to technical alterations. Status: August 2003

Certified according to DIN EN ISO 9001:2000

Page 42: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-4430Optimum combination of synthetic fibres

bonded with NBR.Resistant to water and steam

at higher temperatures as well as to oils, gases, salt solutions, fuels, alcohols, moderate

organic and inorganic acids, hydrocarbons, lubricants and refrigerants.

KLINGER – The global leader in static sealing

KLINGERSIL C-4430A Universal Material

with outstanding stress retention and

resistance to hot water and steam

®

Page 43: KLINGER eCATALOGUE v1.8

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

The many, varied demandsplaced on gasketsA common perception is that thesuitability of a gasket for anygiven application depends uponthe maximum temperature andpressure conditions. This is notthe case.

Maximum temperature andpressure values alone can notdefine a material’s suitability foran application. These limits aredependent upon a multiplicity offactors as shown in the diagramopposite. It is always advisable to consider these factors whenselecting a material for a givenapplication.

*Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket thickness 2 mm.

Selecting gaskets with pT diagramsThe Klinger pT diagram providesguidelines for determining thesuitability of a particular gasketmaterial for a specific applicationbased on the operatingtemperature and pressure only.

Additional stresses such asfluctuating load may significantlyaffect the suitability of a gasket in the application and must beconsidered separately. Alwaysrefer to the chemical resistanceof the gasket to the fluid.

In area one, the gasketmaterial is normally suitablesubject to chemicalcompatibility.

In area two, the gasketmaterials may be suitable but atechnical evaluation isrecommended.

In area three, do not installthe gasket without a technicalevaluation.

Areas of Application

Klinger Hot and ColdCompression Test MethodThe Klinger Hot CompressionTest was developed by Klingeras a method to test the loadbearing capabilities of gasketmaterials under hot and coldconditions.

In contrast to the BS 7531and DIN 52913 tests, the KlingerCompression test maintains aconstant gasket stressthroughout the entire test. This subjects the gasket to moresevere conditions.

Temperatures up to 300°Care then applied and theadditional thickness decrease ismeasured.This simulates thefirst start up phase.

The thickness decrease ismeasured at an ambient tempe-rature of 23°C after applying thegasket load.This simulates assembly.

The diagram showsadditional thickness decrease at temperature 6080100120140160180200220

2040

0

10

20

30

40

50

60

100 150 200 250 300 350 400

0 50

0

Temperature °CStress MPa

Thick

ness

dec

reas

e %

10

20

30

40

50

60

Thick

ness

dec

reas

e %

KLINGERSIL C-4430®

Page 44: KLINGER eCATALOGUE v1.8

Maximum permissible surfacepressure σBO under operatingconditions acc. DIN 28090 – 1The maximum surface pressure underoperating conditions is the maximumallowable surface pressure on theeffective gasket area under serviceconditions that can be applied to thegasket before unacceptable relaxationof the flanged joint occurs and/or thegaskets are destroyed.

The diagram above shows this values for different gasketthicknesses.

Min. surface pressure σVUfor tightness classes L = 1.0, L = 0.1 and L = 0.01 in accordance to DIN 28090The minimum surface pressure is theminimum surface pressure that shouldbe applied to the gasket to achievethe necessary tightness requirements.

The value must be sufficient tocompress the material into the flangeimperfections, reduce the materialsporosity and also counteract therelease of load due to the internalpressure.

The diagrams below show theminimum gasket stress required toachieve the relevant tightness classesas a function of thickness.

Minimum surface pressure σBUfor tightness class L= 0.1The three dimensional diagram belowdescribes the behaviour of 2 mmgasket material with respect to theminimum surface pressure to achievea tightness class of L = 0.1 under awide range of temperatures andinternal pressures. It clearly showsthat the minimum surface pressuredecreases at elevated temperatures –the gasket will seal at lower loadsunder these conditions.

0

20

50

40

30

60

10 20 30 40 50

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

20

50

40

30

60

10 20 30 40 50

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

20

50

40

30

60

10 20 30 50

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

Modulus of elasticity ED inaccordance to DIN 28090This diagram outlines the modulus ofelasticity compared to the surfaceload. The curves describe thebehaviour at ambient temperatureand at 200°C.

0

40

100

80

60

140

120

160

20

0

1000 3000 5000 7000 9000 11000

28°C

200°C

KLINGERSIL C-4430®

Tightness class L= 0.1 allows a maximum leakage of

0.1 mg nitrogen per second per meterof gasket length (mg/s x m)

20

100 150 200 250 300 350450400

500

60

50

40

20

40

30

60

80

100

0

Page 45: KLINGER eCATALOGUE v1.8

KLINGERSIL C-4430Flanged joint integrity

Important points to be observedWith heightened awareness of safetyand environmental issues, reducingleaks from flanged assemblies hasbecome a major priority for industry.It is therefore important forcompanies who use gaskets tochoose the correct material for thejob and install and maintain itcorrectly to ensure optimumperformance.

A flanged joint will remain tightas long as the surface pressure inservice is higher than the minimumsurface pressure required to achievethe necessary levels of tightnessbut is lower than the maximumpermissible surface pressure.Butincreasingly high demands on thetightness requirements for flangedjoints (e.g. Tightness class L 0.1 inaccordance with DIN 28090)necessitate the application of highloads on the gasket material in orderto meet these stringent requirements.

If the gasket is to be subjected to non-static loading and stress fluctuations due to temperature andpressure cycling, it is advisable toselect a gasket material which is less prone to embrittlement with increasing temperatures (e.g.KLINGERgraphite laminate,KLINGERtop-chem or KLINGERtop-sil). In cyclic loading conditions werecommend a minimum surfacestress of 30 MPa and that the gasketshould be as thin as is practicable.

For safety reasons never re-usegaskets.

Gasket load 15 MPa

Gasket load 25 MPa

Gasket load 35 MPa

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

High temperature tightnessHigh temperature tightness ismeasured by means of the KlingerHot Compression test under definedconstant gasket load and temperaturewith increasing internal pressuresusing nitrogen as test fluid.

Stabilisation time for eachreading is two hours and a new testspecimen is used for every gasketload and temperature.

The tightness is analysed with amassflow meter. The pressure iscontrolled by pressure controller.

®

Page 46: KLINGER eCATALOGUE v1.8

The following guidelines aredesigned to ensure the optimumperformance of our gasket materials:

1. Choosing the gasketThere are many factors which must be taken into account when choosinga gasket material for a given appli-cation including temperature,pressure and chemical compatibility. Please refer to the information givenin our brochure or, for advice to oursoftware program KLINGER ®expert. If you have any questions regardingthe suitability of material for a givenapplication please contact KlingerTechnical Department.

2. Gasket thicknessThe gasket should be as thin astechnically practical. To ensureoptimum performance a minimumthickness/width ratio of 1/5 is re-quired (ideally 1/10).

3. Flange condition Ensure all remains of old gasketmaterials are removed and the flangesare clean, in good condition andparallel.

4. Gasket compoundsEnsure all gaskets are installed in a dry state, the use of gasket compounds is not recommended as this has a detrimental effect on the stability and load bearingcharacteristics of the material. In itsuncompressed form the gasket canabsorb liquid, and this may lead tofailure of the gasket in service. To aidgasket removal Klinger materials arefurnished with a non sticking finish.

In difficult installationconditions, seperating agents such as dry sprays based on molybdenumsulphide or PTFE e.g. KLINGERflonspray, may be used, but only inminimal quantities. Make sure thatthe solvents and propellants arecompletely evaporated.

KLINGERSIL C-4430Installation instructions

5. Gasket DimensionsEnsure gasket dimensions are correct.The gasket should not intrude into thebore of the pipework and should beinstalled centrally.

6. BoltingWire brush stud/bolts and nuts (if necessary) to remove any dirt onthe threads. Ensure that the nuts canrun freely down the thread before use.

Apply lubricant to the bolt andto the nut threads as well as to theface of the nut to reduce friction whentightening. We recommend the use of a bolt lubricant which ensures afriction coefficient of between 0.10 to 0.14.

7. Joint AssemblyIt is recommended that the bolts aretightened using a controlled methodsuch as torque or tension, this willlead to greater accuracy andconsistency than using conventionalmethods of tightening. If using atorque wrench, ensure that it isaccurately calibrated.

For torque settings please referto the KLINGER ®expert or contact ourTechnical Department which will behappy to assist you

Carefully fit the gasket intoposition taking care not to damagethe gasket surface.

When torquing, tighten bolts inthree stages to the required torque asfollows:

Finger tighten nuts. Carry outtightening, making at least threecomplete diagonal tighteningsequences i.e. 30%, 60% and 100%of final torque value. Continue withone final pass – torquing thebolts/studs in a clockwise sequence.

8. RetighteningProvided that the above guidelinesare followed retightening of thegasket after joint assembly shouldnot be necessary.

If retightening is considerednecessary, then this should only beperformed at ambient temperaturebefore or during the first start-upphase of the pipeline or plant.Retightening of compressed fibregaskets at higher operatingtemperatures and longer operatingtimes may lead to a failure of thegasket connection and possible blowout.

9. Re-useFor safety reasons never re-use agasket.

Powerful sealing calculation with online help on CD-ROM

®

Page 47: KLINGER eCATALOGUE v1.8

KLINGERSIL C-4430Technical data

min50 MPa, 16h/ 175°C50 MPa, 16h/ 300°C40 MPa, 16h/ 300°Cthickness decrease at 23°Cthickness decrease at 300°C

DIN 28090-1VDI 2440DIN 28091-2DIN 28091-2DIN 28091-2DIN 28091-2DIN 28091-2 oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C

ROA

ρD

1 kHz, ca.3 mm thickness1 kHz, ca.3 mm thickness

tightness class 0.1 mg/s x m

Typical valuesCompressibility ASTM F 36 JRecovery ASTM F 36 J Stress relaxation DIN 52913

Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Tightness class LSpecific leakrate λCold compression Cold recoveryHot compression Hot recoverySpring back RThickness increase after fluid immersion ASTM F 146 DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientThermal conductivityASME-Code sealing factorsfor gasket thickness 2,0 mm

950393531

811

< 0.10.1

2,13E-056 - 10 2 - 4

7 1

0.019 35

1.756.8x10E101.2x10E11

15.20.05

6.40.42

255

%%

MPaMPaMPa

%%

mg/s x m

mbar x l/s x m% % %%

mm%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

MPa ym

UsesHigh pressure gasket for universalapplications. Suitable for use withwater and steam at highertemperatures as well as to oils, gases,salt solutions, fuels, alcohols,moderate organic and inorganicacids, hydrocarbons, lubricants andrefrigerants. Premium material gradewith outstanding stress retention.

Dimensions of the standard sheetsSizes:1000 x 1500 mm, 2000 x 1500 mm.Thicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mm;other thicknesses and sizes on request.Tolerances:thickness ±10%, length ± 50 mm,width ± 50 mm.

SurfacesKLINGERSIL® gasket materials aregenerally furnished with surfaces oflow adhesion. On request, graphitefacings and other surface finishes onone or both sides are also available.

Function and durabilityThe performance and service life ofKLINGER gaskets depend in largemeasure on proper storage andfitting, factors beyond the manu-factor’s control. We can, however,vouch for the excellent quality of ourproducts.

With this in mind, please alsoobserve our installation instructions.

Tests and approvalsFire safe according to BS 5146.BAM approval in accordance withUVV 28, oxygen( VGB 62)tested up to 100 bar and 85°C.Approved for gas supply inaccordance with DIN 3535/6.DIN - DVGW permit NG 5123AN0418.SVGW permit, KTW recommended.Lab. National d`Essais 9030144.WRc approval. Germanischer Lloyd.BS 7531 Grade X.TA Luft (Clean air) approval, tested in accordance with VDI 2440 at 250°C.

Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at

Subject to technical alterations. Issue: July 2004

Certified according to DIN EN ISO 9001:2000

®

Powerful sealing calculation withonline help on CD-ROM

Page 48: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-4500Carbon fibres and special heatresistant additives bonded with NBR. A superior performance productdesigned for use with stronglyalkaline media and steam in the

chemical industry.

A Hightech Fibre Material –

ideal for strong alkali media

and steam

The global leader in static sealing

Page 49: KLINGER eCATALOGUE v1.8

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

The many, varied demandsplaced on gasketsA common perception is that thesuitability of a gasket for anygiven application depends uponthe maximum temperature andpressure conditions. This is notthe case.

Maximum temperature andpressure values alone can notdefine a material’s suitability foran application. These limits aredependent upon a multiplicity offactors as shown in the diagramopposite. It is always advisable to consider these factors whenselecting a material for a givenapplication.

*Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket thickness 2 mm.

Selecting gaskets with pT diagramsThe Klinger pT diagram providesguidelines for determining thesuitability of a particular gasketmaterial for a specific applicationbased on the operatingtemperature and pressure only.

Additional stresses such asfluctuating load may significantlyaffect the suitability of a gasket in the application and must beconsidered separately. Alwaysrefer to the chemical resistanceof the gasket to the fluid.

In area one, the gasketmaterial is normally suitablesubject to chemicalcompatibility

In area two, the gasketmaterials may be suitable but atechnical evaluation isrecommended.

In area three, do not installthe gasket without a technicalevaluation.

Areas of Application

Klinger Hot and ColdCompression Test MethodThe Klinger Hot CompressionTest was developed by theKlinger Group as a method totest the load bearing capabilitiesof gasket materials under hotand cold conditions.

In contrast to the BS 7531and DIN 52913 tests, the KlingerCompression test maintains aconstant gasket stressthroughout the entire test. This subjects the gasket to moresevere conditions.

Temperatures up to 300°Care then applied and theadditional thickness decrease ismeasured.This simulates thefirst start up phase.

The thickness decrease ismeasured at an ambient tempe-rature of 23°C after applying thegasket load.This simulates assembly.

The diagram showsadditional thickness decrease at temperature

6080100120

2040

0

10

20

30

40

50

100 150 200 250 300

0 50

0

Temperature °CStress MPa

Hot F

low

%

10

20

30

40

50

Hot F

low

%

KLINGERSIL C-4500®

Page 50: KLINGER eCATALOGUE v1.8

Maximum permissible surfacepressure σBO under operatingconditions acc. DIN 28090 – 1The maximum surface pressure underoperating conditions is the maximumallowable surface pressure on theeffective gasket area under serviceconditions that can be applied to thegasket before unacceptable relaxationof the flanged joint occurs and/or thegaskets are destroyed.

The diagram above shows this values for different gasketthicknesses.

Min. surface pressure σVUfor tightness classes L = 1.0, L = 0.1 and L = 0.01 in accordance to DIN 28090The minimum surface pressure is theminimum surface pressure that shouldbe applied to the gasket to achievethe necessary tightness requirements.

The value must be sufficient tocompress the material into the flangeimperfections, reduce the materialsporosity and also counteract therelease of load due to the internalpressure.

The diagrams below show theminimum gasket stress required toachieve the relevant tightness classesas a function of thickness.

Minimum surface pressure σBUfor tightness class L= 0.1The three dimensional diagram belowdescribes the behaviour of 2 mmgasket material with respect to theminimum surface pressure to achievea tightness class of L = 0.1 under awide range of temperatures andinternal pressures. It clearly showsthat the minimum surface pressuredecreases at elevated temperatures –the gasket will seal at lower loadsunder these conditions.

0

20

50

40

30

70

60

80

10 20 30 40 50

LL

mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

20

50

40

30

70

60

80

10 20 30 40 50

LL

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

20

50

40

30

70

60

80

10 20 30 40 50

L

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm00

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

2.62.42.22.01.81.61.41.21.00.80.60.40.2

00

Tempe

Leak

mg/

(sm

)

2.62.42.22.01.81.61.41.21.00.80.60.40.2

00

Tempe

Leak

mg/

(sm

)

2.62.42.22.01.81.61.41.21.00.80.60.40.2

00

Tempe

Leak

mg/

(sm

)

High temHigh temmeasureHot Comconstantwith incrusing nit

Stabreading specimeload and

Themassflowcontrolle

KLINGERSIL C-4500®

Tightness class L= 0.1 allows a maximum leakage of

0.1 mg nitrogen per second per meterof gasket length (mg/s x m)

100 150 200 250 300 350450400

500

20

40

60

80

100

0

20

60

50

40

30

Page 51: KLINGER eCATALOGUE v1.8

KLINGERSIL C-4500Flanged joint integrity

Important points to be observedWith heightened awareness of safetyand environmental issues, reducingleaks from flanged assemblies hasbecome a major priority for industry.It is therefore important forcompanies who use gaskets tochoose the correct material for thejob and install and maintain itcorrectly to ensure optimumperformance.

A flanged joint will remain tightas long as the surface pressure inservice is higher than the minimumsurface pressure required to achievethe necessary levels of tightnessbut is lower than the maximumpermissible surface pressure.Butincreasingly high demands on thetightness requirements for flangedjoints ( e.g. Tightness class L 0.1 inaccordance with DIN 28090 )necessitate the application of highloads on the gasket material in orderto meet these stringent requirements.

If the gasket is to be subjected to non-static loading and stress fluctuations due to temperature andpressure cycling, it is advisable toselect a gasket material which is less prone to embrittlement with increasing temperatures (e.g.KLINGERgraphite laminate,KLINGERtop-chem or KLINGERtop-sil). In cyclic loading conditions werecommend a minimum surfacestress of 30 MPa and that the gasketshould be as thin as is practicable.

For safety reasons never re-usegaskets.

Gasket load 15 MPa

Gasket load 20 MPa

Gasket load 35 MPa

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

2.62.42.22.01.81.61.41.21.00.80.60.40.2

5020

100

4060

80

100 150 200 250 300

00

Temperature °C Gas pressure bar

Leak

mg/

(sm

)

Leak

mg/

(sm

)2.62.42.22.01.81.61.41.21.00.80.60.40.2

High temperature tightnessHigh temperature tightness ismeasured by means of the KlingerHot Compression test under definedconstant gasket load and temperaturewith increasing internal pressuresusing nitrogen as test fluid.

Stabilisation time for eachreading is two hours and a new testspecimen is used for every gasketload and temperature.

The tightness is analysed with amassflow meter. The pressure iscontrolled by pressure controller.

®

Page 52: KLINGER eCATALOGUE v1.8

The following guidelines aredesigned to ensure the optimumperformance of our gasket materials:

1. Choosing the gasketThere are many factors which must be taken into account when choosinga gasket material for a given appli-cation including temperature,pressure and chemical compatibility. Please refer to the information givenin our brochure or, for advice to oursoftware program KLINGER ®expert. If you have any questions regardingthe suitability of material for a givenapplication please contact KlingerTechnical Department.

2. Gasket thicknessThe gasket should be as thin astechnically practical. To ensureoptimum performance a minimumthickness/width ratio of 1/5 is re-quired (ideally 1/10).

3. Flange condition Ensure all remains of old gasketmaterials are removed and the flangesare clean, in good condition andparallel.

4. Gasket compoundsEnsure all gaskets are installed in a dry state, the use of gasket compounds is not recommended as this has a detrimental effect on the stability and load bearingcharacteristics of the material. In itsuncompressed form the gasket canabsorb liquid, and this may lead tofailure of the gasket in service. To aidgasket removal Klinger materials arefurnished with a non sticking finish.

In difficult installationconditions, seperating agents such as dry sprays based on molybdenumsulphide or PTFE e.g. KLINGERflonspray, may be used, but only inminimal quantities. Make sure thatthe solvents and propellants arecompletely evaporated.

KLINGERSIL C-4500Installation instructions

5. Gasket DimensionsEnsure gasket dimensions are correct.The gasket should not intrude into thebore of the pipework and should beinstalled centrally.

6. BoltingWire brush stud/bolts and nuts

(if necessary) to remove any dirt onthe threads. Ensure that the nuts canrun freely down the thread before use.

Apply lubricant to the bolt andto the nut threads as well as to theface of the nut to reduce friction whentightening. We recommend the use of a bolt lubricant which ensures afriction coefficient of between 0.10 to0.14.

7. Joint AssemblyIt is recommended that the bolts aretightened using a controlled methodsuch as torque or tension, this willlead to greater accuracy andconsistency than using conventionalmethods of tightening. If using atorque wrench, ensure that it isaccurately calibrated.

For torque settings please referto the KLINGER ®expert or contact ourTechnical Department which will behappy to assist you

Carefully fit the gasket intoposition taking care not to damagethe gasket surface.

When torquing, tighten bolts inthree stages to the required torque asfollows:

Finger tighten nuts. Carry outtightening, making at least threecomplete diagonal tighteningsequences i.e. 30%, 60% and 100%of final torque value. Continue withone final pass – torquing thebolts/studs in a clockwise sequence.

8. Retightening.Provided that the above guidelinesare followed retightening of thegasket after joint assembly shouldnot be necessary.

If retightening is considerednecessary, then this should only beperformed at ambient temperaturebefore or during the first start-upphase of the pipeline or plant.Retightening of compressed fibregaskets at higher operatingtemperatures and longer operatingtimes may lead to a failure of thegasket connection and possible blowout.

9. Re-useFor safety reasons never re-use agasket.

Powerful sealing calculation with online help on CD-ROM

®

Page 53: KLINGER eCATALOGUE v1.8

KLINGERSIL C-4500Technical data

min50 MPa, 16h/ 175°C50 MPa, 16h/ 300°C40 MPa, 16h/ 300°Cthickness decrease at 23°Cthickness decrease at 300°C

DIN 28090-1VDI 2440DIN 28091-2DIN 28091-2DIN 28091-2DIN 28091-2DIN 28091-2 oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C

ROA

ρD

1 kHz, ca.3 mm thickness1 kHz, ca.3 mm thickness

tightness class 0.1 mg/s x m

Typical valuesCompressibility ASTM F 36 JRecovery ASTM F 36 J Stress relaxation DIN 52913

Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Tightness class LSpecific leakrate λCold compression Cold recoveryHot compression Hot recoverySpring back RThickness increase after fluid immersion ASTM F 146 DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientThermal conductivityASME-Code sealing factorsfor gasket thickness 2,0 mm

12603532301015

< 0.10.1

4.94E-06 7 - 11 3 - 5

9 1

0.019 35

1.45.7x10E47.5x10E4

< 0.10.147

9.7 0.2

254

%%

MPaMPaMPa

%%

mg/s x m

mbar x l/s x m% % %%

mm%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

MPa ym

UsesHigh pressure gasket for specialapplications. Suitable for use withstrong alkali medias and steam athigher temperatures as well as to oils,gases, salt solutions, fuels, alcohols,organic and inorganic acids,hydrocarbons, lubricants andrefrigerants. Premium material gradewith very high stress retention.

Dimensions of the standard sheetsSizes:1000 x 1500 mm, 2000 x 1500 mm.Thicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mm;other thicknesses and sizes on request.Tolerances:thickness ±10%, length ± 50 mm,width ± 50 mm

SurfacesKLINGERSIL® gasket materials aregenerally furnished with surfaces oflow adhesion. On request, graphitefacings and other surface finishes onone or both sides are also available.

Function and durabilityThe performance and service life ofKLINGER gaskets depend in largemeasure on proper storage andfitting, factors beyond the manu-factor’s control. We can, however,vouch for the excellent quality of ourproducts.

With this in mind, please alsoobserve our installation instructions.

Tests and approvalsFire safe according API SPEC 6 FA.BAM approval in accordance withUVV 28, oxygen( VGB 62)tested up to 100 bar and 85°C.Approved for gas supply inaccordance with DIN 3535/6.DIN - DVGW permit NG 5123AN0539.ÖVGW permit, KTW recommendedLab. National d`Essais 105.097Germanischer Lloyd. BS 7531 Grade X.TA Luft ( Clean air ) approval, tested in accordance with VDI 2440 at 250°C.

Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at

Subject to technical alterations. Issue: January 2004

Certified according to DIN EN ISO 9001:2000

3.06

5e -

1/20

04

®

Powerful sealing calculation with online help on CD-ROM

Page 54: KLINGER eCATALOGUE v1.8

Basis:Gasket material based on SBR-boundaramide fibres and anorganic fibres.

Thanks to the swelling in oil andfuels, it offers an excellent conformitywith the flange at low surface loads.

*Gaskets according to DIN 2690 are only standardised up to PN 40 and gasketthickness 2 mm.

KLINGERSIL® C-6327Excellent

at low surface loads Fields of application:

Body gaskets for liquids and steams at lower pressures and temperatures

and low bolt loads, e.g. transformer gaskets.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

"

The many, varied demands placedon gasketsA common perception is that the suitability of a gasket for any givenapplication depends upon the maximum temperature and pressureconditions. This is not the case.

Maximum temperature and pressure values alone can not define amaterial’s suitability for an application.

In area one, the gasket materialis normally suitable subject to chemical compatibility

In area two, the gasket materialsmay be suitable but a technical evaluation is recommended.

In area three, do not install the gasket without a technical evaluation.

These limits are dependent upona multiplicity of factors as shown in the diagram below.

It is always advisable to considerthese factors when selecting a material for a given application.

Selecting gaskets with pT diagramsThe Klinger pT diagram provides guidelines for determining the suitability of a particular gasket material for a specific applicationbased on the operating temperatureand pressure only.

Additional stresses such as fluctuating load may significantlyaffect the suitability of a gasket in the application and must be considered separately. Always refer to the chemical resistance of thegasket to the fluid.

Areas of Application

Page 55: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-6327Technical data

Typical values

Dimensions of the standard sheetsSizes1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm;other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm

SurfacesKLINGERSIL® gasket materials aregenerally furnished with surfaces oflow adhesion. On request, graphitefacings and other surface finishes onone or both sides are also available.

Function and durabilityThe performance and service life ofKLINGER gaskets depend in largemeasure on proper storage andfitting, factors beyond themanufactor’s control. We can,however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

min50 MPa, 16 h/175°Coil no. 3: 5 h/150°Coil no. 3: 5 h/150°Cfuel B: 5 h/23°Cfuel B: 5 h/23°C

Compressibility ASTM F 36JRecovery ASTM F 36J Stress relaxation DIN 52913 Thickness increase ASTM F 146Weight increase ASTM F 146Thickness increase ASTM F 146Weight increase ASTM F 146Density

25> 45

2545453030

1.7

%%

MPa%%%%

g/cm3

Powerful sealing calculation with online help on CD-ROM

In cyclic loading conditions we recommend a minimum surfacestress of 30 MPa and that the gasketshould be as thin as is practicable.

For safety reasons never re-usegaskets.

Important points to be observedWith heightened awareness of safetyand environmental issues, reducingleaks from flanged assemblies hasbecome a major priority for industry.It is therefore important for com-panies who use gaskets to choose thecorrect material for the job and installand maintain it correctly to ensureoptimum performance.

A flanged joint will remain tightas long as the surface pressure inservice is higher than the minimumsurface pressure required to achievethe necessary levels of tightnessbut is lower than the maximumpermissible surface pressure.Butincreasingly high demands on thetightness requirements for flangedjoints (e.g. Tightness class L 0.1 inaccordance with DIN 28090)necessitate the application of highloads on the gasket material in orderto meet these stringent requirements.

If the gasket is to be subjected to non-static loading and stress fluctuations due to temperature andpressure cycling, it is advisable toselect a gasket material which is less prone to embrittlement with increasing temperatures (e.g.KLINGERgraphite laminate,KLINGERtop-chem or KLINGERtop-sil).

Subject to technical alterations

Page 56: KLINGER eCATALOGUE v1.8

Glass fibres bonded with special acid-resistant elastomeres.

Greater security for concentrated

acids

KLINGERSIL®

C-8200

Premium high-pressure gasket for use with acids.

Resistant to a wide variety of media.

Page 57: KLINGER eCATALOGUE v1.8

Powerful sealing calculation with online help on CD-ROM

The many and varied demandsmade on gasketsThe successful operation of agasket depends upon a multiplicity of factors.Many who use static gasketsbelieve that the values quoted for maximum admissible temperature and maximum operating pressure are inherentproperties or characteristics ofgaskets and gasket materials.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

Therefore a definite statementof these values for gasket materialis not possible.

temperature (e.g. KLINGERgraphitelaminate or KLINGERtop-chem),especially for steam and/or waterapplications. For discontinuous operations inwater and/or steam applications, we recommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should beas thin as is practicable.

For reasons of safety, we advise against the re-use ofgaskets.

Important points to be observedThe selection of gaskets requiresexpertise and know-how since evergreater reliability coupled with thelowest possible leakage rates aredemanded of gasket materials.

The exacting demands made onthe tightness of gasket materials (e.g.Tightness class L0.01) mean that withincreasing internal pressure highersurface pressures must be applied tothe gasket.

It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressedgaskets.

If the gasket fitted will besubjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it isadvisable to choose a gasket which is not prone to embrittlement with increasing

Maximum gasket pressure inoperating condition σBO inaccordance with DIN 28090

This diagram shows the max.permissible gasket pressure in MPa to be applied as a function of the servicetemperature. The values apply to thestated gasket thicknesses.

Min. gasket pressure σVU fortightness classes L = 1.0, L = 0.1and L = 0.01 in accordance withDIN 28090

This diagram shows the min. gasket pressure necessary to achievethe tightness for the above tightnessclasses at room temperature. Tightnessclass L= 0.1 allows a max. leakage of 1 mg nitrogen per second per meter of gasket length (mg/s m). The curves are shown for the standardthickness material.

Minimum gasket pressure σBU fortightness class L= 0.1

This three-dimensional diagramdescribes the behaviour of the gasketmaterial with respect to the requiredminimum gasket pressure for acomplete temperature range at 2 mmthickness. It clearly shows that therequired minimum load decreases atmedium and higher temperatures –the gasket will seal at lower surfaceloads under these conditions.

.

KLINGERSIL® C-8200Information for your safety

Page 58: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-8200Information for your safety

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 82000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.01sil 82000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 8200

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

20

100 150 200 250 300 350450400

500

40

30

20

40

60

80

10010

0

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

*Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket thickness 2 mm.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may significantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.

If your operating temperaturesand pressures are within this field,a technical examination isrecommended.

If your operating temperaturesand pressures are within this ”open”field, a technical examination isalways necessary.

The fields of decision

Page 59: KLINGER eCATALOGUE v1.8

KLINGERSIL® C-8200Technical data

minthickness decrease at 23°Cthickness decrease at 200°C

HNO3 , 96%, 18h/23°CH2SO4, 96%, 18h/23°CH2SO4, 65%, 48h/23°CROA

ρD

1 kHz, ca.3 mm thickness1 kHz, ca.3 mm thickness

tightness class 1.0 mg/s x m

tightness class 0.1 mg/s x m

tightness class 0.01 mg/s x m

Typical values for 2 mm thicknessCompressibility ASTM F 36 JRecovery ASTM F 36 J Klinger cold/hot compression25 MPaDensityAcid tests Thickness increase

Average surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

955

7171.7

unsuitable108

8.3x10E91.2x10E10

17.50.27

8.4

153

22.54

27.54

%%%%

g/cm3

%%%Ω

Ω cmkV/mm

tan δεr

MPa MPaMPaMPaMPa MPa

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

Tests and approvalsTÜV Poland.BS 7531 Grade X.

ymymym

Klinger cold/hot compressionWith this test method developed byKlinger you can evaluate the cold/hotcompression of a gasket in cold andhot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 200°C is measured.

The indicated thickness decreaseat 200°C refers to the thickness obtained after loading at 23°C.

Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mm.Thicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mm;other thicknesses on request.Tolerances:thickness ±10%, length ± 50 mm,width ± 50 mm

Rings and other finished gasketsThese gaskets are available in anysize and corresponding sheetthicknesses, also edged and PTFE-covered.

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion. Onrequest, graphite facings and othersurface finishes on one or both sidesare also available.

Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at

Subject to technical alterations. Status: December 2003

Certified according to DIN EN ISO 9001:2000

Page 60: KLINGER eCATALOGUE v1.8

Chemical resistance table

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

The chemical resistance table serves as a guide for the resistance to mediaof all asbestos-free gaskets. All information is provided in accordancewith the current state of knowledgeand is subject to alteration.If in doubt, please use our free technical fax service. Details are given inside.

ChemicalResistance

Table

Acetaldehyde

Acetamide

Acetic acid 10%

Acetic acid 100% (glacial acetic acid)

Acetic acid ester

Acetone

Acetylene

Adipic acid

Air

Aliphatic hydrocarbons (see under specific name)

Alcohol (see under specific name)

Alum

Aluminum acetate

Aluminum chlorate

Aluminum chloride

Ammonia

Ammonium carbonate

Ammonium chloride

Ammonium hydrogenphosphate (diammonium phosphate)

Ammonium hydroxide

Amyl acetate

Aniline

Anon (Cyclohexanone)

Arcton 12 (Frigen or Freon 12)

Arcton 22 (Frigen or Freon 22)

Aromatic hydrocarbons (see under specific name)

Asphalt (tar)

Barium chloride

Benzene

Benzoic acid

Blast furnace gas

Bleaching liquor (chloride of lime)

Boiler feed water and boiler water (alkaline)

Borax

Boric acid

Brine

Butane

Butanol (butyl alcohol)

Butanone (2) (M.E.K.)

Butyl acetates

Butyl alcohol

Butylamine

Butyric acid

CH3CHO

CH3CONH2

CH3COOH

CH3COOH

CH3COOC2H5

CH3COCH3

C2H2

HOOC(CH2)4COOH

KAl(SO4)2

(CH3COO)2 Al OH

Al(ClO3)3

AlCl3NH3

(NH4)2CO3

NH4Cl

(NH4)2HPO4

NH4OH

CH3COOC5H11

C6H5NH2

C6H10O

CCl2F2

CHF2Cl

BaCl2

C6H6

C6H5COOH

Na2B4O7.10H2O

B (OH)3

NaCl

C4H10

C4H9OH

CH3COC2H5

CH3COOC4H9

C4H9OH

C4H9NH2

C3H7COOH

Resistant* Condit. recommended Not recommendedSubject to technical alternations. 4.99

Medium Chemical formula Gasket material

Page 61: KLINGER eCATALOGUE v1.8
Page 62: KLINGER eCATALOGUE v1.8
Page 63: KLINGER eCATALOGUE v1.8

11-0

9-20

01

Sizes availableGaskets and material on rolls with1000 mm width.

Thicknesses:0.2 – 3.0 mm

Tolerances:thickness +/- 10%lenght and width +/- 50 mm

BasisAsbestos free beater addition product based on cellulose fibre, bound with protein. Good adaptation properties.

Colour: light brown

AS80.090 - For Applications at Lower Temperatures with Oil, Water and Fuel, e.g. Gearboxes and Pumps

KLINGERstatite

Function and durabilityThe function and durability of theKlinger Gaskets depends lagely on theinstallation conditions which we asmanufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

With this in mind, please alsoobserve our installation instructions.

Typical values at 0,8 mm thicknessCompressibility ASTM F 36 G

Recovery ASTM F 36 G

Stress relaxation DIN 52913

25 MPa, 16 h/300°C

Tensile strength DIN 52910, crosswise

Tensile strength ASTM F 152, crosswise

Ignition loss DIN 52911

Thickness increase ASTM F146,

Oil JRM 903: 5 h/ 150°C

Weight increase ASTM F 146,

Oil JRM 903: 5h/ 150°C

Thickness increase ASTM Fuel B: 5h/ 20°C

Weight increase ASTM Fuel B: 5h/ 20°C

Thickness increase Water/Glycol 1:1, 5h/ Rf

Weight increase Water/Glycol 1:1, 5h/ Rf

Density DIN 3754

Max. temperature*

* depending on installation and service conditions.

32+/-5

> 40

> 17

> 20

> 24

99

1

6

1

3

22

57

0.8

120

%%

MPa

MPaMPa

%%

%

%%%%

g/cm3

°C

KLINGER Limited

http://www.klinger.com.auSubject to technical alterations.Status: September 2001

Certified according to ISO 9002 & QS9000

Page 64: KLINGER eCATALOGUE v1.8

11-0

9-20

01

Sizes availableGaskets and material on rolls with1000 mm width.

Thicknesses:0.2 – 3.0 mm

Tolerances:thickness +/- 10%lenght and width +/- 50 mm

BasisAsbestos free beater addition product based on cellulose fibre, bound with SBR. Good controlled swell properties.

Colour: light blue

AS84.070 - Good Quality Automotive Grade Suitable for Most Soft Gasket Applications

KLINGERstatite

Function and durabilityThe function and durability of theKlinger Gaskets depends lagely on theinstallation conditions which we asmanufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

With this in mind, please alsoobserve our installation instructions.

Typical values at 0,8 mm thicknessCompressibility ASTM F 36 G

Recovery ASTM F 36 G

Stress relaxation DIN 52913

25 MPa, 16 h/300°C

Tensile strength DIN 52910, crosswise

Tensile strength ASTM F 152, crosswise

Ignition loss DIN 52911

Thickness increase ASTM F146,

Oil JRM 903: 5 h/ 150°C

Weight increase ASTM F 146,

Oil JRM 903: 5h/ 150°C

Thickness increase ASTM Fuel B: 5h/ 20°C

Weight increase ASTM Fuel B: 5h/ 20°C

Thickness increase Water/Glycol 1:1, 5h/ Rf

Weight increase Water/Glycol 1:1, 5h/ Rf

Density DIN 3754

Max. temperature*

* depending on installation and service conditions.

17-20

>45

-

>28

-

-

10-20

<60

<10

<60

15-35

33-40

0.83

150

%%

MPa

MPaMPa

%%

%

%%%%

g/cm3

°C

KLINGER Limited

http://www.klinger.com.auSubject to technical alterations.Status: September 2001

Certified according to ISO 9002 & QS9000

Page 65: KLINGER eCATALOGUE v1.8

Cork ACN 60 PlusFuel, Oil, Gas and Transformer Gaskets

Unavailable

F225000

Nitrile

0.5/1

Natural

750-900

70-80

20-30

>80

>2400

No Cracks

No Cracks

No Cracks

-10 to +10

-5 to +15

-2 to +10

ASTM Spec D1170

ASTM Spec F104

Binder

Cork Granule Size (mm)

Colour

Density (kg/m3)

Hardness, Shore A

Compressibility at 2.76 MPa

Recovery after (%)

Tensile Strength (kPa)

Flexibility – Original (F5)

Flex – ASTM Oil No1 70h @ 100C (F16)

Flexibility – Oven aged 70 h @ 100C (F1)

Volume Change After Immersion

ASTM No1 Oil, 70h @ 100C (%)

ASTM No3 Oil, 70h @ 100C (%)

ASTM Fuel A, 22h @ 23C (%)

…Sealing with Security Right to modify reserved. ACN 60 PLUS ISS.01

Page 66: KLINGER eCATALOGUE v1.8

Cork MR 31 PlusHighly compressible automotive and general purpose gasket material with moderate oil resistance.

Unavailable

F229000

Synthetic Rubber

0.5

Black

560-720

55-70

35-50

>80

>1050

No Cracks

No Cracks

No Cracks

-5 to +10

+5 to +30

-2 to +10

ASTM Spec D1170

ASTM Spec F104

Binder

Cork Granule Size (mm)

Colour

Density (kg/m3)

Hardness, Shore A

Compressibility at 2.76 MPa

Recovery after (%)

Tensile Strength (kPa)

Flexibility – Original (F5)

Flex – ASTM Oil No1 70h @ 100C (F16)

Flexibility – Oven aged 70 h @ 100C (F1)

Volume Change After Immersion

ASTM No1 Oil, 70h @ 100C (%)

ASTM No3 Oil, 70h @ 100C (%)

ASTM Fuel A, 22h @ 23C (%)

…Sealing with Security Right to modify reserved. ACN 60 PLUS ISS.01

Page 67: KLINGER eCATALOGUE v1.8

Cork NP 50 PlusMarine, Hydraulic, Electrical and Transformer gasket with high ozone resistance.

Unavailable

F229000

Neoprene

0.5/2

Natural

750-900

60-80

25-35

>75

>2000

No Cracks

No Cracks

No Cracks

-5 to +10

0 to +30

0 to +15

ASTM Spec D1170

ASTM Spec F104

Binder

Cork Granule Size (mm)

Colour

Density (kg/m3)

Hardness, Shore A

Compressibility at 2.76 MPa

Recovery after (%)

Tensile Strength (kPa)

Flexibility – Original (F5)

Flex – ASTM Oil No1 70h @ 100C (F16)

Flexibility – Oven aged 70 h @ 100C (F1)

Volume Change After Immersion

ASTM No1 Oil, 70h @ 100C (%)

ASTM No3 Oil, 70h @ 100C (%)

ASTM Fuel A, 22h @ 23C (%)

…Sealing with Security Right to modify reserved. ACN 60 PLUS ISS.01

Page 68: KLINGER eCATALOGUE v1.8

Forget about all unpleasant propertieswhich you know from laminated graphite. Our quality of KLINGERgraphite-laminate PSM,SLS and PDM offer high strength and optimal handling.

KLINGERGraphite Laminate

and sealing tapeAlso available with

KLINGERantistick (AS)

KLINGERgraphitesealing tape

KLINGERgraphite consists ofpure graphite expanded by a specialprocess that produces a flexible material which fits perfectly to theunevennesses of the sealing face.

Chemical resistance:to almost all fluids such as acids,alkalis, solvents, greases, oils, gas,steam and water.Exceptions: high-oxidizing fluids suchas concentrated nitric acid, potassiumchlorate, permanganate solutions andchloric acid.Details are given in the resistancetable.

Temperature resistance:– in oxidizing atmospheres from

- 200 °C to +450 °C– in reduction or inert atmospheres

up to +300 °C– excellent resistance to temperature

fluctuations– high thermal conductivity– no hot or cold flows, even at high

temperatures and surface loads– flexibility over the whole

temperature range

Other features:– excellent sliding properties,

max. 40m/s– no adhesion of the sealing area– self-lubricating, therefore no wear

on moving parts– high corrosion resistance– no swelling or shrinkage under

influence of media– no ageing– easy to work with– not detrimental to health

Type 1:KLINGERgraphite sealing tape,corrugatedFields of application:Universal packing for use in pumpsand fittings. The tape is wound around the shaft or spindle on thespot and compressed to a packingwith the help of the gland.

All spindles and shafts can bereliably sealed with only a few tapewidths. Ask for our mounting instructions for packings.

Available in roles of 12 m length,packed in boxes, together with themounting instructions.Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

Type 2:KLINGERgraphite sealing tape,corrugated, self-adhesiveFields of applications:The self-adhesive tape is ideal forsealing big flanges and sealing surfaces. The self-adhesive back fixesthe tape on the sealing surface duringmounting.

The required amount of adhesiveis very small. It carbonises at highertemperatures.

Available in roles of 12 m length,packed in boxes, together with themounting instructions. Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

Page 69: KLINGER eCATALOGUE v1.8

KLINGERgraphite-foils, sheets, laminate SLS

Technical data

Stress relaxation DIN 52913

Tightness ASTM F 37 B (Fuel A)

Tightness according to DIN 3535

Total content of chloride and fluoride

Water-soluble share of chloride

Purity of graphite

Purity of graphite for nuclear application

Total content of chloride and fluoride

Water-soluble share of chloride

KLINGERantistick (A/S) on request

KLINGERgraphite foil H

Thicknesses: 0.25/ 0.38/ 0.50/ 0.63/ 0.76/ 1.00 mm

Roles: width 1 m, max. length 90 m

KLINGERgraphite sheets HL without reinforcement

Thicknesses: 1.5/ 2.0/ 3.0 mm

Sheets: 1,000 x 1,000 mm

KLINGERgraphite-laminate SLS with 1.4401* reinforcement, thickness 0.05 mm

Several reinforcement layers on request, for higher stiffness.

Thicknesses: 0.45/ 0.6/ 0.8/ 1.0/ 1.5/ 2.0/ 3.0 mm

Sheets: 1,000 x 1,000 mm

Material on roles: Thickness 0.45 - 1.0 mm

Sheets: 1,500 x 1,500 mm in thickness 1.5/ 3.0 mm

KLINGERgraphite foil self-adhesive

Thicknesses of graphite foil: 0.38/ 0.50/ 0.70 mm

Roles: width 1 m , max. length 90 m

> 48

0.5

0.6

≤ 200

< 40

98

99.8

≤ 100

≤ 20

MPa

ml/h

ml/min

ppm

ppm

%

%

ppm

ppm

Max. load diagram (MPa) as a function of the compressed width for KLINGERgraphite-laminate SLS with reinforcement of 1.4401/ thickness 0.05 mm. (Typical values)

Load diagram of KLINGERgraphite-laminate SLS with reinforcement, thickness 0.05 mm. Initial density 1.0 g/cm 3, several initial thicknesses. (Typical values)

00 40 80 120 160 200 240 280Stress [MPa]

2

4

6

8

10

12

14

Com

pres

sed

widt

h [m

m]

3 mm 1 mm

0.5 mm

1.52mm mm

0 40 80 120 160 200 240Gasket stress [MPa]

20 °C300 °C

Thick

ness

[mm

]

0

0.40.6

0.2

0.81.0

2.02.22.42.62.83.0

1.81.6

1.21.4

Tests and permits:DIN-DVGW-permit no. NG-5124AT0417, BAM checked according to UVV28,Oxygen (VBG62) up to 130 bar and200°C even for use with liquid oxygen,WRc-approval.

Anti-stick finish:The foils and sheets indicated at theright-hand side are available withKLINGERantistick (A/S) a finish whichkeeps its stability even at high temperatures and causes no organiccontaminations of the pure graphite.

* In case of supply shortfall also1.4404 may be delivered.

Max. load [MPa]

Load [MPa]

Page 70: KLINGER eCATALOGUE v1.8

KLINGERgraphite-laminate PSM

Order example:1 sheetKLINGERgraphite-laminate PSM1500 or 1,000 x 1,000 x 1.5 mm.

Other delivery options Rings and other finished gaskets arealso available in any size and corresponding sheet thicknesses.

Tests and approvals:DIN-DVGW approval no. NG-5124AT0417.

BAM approval in accor-dance with UVV 28, oxygen (VBG 62) tested up to 130 bar and 200°C, also for use with liquid oxyen, WRc approval.

Anti-stick finish:The KLINGERgraphite-

laminate PSM is available with KLINGERantistick. (A/S) A finish which keeps its sta-bility even at high tempera-tures and causes no organic contaminations of the pure graphite.

0.8 mm, 1.5 mm, 2mm, and 3 mm thick sheets are also available.

Suitable for temperatures up toapprox. 450°C.In an inert atmosphere (no admissionof oxygen) even suitable for higher temperatures.

Fields of application:Particularly suitable under high chemical and thermal loads.

KLINGERgraphite-laminate PSMkeeps its physical properties in theentire field of application.(Resistancetable see back.)

Suitable for media used in thefood industry. In accordance withLandesgewerbeamt von Baden-Württemberg and the requirements ofthe German Food Act.

The function and durability of theKlinger gaskets depends largely onthe installation conditions which weas manufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

Material structure:A KLINGERgraphite foil is rolled

on a 0.10 mm thick tanged stainlesssteel sheet (1.4401*) without adhesive.

Technical data

Density of graphite layer

Max. perm. surface load at 450°C

Compressibility ASTM F 36 A

Recovery ASTM F 36 A

Stress relaxation DIN 52913:

50 MPa, 16h/300°C

KLINGER cold hot compression:

Surface load 50 MPa

Thickness decrease at 23°C

Thickness decrease at 300°C

Tightness according to DIN 3535 part 6

Chloride content of graphite layer

Thickness

Size of sheets

Thickneses: 0.8/ 1.0/ 1.5/ 2.0/ 3.0 mm

KLINGERantistick (A/S) on request

1,0 +- 5%

300

28 – 42

13 – 19

min. 48

30

1.5

0.6

max. 40

1.0

1,000/1,000

1,500/1,500

g/cm3

MPa

%

%

MPa

%

%

ml/min.

ppm

mm

mm

mm

Load diagram for KLINGERgraphite-laminate PSM with tanged stainless steelsheet reinforcement, thickness 0.1 mm,initial density 1.0 g/cm 3, several initialthickneses.(Typical values).

0 40 80 120 160 200 240Gasket stress [MPa]

20 °C300 °C

Thick

ness

[mm

]

0

0.40.6

0.2

0.81.0

2.02.22.42.62.83.0

1.81.6

1.21.4

* In case of supply shortfall also 1.4404may be delivered.

KLINGERgraphite-laminate PDM

Important:Due to the higher compression, theKLINGERgraphite-laminate PDM has athickness of 1.5 mm, even where 2.0 mm-graphite gaskets were previously used.

The final thicknesses are thesame in compressed condition.

Anti-stick finish:The KLINGERgraphite-laminate PDMis available with KLINGERantistick(A/S) a finish which keeps its stabilityeven at high temperatures and causesno organic contaminations of the puregraphite.

2. Optimal handlingDue to of the increase in density wecould do without any impregnation.

The new KLINGERgraphite-laminate PDM has a purity of 98% andis free of resins, impregnations, orother organic substances and thereforefree of possibly toxic residual risks.

1. Higher stability due to two tang stainless steel sheet reinforcementsDue to the improved connection of thegraphite and the two tang stainlesssteel sheets the new KLINGER-graphite-laminate PDM offers a higherstability and deformation resistance.

Forget about all unpleasant properties which you know from handling graphite materials.

Here are three convincing advantages which are due to the 30% higher density ofthe new KLINGERgraphite-laminate PDM:

Technical data

Compressibility ASTM F 36 A

Final thickness at a surface load of 35 MPa

Density of the graphite layer

Graphite purity

Chloride content

Tang stainless steel sheets:

Tightness according to DIN 3535/6

Stress relaxation DIN 52913

Max. surface load at 300°C

Permanent operating temperature

Size of sheets

Thickness

Other sizes on request

KLINGERantistick (A/S) on request.

DIN-DVGW approval no. NG-5124AT0417

19–23

1.18–1.23

1.3

min. 98

max. 40

1.4401*

0.075

2

0.5

48

200

ca. 450

1,000 x1,000

1.5

%

mm

g/cm 3

%

ppm

mm

ml/min.

MPa

MPa

°C

mm

mm

Better handling and a much higher capability

3. Clearly more safetyGaskets made of the newKLINGERgraphite-laminate PDM offerclearly more safety during fitting andunder operation.

Material

Thickness

Number of sheets

* In case of supply shortfall also 1.4404 may be delivered.

Load [MPa]

Page 71: KLINGER eCATALOGUE v1.8

KLINGERgraphite-laminate PSM

Order example:1 sheetKLINGERgraphite-laminate PSM15010, 1,000 x 1,000 x 1.5 mm.

Other delivery options Rings and other finished gaskets arealso available in any size and corresponding sheet thicknesses.

Tests and approvals:DIN-DVGW approval no. NG-5124AT0417.

BAM approval in accor-dance with UVV 28, oxygen (VBG 62) tested up to 130 bar and 200°C, also for use with liquid oxyen, WRc approval.

Anti-stick finish:The KLINGERgraphite-

laminate PSM is available with KLINGERantistick (A/S) a finish which keeps its sta-bility even at high tempera-tures and causes no organic contaminations of the pure graphite.

1.5 mm, 2mm, and 3 mm thicksheets are also available with resinimpregnation as an alternative.

Suitable for temperatures up toapprox. 450°C.In an inert atmosphere (no admissionof oxygen) even suitable for higher temperatures.

Fields of application:Particularly suitable under high chemical and thermal loads.

KLINGERgraphite-laminate PSMkeeps its physical properties in theentire field of application. Resistancetable see back.

Suitable for media used in thefood industry. In accordance withLandesgewerbeamt von Baden-Württemberg and the requirements ofthe German Food Act.

The function and durability of theKlinger gaskets depends largely onthe installation conditions which weas manufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

Material structure:A KLINGERgraphite foil is rolled

on a 0.10 mm thick tang stainlesssteel sheet (1.4401*) without adhesive.

Technical data

Density of graphite layer

Max. perm. surface load at 450°C

Compressibility ASTM F 36 A

Recovery ASTM F 36 A

Stress relaxation DIN 52913:

50 MPa, 16h/300°C

KLINGER cold hot compression:

Surface load 50 MPa

Thickness decrease at 23°C

Thickness decrease at 300°C

Tightness according to DIN 3535 part 6

Chloride content of graphite layer

Thickness

Size of sheets

Thickneses: 0.8/ 1.0/ 1.5/ 2.0/ 3.0 mm

KLINGERantistick (A/S) on request

PSM 10010

ca. 1,0

300

28 – 33

14 – 19

min. 48

30

1.5

0.6

max. 40

1.0

1,000/1,000

1,500/1,500

PSM 20010

ca. 1,0

160

35 – 40

13 – 18

min. 48

45

2.0

1.0

max. 40

2.0

1,000/1,000

1,500/1,500

PSM 15010

ca. 1,0

180

33 – 38

13 – 18

min. 48

40

1.5

0.8

max. 40

1.5

1,000/1,000

1,500/1,500

g/cm3

MPa

%

%

MPa

%

%

ml/min.

ppm

mm

mm

mm

Load diagram for KLINGERgraphite-laminate PSM with tang stainless steelsheet reinforcement, thickness 0.1 mm,initial density 1.0 g/cm 3, several initialthickneses.(Typical values).

0 40 80 120 160 200 240Gasket stress [MPa]

20 °C300 °C

Thick

ness

[mm

]

0

0.40.6

0.2

0.81.0

2.02.22.42.62.83.0

1.81.6

1.21.4

* In case of supply shortfall also 1.4404may be delivered.

KLINGERgraphite-laminate PDM

Important:Due to the higher compression, theKLINGERgraphite-laminate PDM has athickness of 1.5 mm, even where 2.0 mm-graphite gaskets were previously used.

The final thicknesses are thesame in compressed condition.

Anti-stick finish:The KLINGERgraphite-laminate PDMis available with KLINGERantistick(A/S) a finish which keeps its stabilityeven at high temperatures and causesno organic contaminations of the puregraphite.

2. Optimal handlingDue to the increase in density wedid away with impregnation.

The new KLINGERgraphite-laminate PDM has a purity of 98% andis free of resins, impregnations, orother organic substances and thereforefree of possibly toxic residual risks.

1. Higher stability due to two tanged stainless steel sheet reinforcementsDue to the improved connection of thegraphite and the two tanged stainlesssteel sheets the new KLINGER-graphite-laminate PDM offers a higherstability and deformation resistance.

Forget about all unpleasant properties familiar with handling graphite materials.

Here are three convincing advantages which are due to the 30% higher density ofthe new KLINGERgraphite-laminate PDM:

Technical data

Compressibility ASTM F 36 A

Final thickness at a surface load of 35 MPa

Density of the graphite layer

Graphite purity

Chloride content

Tang stainless steel sheets:

Tightness according to DIN 3535/6

Stress relaxation DIN 52913

Max. surface load at 300°C

Permanent operating temperature

Size of sheets

Thickness

Other sizes on request

KLINGERantistick (A/S) on request.

DIN-DVGW approval no. NG-5124AT0417

19–23

1.18–1.23

1.3

min. 98

max. 40

1.4401*

0.075

2

0.5

48

200

ca. 450

1,000 x1,000

1.5

%

mm

g/cm 3

%

ppm

mm

ml/min.

MPa

MPa

°C

mm

mm

Better handling and a much higher capability

3. Clearly more safetyGaskets made of the newKLINGERgraphite-laminate PDM offermore safety during fitting and whilst under operation.

Material

Thickness

Number of sheets

* In case of supply shortfall also 1.4404 may be delivered.

Load [MPa]

Page 72: KLINGER eCATALOGUE v1.8

Forget about all unpleasant propertieswhich you know from laminated graphite. Our qualitiesKLINGERgraphite-laminate SDS and PDM offer high strength and optimal handling.

KLINGERgraphiteGasket

and sealing tape

Also available with

KLINGERantistick (A/S)

or resin impregnation

KLINGERgraphitesealing tape

KLINGERgraphite consists ofpure graphite expanded by a specialprocess that produces a flexible material which fits perfectly to theunevennesses of the sealing face.

Chemical resistance:to almost all fluids such as acids,alkalis, solvents, greases, oils, gas,steam and water.Exceptions: high-oxidizing fluids suchas concentrated nitric acid, potassiumchlorate, permanganate solutions andchloric acid.Details are given in the resistancetable.

Temperature resistance:– in oxidizing atmospheres from

- 200 °C to +450 °C– in reduction or inert atmospheres

up to +300 °C– excellent resistance to temperature

fluctuations– high thermal conductivity– no hot or cold flows, even at high

temperatures and surface loads– flexibility over the whole

temperature range

Other features:– excellent sliding properties,

max. 40m/s– no adhesion of the sealing area– self-lubricating, therefore no wear

on moving parts– high corrosion resistance– no swelling or shrinkage under

influence of media– no ageing– easy to work with– not detrimental to health

Type 1:KLINGERgraphite sealing tape,corrugatedFields of application:Universal packing for use in pumpsand fittings. The tape is wound around the shaft or spindle on thespot and compressed to a packingwith the help of the gland.

All spindles and shafts can bereliably sealed with only a few tapewidths. Ask for our mounting instructions for packings.

Available in roles of 12 m length,packed in boxes, together with themounting instructions.Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

Type 2:KLINGERgraphite sealing tape,corrugated, self-adhesiveFields of applications:The self-adhesive tape is ideal forsealing big flanges and sealing surfaces. The self-adhesive back fixesthe tape on the sealing surface duringmounting.

The required amount of adhesiveis very small. It carbonises at highertemperatures.

Available in roles of 12 m length,packed in boxes, together with themounting instructions. Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

Page 73: KLINGER eCATALOGUE v1.8

PropertiesChemical Resistance tablefor all KLINGERgraphite

products

Acetic acid

Acetic acid anhydride

Acetone

Air

Alum

Aluminium chloride

Amino acid

Ammonia

Ammonium hydroxide

Ammonium sulfate

Amyl acetate

Amyl alcohol

Aniline

Aqua regia

Arsenic acid

Benzenesulfonic acid < 60

Benzol and derivates

Bitumen

Boric acid

Bromine

Bromine water

Butane

Butanone

Butyl acetate

Butyl alcohol

Calcium chlorate < 10

Calcium chloride < 15

Calcium hydroxide

Calcium hypochlorite

Carbon tetrachloride

Carbonic acid

Cellosolve

Chlorine (dry)

Chlorine dioxide

Chlorine water

Chloroacetic acid

Chloroform

Chromic acid < 10

Citric acid

Condensate

Copper sulfate

Cyclohexane

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

450

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

60

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

25

25

N.I.

25

N.I.

N.I.

N.I.

N.I.

Diethanolamine

Ethyl alcohol

Ethyl chloride

Ethyl dichloride

Ethylamine

Ethylene chlorohydrine < 10

Fatty acids

Fluorine

Formic acids

Frigen (Freon)

Hydrazine

Hydro sulfide

Hydrobromic acid

Hydrocarbones

Hydrochloric acid

Hydrofluoric acid

Iodine

Iron chlorides

Iron sulfates

Isopropanole

Isopropyl acetates

Isopropyl ether

Kerosene

Lactic acid

M.E.K. (2-butanone)

Manganese sulfates

Mercaptoethylene < 50

Methanol

Methylen chloride

Methylpentanone peroxide

Mineral oil

Monochlorbenzene

Nickel chloride

Nickel sulfate

Nitrating acid

Nitric acid

Oils

Oleum

Oleic acid

Oxalic acid

Oxygen

Oxygen liquid

MediumMedium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

140

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

85

N.I.

N.I.

N.I.

N.I.

200

N.I.

Paraldehyde

Perchlorethylene

Petrol (Fuel)

Petroleumether

Petroleum/-products

Phosphoric acid < 50

Phosphorus trichloride

Potassium chlorate (melt)

Potassium nitrate (melt)

Propane

Sodium carbonate

Sodium chloride

Sodium hydroxide < 75

Sodium hypochloride < 20

Sodium peroxide

Steam

Stearic acid

Sulfur dioxide

Sulfur trioxide

Sulfuric acid < 70

Sulfurous acid

Synthetic resins

Tartaric acid

Terpentine

Trichlor ethylene

Vinyl chloride

Water

Zinc chloride

Medium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

30

N.I.

N.I.

N.I.

N.I.

N.I.

20

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

= suitable for any concentration = unsuitableN.I. = no influenceSubject to technical alterations. 4.99

Subject to technical alterations.April 1999

Please note the resistancetable in the margin

The given concentrations andtemperatures might be exceeded ifthe medium is not or only inrestricted contact with the graphite.This case arises when edged andspiralwound gaskets are used.

KLINGERgraphite is not resistant to mixtures of nitric acidand other stronger acids (e.g. nitra-ting acid, aqua regia etc.), chromi-um VI and permanganate solutionsas well as melts af alkali or alkalineearth metals.The given recommen-dations are supposed to be a helpfor the use of KLINGERgraphite.

We cannot give a guarantee as function and durability dependon a variety of factors which we asmanufacturers cannot influence. If there are particular conditions ofadmission these have to be observed.

For information on other mediaor operating conditions we are atyour disposal.

KLINGERgraphite–laminateKLINGERgraphite-laminate SDS consists of expanded-graphite layersbonded to steel foil with adhesive orrolled on tang stainless steel rein-forcement.

The adhesive layer is applied inan exactly controlled process so as toensure – that the amount of adhesive is

always less than 1% of the graphite– a uniform distribution of the

adhesive.The advantage of this method is

that the excellent characteristics of theflexible graphite are kept.

Since only small amounts ofadhesive (less than 0.005 mm thick-ness, no chlorides) are used, theexcellent chemical and thermal resistances of the flexible graphite are not affected.

Range of applicationSealing material for:– high and low temperatures– high corrosive and aggressive

medias– sensitive flanges (enamel, glass,

graphite)– gas and steam applications

Properties of flexibleKLINGERgraphite

– No flowing under pressure and temperature loads

– temperature-resistant from -200°C to + 450°C ( in inert atmosphere even higher)

– reliable sealing of gases and liquids

– excellent micro-sealing

– chemically resistant to nearly all medias

– excellent resistance to temperature fluctuations

– high flat heat conductivity

– no health hazard

– unlimited shelf live

– no combination with glass and ceramics

Page 74: KLINGER eCATALOGUE v1.8

PropertiesResistance tablefor all KLINGERgraphite

products

Acetic acid

Acetic acid anhydride

Acetone

Air

Alum

Aluminium chloride

Amino acid

Ammonia

Ammonium hydroxide

Ammonium sulfate

Amyl acetate

Amyl alcohol

Aniline

Aqua regia

Arsenic acid

Benzenesulfonic acid < 60

Benzol and derivates

Bitumen

Boric acid

Bromine

Bromine water

Butane

Butanone

Butyl acetate

Butyl alcohol

Calcium chlorate < 10

Calcium chloride < 15

Calcium hydroxide

Calcium hypochlorite

Carbon tetrachloride

Carbonic acid

Cellosolve

Chlorine (dry)

Chlorine dioxide

Chlorine water

Chloroacetic acid

Chloroform

Chromic acid < 10

Citric acid

Condensate

Copper sulfate

Cyclohexane

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

450

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

60

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

25

25

N.I.

25

N.I.

N.I.

N.I.

N.I.

Diethanolamine

Ethyl alcohol

Ethyl chloride

Ethyl dichloride

Ethylamine

Ethylene chlorohydrine < 10

Fatty acids

Fluorine

Formic acids

Frigen (Freon)

Hydrazine

Hydro sulfide

Hydrobromic acid

Hydrocarbones

Hydrochloric acid

Hydrofluoric acid

Iodine

Iron chlorides

Iron sulfates

Isopropanole

Isopropyl acetates

Isopropyl ether

Kerosene

Lactic acid

M.E.K. (2-butanone)

Manganese sulfates

Mercaptoethylene < 50

Methanol

Methylen chloride

Methylpentanone peroxide

Mineral oil

Monochlorbenzene

Nickel chloride

Nickel sulfate

Nitrating acid

Nitric acid

Oils

Oleum

Oleic acid

Oxalic acid

Oxygen

Oxygen liquid

MediumMedium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

140

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

85

N.I.

N.I.

N.I.

N.I.

200

N.I.

Paraldehyde

Perchlorethylene

Petrol (Fuel)

Petroleumether

Petroleum/-products

Phosphoric acid < 50

Phosphorus trichloride

Potassium chlorate (melt)

Potassium nitrate (melt)

Propane

Sodium carbonate

Sodium chloride

Sodium hydroxide < 75

Sodium hypochloride < 20

Sodium peroxide

Steam

Stearic acid

Sulfur dioxide

Sulfur trioxide

Sulfuric acid < 70

Sulfurous acid

Synthetic resins

Tartaric acid

Terpentine

Trichlor ethylene

Vinyl chloride

Water

Zinc chloride

Medium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

30

N.I.

N.I.

N.I.

N.I.

N.I.

20

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

= suitable for any concentration = unsuitableN.I. = no influenceSubject to technical alterations. 4.99

Subject to technical alterations.April 2002

Please note the resistancetable in the margin

The given concentrations andtemperatures might be exceeded ifthe medium is not, or is only inrestricted contact with the graphite.This case arises when edged andspiral wound gaskets are used.

KLINGERgraphite is not resistant to mixtures of nitric acidand other stronger acids (e.g. nitra-ting acid, aqua regia etc.), chromi-um VI and permanganate solutionsas well as melts af alkali or alkalineearth metals.The given recommen-dations serve only as a guideto the use of KLINGERgraphite.

We cannot give a guarantee as function and durability dependon a variety of factors which we asmanufacturers cannot influence. If there are particular conditions ofadmission these have to be observed.

For information on other mediaor operating conditions we are atyour disposal.

Properties of flexibleKLINGERgraphite

– No flowing under pressure and temperature loads

– temperature-resistant from -200°C to + 450°C ( in inert atmosphere even higher)

– reliable sealing of gases and liquids

– excellent micro-sealing

– chemically resistant to nearly all medias

– excellent resistance to temperature fluctuations

– high flat heat conductivity

– no health hazard

– unlimited shelf live

– no combination with glass and ceramics

Page 75: KLINGER eCATALOGUE v1.8

3.00

2/ 8

.200

0

Sizes availableDimensions of the standard sheets1000 x 1200 mm

Thicknesses:PSS 130 = 1.3 mm,PSS 320 = 3.2 mmAdditional sizes on request.

Tolerances:thickness +/- 10%lenght and width +/- 50 mm

BasisKLINGERmilam is an asbestos-freesealing material based on mica with aperforated 0.1 mm thick stainless steelreinforcement made of 1.4401 or AISI 316

KLINGERmilam is specificallysuitable at aggressive acids and hightemperatures.

It is also suitable above the typicalapplication temperatures of Graphite.

High-Temperature Gasket Material based on Mica with Perforated Stainless Steel

Reinforcement 1.4401 or AISI 316

KLINGERmilam PSS

Function and durabilityThe function and durability of theKlinger Gaskets depends lagely on theinstallation conditions which we asmanufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

With this in mind, please alsoobserve our installation instructions.

Typical values PSS 130 PSS 320Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 5291350 MPa, 16 h/300°CTensile strength DIN 52910Tensile strength ASTM F 152Ignition loss DIN 52911Sealability for nitrogen at 30 MPa and 6 bar, temperature within 100 to 400°C (Sample size 90 x 50 mm) max. Thickness increase ASTM F 146Oil JRM 903: 5 h/150°CWeight increase ASTM F 146Oil JRM 903: 5 h/150°CMax. gasket loadDensity DIN 3754Max. temperature*Thickness

18-2345-50

30

2021

<15on inq.

5

281

801.89003.2

12-1550-55

40

2225<5

0,20

12

26

1002.1 9001.3

%%

MPa

MPaMPa

%ml/min

%

%

MPag/cm3

°Cmm

KLINGER Limited

http://www.klinger.com.auSubject to technical alterations.Status: August 2000

Certified according to DIN EN ISO 9001.

* depending on installation and service conditions.

Page 76: KLINGER eCATALOGUE v1.8
Page 77: KLINGER eCATALOGUE v1.8
Page 78: KLINGER eCATALOGUE v1.8
Page 79: KLINGER eCATALOGUE v1.8
Page 80: KLINGER eCATALOGUE v1.8

KLINGERLASTIC Elastomers

Elastomeric sheet compounds mark the entry level to Klinger's sheet-sealing range of products. Consisting of base polymers with the insertion of vulcanising agents, fillers, pigments and various additives, elastomeric gaskets offer effective, low sealing stress seals typically for low temperature, low pressure applications. Elastomeric gaskets have relatively soft compression characteristics requiring relatively low loads to effect a seal, incorporated with excellent recovery properties due to their self-energisingbehaviour.

NATURAL RUBBER (NR)

Natural rubber exhibits exceptional elongation, tear strength and recovery properties. It has poor resistance to ozone, oxygen and sunlight weathering. Natural rubber has high wear and abrasion resistance. The material is suitable for moderate acids, alkalis, salt solutions, petroleum and solvents. It is considered unsuitable for use with strong acids, fats, greases and most hydrocarbons. Temperature range -50 to 120 deg C

NITRILE (NBR)

Nitrile is a synthetic rubber offering improved chemical resistance and temperature capabilities to neoprene. The material offers good resistance to oils and solvents, aromatic and aliphatic hydrocarbons, petroleum oils and gasolines, animal fats and lacquer solvents. It offers poor resistance to strong oxidising agents, chlorinated hydrocarbons, ketones and esters. Temperature range -50 to 120 deg C

VITON (FPM)

Viton (Fluorinated Hydrocarbon) offers excellent resistance to acids, aliphatic hydrocarbons, oils gasoline and many industrial applications. The material offers excellent resistance to temperature, weathering and gas permeability. It is not suitable for use against amines, esters, ketones, steam or low temperature service. Temperature range -30 to 200 deg C

…Sealing with Security Klingerlastic 01/04

Page 81: KLINGER eCATALOGUE v1.8

ETHYLENE PROPYLENE (EPDM)

EPDM offers good resistance to ozone, heat, steam, strong acids and alkalis. It is not suitable for use in oils, solvents and aromatic hydrocarbons. Temperature range -50 to 150 deg C

STYRENE BUTADIENE (SBR)

SBR synthetic rubber offers excellent abrasion resistance and is suitable for use with weak organic acids and moderate chemicals. It is unsuitable for use with ozone, strong acids and most carbon hydrocarbons. Temperature range -50 to 120 deg C

NEOPRENE (CR - POLYCHLOROPRENE)

Neoprene has good resistance to aging, ozone and weathering. It also has good physical properties and resilience. It is resistant to a range of dilute chemicals and mineral oils. Neoprene is not suitable for use with fuels. Temperature range -50 to 110 deg C

SILICON (VQM)

The silicon range of rubbers offer excellent high and low temperature properties, far superior to any other grades. They are also unaffected by sunlight and ozone. They are unsuitable for use against steam and many hydrocarbons. Temperature range -70 to 250 deg C

BUTYL (IIR)

Butyl rubber offers excellent resistance to acidic and alkaline environments. Excellent weathering properties and ozone resistance. Low permeability to gases. Poor resistance to mineral oils. Temperature range - 40 to 130 deg C

HYPALON (CSM - CHLOROSULPHONATED POLYETHYLENE )

Hypalon is noted for its good resistance to corrosive chemicals, ozone and weathering. It also exhibits good aging, abrasion and heat resistance properties. Hypalon also has low gas permeability. Hypalon offers poor resistance to fuels. Temperature range -50 to 160 deg C

KLINGERLASTIC elastomers are available in a range of thicknesses and sizes. Some elastomer types are available in a range of colours and with reinforcing insertion.

Note the above properties and limits are intended as a guide only and may vary depending on the application conditions. If a specific recommendation is required, please consult Klinger for advice.

© KLINGER LIMITED.

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves that products are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rights belonging to other parties. We will not be liable for any loss or damage resulting in anyway from any reliance on this publication or from any goods manufactured by us. We reserve the right to change product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the Trade Practices Act 1974 or any other consumer legislation.

Page 82: KLINGER eCATALOGUE v1.8

KLINGERsealexKLINGERflon Threadseal TapeKLINGERflon Spray

PTFE

Pro

duct

s

Page 83: KLINGER eCATALOGUE v1.8

Quick & easyto assemble – Sealing on aroll

Be prepared for every eventualitywith KLINGERsealex – ”safe sealingon a roll”. Under service conditions of–196°C up to +260°Cand pressure ofup to 150 barKLINGER-sealex offers securesealing on a roll.

The following applications ofKLINGERsealex will give you someidea of the innovative uses of thisproduct. Further references are available on request.

KLINGERsealex in turbine con-structionOperating conditions: 8 bar at 240°C.A sealing material was required for anumber of flanges in the low-pressurearea of the turbine house of a nuclearpower station.KLINGERsealex succeeded in replacing the traditional seals andreduced the time needed to clean theflange faces giving savings of some40-workforce hours every time thejoints were replaced. These savingsare in addition to the savings made indismantling and assembling the jointand in the cost of materials, whichwould otherwise have been used.

KLINGERsealex in dryer kilnsOperating conditions: 230°C. Tunnel kilns for the kiln drying of coated/lacquered steel and aluminiummetal elements on the air flow feedand air extraction sides are sealedwith the new ”miracle of the roll”.KLINGERsealex replaces woven tapefabric, flocked side panel claddingand other insulation materials with orwithout asbestos.

KLINGERsealex adjusts extremely well to all flange sealing conditionsand possess outstanding resistance to paint solvents and cleaning agents.

KLINGERsealex as a temporarysolution in pipeline systemsOperating conditions: Aggressive agents at 5 bar and 32°C.An extremely aggressive mixture ofdistilled water, vulcanisation agents,carrier agents and pigments is conveyed via a pumping station andassociated piping system.KLINGERsealex is also employed here for repairs in emergencies. Theresults are surprising. An emergencysolution becomes a permanent fixture.

KLINGERsealex

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950 -340/341e-mail: [email protected]://www.klinger-gmbh.de

Certified according to DIN EN ISO 9001.

All rights reserved to make technicalalterations. Status: January 2000

Width/ mm

3

5

7

10

14

17

20

25

Liquid N/mm

85 – 400

125 – 500

170 – 750

220 – 950

280 – 1000

300 – 1200

395 – 1450

510 – 1600

Gas N/mm

170 – 400

250 – 500

340 – 750

435 – 950

560 – 1000

600 – 1200

785 – 1450

1000 – 1600

Minimum/Maximum clampingforce to effect seal at ambient*

Sealex

Liquid N/mm

150 – 400

215 – 500

300 – 750

375 – 950

490 – 1000

525 – 1200

685 – 1450

900 – 1600

Gas N/mm

350 – 400

400 – 500

550 – 750

650 – 950

750 – 1000

825 – 1200

900 – 1450

1200 – 1600

Minimum/Maximum clampingforce to effect seal at 100°C*

Installation instructionsClean flanges, cut off a lenght ofKLINGERsealex slightly longer thanthe actual circumference of the seal.Peel off the adhesive protection stripand press KLINGERsealex into position. Cross the free ends of

KLINGERsealex adjacent to a bolthole and bolt up the mating surfacesusing the recommended clampingforce and bolt tightening patters.

* Guideline for clamping force per mm of lenght

Page 84: KLINGER eCATALOGUE v1.8

What’s so unique aboutKLINGERsealex?KLINGERsealex is a PTFE productmanufactured from a unique, physically networked fibrillated material. It is composed of speciallyprepared fluorocarbons with exellentresistance to aggressive chemicals aswell as offering secure sealing underhigh pressures - even permitting the use of the material in applications upto 150 bar internal pressure ratings.

Important approval certificationsand tests:”DVGW – Forschungsstelle DeutscherVereine des Gas- und Wasserfaches”(Research and Development Centre forGerman Gas and Water Utilities) – new tests in preparation.”BAM – Bundesanstalt für Material-prüfung” (German Federal GovernmentAgency for Materials’ Testing).Tested for oxygen at 60 bar and 125°C.Also suitable for liquid oxygen.TÜV – approved (”TÜV – TechnischerÜberwachungsverein” – GemanFederal Mechanical Testing Authority):Certification No. 3/4872.

Width mm

3

5

7

10

14

17

20

25

KLINGERsealex:The universal sealing solution

of the product is its ability to compensate for non-ideal flange conditions, a small amount of residue material on the flange face ispermissible.

Next apply the strips of sealantstraight from the roll onto the flangesurface as shown on the attached photographs. Apply the tape eitheroverlapping at the ends or cut acutelyand abutted.That`s all there is to it!

Should it be required, you canuse two strips of tape bonded over oneanother.

When re-assembling the flange,you can work with the usual assemblytorque – then fit and forget.There is no need to re-tighten the bolts with KLINGERsealex.

However, if it is possible to re-tighten the flange assembly after 24hours, then you can reduce theapplied bold load by half.

Despite its versatility and ease of handling. KLINGERsealex shouldnot be viewed as a temporary solution,but as a high grade permanent sealwith unique characteristics.

When the sealing surface or thestability of the flange prevents thesuccessful use of a conventional seal. When the geometry of the flangeseating demands an intricate gasketshape, which is both difficult toassemble and uneconomical to manufacture. When the flange material will only permit the use of low bolt loadsto seat the gasket while the media in the system and the associated interiorpressure demands a high integrityseal.

These are just some of the areasin which you can use KLINGERsealex.You may have other ideas for its use,either as a replacement for conven-tional gasketing or as a hidden reserve for unforeseen circumstances.

Nothing is left to chance withKLINGERsealex.

As can be seen, with just a fewrolls of KLINGERsealex you have thesame level of security as with con-ventional gaskets. With the ability tosolve a problem quickly, the smallstock of tape will very soon pay foritself. Furthermore, you have thesecutity knowing that you are equipped for all eventualities.

KLINGERsealex can be applied to any sealing face, giving excellentsealing performance even at low boltloads.

The benefits to repair and maintenance routinesYou are prepared for every eventualitywith KLINGERsealex – the seal an aroll. Maintenance Engineers havealready benefited from the versatilityof KLINGERsealex, since it can beused practically anywhere.

When replacing defective seals,first clean the flange as thoroughly aspossible. Since one of the strengths

Should you have queries concerning the suitability ofKLINGERsealex for your application,we will gladly assist you with ourexperience. You may contact usthrough our fax service. Let us havethe details of your particular app-lication requirements and you willreceive reliable response and allnecessary information within 24 hours.

You can request a questionnairefor submitting fax enquiries directfrom our Works.

Replacement of conventional gasket materialsKLINGERsealex offers particularadvantages in applications that prove difficult for conventional materials:

FlangeDN

up to 50

up to 200

up to 600

up to 1,500

from 1,500

from 1,500

from 1,500

from 1,500

Rolllength/m

30

20

15

8

5

5

5

5

Thicknessca. mm

1.5

2.0

2.5

3.0

5.0

6.0

7.0

8.0

Page 85: KLINGER eCATALOGUE v1.8

What’s so unique aboutKLINGERsealex?KLINGERsealex is a PTFE productmanufactured from a unique, physically networked fibrillated material. It is composed of speciallyprepared fluorocarbons with exellentresistance to aggressive chemicals aswell as offering secure sealing underhigh pressures, even permitting theuse of the material in applications upto 150 bar internal pressure ratings.

Important approval certificationsand tests:”DVGW – Forschungsstelle DeutscherVereine des Gas- und Wasserfaches”(Research and Development Centre forGerman Gas and Water Utilities) – new tests in preparation.”BAM – Bundesanstalt für Material-prüfung” (German Federal GovernmentAgency for Materials’ Testing).Tested for oxygen at 60 bar and 125°C.Also suitable for liquid oxygen.TÜV – approved (”TÜV – TechnischerÜberwachungsverein” – GemanFederal Mechanical Testing Authority):Certification No. 3/4872.

Width mm

3

5

7

10

14

17

20

25

KLINGERsealex:The universal sealing solution

of the products is its ability to compensate for non-ideal flange conditions, a small amounts of residue material on the flange face ispermissible.

Next apply the strips of sealentstraight from the roll onto the flangesurface, as shown in both the photographs. Apply the tape eitheroverlapping at the ends or cut acutelyand abutted – as shown in the photograph on the right. That`s allthere is to it!

If need be, you can use twostrips of tape bonded over oneanother.

When re-assembling the flange,you can work with the usual assemblytorque – then fit and forget.There is no need to re-tighten the bolts with KLINGERsealex.

However, if it is possible to re-tighten the flange assembly after 24hours, then you can reduce theapplied bolt load by half.

Despite its versatility and ease of handling. KLINGERsealex shouldnot be viewed as a temporary solution,but as a high grade permanent sealwith unique characteristics.

When the sealing surface or thestability of the flange prevents thesuccessful use of a conventional seal. When the geometry of the flangeseating demands an intricate gasketshape, which is both difficult toassemble and uneconomic to manufacture. When the flange material withonly permit the use of low bolt loadsto seat the gasket but the media in the system and the associated interiorpressure demands a high integrityseal.

These are just some of the areasin which you can use KLINGERsealex.You may have other ideas for its use,either as a replacement for conven-tional gasketing or as a hidden reserve for unforeseen circumstances.Please call us for a sample and associated technical information onthe product.

Nothing is left to chance withKLINGERsealex.

As you can see, with just a fewrolls of KLINGERsealex you have thesame level of security as with conventional gaskets.

Furthermore, you have the secutity knowing that you are equipped for all eventualities.

KLINGERsealex can be applied to any sealing face, giving excellentsealing performance even at low boltloads.

The benefits to repair and maintenance routinesYou are prepared for every eventualitywith KLINGERsealex – the seal an aroll. Maintenance Engineers havealready benefited from the versatilityof KLINGERsealex, since it can beused practically anywhere.

When replacing defective seals,first clean flange as thoroughly aspossible. Since one of the strengths

Should you have queries concerning the suitability ofKLINGERsealex for your application,we will gladly assist you with ourexperience. You may contact usthrough our representatives. Let themhave the details of your particular application requirements.

Replacement of conventional gasket materialsKLINGERsealex offers particularadvantages in applications whichprove difficult for conventional materials:

FlangeDN

up to 50

up to 200

up to 600

up to 1,500

from 1,500

from 1,500

from 1,500

from 1,500

Rolllength/m

30

20

15

8

5

5

5

5

Thicknessca. mm

1.5

2.0

2.5

3.0

5.0

6.0

7.0

8.0

Page 86: KLINGER eCATALOGUE v1.8

Quick, easyto assemble – sealing on aroll

You are prepared for every eventualitywith KLINGERsealex – ”safe sealingon a roll”. Under service conditions of–196°C up to +260°Cand pressure ofup to 150 barKLINGER-sealex offers secu-re sealing on a roll.

The following applications ofKLINGERsealex will give you someidea of the innovative uses of thisproduct. Further references are available on request.

KLINGERsealex in turbine con-structionOperating conditions: 8 bar at 240°C.A sealing material was required for anumber of flanges in the low-pressurearea of the turbine house of a nuclearpower station.KLINGERsealex succeeded in replacing the traditional seals andreduced the time needed to clean theflange faces giving savings of some40-workforce hours every time thejoints were replaced. These savingsare in addition to the savings made indismantling and assembling the jointand in the cost of materials, whichwould otherwise have been used.

KLINGERsealex in dryer kilnsOperating conditions: 230°C. Tunnel kilns for the kiln drying of coated/lacquered steel and aluminiummetal elements on the air flow feedand air extraction sides are sealedwith the new ”miracle of the roll”.KLINGERsealex replaces woven tapefabric, flocked side panel claddingand other insulation materials with orwithout asbestos.

KLINGERsealex adjusts extremely well to all flange sealing conditionsand possess outstanding resistance to paint solvents and cleaning agents.

KLINGERsealex as a temporarysolution in pipeline systemsOperating conditions: Aggressive agents at 5 bar and 32°C.An extremely aggressive mixture ofdistilled water, vulcanisation agents,carrier agents and pigments is conveyed via a pumping station andassociated piping system.KLINGERsealex is also employed here for repairs in emergencies. Theresults are surprising. An emergencysolution becomes a permanent fixture.

KLINGERsealex

KLINGER Ltd

http://www.klinger.com.au

Certified according to DIN EN ISO 9001.

All rights reserved to make technicalalterations. Status: January 2000

Width/ mm

3

5

7

10

14

17

20

25

Liquid N/mm

85 – 400

125 – 500

170 – 750

220 – 950

280 – 1000

300 – 1200

395 – 1450

510 – 1600

Gas N/mm

170 – 400

250 – 500

340 – 750

435 – 950

560 – 1000

600 – 1200

785 – 1450

1000 – 1600

Minimum/Maximum clampingforce to effect seal at ambient*

Sealex

Liquid N/mm

150 – 400

215 – 500

300 – 750

375 – 950

490 – 1000

525 – 1200

685 – 1450

900 – 1600

Gas N/mm

350 – 400

400 – 500

550 – 750

650 – 950

750 – 1000

825 – 1200

900 – 1450

1200 – 1600

Minimum/Maximum clampingforce to effect seal at 100°C*

Installation instructionsClean flanges, cut off a lenght ofKLINGERsealex slightly longer thanthe actual circumference of the seal.Peel off the adhesive protection stripand press KLINGERsealex into position. Cross the free ends of

KLINGERsealex adjacent to a bolthole and bolt up the mating surfacesusing the recommended clampingforce and bolt tightening patters.

* Guideline for clamping force per mm of lenght

Page 87: KLINGER eCATALOGUE v1.8

3.00

2/ 8

.200

0

Subject to technical alterations.Status: November 1998

ApplicationKLINGERflon Sealant Tape has beenproven to provide durable service forthe reliable, clean and timesavingsealing of fittings and appliancesagainst the leakage of fluids, vapoursand gases for many years.

The slackening of all treatedscrewed joints is easily possible aftermany years of service.

The tape will not swell norbecome sticky. It is resistantchemically to all chemical agents (but not against fluorine and meltedalkaline metals).

Application is simple and easy.The tape is wrapped around a screwor bolt thread with slight tension andlittle overlapping. The counterpart isthen applied and tightened as usual.One or more layers may de requireddependent on the thread pitch.

Product description KLINGERflon Threadseal Tape serves to seal screw joint unions of all kindsand is manufactured of unsintered anddegreased PTFE KLINGERflon.

Delivery form:Supplied on handy plasticreels in 12 m lengths with a width of 12 mm (approx).

Gauge of tape:0.10 mm = Type Swith DVGW-approval

Gauge of tape:0.08 mm = Type Nwithout DVGW-approval

Temperature resistanceFrom –196°C to +250°C

Order example: 100 reels of KLINGERflon Threadseal Tape.

KLINGERflonThreadseal Tape

KLINGER Limited

http://www.klinger.com.au

Certified according to DIN EN ISO 9001.

Page 88: KLINGER eCATALOGUE v1.8

3.00

2/ 1

0.20

00

Subject to technical alterations.Status: October 2000

ApplicationKF spray is a well proven CHC- andHCFC- and silicon-exempt separating agent for plastics,elastomers (rubber) andadhesives.

The layer of TFE prevents partsbaking the mould and assists inenhancing the de-moulding rate inextrusion-, laminating- and com-pression cycles by means of rapidand easy de-moulding routines.Subsequent processing problems andworking faults, such as orange-peeleffects or the formation of bubbles,will be reduced.

Coatings with KLINGERflon Sprayare completely free of grease, leavebehind no soiling and are non-transference contaminating, i.e. no

problems will be experienced duringsubsequent printing operations,metalizing routines, adhesive- orvarnish work with the mouldedsections.The coatings can be appliedto, and are compatible with practicallyall plastic materials currently availableon the market today.

The KF Spray is a valuableaccessory in all branches of industry,in workshops and in domestic areas,where grease-free, dry and non-contaminating lubrication isrequired.

In order to obtain the best ad-hesive properties of the TFE coating,the surface of the work piece to becoated should be completely dry andfree of any contamination andrepellent substances (e.g. grease, oiland the link ).

The coating should be appliedonly in thin layerings. Larger gaugedcoatings need to be applied and builtup in several separate layers withintermittent service live to permit thecuring of the individual coatings.

The KF Spray contains CHC- andHCFC-reduced solvents, e.g. aspecial form of benzene. Care shouldhowever be taken to ensure, thatstatutory ordinances and regulationsfor the handling of flammablesolvents be followed.

The coating, when applied not beexposed to naked flames or glowingembers in the vicinity in order toprevent ignition and the generating ofany decomposition products. Good ventilated conditions are to beensured on site. All safety regulationsconcerning the handling of aerosolsas well as the notices imprinted onthe spray can are to be taken intoconsideration.

Product description KLINGERflon Spray is a separating-,anti-seizing- and lubricating agent ona TFE base (tetra-fluor-ethulentelimer)– it is dispergent in CHC- and HCFC-exempt solvents – and thinned with aspecial benzene dilutant.

The handy KLINGERflon aerosolensures a clean and rapid applicationof the agent.

Following application and evaporation of the solvent, thereremains a thin white TFE coatingbound by a bonding agent, with thetypical characteristics of fluorineplastics – such as:

a separating and anti-adhesive effect

temperature resistant up to + 265°C

practically chemically inert,resistant to acids, alkalis andsolvents

physiologically compatible self-lubricating effect at low-rate

friction coefficients

Form of supply TFE emulsion is supplied in thinnedform ready for use as:KLINGERflon aerosols of 379 gm content, in cartons of 12

Order example: 120 aerosols of KF Spray of 379 gm content

Separating-, anti-seizing- and lubricating agent

KLINGERflonSpray

http://www.klinger.com.au Certified according to DIN EN ISO 9001.

Page 89: KLINGER eCATALOGUE v1.8

Ring CuttingSaw Equipment

With a Klinger circular slitting sawyou are equipped for any emergency.You can manufacture rings, collars,hoops and bands from 80 mm to 1250 mm diameter in all gauges – at the turn of a hand.And if required, theequipmentcan be supplied withmotorised drives.

The slitting substrate supplied is of 3 mm gauge and has a diameter of400 mm. Diameters available are 400 mm, 700 mm and 1270 mm.

New:Circular slitters of specially hardened steel

Technical specifications

at a glanceDimensions and weights

Equipment

Length max.

Height max.

Width max.

Weight

Drive facility

Voltage

Power rating

Drive shaft revolutions

MCB protection

Overloading MCB, automatic

Slitting speed, dependent on workpiece and gauge

Working application

Min. circular feature diameter, dependent on gauge

Max. circular feature diameter

Circular feature width, dependent on type of workpiece

Circular feature width max.

Slitting depth, dependent on type of workpiece

with drive

1,200 mm

250 mm

170 mm

9.3 kg

220/240V 50 cycles

50 W, 0.23 A

53 rpm

IP 54

thermal triggering

5.5 – 6.5 m/min

approx. 80 mm

1,250 mm

up to 1 mm

160 mm

up to 9 mm

without drive

1,100 mm

250 mm

170 mm

6.5 kg

2. Documentation of the productA proper data sheet for every gasketmaterial. As a special help for yourdecision you find the „pT“ diagram. It demonstrates different behavioursfor your further choice.

3. Resistance to media:Here you find statements on the re-sistance of every KLINGER gasket tomore than 200 recognised chemicals.

4. Technical fax serviceName the data for your gasket condi-tions and you’ll get a reliable answerfrom Klinger, often within 24 hours.

5. Choose your gasket onyour PCThe efficient selection programKLINGERexpert ® for the experiencedexpert. Answers all questions ondesign, planning and maintenance. A software with on-line help.

6. Test it yourself We deliver original gasket material fora test under your service conditions.

7. On-the-spot advice:With very difficult tasks we will adviseyou on the spot. We offer you adapteddesigns on the basis of our standardgrades and special designs suited toyour needs.

For your choice of the right gas-ket we offer you a proved communica-tion concept which leads you step bystep to the right decision.

1. The matrixA comparison of the prevailing sealing characteristics with criteria fortypical fields of application gives youa first general survey.

The safe way to the right gasket

All rights reserved for alterations totechnical specifications. Status: September 2000.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950 -340/341e-mail: [email protected]://www.klinger-gmbh.de

Certified according to DIN EN ISO 9001.

Page 90: KLINGER eCATALOGUE v1.8

Making the equipment operationalFirst adjust the centring bolt 1to the size of the required circularslitter. For this purpose, employ the incorporated tape line, by attaching it to the centring bolt. The set radiuscan be read off the slitter position.

Insert the slitter substrate on the centring bolt and set the slittingdepth on the small hand wheel 2so that the slitter just cuts into thesubstrate but does not touch thecounter roller in the rail. This settingshould then to be secured with thecounter nut.

Thereafter, turn the slitter heightback to the initial position.

Cut Rings – manufactured in house –in one quick cut,

with or without a motorised driveA few tips from practiceWhen slitting circular features inexcess of 750 mm exterior diameter,the edges of the plate cut should beremoved, so that the workpiece canbe turned without hinderance.

In cases of circular features over3 mm gauge, we advise you to turn the workpiece after slitting throughhalf of the thickness and recommen-ce and complete the work from theopposite side.

Our ”tiny one” for rapid servicingwork on customer workshopsThe ”tiny one” is ideal for mobileworkshops. It is easy to transport,quick to install and simple to handleand comes equipped with slittingwork face, centering bolt, slitter andslitter callipers. The equipment canbe employed to process all workfrom 300 mm outside diameters to25 mm inner diameters.

Slitting routinesYou may now commence the circularslitting operations. A centring boringhas already been tapped into thesmall plate with the punch supplied.

By turning the large hand wheel3, the circular slitter 4 can thenbe moved together with the smallplate. The depth the slitter can beengaged, stage by stage, by thesmall hand wheel per turn of theworkpiece, depends on the gauge and the hardness of the plate presented. The ideal gauge is between 0.5 and 2.0 mm.

With experience the operator willincreasingly obtain a feeling for thecorrect engagement.

The electric drive motor is thento be attached by means of slidingthe internally toothed plastic cou-pling onto the toothed pinion, so thatthe holder arm grips around the shaftdrive of the circular slitter saw frombelow.

After closing and securing theclamp, a firm fixture is obtained bet-ween the equipment and the electricdrive motor and the installation iscomplete. The lower illustrationshows the operational status of theequipment.

When conducting motorised slit-ting operations, care should be takento ensure that the equipment is offe-

red up to the work slowly, otherwisethe electric drive motor can stall.

Ensure that the transparent protective cap covers the circularslitter under motorised work conditions. Otherwise their is ahazard of bodily injury, e.g. whenslipping off the small hand wheel.

* The circular slitter shaft in theolder models of the equipment willhave to be replaced.

Replacement slitters and servicingThe circular slitter is disposable. You can grind it back into conditionor merely dispose and replace it. The slitter supplied is found on thesmall hand wheel and is attached bya central screw. The slitter drive shaft should preferably be greased at regular intervals. There are two nipples available for greasing routines.

Simple and rapid installation ofthe electric drive facilityThe following service routines applyboth to initial installation of the circular slitter with the electric drivefacility or when re-equipping themotor.

First, remove the crank on thelarge hand wheel. This enables thesubsequent installation procedure forthe connection of the motor drivefacility.

Thereafter, the toothed pinionsupplied should be fixed to the freeshaft end of the large hand wheel*.The stud screw should be screwedinto the boring on the shaft.

1 4 2 3

Page 91: KLINGER eCATALOGUE v1.8

Making the equipment operationalFirst adjust the centring bolt 1to the size of the required circularslitter. For this purpose, employ theincorporated tape line, by attaching it to the centring bolt. The set radiuscan be read off the slitter position.

Insert the slitter substrate on the centring bolt and set the slittingdepth on the small hand wheel 2so that the slitter just cuts into thesubstrate but does not touch thecounter roller in the rail. This settingshould then to be secured with thecounter nut.

Thereafter, turn the slitter heightback to the initial position.

Cut Rings – manufactured in house –in one quick cut,

with or without a motorised driveA few tips from practiceWhen slitting circular features inexcess of 750 mm exterior diameter,the edges of the plate cut should beremoved, so that the workpiece canbe turned without hinderance.

In cases of circular features over3 mm gauge, it is advisable to turnthe workpiece after slitting throughhalf of the thickness and recommen-ce and complete the work from theopposite side.

Our ”tiny one” for rapid servicingwork on customer workshopsThe ”tiny one” is ideal for mobileworkshops. It is easy to transport,quick to install and simple to handleand comes equipped with slittingwork face, centering bolt, slitter andslitter callipers. The equipment canbe employed to process all workfrom 300 mm outside diameters to25 mm inner diameters.

Slitting routinesYou can now commence the circularslitting operations. A centring boringhas already been tapped into thesmall plate with the punch supplied.

By turning the large hand wheel3, the circular slitter 4 can thenbe moved together with the smallplate. The depth the slitter can beengaged stage by stage by means ofthe small hand wheel per turn of theworkpiece depends on the gauge andthe hardness of the plate presented.The ideal gauge is between 0.5 and2.0 mm.

With experience the operator willincreasingly obtain a feeling for thecorrect engagement.

The electric drive motor is thento be attached by means of slidingthe internally toothed plastic cou-pling onto the toothed pinion, so thatthe holder arm grips around the shaftdrive of the circular slitter saw frombelow.

After closing and securing theclamp, a firm fixture is obtained bet-ween the equipment and the electricdrive motor and the installation iscomplete. The lower illustrationshows the operational status of theequipment.

When conducting motorised slit-ting operations, care should be takento ensure that the equipment is offe-

red up to the work slowly, otherwisethe electric drive motor can stall.

Ensure that the transparent protective cap covers the circularslitter under motorised work conditions. Otherwise their is ahazard of bodily injury, e.g. whenslipping off the small hand wheel.

* The circular slitter shaft in older models of the equipment will have to be replaced.

Replacement slitters and servicingThe circular slitter is disposable. You can grind it back into conditionor merely dispose and replace it. The slitter supplied is found on thesmall hand wheel and is attached bya central screw. The slitter drive shaft should preferably be greased at regular intervals. There are two nipples available for greasing routines.

Simple and rapid installation ofthe electric drive facilityThe following service routines applyboth to initial installation of the circular slitter with the electric drivefacility or when re-equipping themotor.

First, remove the crank on thelarge hand wheel. This enables thesubsequent installation procedure forthe connection of the motor drivefacility.

Thereafter, the toothed pinionsupplied should be fixed to the freeshaft end of the large hand wheel*.The stud screw should be screwedinto the boring on the shaft.

1 4 2 3

Page 92: KLINGER eCATALOGUE v1.8

TheCircular Slitting Saw Equipment

fromKlingerWith a Klinger circular slitting sawyou are equipped for any emergency.You can manufacture rings, collars,hoops and bands from 80 mm to 1250 mm diameter in all gauges – at the turn of a hand.And if required, theequipmentcan be supplied withmotorised drives.

The slitting substrate supplied is of 3 mm gauge and has a diameter of400 mm. Diameters available are 400 mm, 700 mm and 1270 mm.

New:Circular slitters of specially hardened steel

Technical specifications

at a glanceDimensions and weights

Equipment

Length max.

Height max.

Width max.

Weight

Drive facility

Voltage

Power rating

Drive shaft revolutions

MCB protection

Overloading MCB, automatic

Slitting speed, dependent on workpiece and gauge

Working application

Min. circular feature diameter, dependent on gauge

Max. circular feature diameter

Circular feature width, dependent on type of workpiece

Circular feature width max.

Slitting depth, dependent on type of workpiece

with drive

1,200 mm

250 mm

170 mm

9.3 kg

220/240V 50 cycles

50 W, 0.23 A

53 rpm

IP 54

thermal triggering

5.5 – 6.5 m/min

approx. 80 mm

1,250 mm

up to 1 mm

160 mm

up to 9 mm

without drive

1,100 mm

250 mm

170 mm

6.5 kg

2. Documentation of the productA proper data sheet for every gasketmaterial. As a special help for yourdecision you find the „pT“ diagram. It demonstrates different behavioursfor your further choice.

3. Resistance to media:Here you find statements on the re-sistance of every KLINGER gasket tomore than 200 recognised chemicals.

4. Technical fax serviceName the data for your gasket condi-tions and you’ll get a reliable answerfrom Klinger, often within 24 hours.

5. Choose your gasket onyour PCThe efficient selection programKLINGERexpert ® for the experiencedexpert. Answers all questions ondesign, planning and maintenance. A software with on-line help.

6. Test it yourself We deliver original gasket material fora test under your service conditions.

7. On-the-spot advice:With very difficult tasks we will adviseyou on the spot. We offer you adapteddesigns on the basis of our standardgrades and special designs suited toyour needs.

For your choice of the right gas-ket we offer you a proved communica-tion concept which leads you step bystep to the right decision.

1. The matrixA comparison of the prevailing sealing characteristics with criteria fortypical fields of application gives youa first general survey.

The safe way to the right gasket

All rights reserved for alterations totechnical specifications. Status: September 2000.

KLINGER Limited

http://www.klinger.com.au

Certified according to DIN EN ISO 9001.

Page 93: KLINGER eCATALOGUE v1.8

3

KLINGER spiral-wound gasketsKLINGERmaxiflex BS 4504/ mmKLINGERmaxiflex ASME B 16.20/ inchKLINGERmaxiflex ASME B 16.20/ mmKLINGERmaxiflex ASME B 16.20/ inch/mmKLINGERmaxiflex API 605/ inchKLINGERmaxiflex MSS SP 44/ inchKLINGERmaxiflex BS 10/ inchKLINGERmaxiflex BS 3381/ inchKLINGERmaxiflex BS 3381/ mmKLINGERmaxiflex NF-M-87621/ mmKLINGERmaxiflex JIS flanges/ mm

T108, T109, RTJ and PSM with inner eyelet

Met

al G

aske

ts

Page 94: KLINGER eCATALOGUE v1.8

Summary of the eight versions of KLINGER SWGs, the designprinciple,materialsand mountinginstructions.

KLINGER

Spiral Wound Gaskets

KLINGERmaxiflex mounting instructions

The principleThe KLINGERmaxiflex function isbased on the metal winding/ filler re-lationship and the flange surfaces.

The surface roughness should beapprox. Ra 3.2 µm. KLINGERmaxiflexgaskets can be used in flanges withlarger surface roughnesses, but in thiscase the bolt loads should be increa-sed so as to ensure proper function ofthe gasket.

When the KLINGERmaxiflex gas-ket is compressed during mounting,the homogeneous filler „flows“ intothe irregularities of the flange. Themetal windings enclose the filler and,at the same time, ensure the strengthand elasticity of the gasket.

If the gasket is equipped with anPTFE filler it must have an inner ringsince the PTFE permits no furthercompression, as is the case with otherfillers. On the one hand, it preventsthe gasket from springing open andon the other, penetration of the flo-wing PTFE in the pipeline. The largerthe surface roughnesses in the flangesurface, the larger the surface loadrequired to permit a flow of the PTFEin the irregularities.

MountingThe bolts should be free of damageand lubricated with high-temperatureresistant greases before mounting.

Insert the gasket and fasten boltsfinger-tight.

Next, tighten the bolts crosswise(see sketch) in at least 3 to 4 passes.The more passes you perform, themore uniform the force which is intro-duced into the flange-gasket system.

In the last pass, the bolts must betightened only clockwise.

1

2

34

7 5

86

All information is provided inaccordance with the current state ofknowledge. As we cannot influence thespecific application conditions, wewould ask you to consider this as anon-binding recommendation.

We can assume no liability for anyresulting damage.

We reserve the right to technicalmodifications.

MountingFlange surface condition:1. metallically clean2. plane-parallel3. dry4. fat freeDo not use separating agents or sealing aids!

Page 95: KLINGER eCATALOGUE v1.8

Wide choice of materials for metal strip and filler. Suitable for high pressures and temperatures.Recommended for flanges with tongue and groove.

Type R

Solid metal outer ring used as a centerring device and compressionstop.Used on raised face and flat face flanges.

Type CR

Solid metal inner ring.Use with high pressures and temperatures.Male to female flanges.

Type RIR

This gives the gasket recoveryforces which provide for a reliablesurface load even at fluctuating oper-ating conditions.

In the present 8 versions, thebasic element is added by innerand/or outer rings as needed.

Standard Metal strip materials Gasket thicknessesNominalthickness3.2 mm4.5 mm7.2 mm

Compressed Guide ringthickness thickness2.3 - 2.5 mm 2 - 2.2 mm3.2 - 3.4 mm 3 - 3.3 mm5.0 - 5.5 mm 5 - 5.5 mm

The design principle of theKLINGER Spiral-Wound GasketsThe basic element of every gasket isthe wound core. The V-shaped metalstrip is spirally wound with the soft-material filler.

To improve the mechanicalstrength and other sealing character-istics, some layers at the beginningand at the end are wound without softmaterial and spot-welded over thetotal circumference.

The constant tensile force duringthe complete winding process permitsa defined, constant thickness of thestructure.

1.43011.44011.44041.45411.4571Special version:Monel 400 ®, InConel 600 ®, InConel 625 ®, InConel X750 ®,Nickel 200 ®, Titanium, Incoloy 800 ®, Incoloy 825 ®

Other materials on request

304316316 L321316 Ti

Solid metal outer and inner rings.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Prevents turbulences and protects the flanges from erosion.Protects the inner windings of thegasket element from high temperatures.

Solid metal outer ring, PTFE innerring.Suitable for raised face or flat faceflanges.PTFE inner ring acts as an additionalgasket and protects the inner windingsof the gasket element from the fluid.

Solid metal inner ring with KLINGER-graphite facing.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Suitable for corrosive media.Graphite inner ring acts as an additional gasket.

Fillers and temperature limits CeramicsKLINGERgraphite*PTFENonas*pure graphite standard 98% purity or 99.85% nuclear grade

approx. 800°Capprox. 600°Capprox. 260°Capprox. 460°C

Standard materials outer ringCarbon steel,colour-powder coatedStainless steelacc. to the standard metal strip materials

Standard materials inner ringStainless steelacc. to the standard metal strip materials

KLINGERmaxiflex spiral-wound gaskets

KLINGERSpiral-Wound Gaskets

Type CRIR Type CRIR/PTFE inner ring

Type CRIR/KLINGERgraphite inner ring

Page 96: KLINGER eCATALOGUE v1.8

Wide choice of materials for metal strip and filler. Suitable for high pressures and temperatures.Recommended for flanges with tongue and groove.

Type R

Solid metal outer ring used as a centerring device and compressionstop.Used on raised face and flat face flanges.

Type CR

Solid metal inner ring.Use with high pressures and temperatures.Male to female flanges.

Type RIR

This gives the gasket recoveryforces which provide for a reliablesurface load even at fluctuating oper-ating conditions.

In the present 8 versions, thebasic element is added by innerand/or outer rings as needed.

Standard Metal strip materials Gasket thicknessesNom.gasket thickness3.2 mm4.5 mm7.2 mm

Recommended thickness in loaded condition2.3 – 2.5 mm3.2 – 3.4 mm4.8 – 5.0 mm

The design principle of theKLINGERmaxiflex spiral-wound gasketsThe basic element of every gasket isthe wound core. The V-shaped metalstrip is spirally wound with the soft-material filler.

To improve the mechanicalstrength and other sealing character-istics, some layers at the beginningand at the end are wound without softmaterial and spot-welded over thetotal circumference.

The constant tensile force duringthe complete winding process permitsa defined, constant thickness of thestructure.

1.43011.44011.44041.45411.4571Special version:Monel 400 ®, InConel 600 ®, InConel 625 ®, InConel X750 ®,Nickel 200 ®, Titanium, Incoloy 800 ®, Incoloy 825 ®

Other materials on request

304316316 L321316 Ti

Solid metal outer and inner rings.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Prevents turbulences and protects the flanges from erosion.Protects the inner windings of thegasket element from high temperatures.

Solid metal outer ring, PTFE innerring.Suitable for raised face or flat faceflanges.PTFE inner ring acts as an additionalgasket and protects the inner windingsof the gasket element from the fluid.

Solid metal inner ring with KLINGER-graphite facing.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Suitable for corrosive media.Graphite inner ring acts as an additional gasket.

Fillers and temperature limits CeramicsKLINGERgraphite*PTFEMica*pure graphite standard 98% purity or 99.85% nuclear grade

approx. 800°Capprox. 500°Capprox. 260°Capprox. 900°C

Standard materials outer ringCarbon steel,colour-powder coatedStainless steelacc. to the standard metal strip materials

Standard materials inner ringStainless steelacc. to the standard metal strip materials

KLINGER Spiral-Wound Gaskets

KLINGERmaxiflex spiral-wound gaskets

Type CRIR Type CRIR/PTFE inner ring

Type CRIR/KLINGERgraphite inner ring

Page 97: KLINGER eCATALOGUE v1.8

KLINGERSpiral-Wound Gaskets

Spiral wound sealing element. Wound high density.Wide choice of materials for metalstrip and filler material.For use in high-pressure pumps,high-pressure valves and gas applications.Low emission tested.

Type RHD

KLINGERgraphite facing 0.5 mm.For use in manhole gaskets.Suitable for use with low bolt loadsand uneven gasket surfaces.Double sealing effect.

Type R withKLINGERgraphite facing

Combined inner and outer rings.The inner ring could have pass barsor could carry either a metal clad orsoft gasket with pass bars.

Type HTX forheat exchan-gers

Recommended sealing strip roughnessThese gaskets are capable of givingan excellent seal over a wide range offlange surface finishes.

Subject to technical alterations. Status: April 1999

general critical vacuum

Ra micrometer3.2 – 5.13.22.0

(Larger flange surface finishes requirehigher bolt loads)

However, as a general guide werecommend the following:

PN10–4036404754657084102115140168196221251307358405458566666770874974

1,0781,2801,5101,7201,9202,1202,3302,5302,7302,9303,130

PN 64–32036404754657084104119144172200227257315366413466574674778882982

1,0861,290

–––––––––

d4

10465161718292

107127142162192217247272327377437488593695810917

1,0171,1241,3411,5481,7721,9722,1822,3842,5942,7943,0143,228

d3d2

10–320242833404954668295120146174195225286337382433537637737837930

1,0301,2301,4501,6601,8602,0502,2602,4602,6602,8603,060

KLINGERmaxiflextypes CR, CRIR

Suitable for flanges in accordance with DIN and BS 4504,measures in mm

DN

101520253240506580100125150175200250300350400500600700800900

1,0001,2001,4001,6001,8002,0002,2002,4002,6002,8003,000

d1

10–320182227344348577386

108134162183213267318363414518618718818910

1,0101,2101,4201,6301,8302,0202,2302,4302,6302,8303,030

16465161718292

107127142162192217247272328383443495617734804911

1,0111,1281,3421,5421,7641,9642,1682,378

––––

25465161718292

107127142167193223253283340400457514624731833942

1,0421,1541,3641,5781,7982,0002,230

–––––

40465161718292

107127142167193223265290352417474546628747852974

1,0841,1941,3981,6181,830

–––––––

645661748290

102112137147173210247277309364424486543657764879988

1,1081,2201,452

–––––––––

1005661748290

102118143153180217257287324391458512572704813

––––––––––––––

1605661748290

102118143153180217257284324388458––––––––––––––––––

25067727982100108123153170202242284316358442538––––––––––––––––––

d2d3d4

d4

d1d2d3

CR CRIR

Page 98: KLINGER eCATALOGUE v1.8

Summary of the eight versions of KLINGERmaxiflex, the designprinciple,materialsand mount-ing instructions.

KLINGER-maxiflex

spiral-wound gaskets

Mounting Instructions

The principleThe spiral wound function isbased on the metal winding/ filler re-lationship and the flange surfaces.

The surface roughness should beapprox. Ra 3.2 µm. These gasketscan be used in flanges with largersurface roughnesses, but in thiscase the bolt loads should be increased so as to ensure proper function of the gasket.

When the gasket iscompressed during mounting,the homogeneous filler „flows“ intothe irregularities of the flange. Themetal windings enclose the filler and,at the same time, ensure the strengthand elasticity of the gasket.

If the gasket is equipped with aPTFE filler it must have an inner ringsince the PTFE permits no furthercompression, as is the case with otherfillers. On the one hand, it preventsthe gasket from springing open andon the other, penetration of the flo-wing PTFE in the pipeline. The largerthe surface roughnesses in the flangesurface, the larger the surface loadrequired to permit a flow of the PTFEin the irregularities.

MountingThe bolts should be free of damageand lubricated with high-temperatureresistant greases before mounting.

Insert the gasket and fasten boltsfinger-tight.

Next, tighten the bolts crosswise(see sketch) in at least 3 to 4 passes.The more passes you perform, themore uniform the force which is intro-duced into the flange-gasket system.

In the last pass, the bolts must betightened only clockwise.

1

2

34

7 5

86

All information is provided inaccordance with the current state ofknowledge. As we cannot influence thespecific application conditions, wewould ask you to consider this as anon-binding recommendation.

We can assume no liability for anyresulting damage.

KLINGER reserve the right to technical modifications.

MountingFlange surface condition:1. metallically clean2. plane-parallel3. dry4. fat freeDo not use separating agents or sealing aids!

Page 99: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

10 –320

d1

10 –320

d2

PN 10 –40

d3

PN 64 –320

10 16 25 40 64d4

100 160 250DN

Subject to technical alterations.Status: April 1999

Certified according to DIN EN ISO 9001.

KLINGER SWGtypes CR/CRIR

Suitable for flanges in accordance with DIN and BS 4504,measures in mm

Page 100: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.

øIof sealing element

øAof centering ring

d3 d2 d4No

min

al w

idth

Pressure stage [lbs] Pressure stage [lbs]Press. st. [lbs]

KLINGER SWGtypes CR/CRIR

Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in inch

Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in mm

KLINGERmaxiflextypes CR/CRIR

150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.

øIof sealing element

øAof centering ring

d3 d2 d4

Nom

inal

wid

th

Pressure stage [lbs] Pressure stage [lbs]Press. st. [lbs]

Page 101: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.

øIof sealing element

øAof centering ring

d3 d2 d4

Nom

inal

wid

th

Pressure stage [lbs] Pressure stage [lbs]Press. st. [lbs]

KLINGERmaxiflextypes CR/CRIR

Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in inch

Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in mm

KLINGER SWGtypes CR/CRIR

150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.

øIof sealing element

øAof centering ring

d3 d2 d4No

min

al w

idth

Pressure stage [lbs] Pressure stage [lbs]Press. st. [lbs]

Page 102: KLINGER eCATALOGUE v1.8

d4

o/A o/I o/A o/A o/I o/A o/A

Centeringring

Sealingelement

Cente-ringring

Sealingelement

Cente-ringring

d4 d2 d3 d4 d2 d3

o/I o/I o/A o/A o/A o/I o/A

Innerring

Sealingelement

Centeringring

Sealingelement

d1 d2 d3 d4 d2 d3

150 300 400 600 900 1500 2500

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

KLINGERmaxiflextypes CR/CRIR

Flanges in accordance with BS10, measures in inch

d1

Nom

inal

wid

th

Pressure stage [lbs]

Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d4

d1d2d3

CRIR

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

Gaskets according ASME B 16.20, flanges according ANSI B 16.5,measures in inch/mm

KLINGER SWGInner ring dimension

911/16

73/4

551/64

4115/128

3109/128

313/128

246.1

196.9

147.3

124.5

97.8

78.7

Page 103: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

øI øI øA øAøI øI øA øAøI øI øA øAøI øI øA øA

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring

Pressure stage [lbs]150

Pressure stage [lbs]300

Pressure stage [lbs]600

Pressure stage [lbs]900

d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4

KLINGER SWGtypes CR/CRIR

Large flanges in accordance with API 605, measures in inch

Nom

inal

wid

th

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

KLINGERmaxiflextypes CR/CRIR

Large flanges in accordance with MSS SP 44, measures in inch

øI øI øA øAøI øI øA øAøI øI øA øAøI øI øA øA

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring

Pressure stage [lbs]150

Pressure stage [lbs]300

Pressure stage [lbs]600

Pressure stage [lbs]900

d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4

Nom

inal

wid

th

Page 104: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

øI øI øA øAøI øI øA øAøI øI øA øAøI øI øA øA

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring

Pressure stage [lbs]150

Pressure stage [lbs]300

Pressure stage [lbs]600

Pressure stage [lbs]900

d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4

KLINGERmaxiflextypes CR/CRIR

Large flanges in accordance with API 605, measures in inch

Nom

inal

wid

th

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

KLINGER SWGtypes CR/CRIR

Large flanges in accordance with MSS SP 44, measures in inch

øI øI øA øAøI øI øA øAøI øI øA øAøI øI øA øA

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring

Pressure stage [lbs]150

Pressure stage [lbs]300

Pressure stage [lbs]600

Pressure stage [lbs]900

d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4No

min

al w

idth

Page 105: KLINGER eCATALOGUE v1.8

d4

o/A o/I o/A o/A o/I o/A o/A

Centeringring

Sealingelement

Cente-ringring

Sealingelement

Cente-ringring

d4 d2 d3 d4 d2 d3

o/I o/I o/A o/A o/A o/I o/A

Innerring

Sealingelement

Centeringring

Sealingelement

d1 d2 d3 d4 d2 d3

150 300 400 600 900 1500 2500

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

KLINGER SWGtypes CR/CRIR

Flanges in accordance with BS10, measures in inch

d1No

min

al w

idth

Pressure stage [lbs]

Nom

inal

wid

thd2d3d4

d4

d1d2d3

CR CRIR

d4

d1d2d3

CRIR

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

Gaskets according ASME B 16.20, flanges according ANSI B 16.5,measures in inch/mm

KLINGERmaxiflexInner ring dimension

911/16

73/4

551/64

4115/128

3109/128

313/128

246.1

196.9

147.3

124.5

97.8

78.7

Page 106: KLINGER eCATALOGUE v1.8

Pressure stage [lbs]150

P. s. [lbs] 300 bis 1500 300 400 600 900

Pressure stage [lbs]25001500

o/I o/I o/A o/A o/I o/A o/A o/I o/A o/A

Innerring

Sealingelement

Cente-ringring

Sealingelement

Centering ring Sealingelement

Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

Pressure stage [lbs]

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

Flanges in accordance with BS 3381, ANSI B 16.5,measures in inch

KLINGER SWGtypes CR/CRIR

Pressure stage [lbs]150

P. s. [lbs] 300 bis 1500 300 400 600 900

Pressure stage [lbs]25001500

o/I o/I o/A o/A o/I o/A o/A o/I o/A o/A

Innerring

Sealingelement

Cente-ringring

Sealingelement

Centering ring Sealingelement

Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4

Nom

inal

wid

th

Pressure stage [lbs]

Flanges in accordance with BS 3381, ANSI B 16.5,measures in mm

KLINGERmaxiflextypes CR/CRIR

Page 107: KLINGER eCATALOGUE v1.8

Pressure stage [lbs]150

P. s. [lbs] 300 bis 1500 300 400 600 900

Pressure stage [lbs]25001500

o/I o/I o/A o/A o/I o/A o/A o/I o/A o/A

Innerring

Sealingelement

Cente-ringring

Sealingelement

Centering ring Sealingelement

Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIRSubject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

Flanges in accordance with BS 3381, ANSI B 16.5,measures in inch

KLINGERmaxiflextypes CR/CRIR

Pressure stage [lbs]150

P. s. [lbs] 300 bis 1500 300 400 600 900

Pressure stage [lbs]25001500

o/I o/I o/A o/A o/I o/A o/A o/I o/A o/A

Innerring

Sealingelement

Cente-ringring

Sealingelement

Centering ring Sealingelement

Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4No

min

al w

idth

Pressure stage [lbs]

Flanges in accordance with BS 3381, ANSI B 16.5,measures in mm

KLINGER SWGtypes CR/CRIR

Page 108: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

150 300 600

[mm] [inch] o/I o/A

Sealingelement

Pressure stage [lbs]d2 d3

o/A

Cente-ringring

d4No

min

al w

idth

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

900

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

1500

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

2500No

min

al w

idth

o/I o/A o/Ao/I

Inner-ring

Sealingelement

Centeringring

Nominal pressure 10 k

Nom

inal

wid

th

o/I o/A o/Ao/I

d2 d3 d4d1 d2 d3 d4d1

Inner-ring

Sealingelement

Centeringring

Nominal pressure 16 k to 20 k

Nom

inal

wid

th

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

In accordance with the french standard NF–M–87621,measures in mm

KLINGER SWGtypes CR/CRIR

Fitting to JIS flanges. Nominal pressure 10 k and 16 to 20 k, measures in mm

KLINGERmaxiflextypes CR/CRIR

Page 109: KLINGER eCATALOGUE v1.8

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

150 300 600

[mm] [inch] o/I o/A

Sealingelement

Pressure stage [lbs]d2 d3

o/A

Cente-ringring

d4

Nom

inal

wid

th

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

900

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

1500

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

2500

Nom

inal

wid

th

o/I o/A o/Ao/I

Inner-ring

Sealingelement

Centeringring

Nominal pressure 10 k

Nom

inal

wid

th

o/I o/A o/Ao/I

d2 d3 d4d1 d2 d3 d4d1

Inner-ring

Sealingelement

Centeringring

Nominal pressure 16 k to 20 k

Nom

inal

wid

th

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: 1995

Certified according to DIN EN ISO 9001.

Subject to technical alterations.Status: October 2000

Certified according to DIN EN ISO 9001.

In accordance with the french standard NF–M–87621,measures in mm

KLINGERmaxiflextypes CR/CRIR

Fitting to JIS flanges. Nominal pressure 10 k and 16 to 20 k, measures in mm

KLINGER SWGtypes CR/CRIR

Page 110: KLINGER eCATALOGUE v1.8

METAL CORE LAMINATE TYPE 108KLINGERtype 108 gaskets have become widely accepted as an excellent seal for high pressure and temperature applications where a soft, compliant facing is required to fill surface imperfections and irregularities.

Maximum operating temperature 450°C *

Thickness increase ASTM F146 after fluid immersion** 2% max.

Seal ability acc. to DIN 3535/6 0.8 ml/min

Chloride content max. 40 ppm

Purity Graphite 98% min.

* In a neutral or reducing atmosphere (ie. no internal/external exposure to oxygen) 1000°C and subject to design pressure, please consult your KLINGER representative.

** ASTM Oil No. 3, 5h/150°C

•Low sealing stress alternative to Metal Clad Gaskets

• Excellent seal under a low seating stress including flange with rough and pitted surfaces

•Available with Mica soft facing for high temperature service

•Available with FDA-compliant PTFE facing where a non-contaminating sealing solution is required (limited to 260°C)

• Easily installed

Note: Alternative are Maxiprofile Gaskets that have improved sealing and thermocycling capabilities for Heat Exchangers.

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation.

RKA 8990108 08/01…Sealing with Security

Page 111: KLINGER eCATALOGUE v1.8

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation.

KLINGERtype 109 exhibit excellent results, particularly where high pressures, temperatures and therefore, high bolt loads are to be controlled.

A solid metal ring is machined on each contact face to provide a serrated surface finish. Under compression the finish develops high surface stress values enabling the soft coating to fill any imperfections in the flange facing. A variety of surface coatings can be applied to service high temperature, pressure or corrosive media applications.

Temperatures range from cryogenic to 1090°C with a wide chemical resistance.

METAL CORE LAMINATE TYPE 109

Materials

• Support Ring

Stainless Steel 316L (standard)

Available ex stock are 304L, 321, mild steel.

Other materials available on request include inconel, monel, hastelloy, duples, nickel and titanium

• Coating Material

Graphite and PTFE.

For high temperature applications (ie. above 400°C in oxidising environments) ask about Maxiprofile HT gaskets.

LA1 – Lateral profiled joint with guide ring. Most often used for standard flanges.LA2 – Lateral profiled joint. Most often used with or without pass bars for heat exchangers.LA – Lateral profiled joint with floating guide ring.

Other Profiles Available

Page 112: KLINGER eCATALOGUE v1.8
Page 113: KLINGER eCATALOGUE v1.8
Page 114: KLINGER eCATALOGUE v1.8
Page 115: KLINGER eCATALOGUE v1.8
Page 116: KLINGER eCATALOGUE v1.8
Page 117: KLINGER eCATALOGUE v1.8
Page 118: KLINGER eCATALOGUE v1.8

Unique Anti-stick coating – no unnecessary cleaning of flanges.

High blowout resistance compared to non-metallic gaskets.

No possible leakage through gasket body.

Excellent high temperature vacuum seal.

Tanged graphite combined with metal eyelet provides a high resistance to graphite extrusion preventing contamination of the line.

Broad chemical resistance.

Low emission seal

Maximum temperature 450°C when exposed to air /oxygen –higher temperatures possible in oxygen-free or reducing environments.

Seals poor condition flanges due to graphite sealing while the eyelet material can be suited to the process media.

Combines the advantages of PSM with a metallic eyelet at the gasket’s inner

diameter.

PSM Eyelet Gasket

Metal Eyelet

Advantages

PSM Graphite facing with unique anti-stick coating

Gasket Cross-section

316Ti and galvanised carbon steel are standard eyelet grades.

Tanged insert prevents excessive graphite relaxation under high temperatures / pressures.

PSMtangedcore(no glue)

NEW !NEW !MADE IN AUSTRALIA

Page 119: KLINGER eCATALOGUE v1.8

4

Liquid Level Gauges and Accessories Magnetic Level Gauges and Accessories

Flui

d In

stru

men

tatio

n

Page 120: KLINGER eCATALOGUE v1.8

Fluid Control

Borosilicategauge glassesReflex gauge glassesTransparent gauge glassesCircular gauge glasses

Edition 2003

Page 121: KLINGER eCATALOGUE v1.8

The quality of a sight (gauge) glass de-pends mainly on the chemical compo-sition and mechanical strength of theglass material.

Constant glass quality is providedthrough glass analyses and acid/alkalitests. The mechanical strength is at-tained through thermal pre-stressing.

Liquid level gauges

The gauge glass is the most importantcomponent of the liquid level gauge.

KLINGER gauge glasses are suit-able for installation in liquid levelgauges of almost any make.

We manufacture our gauge glasses our-selves and use exclusively “extra-hard”borosilicate glass which is subse-quently heat-treated.

KLINGER gauge glasses have high me-chanical strength and are exceptionallyresistant to alkalis, acids and boiler wa-ter (within the service limitation). Ourglass testing laboratory carries out con-tinuously quality control tests: purity ofglass, flaws in glass, dimensional accu-racy, etc. This ensures the high qualitystandard of KLINGER gauge glasses.We manufacture reflex and transparentglasses according to the most variedinternational standards.

Fields of application:• Oil refineries• Petro-chemical plants• Pharmaceutical manufacture• Chemical processing• Mechanical engineering, especially

manufacture of boilers and storagevessels

• Foodstuffs and beverages industry• Water engineering• Paper and cellulose industry• Textile industry• Marine engineering• Nuclear engineering

2

Borosilicate gauge glasseslong and circular types

Stress-optical view of thermally pre-stressed circular and long gauge glasses inpolarized light

KLINGER transparent glass (above) and reflex glass (underneath)

Circular gauge glasses made from borosilicate glass “extra-hard”

Page 122: KLINGER eCATALOGUE v1.8

Reflex glassesThe side facing the medium chamber isprovided with moulded grooves set at90° angles. The moulding process in-creases the resistance of the glassgrooves to wear; the “skin” which theglass attains during moulding gives itmaximum smoothness and hardness.This makes it extremely resistant to theattack of boiler water.

Applications:Up to 35 bar saturated steam, reflexglasses provide the optimum solution:they are corrosion resistant and providean absolutely clear indication.Reflex glasses can be used with all me-dia except steam at service conditionsup to 400 bar or temperatures up to400 °C.

Transparent glassesKLINGER transparent glasses are alsomanufactured from “extra-hard” boro-silicate glass. The surfaces on bothsides are finely ground and polished toensure optimal transparency.

Applications:In steam service above 35 bar and withmedia with a high pH-value.KLINGER transparent glasses must beprotected by a mica shield on the sidefacing the medium chamber. Transpar-ent glasses should always be chosenfor contaminated, viscous or corrosivemedia. Within the given service limita-tions they may be used for all media ex-cept steam at pressures up to 340 baror temperatures up to 400.°C.

PackingKLINGER gauge glasses are packed inindividual cardboard boxes. In additionto the glass, each package contains aKLINGER sealing gasket and cushiongasket and forms a complete unit readyfor installation.

NoteOnly KLINGER original parts guaranteea trouble free operation of the gaugeglasses. Therefore it is recommended touse only original spare parts for gauge

glasses, mica shields, sealing gasketsand cushion gaskets.

StandardsWe manufacture reflex and transparentglasses in series to the following stan-dards:

OeNORM M 7354 (long gauge glasses)DIN 7081 (long gauge plate glasses)JIS B 8211 (Japanese Industrial Stan-dard)OMV-Spez. H 2009 (OMV-AG, Vienna)MIL-G-16356 D (US-Navy-Ships)

Esso Eng. Spec. 123 (Esso Research &Engineering Co. – New Jersey)S..O..D. Spec. 123 (Standard Oil Devel-opment Company – New Jersey)BS 3463 (British Standard Institution).

Quality controlKLINGER reflex and transparent glassesare subject to continuous control dur-ing manufacture in order to guaranteeexact dimensions, stress conditions,material composition and resistance tobending strain.

3

Reflex and transparent gauge glassesmade of borosilicate glass “extra-hard”, long types

KLINGER transparent glass (left side) and reflex glass (right) in polarized light

KLINGER package units for gauge glasses, sealing gaskets and cushion gaskets

Page 123: KLINGER eCATALOGUE v1.8

4 All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification

Reflex and transparent gauge glassestechnical datas

Reflex glasses A, B, H

Overall dimension (mm)Size Type A Weight

g/pieceType B Weight

g/pieceType H Weight

g/pieceL B S L B D L B S0IIIIIIIVVVIVIIVIIIIXX

–115140165190220250280320340–

–303030303030303030–

–171717171717171717–

–118146176200237265303334359–

95115140165190220250280320340370

3434343434343434343434

1717171717171717171717

110132162195228264301338387410461

–115140165190220250280320340–

–343434343434343434–

–222222222222222222–

–176214254294344392445503536–

KLINGER gauge glassesApplicational range reflex glasses

Type A 1) Type B 1) Type Hbar °C bar °C bar °C

For media with no significant glass attack, e..g.oils, hydrocarbons

400150

0.–.10

120400430

265180

0.–.10

120400430

300200

0.–.10

120400430

For media with significant glass attack, e..g.saturated steam, HPHW, alkalis 35 243 35 243

2)42

253

1) Glass types to OeNORM M 7354 or DIN 7081. 2) For steam pressures above 35 bar we recommend the use of transparent glasses with mica shields.

Transparent glasses A, B, H, TA, 28

Overall dimension (mm)Size Type A Weight

g/pieceType B Weight

g/pieceType H Weight

g/pieceType TA 28 Weight

g/pieceL B S L B D L B S L B SIIIIIIIVVVIVIIVIIIIXX

115140165190220250280320340–

303030303030303030–

171717171717171717–

122152176211250280314360387–

115140165190220250280320340370

34343434343434343434

17171717171717171717

137172204238280317356407430480

–140165190220250280320340–

–3434343434343434–

–2222222222222222–

–218260302357400460530562–

113–

163188218248278318338–

27,6–

27,627,627,627,627,627,627,6

16,8–

16,816,816,816,816,816,816,8

114–

168194226258290334356–

KLINGER gauge glassesApplicational range transparent glasses

Type A 1) Type B 1) Type H Type TA 28 4)bar °C bar °C bar °C bar °C

For media with no significant glass attack, e..g.oils, hydrocarbons

240160

0.–.10

120400430

290200

0.–.10

120400430

340230

0.–.10

120400430

–––

–––

For media with significant glass attack, e..g.saturated steam, HPHW, alkalis

2)3570

243300

2)3585

243300

2)4285

253300

3)120180

324356

1) Glass types to OeNORM M 7354 or DIN 7081.2) For steam pressures above 35 bar we recommend the use of transparent glasses with mica shields.3) For steam pressures above 120 bar only TA 28 glasses. size I. may be used.4) TA glasses may only be used with mica shields.

Page 124: KLINGER eCATALOGUE v1.8

All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification 5

Sealing and cushion gaskets & mica shieldsfor reflex and transparent gauge glasses

Sealing gasket, cushion gasket made from asbestos-free material

Overall dimension (mm)

Size Type A Type B/HSealing gasket and protective gasket 1)

TA 28Cushion gasket 2)

TA 28L L1 B B1 L L1 B B1 L L1 B B1 L L1 B B1

0IIIIIIIVVVIVIIVIIIIX

95115140165190220250280320340

7090

115140165195225255295315

30303030303030303030

15151515151515151515

95115140165190220250280320340

7090115140165195225255295315

34343434343434343434

15151515151515151515

–133–

183208238268298338358

–97–

147172202232262302322

–47–47474747474747

–19–19191919191919

–112–

162187217247277317337

–97–

147172202232262302322

–27–27272727272727

–17–17171717171717

Sealing and cushion gaskets s.=.1,5 mm 1) Protective gasket s.=.0,5 mm 2) Cushion gasket s.=.0,5 mm

Mica shields

Overall dimension (mm)

SizeType A Type B/H Type TA 28

L2 B2 L2 B2 L2 B20IIIIIIIVVVIVIIVIIIIX

95115140165190220250280320340

30303030303030303030

95115140165190220250280320340

34343434343434343434

–133–

183208238268298338358

–47 1)

–47 2)47 2)47 2)47 2)47 2)47 2)47 2)

s=0,15.–.0,20 s=0,15.–.0,20 1) s=0,60 2) s=0,30.–.0,40

MaterialA and B micas: stained first qualityTA 28 micas: stained A quality

KEL-F shieldSize like mica shieldsType B/H standard thickness = 1 mm

Page 125: KLINGER eCATALOGUE v1.8

Material:Borosilicate glass, thermally pre-stressed, optically tested, properties aslaid down in DIN and OeNORM.

Resistance to bending strain:=120 N/mm2.

Mean coefficient of linearexpansion:

20/300 4.5 . 10–.6 . K–1; tested toDIN 523328.

Transition temperature:tg=500.°C, tested to DIN 52324.

Chemical resistance

Alkali resistance:alkali class 2, tested to ISO 675.

Water resistance:hydrolytic class 1, tested ISO 719.

Acid resistance:acid class 1, tested to DIN 12116.

Quality componentsThe quality of gauge glass depends onits:

• chemical compositionThe chemical composition as well asthe coefficient of expansion is continu-ously checked through glass analyses.

• mechanical strengthOptimum mechanical strength of agauge glass is attained through heattreatment (pre-stressing) in which – asin the hardening of steel – the glass isbrought to a high temperature andquickly cooled down in a stream of air.This procedure increases the bendingand shock resistance of the gauge glassto the value demanded by standards.The thermal pre-stressing of a gaugeglass can be checked by means of a po-larizing filter: as may be seen in the pic-tures on page 2 and 3, the stress linesare visible on the outer walls of thegauge glass as interference colours. Anon-pre-stressed glass does not dis-play these stress lines.

• dimensional accuracyWe check the dimensional accuracy ofevery glass using special instruments.

Mica protectionThe mica shield must be supported by aglass with a perfectly flat surface.Therefor only transparent (plate)glasses can be mica-protected; this isnot possible for glasses provided withreflex grooves.As already mentioned, gauge glassesmust be mica protected on the side fac-ing the medium when used with steamat pressures over 35 bar or with mediawhich cause rapid wear of glass.

Mica is a naturally-occurring sub-stance. Only high-quality mica offersthe desired gauge glass protection. Pu-rity-wise our micas meet the require-ments of ISO 2185: “stained first qual-ity” up to 70 bar and “stained A quality”above 70 bar. Minimum lighttransmittancy is 1200 lux and it guaran-tees optimum readability of the liquid

level. KLINGER mica shields are indi-vidually packed to protect them againstscratching. An exact, multi-languageinstallation and maintenance leaflet iscontained in each package.

Problems of glass wearGauge glasses in liquid level gauges onsteam boilers are exposed to very highmechanical and chemical stresses. Theinterface between steam and water iscontinuously in motion: water evapo-rates, condensate forms.

Above all, the condensate runningdown the gauge glasses leaves traces ofabrasion.

Boiler water is always chemicallytreated water from which mineral sub-stances have been extracted. The de-mineralised water tends, however, to in-crease its mineral content and extractsthis from glass. This chemical attack onthe glass is largely determined by pres-sure, temperature and pH-value of theboiler water.

With unprotected gauge glasses, steampressures should not exceed 35 bar norshould it exeed the pH-value of 10, ifan economic service life is required.This limiting pH-value applies for feed-water at about 20.°C. It should be notedthat the pH-value decreases with in-creasing temperature – 1.5 pH degreesat a temperature rise up to 300.°C.

Areas of application:• Observation of processes in indus-

trial ovens, driers, filters, strainers,agitators and mixers.

• Observation of vessels such astanks, boilers, silos .....

• Supervision of transportation ofmaterials, e..g. in the solid state orliquids such as condensate or cool-ing fluids.

• Indication of liquid level e..g. of oillevel in large gear boxes or of themedium level in impregnation orpouring plants, high capacity trans-formers, washing plants .....

6

Reflex and transparent gauge glassestechnical datas according to OeNORM 7354 and DIN 7081

KLINGER packing for gauge glasses,sealing gaskets and cushion gaskets

Page 126: KLINGER eCATALOGUE v1.8

Technical datas

Material:Borosilicate glass, thermally pre-stressed, optically tested, properties aslaid down in DIN and OeNORM.Extract from the OeNORM: “Chemicalpre-stressing of glasses is not permis-sible. For safety reasons soda-limeglasses may not be used.”

Resistance to bending strain:.160 N/mm2

Mean coefficient of linearexpansion:

20/300 .4.5 .10–.6 . K–.1, tested to DIN52328.

Transition temperature:tg=550.°C, tested to DIN 52324.

Chemical resistance

Alkali resistance:alkali class 2, tested to ISO 675.

Water resistance:hydrolytic class 1, tested ISO 719.

Acid resistance:acid class 1, tested to DIN 12116.

moulded – ground – polished –thermally pre-stressed

Temperatur resistance:suitable for temperatures from –.273.°Cto +.300.°C, size 31.75/12.7 up to356.°C

All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification 7

Circular sight glassesmade from borosilicate glass “extra-hard”

From our standard rangeGlass Permiss. PB**)

barGasket

Diameter mm Thickness mm O..D. mm I..D. mm Thickness mm31,75

40454550506060606363637080808090

100100100100110120125125125150150150150170175175175200

12,712101210121012151012151212152010101520252010152025152025301520253020

175504050254016254016254025162540108

162540258

1016258

1016258

1016258

*)42474752526262626565657282828292

102102102102112122127127127152152152152172177177177202

*)303232353545454548484855656565758080808090

100100100100125125125125140150150150175

*)1,51,51,51,51,51,51,51,522222222222222222222222222

Dimensions not in DIN 7080 or OeNORM M7353*) Gasket set and micas for high-pressure steam gauges **) PB=working pressure (gauge)

Calculation of the correct glass thickness

s dp S

mbB

= ⋅⋅

⋅0 55

10,

σ

s: Theoretical minimum thickness in mmdm: d d1 2

2+ Mean diameter of gasket

d1: O..D. of glasses and gasketd2: I..D. of gasketp: Max. permissible working pressure (gauge) in bar

bB: Minimum bending strength in N/mm2

S: Safety factor

Page 127: KLINGER eCATALOGUE v1.8

KLINGER Package unit:Sight glasses are packed in individualcardboard boxes. In addition to theglass, each package contains aKLINGER sealing gasket and cushiongasket and forms a complete unit readyfor installation. Handy, shock-proofpackage.

StandardsWe manufacture reflex and transparentglasses in series acc. to the followingstandards:OeNORM M 7353 (Austrian Standard)DIN 7080 (German Standard)BS 3463 (British Standard Institution).JIS 8211 (Japanese Industrial Stan-dard)At request we supply circular sightglasses in any desired dimension.

Fluid ControlCircular sight glasses

made from borosilicate glass “extra-hard”

Dimensionals tolerances:Glass DIN 7080

OeNORM M 7353KLINGER

house standard31,75 mmto 125 mm

150 to 200 mm

–±.0,5 mm±.0,8 mm

±.0,13 mm±.0,5 mm±.0,5 mm

Glass thickness12,7 mm

10 bis 20 mmabove 20 mm

–±.0,5 mm±.0,8 mm

±.0,05 mm±.0,5 mm±.0,5 mm

Page 128: KLINGER eCATALOGUE v1.8

Fluid Control

Edition 2003

Piston valves KVN KX-GT

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2 In the interest of technical progress, designs and dimensions are subject to modification

KLINGER piston valvesApplication examples

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In the interest of technical progress, designs and dimensions are subject to modification 3

KLINGER piston valvesAdvantages and summary of types

KVN Advantages Reliably tight – across

the ports and to theathmosphere

Environmentally safeand energy efficient

Asbestos-free No erosion on the seal-

ing surfaces Insensitive to impurities

due to maintenance-freesealing system

Unbeatable in a compar-ison of profitability

Maintenance-free Easy to install Valve rings are replace-

able in the line Excellent control charac-

teristics Fire-safe tested accord-

ing to API 6FA Inspected according to

EPA-emission-test Conforms to TA-Luft VdTÜV license 1065 type

approval Suitable for oxygen

(BAM)

KVN 10.–.50 m.c. III, VI, VIII, Xc KVN 65.–.150 m.c. III

KVNB 65.–.200 m.c. III KVN 65.–.200 m.c. VI, VIII

KVMN 1/2 – 2 m.c. III, VIII, Xc KVSN 1/2 – 2 m.c. VIII

KVSN 15.–.50 m.c. VIII

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4 In the interest of technical progress, designs and dimensions are subject to modification

KLINGER piston valvesOptimization through experience

Piston valves KVN

Excellent ideas are lastingIn the year 1922 Richard KLINGER thefounder of this company had an idea,the principle of which is still valid to-day. He designed the first piston valve.He replaced the sealing system of aconventional globe valve with a cylin-drical piston and two elastic replaceablejointing rings.

Environmentally safe and energyefficientConstant research and further develop-ment yield a quality, which comesthrough brilliantly in extreme applica-tions and is marked by the slightest ofleak rates. KLINGER piston valves arethe best solution in hot water-, steam-,heat transfer medium- and dry gas ap-plication.

Tested and certifiedKLINGER KVN piston valves have beentested by independent research insti-tutes under the toughest conditions.

They passed the Fire-safe test accord-ing to API 6FA as well as the Helium-leakage test with best results. These re-sults impressively prove the exceptionalefficiency of KLINGER piston valves.

Today, piston valves are manufacturedbased on the state of the art techniqueand according to the highest quality re-quirements of ISO 9001.

Efficiency and reliabilityThe sealing element is formed by twoelastic valve rings enveloping a stain-less steel piston. The upper valve ringseals to the outside, the lower ringseals across the port. Due to the largepiston skirt the sealing effect is optmal.As the valve closes the piston removesimpurities which the medium mightcontain from the inside of the lowervalve ring. In this way the valve reliablyseals off even contaminated media. Inprinciple, damage to the sealing surfaceis precluded and tightness is guaran-teed as a result.

Excellent control characteristicsThe standard version of the KLINGERpiston valve is already very well suitedfor controlling the flow. Because thepiston is guided by the upper and thelower valve ring vibration and instabilityin the pipe does not occure. KLINGERpiston valves have proved to be excel-lent as by-pass control valves.

Through simple replacement of the pis-ton and the lantern bush the KVN canbe retrofitted to act as a special preci-sion control valve.

In-line valve ring replacementA newly installed piston valve does notrequire any maintenance for a long timeafter. However, the spindle should beregularly lubricated. If nevertheless avalve ring wears out it can be replacedwithout problems while remaining inthe line and, if assembly instructionsare followed, it can be changed by in-house personnel.After replacement the valve is like new.

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In the interest of technical progress, designs and dimensions are subject to modification 5

KX-GT: Competitiveless in sealingEnvironmentally safe and energy efficient

The core of the piston valve: Thevalve rings KX-GTThe high quality valve ring KX-GT ismade of graphite laminate with tangmetal sheet inserts made of stainlesssteel. The valve is absolutely asbestos-and maintenance-free. The variablethermal expansions which occur underalternating thermal loads are completelycompensated by KX-GT-valve rings,which were presealed in a built-in con-dition.

Long term sealing even at highestdemandsMedia in the temperature range between–.40 °C and +.400 °C and at pressuresof up to 63 bar, can be reliably con-trolled. KX-GT valve rings are excellentfor the use in temperature shock opera-tion as well as steam condensate alter-nating-operation. (Flash-application).

Pressure releaved pistonIn order to ensure convenient actuationat high differential pressures, the pis-tons of the KVN range are made of caststeel, whereof the sizes DN 65 to 200

are pressure releaved. The spindle issealed with a gland and an additionalvalve ring provides the sealing betweenthe body and the bonnet.

Leakage in comparison

Standard deduced leakage ratesPiston valve2 ppm

8.× .10-3 mbar x l/s

Bellow seal valve50 ppm

3,9.× .10-2 mbar x l/s

TA-Luft13 ppm

1.× .10-2 mbar x l/s

EPA500 ppm

3,9.× .10-1 mbar x l/s

Cost justificationPiston valve – seat valve – bellow seal valve

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6 In the interest of technical progress, designs and dimensions are subject to modification

Actuators for KVNElectro mechanical and pneumatic actuators

Pneumatic actuatorThe pneumatic actuator is single actingand offers an ON/OFF-function. It is of-ten preferred to the electro mechanicalactuator for many reasons.The actuator closes the valve withspring force (security !) and opens itwith air pressure. Safe control mediaare compressed air and nitrogen at amaximum of 6 bar. Compresssed airsupply: R 1/4 , measurement, weightand valve lift at request.Pneumatic actuators can be applied atambient temperatures between –.30 °Cand +.90 °C. The standard version in-cludes pneumatic diaphragm actuator,end switch, stroke scale and a mechani-cal valve lifting stop. Special designwith hand emergency-switch is availa-ble.

Electro mechanical actuatorVarious designs at request

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In the interest of technical progress, designs and dimensions are subject to modification 7

KLINGER piston valvesTechnical data

Type DN PN material connection overall length pageKLINGER flanged-valvesKVN 32.–.50 6 cast iron EN 1092-2 EN 558-1 GR1 8KVN 65.–.150 6 cast iron EN 1092-2 EN 558-1 GR1 9KVN 15.–.50 16 cast iron EN 1092-2 EN 558-1 GR1 8KVN 65.–.150 16 cast iron EN 1092-2 EN 558-1 GR1 9KVNB 65.–.150 16 cast iron EN 1092-2 EN 558-1 GR1 10KVN 65.–.200 16 spheroidal cast iron EN 1092-2 EN 558-1 GR1 11KVN 10.–.50 40 spheroidal cast iron EN 1092-2 EN 558-1 GR1 8KVN 10.–.50 40 cast steel EN 1092-1 EN 558-1 GR1 8KVN 10.–.50 40 stainless steel EN 1092-1 EN 558-1 GR1 8KVN 65.–.200 40 cast steel EN 1092-1 EN 558-1 GR1 11KLINGER valves with female screwed endsKVMN ½ –2 16 cast iron ISO 228-1 DIN 3202-M9 12KVMN ½ –2 16 cast iron NPT-thread ANSI B 2.1 DIN 3202-M9 12KVMN ½ –2 63 cast steel ISO 228-1 DIN 3202-M9 12KVMN ½ –2 63 cast steel NPT-thread ANSI B 2.1 DIN 3202-M9 12KVMN ½ –2 63 stainless steel ISO 228-1 DIN 3202-M9 12KVMN ½ –2 63 stainless steel NPT-thread ANSI B 2.1 DIN 3202-M9 12KLINGER valves with weld endsKVSN ½ –2 63 cast steel EN 12 760 DIN 3202-M9 13KVSN 15.–.50 63 cast steel EN 12 627 14Pressure/temperature-diagrams 15Connection dimensions 16Material code 16Technical data 17Special designPiston valve witrh heating jacketKVN 10.–.200 18Piston valve for Fire-safe applicationKVN 10.–.200 18Piston valve for TA-Luft and EPA applicationKVN 10.–.200 19Certifications 20

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8 All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification

Piston valves KVNFlange acc. to EN 1092-2 PN 16, flange acc. to EN 1092-1 PN 40

Material: cast iron, spheroidal cast iron, cast steel, stainless steel;valve ring KX-GT

KVN 10.–.50PN 40

DN 10.–.50material code VI, VIII, Xc

PN 16DN 15.–.50

material code IIIPN 6

DN 32.–.50material code III

overall lengthacc.to EN 558-1

Grundreihe 1

Suggested order specificationShut off valve PN 40, PN 16, PN 6designed as straight-through pistonvalve, sealed off by 2 flexible valverings – body made of cast iron, spher-oid EN 558-1al cast iron, cast steel orstainless steel. Handwheel made of castiron, piston made of special Niro-steel,overall length to EN 558-1, flangesdrilled to EN 1092-1 resp. EN1092-2.Make: KLINGERType: KVN VI KX für DN 10.–.50

Ordering example:KVN 10-VIII KX, PN 40

1 Body EN-GJL-250 EN-JS 1025 1.0619 1.45812 Bonnetl EN-GJL-250 EN-JS 1025 1.0619 1.45813 Handwheel EN-GJL-200 EN-GJL-200 EN-GJL-200 EN-GJL-200 2)5 Lantern bush Sint C10 Sint C10 Sint C10 1.44086 Split nut 1.0715 gal 1.0715 gal 1.0715 gal 1.45717 Piston 1.4104 1.4104 1.4104 1.44048 Spindle 1.4021 1.4021 1.4021 1.44049 Upper valve ring KX-GT KX-GT KX-GT KX-GT11 Gewindebüchse 1) – Sint C11 spez. Sint C11 spez. 1.440112 Tension pin 1) – spring steel spring steel 1.430513 Bonnet nut 1.1181 1.1181 1.1181 A414 Handwheel nut 1.1181 1.1181 1.1181 A415 Stud bolt KVN10.–.25 1.1181 1.1181 1.1181 A415 Stud bolt KVN32.–.50 1.7709 1.7709 1.7709 A416 Belleville washer 50CrV4 50CrV4 50CrV4 1.431018 Disc 1.4401 1.4401 1.4401 1.440119 Serrated lock washer spring steel spring steel spring steel A221 Type plate Al Al Al Al

1) only DN 40 and DN 50 2) rilsanisiert

Overall length in mm approx. weight (kg)

DN L H Hub A PN 6 m.c. IIIm.c. III/PN 16m.c. VI/PN 40

PN 40m.c. VIII/Xc

10 130 105 23 100 – – 2,5015 130 105 23 100 – 2,50 2,7020 150 120 28 120 – 4,15 4,6025 160 139 33 140 – 5,40 5,9032 180 156 37 160 8,00 8,50 9,1040 200 186 44 180 10,20 10,90 11,4050 230 211 51 200 13,70 14,20 16,30

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification 9

Piston valves KVNFlange acc. to EN 1092-2 PN 16

Material: cast iron; valve ring KX-GT

KVN 65.–.150PN 16material code IIIPN 6material code IIIoverall lengthacc.to EN 558-1Grundreihe 1

Suggested order specificationShut off valves PN 16, PN 6Designed as a straight-through pistonvalve, sealed off by 2 flexible valverings – body and handwheel made ofgrey cast iron, piston made of specialNiro-steel, overall length to EN 558-1,flanges drilled to EN 1092-2.Make: KLINGERType: KVN III KX for DN 65.–.150

Ordering example:KVN 65-III KX, PN 16

1 Body EN-GJL-2502 Bonnetl EN-GJL-2503 Handwheel EN-GJL-2004 Piston 1.41365 Lantern bush EN-GJL-2008 Threaded bush Sint C11 special9 Spindle 1.402111 Split nut 1.440112 Disc 1.440113 Piston nose cone 1.440114 Upper valve ring KX-GT16 Serrated lock washer spring steel17 Washer St37 / mat nickel18 Securing ring 1.4310K19 Stud bolt 1.118120 Handwheel nut 521 Bonnet nut 522 Belleville washer 50CrV424 Tension pin spring steel25 Type plate Al

Overall length in mm approx. weight (kg)DN L H Hub A PN 6 PN 1665 290 194,5 50 265 19,00 20,3080 310 219 58 265 26,00 27,60100 350 260 78 300 36,50 38,30125 400 303 86 400 52,20 55,00150 480 331 98 400 80,00 85,00

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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10 All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification

Piston valves KVNBFlange acc. to EN 1092-2 PN 16

Material: cast iron; valve ring KX-GT

KVNB 65.–.200PN 16

material code IIIoverall length

acc.to EN 558-1Grundreihe 1

Suggested order specificationShut-off valve PN 16Designed as straight-through pistonvalve, backseat relieved, sealed off by 3flexible valve rings, stuffing box selfretightening by means of bellevillewasher. Body and handwheel made ofcast iron, piston made of special niro-steel. Overall length acc. To EN 558-1GR1, flange drilled acc. to EN 1092-2Make: KLINGERType: KVNB III KX for DN 65.–.200

Ordering example:KVNB 65-III KX, PN 16

III1 Body EN-GJL-2502 Bonnetl EN-GJL 2503 Handwheel EN-GJL-2004 Piston 1.40865 Lantern bush EN-GJL-2009 Spindle 1.402110 Piston shaftt 1.410411 Gland retainer EN-JS 103012 Disc 1.440113 Piston nose cone 1.440114 Upper valve ring KX-GT16 OT-valve ring Grafit-L17 Stuffingbox ring KX-GT18 Thrust piece EN-GJL-20019 Back seat 1.410420 Threaded bush EN-GJL-20021 Split nut 1.440122 Washer St 37 gal23 Disc 1.440124 Swing bolt 5.625 Stud bolt 5,626 Securing ring 1.4310K27 Bonnet nut 528 Bonnet nut gekerbt AISI 30429 Bonnet nut 530 Bonnet nut 531 Tension pin spring steel32 Notched parallel pin 6.833 Belleville washer 50CrV434 Belleville washer 50 CrV436 Serrated lock washer spring steel37 Type plate Al

PN 16

Overall length in mm approx.weight

DN L H Hub A (kg)65 290 194,5 50 265 24,080 310 219 58 265 30,5

100 350 260 78 300 46,5125 400 303 86 400 69,0150 480 331 98 400 85,0200 600 561 118 400 157,5

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification 11

Piston valves KVNFlanges acc. to EN 1092-2 VI, flanges acc. to EN 1092-1 VIIIMaterial: spheroidal cast iron, cast steel; valve ring KX-GT

KVN 65.–.200PN 40DN 65.–.200material code VI, VIIIPN 16DN 65.–.200material code VIoverall lengthacc.to EN 558-1Grundreihe 1

Suggested order specificationShut-off valves PN 40, PN 16Designed as straight-through pistonvalves, beackseat-relieved, sealed off by3 flexible valve rings – stuffing box selfretightening by means of bellevillewasher, body made of spheroidal castiron or cast steel. handwheel made ofcast iron, piston made of special Niro-steel, overall length to EN 558-1,flanges drilled to EN1092-1 resp.EN1092-2Make: KLINGERType: KVN VIII KX for DN 65.–.200

Ordering example:KVN 65-VIII KX, PN 40

VI / PN 161 Body EN-JS 1025 EN-JS 1025 1.06192 Bonnetl EN-JS 1025 EN-JS 1025 1.0619

3 Handwheel EN-GJL-200

EN-GJL-200

EN-GJL-200

4 Piston 1.4086 1.4086 1.4086

5 Lantern bush EN-GJL-200

EN-GJL-200

EN-GJL-200

9 Spindle 1.4021 1.4021 1.402110 Piston shaftt 1.4104 1.4104 1.410411 Gland retainer EN-JS 1030 EN-JS 1030 EN-JS 1030

12 Disc 1.4401 1.4401 1.440113 Piston nose cone 1.4401 1.4401 1.440114 Upper valve ring KX-GT KX-GT KX-GT16 OT-valve ring Grafit-L Grafit-L Grafit-L17 Stuffingbox ring KX-GT KX-GT KX-GT18 Thrust piece 1.0308 1.0308 1.030819 Back seat 1.4104 1.4104 1.4104

20 Threaded bush Sint C11special

Sint C11special

Sint C11special

VI / PN 1621 Split nut 1.4401 1.4401 1.440122 Washer St12.03 St12.03 St12.0323 Disc A4 A4 A424 Swing bolt 5.6 5.6 5.625 Stud bolt 1.7709 1.7709 1.770926 Securing ring 1.4310K 1.4310K 1.4310K27 Bonnet nut 1.1181 1.1181 1.118128 Hexagon nutnotched 5 black 5 black 5 black

29 Bonnet nut 1.1181 1.1181 1.118130 Bonnet nut 1.1181 1.1181 1.1181

31 Tension pin springsteel

springsteel

springsteel

32 Notched parallelpin 6.8 6.8 6.8

33 Belleville washer 50CrV4 50CrV4 50CrV434 Belleville washer 50 CrV4 50 CrV4 50 CrV436 Serrated lockwasher

springsteel

springsteel

springsteel

37 Type plate Al Al Al

PN 40

Overall length in mm approx.weight

DN L H Hub A (kg)65 290 306 49 250 25,080 310 327 59 250 31,8

100 350 375 63 280 47,8125 400 447 83 320 75,8150 480 477 93 360 107,5200 600 561 118 400 180,0

PN 16

Overall length in mm approx.weight

DN L H Hub A (kg)65 290 194,5 50 265 20,380 310 219 58 265 27,6

100 350 260 78 300 38,3125 400 303 86 400 55,0150 480 331 98 400 85,0200 600 561 118 400 180,0

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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12 All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification

Piston valves KVMNFemale screwed ends with pipe thread acc. to ISO 228-1,

femal screwed ends with NPT-thread acc.to. ANSI B2.1Materials: cast iron, cast steel, stainless steel, valve ring KX-GT

KVMN1/2 –2

1/2 –2 NPTPN 63

DN 1/2 –2material code VIII, Xc

PN 16DN 1/2 –2

material code IIIOverall length to

DIN 3202-M9

Suggested order specificationShut-off valve PN 63, PN 16Designed as straight through pistonvlave, sealed-off by 2 flexible valverings – body made of cast iron, caststeel or stainless steel. Handwheelmade of grey cast iron, piston made ofspecial Niro-steel. Overall length to DIN3202-M9, bushes with pipe threads toISO 228-1, bushes with NPT threads toANSI B2.1.Make: KLINGERType: KVMN VIII KX for DN 1/2 –2KVMN KX VIII for DN 1/2 –2 NPT

Odering example:KVMN 1/2 -III KX, PN 16

III VIII Xc1 Body EN-GJL-250 1.0619 1.45812 Bonnetl EN-GJL-250 1.0619 1.45813 Handwheel EN-GJL-200 EN-GJL-200 EN-GJL-200 rilanisiert5 Lantern bush Sint C10 Sint C10 1.44087 Piston 1.4104 1.4104 1.44048 Spindle 1.4021 1.4021 1.44049 Upper valve ring KX-GT KX-GT KX-GT10 Bonnet nut 1.1181 1.1181 A4.–.7011 Handwheel nut 1.1181 1.1181 A4.–.7012 Stud bolt 1/2 – 1 1.1181 1.1181 A4.–.70Stud bolt 1 1/4 – 2 1.7709 1.7709 A4.–.70

13 Threaded bush 1) – Sint C11 special Sint C11 special14 Tension pin 1) – spring steel spring steel15 Belleville washer 50CrV4 50CrV4 1.431016 Split nut 1.0715 1.0715 1.457117 Disc 1.4401 1.4401 1.440118 Serrated lock washer spring steel spring steel A221 Type plate Al Al Al

1) only DN 40 and DN 50

Overall length in mm approx. weight (kg)DN L H Hub A PN 16 PN 63½ 100 105 23 100 1,40 1,50¾ 120 120 28 120 2,35 2,451 135 138 33 140 3,50 3,601 ¼ 160 156 37 160 5,70 5,901 ½ 185 186 44 180 8,10 8,502 220 211 51 200 11,00 11,50

PN 16, PN 63

DN DIN Anschlussmuffen NPT Anschlussmuffend1 t1 t2 SW d1 t1 t2

½ R½ 15,5 19,5 36 ½ -14 NPT 13,5 19,5¾ R¾ 16,0 20,0 41 ¾ -14 NPT 14,0 20,01 R1 17,0 22,0 50 1 –.11½ NPT 17,0 24,01 ¼ R1 ¼ 19,0 25,0 65 1 ¼ -11½ NPT 17,5 24,51 ½ R1 ½ 19,0 24,0 75 1 ½ -11½ NPT 17,5 24,52 R2 26,0 31,0 90 2 –.11½ NPT 18,0 25,0

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification 13

Piston valves KVSNSocket weld ends acc. to EN 12 760

Material: cast steel; valve ring KX-GT

KVSN 1/2 –2PN 63DN 1/2 –2material code VIIIOverall length toDIN 3202-M9

Suggested order specificationShut-off valve PN 63Designed as straight-through pistonvalve, sealed-off by 2 flexible valverings, body made of cast steel andhandwheel made of cast iron, pistonmade of special Niro-steel, overalllength to DIN 3202-M9.Socket weld ends to EN 12 760Make: KLINGERType: KVSN VIII KX für DN 1/2 –2

Ordering example:KVSN 1/2 -VIII KX, PN 63

Part name Material code VIII1 Body 1.06192 Bonnetl 1.06193 Handwheel EN-GJL-2005 Lantern bush Sint C107 Piston 1.41048 Spindle 1.40219 Upper valve ring KX-GT10 Bonnet nut 1.118111 Handwheel nut 1.118112 Stud bolt 1/2 – 1 1.1181Stud bolt 1 1/4 – 2 1.7709

13 Threaded bush 1) Sint C11 special14 Tension pin 1) spring steel15 Belleville washer 50CrV416 Split nut 1.071517 Disc 1.440118 Serrated lock washer spring steel21 Type plate Al

1) only DN 40 and DN 50

KVSN 1/2 – 2Overall length in mm weightDN L H Hub A (kg)1/2 100 105 23 100 1,503/4 120 120 28 120 2,451 135 138 33 140 3,601 1/4 160 156 37 160 5,901 1/2 185 186 44 180 8,502 220 211 51 200 11,50

DNConnection dimensions in mmd1 t1 SW

1/2 21,80 10 363/4 27,10 13 411 33,80 13 501 1/4 42,60 13 651 1/2 48,70 13 752 61,20 16 90

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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14 All measurements in mm In the interest of technical progress, designs and dimensions are subject to modification

Piston valves KVSNbutt weld ends acc. to EN 12 627

Material: cast steel; valve ring KX-GT

KVSN 15.–.50PN 63

DN 15.–.50material code VIII

Overall length acc.to Klinger-standard

Suggested order specificationShut-off valves PN 63Designed as a straight-through pistonvalve, sealed off by 2 flexible valverings, body made of cast steel,handwheel made of cast iron, pistonmade of special Niro-steel, butt weldends acc. to EN 12 627Make: KLINGERType: KVSN VIII KX für DN 15.–.50

Ordering example:KVSN 15-VIII KX, PN 63

Part name Material code VIII1 Body 1.06192 Bonnetl 1.06193 Handwheel EN-GJL-2004 Pipe thread 1.03055 Lantern bush Sint C107 Piston 1.41048 Spindle 1.40219 Upper valve ring KX-GT10 Bonnet nut 1.118111 Handwheel nut 1.118112 Stud bolt 15.–.25 1.1181Stud bolt 32.–.50 1.7709

13 Threaded bush 1) Sint C11 special14 Tension pin 1) spring steel15 Belleville washer 50CrV416 Split nut 1.071517 Disc 1.440118 Serrated lock washer spring steel21 Type plate Al

1) only DN 40 and DN 50

Overall length in mm approx. weight(kg)

DN L H Hub A15 145 105 23 100 1,7020 170 120 28 120 2,5525 200 138 33 140 3,8032 230 156 37 160 6,2040 270 186 44 180 8,9050 320 211 51 200 12,20

Connection dimensions in mmDN d s15 21,3 3,2520 26,9 3,2525 33,7 4,0032 42,4 4,0040 48,3 4,0050 60,3 4,50

Pressure and temperaturlimits see page 15

Material code and flangedimension see page 16

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In the interest of technical progress, designs and dimensions are subject to modification 15

Pressure-/temperature diagramsEconomical consideration

Application limitations

Pressure-/temperature diagramsThis pressure-/temperature diagramhelps you to choose the most eco-nomical of the KLINGER piston valvesKVN.

KVN 10.–.50 KVN 65.–.150 KVNB 65.–.200

KVN 65.–.200 KVSNKVMN 1/2 – 2

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16 In the interest of technical progress, designs and dimensions are subject to modification

Connection dimensions in mm

DN D b g f Loch-zahl l k

32 120 14 69 3 4 14 9040 130 14 78 3 4 14 10050 140 14 88 3 4 14 11065 160 14 108 3 4 14 13080 190 19 124 3 4 19 150100 210 19 144 3 4 19 170125 240 19 174 3 8 19 200150 265 19 199 3 8 19 225

DN D b g f Loch-zahl l k

15 95 16 46 2 4 14 6520 105 18 56 2 4 14 7525 115 18 65 3 4 14 8532 140 18 76 3 4 19 10040 150 18 84 3 4 19 11050 165 18 99 3 4 19 12565 185 20 118 3 4 19 14580 200 22 132 3 8 19 160100 220 24 156 3 8 19 180125 250 26 184 3 8 19 210150 285 26 211 3 8 23 240200 340 30 266 3 12 23 295

DN D b g f Lochzahl l k15 95 16 46 2 4 14 6520 105 16 56 2 4 14 7525 115 18 65 3 4 14 8532 140 18 76 3 4 19 10040 150 19 84 3 4 19 11050 165 19 99 3 4 19 12565 185 19 118 3 8 19 14580 200 19 132 3 8 19 160100 235 19 156 3 8 23 190125 270 23,5 184 3 8 28 220150 300 26 211 3 8 28 250200 375 30 284 3 12 31 320

DN D b g f Lochzahl l k10 90 16 40 2 4 14 6015 95 16 45 2 4 14 6520 105 18 58 2 4 14 7525 115 18 68 2 4 14 8532 140 18 78 2 4 18 10040 150 18 88 2 4 18 11050 165 20 102 2 4 18 125

DN D b g f Lochzahl l k65 185 22 122 2 8 18 14580 200 24 138 2 8 18 160100 235 24 162 2 8 22 190125 270 26 188 2 8 26 220150 300 28 218 2 8 26 250200 375 34 285 2 12 30 320

Material code (m.c.)

m.c. Body Bonnetl internal parts colour of body

III cast iron cast iron without copper alloy parts grey

VI spheroidal castiron

spheroidal castiron without copper alloy parts green

VIII cast steel cast steel without copper alloy parts blue

Xc stainless steel stainless steel stainless steel polished, pickled

Flow coefficient and zeta-values

Type KVN

DN 10 15 20 25 32 40 50 65 80 100 125 150 200

kV 2 4,5 8 12,5 20,5 32 50 69 104 163 233 335 582

4 4 4 4 4 4 4 6 6 6 7,2 7,2 7,2

Technical data

Primary criterion for the material codenumber is the basic material of thebody and bonnet.

KV = Flow coefficient (m3/h)= Zeta-value

The values shown in the table have anaccuracy of ± 10% and apply to water ata temperature of 20 °C and a density ofapprox. 1000 kg/m3.

Graphs and exact flow calculations forall KLINGER valves are available at re-quest

Page 144: KLINGER eCATALOGUE v1.8

In the interest of technical progress, designs and dimensions are subject to modification 17

Servicecategory

Permissible working pressure (bar) at pressurerating

Lowest permissible working temperature in°C KVN KX

63 40 25 16 10 III VI VIII Xc

I

63

–.10 –.10 –.10 3)40

2516

–.1010

II

48

–.60 2) –.60 1) 2) –.60 3)30

1912

–.1010

III

16

–.60 1) 2) –.60 1) 2) –.85 3)10

64

–.102,5

Belleville washers, stud bolts

DNBody – Bonnetl Bonnetl – Gland retainer

belleville washer stud bolts belleville washer stud boltsDimension piece*) Dimension piece Dimension piece Dimension piece

10/15 20.× .10,2.× .1 4 M 10.× .30 220 20.× .10,2.× .1 6 M 10.× .30 325 20.× .10,2.× .1 8 M 10.× .30 432 28.× .12,2.× .1,5 8 M 12.× .35 440 28.× .12,2.× .1,5 8 M 12.× .35 450 28.× .12,2.× .1,5 8 M 12.× .35 465 34.× .16,3.× .2 8 M 16.× .55 4 20.× .10,2.× .1 4 M 10.× .50 280 34.× .16,3.× .2 12 M 16.× .55 6 20.× .10,2.× .1 4 M 10.× .50 2100 34.× .16,3.× .2 16 M 16.× .60 8 20.× .10,2.× .1 4 M 10.× .50 2125 40.× .20,4.× .2,25 12 M 20.× .70 6 20.× .10,2.× .1 4 M 10.× .50 2150 40.× .20,4.× .2,25 16 M 20.× .70 8 20.× .10,2.× .1 4 M 10.× .50 2200 50.× .25,4.× .2,5 16 M 24.× .75 8 20.× .10,2.× .1 4 M 10.× .50 2

DN 10.–.50 m.c. III, VI, VIII, Xc

Type item outsidediameter

insidediameter H

KVN KX 10 2 valve rings 23,5 15 8.0KVN KX 15 2 valve rings 23,5 15 8.0KVN KX 20 2 valve rings 30 20 9.3KVN KX 25 2 valve rings 38 25 10.6KVN KX 32 2 valve rings 45 30 14.6KVN KX 40 2 valve rings 58 40 14.6KVN KX 50 2 valve rings 70 50 16.0

DN 65.–.150 m.c. III

Type item outsidediameter

insidediameter H

KVN KX 65 2 valve rings 82 60 13.3KVN KX 80 2 valve rings 94 70 14.6KVN KX 100 2 valve rings 112 90 14.6KVN KX 125 2 valve rings 135 110 16.0KVN KX 150 2 valve rings 155 130 17.3

DN 65.–.200 m.c. III (KVNB), VI, VIII

Type item outsidediameter

insidediameter H

KVN KX65

2 valve rings1 bonnet valve ring3 stuffing box rings

828236

606924

13.310.08.0

KVN KX80

2 valve rings1 bonnet valve ring3 stuffing box rings

949436

708024

14.610.08.0

KVN KX100

2 valve rings1 bonnet valve ring3 stuffing box rings

11211246

9010030

14.611.010.0

KVN KX125

2 valve rings1 bonnet valve ring3 stuffing box rings

13513546

11012130

16.013.010.0

KVN KX150

2 valve rings1 bonnet valve ring3 stuffing box rings

15515546

13014130

17.313.010.0

KVN KX200

2 Ventilringe1 bonnet valve ring3 stuffing box rings

20020046

17018430

18.615.010.0

Technical data

1) with A4 screws2) with lantern made of stainlesssteel3) Material 1.4408 is admitted upto –.196 °C

Application limitations with KX-GT

Dimensions of valve rings and stuffing box rings

Page 145: KLINGER eCATALOGUE v1.8

18 In the interest of technical progress, designs and dimensions are subject to modification

Special designsKVN with heating jacket

KVN Fire-safe

KVN with heating jacketAll KLINGER piston valves KVN can beprovided with heating jacket.Overall- / connection dimensions andapplication range, see the appropriateproduct pages.KLINGER piston valves with heatingjacket are designed for the use with vis-cous media or media which solidifywhen cold.The jacket is made of stainless steel1.4541 and may be used with all heat-ing fluids for which steel piping is suit-able. Two heating connections and adrain connection are provided on theheating jacket. The max. heating fluidpressure is 6 bar. Since considerablecondensation may be expected in theheating jacket when steamheating isused, it is advisable to connect a steamtrap to the drain connection of thejacket. Max. pressure of heating me-dium 6 bar.

Pressure rating of the heatingjacket:up to DN 100: PN 25DN 125.–.200: PN 16

KVN Fire-safe testedacc. to API 6FAThe Fire-safe test was conducted byTÜV inAustria, acc. to API Standard GEA andISO 10497.The Fire-safe-type KVN requires a spe-cial type of sealing elements across theport which the KVN is supplied withand can also be retrofitted withoutproblems. This is the advantage of theKLINGER-modular systems.

Die Fire-Safe-Ausführung der KVN ver-langt besondere Dichtelemente imDurchgang. Diese Fire-Safe-Dichtele-mente werden direkt im Werk montiert,

Page 146: KLINGER eCATALOGUE v1.8

In the interest of technical progress, designs and dimensions are subject to modification 19

Special designsKVN KX1 for TA-Luft and EPA applications

KVN 10.–.50 KVN 65.–.200

KVN KX-1 for TA-Luft and EPAapplicationsThe standard KX-GT valve ring of thisspecial design is equipped with addi-tional Klingerflon gaskets. These addi-tional rings are joined to the uppervalve ring resp. the stuffing box. Thissystem guarantees lowest leakage rates(2 ppm !) and meets the TA-Luft andEPA-requirements even better than con-ventional sealings.All other parts of the valves are as in thestandard design and the accordingspecifications.Media in the temperature range from–.196 °C to +.300 °C and pressures upto 63 bar can be reliably sealed with theKLINGER piston valve KVN with KX-1sealing system.

All KLINGER piston valves already inservice can easily be equipped with theKX-1 system without dissambly.

TA-Luft = Technische Anleitung Luft(technical guidelines air) Germany

EPA = Environmental Protection AgencyUSA

Part name Material1 Upper valve ring KX-GT2 Lantern bush Sint C103 Sealing K-Flon4 OT-Valve ring Grafit-L5 Stuffingbox ring KX-GT

Page 147: KLINGER eCATALOGUE v1.8

20 In the interest of technical progress, designs and dimensions are subject to modification

KVN certification

KVN KX1-GT 50.000 cycle test

Manufacturer- and type approvals

No. Tests and approvals Testing institute Certificate resp.registration Nr.

1 Quality system ISO 9001 TÜV CERT Austria 20 100 0918

2 Manufacturer approval acc. to AD-Merkblatt HPO and TRB 801 No. 45 TÜV Bayern 21878

3 Welding approval acc. toDIN EN 729.–.2 TÜV Süddeutschland 21878

4 Welding approval acc.toOENORM EN 729.–.2 TÜV Austria PZ/00/S/091/HVK

5Manufacturer approval for weldingacc. to OENORM M 7812 Partname 1

TÜV Austria V 1225/Sei/85

6Approval acc. to Pressure Equip-ment Directive 97/23/EG/DGVO426/99

TÜV Austria Q02/00

7 Type approval for KVN 10.–.50 acc.to VdTÜV 1065 TÜV Bayern TÜV.AR.086.–.96

8 Type approval for KVN 10.–.50 fortankers (RID/ADR+TRT) TÜV Bayern TÜ.AGG.252.–.95

9 Fire-safe-test KVN 2“ Class 300 acc.to API 6F

Southwest Research Insti-tute / USA Test No. 6.–.298

10 Fire-safe-test KVN 50 PN 40 acc. toAPI 6F TÜV Austria V 371/MK/WR

11 Fire-safe-test KVN 100 PN 40 acc.toAPI 6F TÜV Austria V 1798/SEI/HA

12 Release for oxygen service for KVN10.–.200 BAM Berlin Tgb.Nr. 6494/96 IV

13TA-Luft-tests with KVN 50 PN 40with KX-1/rings

TÜV Hessen W 8000/2

14 TA-Luft-tests for KVN 100 PN 40with KX-1/rings TÜV Austria WP 1430/GÖ/FUK

15 TA-Luft-tests for KVN 50 PN 40 withTFM 1600/rings TÜV Austria WP 919/MK/BE

16 Registrations of KVN in CanadaTSSA Cabada TSSA Cabada CRN OC.....

Leakage rates

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In the interest of technical progress, designs and dimensions are subject to modification 21

Table of chemical resistance

All given recommendations are intended to help in select-ing suitable materials and valve types. No guarantee can begiven since performance and service life of the products de-pend on a series of factors on which the manufacturer has noinfluence. Special regulations must be observed. Please con-tact us in cases of doubt. Solid media listed in the tableare to be understood as aqueous solutions or suspensions.EN-JL1040 Cast iron to EN 1561EN-JS 1030 Spheroidal cast iron to EN 15631.0619 mild cast steel acc. to EN 102131.4581 stabilised chrome-nickel-molybdenum steel

acc. to EN 10213

Sealing ring materials:KX GT special sealing based on graphiteTFM-1600 special sealing PTFE-based

Explanation of symbolsfor metallic materials:0 = practically resistant, loss in weight less than2,4 g/m2/day1 = fairly resistant, loss in weight 2,4.–.24 g/m2/day2 = low resistance, loss in weight 24.–.72 g/ m2/day3 = non-resistant, loss in weight more than 72 g/m2/day– = not tested or not customary

for sealing materials:• = suitable– = not suitable

Abbreviations:Bp. = boiling pointsatd. sol. = saturated solutionhyd.sol. = hydrous solutionconc. = concentrated

Fluid Chemical formular Concentrationand temperature

Sealing ringmaterials

Metallic materials Material codem.c.

% °C

KFC

K-Fl

on

EN-J

S10

25EN

-GJL

250

1.06

19

1.45

81

Aceton CH3COCH3 20 • • 0 0 0 allAcetylen C2H2 • • III, VIII, X, XcAir, dry • • 0 0 0 allAlumAlum

KAI(SO4)2KAI(SO4)2

1010

20100

••

••

––

––

00

X, XcX, Xc

Aluminium acetateAluminium ethylateAluminium chlorateAluminium fluorideAluminium oxyde

(CH3COO)3AlAl(OC2H5)2

Al(CIO3)3AIF3

Al2 O3

•••••

•••••

30–00

30–00

00030

X, Xcalle

X, XcIII, VIII

alleAmmonium bicarbonateAmmonium chlorideAmmonium chlorideAmmonium chlorideAmmonium chlorideAmmonium diphosphateAmmonium carbonateAmmonium nitrateAmmonium sulphate

(NH4)HCO3NH4CINH4CINH4CINH4CI

(NH2)2HPO4(NH4)2CO3

NH4NO3(NH4)2SO4

5101050

2020

10020

Kp2020

•••••••••

•••••••••

011311223

011311223

000000000

III, VIII, X, Xcallall

X, Xcall

III, VIII, X, XcX, XcX, XcX, Xc

Ammonium hydroxydeAmmonium hydroxyde

NH4 OHNH4OH

1010

20100

••

••

00

00

00

III, VIII, X, XcIII, VIII, X, Xc

Aniline C6H5NH2 • • 0 0 0 allArsenic acid H3As04 • • 2 2 0 X, XcAsphalt (tar) • • – – 0 X, XcBeer • • 0 0 0 allBenzene C6H6 • • 0 0 0 allBenzine • • 3 3 0 X, XcBleaching liquor (chloride of lime) • • – – 1 X, XcBorax Na2B407 10 H20 • • – – 0 X, Xc

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22 In the interest of technical progress, designs and dimensions are subject to modification

Fluid Chemical formular Concentrationand temperature

Sealing ringmaterials

Metallic materials Material codem.c.

% °C

KFC

K-Fl

on

EN-J

S10

25EN

-GJL

250

1.06

19

1.45

81

Boric acidBoric acidBoric acid

H3BO3H3BO3H3BO3

44

100

20100100

•••

•••

222

222

000

X, XcX, XcX, Xc

Butane C4H10 • • 0 0 0 allButtermilk 20 • • – – 0 X, XcButyl acetateButyl alcohol

CH3C00C4H9C4H9OH

••

••

00

00

00

allall

Calcium bisulphiteCalcium bisulphiteCalcium chlorideCalcium chlorideCalcium hydroxide (milk of lime)Calcium hypochloriteCalcium sulphate

Ca(HS 03)2Ca(HS 03)2

CaCl2CaCl2

Ca(OH)2Ca(CIO)2

CaSO4

2020020

100

•••••••

•••••••

2212020

3312020

0001010

X, XcX, XcX, XcX, Xc

allX, Xc

allCarbon dioxyde, dryCarbon dioxyde, dry

CO2CO2

bis 150400

•–

••

00

00

00

allVII, X, Xc

Carbon disulfide CS2 20 • • 0 0 0 III, VIII, X, XcCarbon tetrachloride CCl4 • • 1 1 0 allChloroformChloroformChlor sulphonic acid

HOSO2Cl Kp • • 1 1 3 all

Chromic acidChromic acidChromic acid

H2CroO4H2CroO4H2CroO4

101050

20Kp20

••

•••

1–0

0–0

000

III, VIII, X, XcX, Xc

III, VIII, X, XcCitric acid

Citric acid

(CH2COOH)2C(OH)COOH

CH2COOH)2C(OH)COOH

20

Kp

3

3

3

3

0

0

X, Xc

X, Xc

Clophen T 64 • • 0 0 0 allCopper acetate wat. sol.Copper acetate wat. sol

(CH3COOO)2Cu(CH3COOO)2Cu

20Kp

••

••

02

02

00

allX, Xc

Copper sulphateCopper sulphate

CuSO4CuSO4

20Kp

••

••

33

22

00

X, XcX, Xc

Diazotation bath,(weakly acid)Diazotation bath,(weakly acid)

2080

••

••

22

22

11

X, XcX, Xc

Diesel oil 20 • • 0 0 0 allDiphyl • • 0 0 0 all 3)

Dowtherm A • • 0 0 0 all 3)Dye liquor, alkaline or neutralDye liquor, alkaline or neutral dye li-quor, organic acidDye liquor, organic acidDye liquor,weakly sulphuric acidDye liquor, strongly sulphuric acidDye liquor, strongly sulphuric acid

H2SO4 under0,3%

H2SO4 above 0,3%H2SO4 above 0,3%

20Kp20KpKp

20

Kp

•••••

•••••

–––––

–––––

–0000

0

1

X, XcX, XcX, XcX, XcX, Xc

X, Xc

X, XcEthane C2H6 • • 0 0 0 allEthanol C2H5OH • • 0 0 0 allEthyl etherEthyl acetateEthyleneEthylen chloride (Dichlorethan)

C2H5OC2H6CH3COOC2H5

C2H4(CH2Cl)2 20

Kp••••

••••

1000

1000

0000

allallallall

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In the interest of technical progress, designs and dimensions are subject to modification 23

Fluid Chemical formular Concentrationand temperature

Sealing ringmaterials

Metallic materials Material codem.c.

% °C

KFC

K-Fl

on

EN-J

S10

25EN

-GJL

250

1.06

19

1.45

81

Fatty acids from C6 • • 1 1 0 allFormaldehydeFormaldehyde

HCHOHCHO

4040

20Kp

••

••

33

33

00

X, XcX, Xc

Formic acidFormic acidFormic acidFormic acid

HCOOHHCOOHHCOOHHCOOH

1010

100100

2010020

100

••••

••••

3333

3333

0101

X, XcX, XcX, XcX, Xc

Freon • • 0 0 0 allGlacial acetic acidGlacial acetic acidGlacial acetic acidGlacial acetic acidGlacial acetic acidGlacial acetic acid

CH3COOHCH3COOHCH3COOHCH3COOHCH3COOHCH3COOH

101050508080

20Kp20Kp20Kp

••••••

••••••

223333

222222

000111

X, XcX, XcX, XcX, XcX, XcX, Xc

Glacial acetic acid CH3COOH 20 • • 2 2 0 X, XcGlycerineGlycerine

(CH2OH)2CHOH(CH2OH)2CHOH

20100

••

••

22

22

00

X, XcX, Xc

Grape vinegar 20 • • – – 0 X, XcHeat transfer oils • • 0 0 0 all 3)

Hydrochloric acid, dryHydrochloric acid, dry

HCIHCI

20100

••

••

11

11

12

allall

Hydrochloric acidHydrochloric acidHydrochloric acid

HCIHCIHCI

0,20,2

1

205020

•••

•••

333

333

011

X, XcX, XcX, Xc

Hydrogen H2 • • 0 0 0 all 4)

Hydrogen peroxideHydrogen peroxide

H2O2H2O2

2050

••

••

33

33

00

X, XcX, Xc

Hydrogen sulphide, gas, dryHydrogen sulphide, gas,wet

H2SH2S

2020

••

• ––

––

00

X, XcX, Xc

Hydroxylamine sulphateHydroxylamine sulphate

(NH2OH)H2SO4(NH2OH)H2SO4

1010

20Kp

••

••

––

––

00

X, XcX, Xc

Illuminating gas • • 0 0 0 allKreosoteKreosote

20Kp

••

••

––

––

00

X, XcX, Xc

Lead acetate (lead sugar)Lead arsenate

Pb(CH3C00)2Pb(As04)2

100 Kp ••

••

3–

3–

20

X, XcX, Xc

Linseed oilLinseed oil

20100

••

••

––

––

00

X, XcX, Xc

Magnesium sulphateMagnesium sulphate

MgSO4MgSO4

20Kp

••

••

11

11

00

allall

Manganous chlorideManganous chloride

MnCl2MnCl2

20Kp

••

••

22

22

00

X, XcX, Xc

MercuryMercury (II) chlorideMercury (II) nitrate

HgHgCl2

Hg(NO3)2

202020

•••

•••

133

133

000

III, VIII, X, XcX, XcX, Xc

Methyl alcoholMethyl alcoholMethylene chlorideMethylene chlorideM.E.K (Butanone)

CH3OHCH3OHCH2Cl2CH2Cl2

CH3COC2H5

20Kp20KpKp

••

••

allall

Milk of limeMilk of lime

Ca(OH)2Ca(OH)2

20Kp

••

••

00

00

00

allall

Milk • • 2 2 0 X, Xc

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24 In the interest of technical progress, designs and dimensions are subject to modification

Fluid Chemical formular Concentrationand temperature

Sealing ringmaterials

Metallic materials Material codem.c.

% °C

KFC

K-Fl

on

EN-J

S10

25EN

-GJL

250

1.06

19

1.45

81

Natrium acetate CH3COONa 20 20 • • 1 1 0 allNatural gas • • 1 0 0 allNitric acidNitric acidNitric acidNitric acidNitric acidNitric acid

HNO3HNO3HNO3HNO3HNO3HNO3

10104040

konz.konz.

20Kp20Kp20Kp

••••••

•••xx•

333333

333332

000001

X, XcX, XcX, XcX, XcX, XcX, Xc

Nitrogen N2 • • 0 0 0 allOils (lubricating oils, mineral)Oils (vegetable)

2020

••

••

00

00

00

allall

Oleic acid C17H33COOH • • 0 0 0 allOxalic acid COOHCOOH • • 2 2 8 X, XcOxygen 02 20 • • 0 0 0 allPenthyl acetate CH3COOC5H11 • • 0 0 0 allPetroleum ether 20 • • 0 0 0 allPhenol C6H5OH • • 2 2 0 X, XcPhosphoric acidPhosphoric acidPhosphoric acidPhosphoric acidPhosphoric acidPhosphoric acid

H3PO4H3PO4H3PO4H3PO4H3PO4H3PO4

101050508080

20Kp20Kp20Kp

••••••

••••••

232333

232333

000102

X, XcX, XcX, XcX, XcX, XcX, Xc

Potassium acetatePotassium dichromatePotassium dichromatePotassium hydrogenartratePotassium hydrogenartrate (at 100 o,sat.sol.)

CH3COOKK2Cr2O7K2Cr2O7

COOH(CHOH)2COOK

COOH(CHOH)2COOK

25Kp20Kp20Kp

•••••

•••••

002––

002––

00001

allall

X, XCX, XcX, Xc

Potassium carbonatePotassium carbonate (potash)Potassium chlorate(at 100 o, sat.sol.)

K2CO3K2CO3KCIO3

50 20KpKp

•••

•••

112

002

000

allall

X, Xc

Potassium chromium sulphatePotassium chromium sulphate (chro-mic alum)Potassium hydroxydePotassium hydroxydePotassium hydroxydePotassium hydroxydePotassium hydrochloritePotassium hydrochlorite up to 20.gakt. Cl2/l

KCr(SO4)212H2OKCr(SO4)212H2O

KOHKOHKOHKOH

KOCIKOCI

KJKJ

25255050

20Kp20Kp20Kp2040Kp

••••••••••

••••••••••

––0–032221

––0–032221

0300001100

X, Xc

allX, Xc

allX, XcX, XcX. Xc

XcIII, VIII, X, Xc

Potassium iodidePotassium iodidePotassium nitratePotassium nitratePotassium permanganaet

KNO3KNO3

KMnO4KMnO4

20Kp20Kp

0203

0203

0000

allX, Xc

allX, Xc

Potassium cyanide solution KCN 5 20 • 5) • 1 1 0 III, VIII, X, XcPropane C3H8 20 • • 0 0 0 allSalicylic acid C6H4OHCOOH 20 • • 2 2 0 X, XcSalpeter • • 0 0 0 all

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Fluid Chemical formular Concentrationand temperature

Sealing ringmaterials

Metallic materials Material codem.c.

% °C

KFC

K-Fl

on

EN-J

S10

25EN

-GJL

250

1.06

19

1.45

81

Sea waterSea water

20Kp

••

••

33

33

00

X, XcX, Xc

Silicone oil • • 0 0 0 allSoap • • 0 0 0 allSodium carbonateSodium carbonate

Na2CO3Na2CO3

20Kp

••

••

01

01

00

allall

Sodium hydroxideSodium hydroxideSodium hydroxideSodium hydroxide

NaOHNaOHNaOHNaOH

203535

Kp20Kp

••••

••••

0–03

0–03

0000

allX, Xc

allX, Xc

Sodium sulphate Na2SO4 • • 0 0 0 allSole NaCl 20 • • 3 3 1 X, XcSpinbath (up to 10% H2SO4) 80 • • 3 3 0 X, XcStarch solution • • 2 2 0 X, XcSteam (water vapour) • •

5)0 0 0 all

Stearic acid C17H35 COOH • • 2 2 0 X, XcSugarSugar

2080

••

••

11

11

00

allall

Sulphite lye (fresh cooking liquor,spent liquor)Sulphite lye (fresh cooking liquor,spent liquor)

Ca(HSO3)2

Ca(HSO3)2

20

80

0

0

X, Xc

X, Xc

Sulphur dioxideSulphurous acid (cold) sat.sol.Sulfphuric acidSulfphuric acidSulfphuric acidSulfphuric acid

SO2H2SO3H2SO4H2SO4H2SO4H2SO4

11090

konz.

20202020

••••••

•x•••••

333310

333310

000000

X, XcX, XcX, XcX, Xc

allTannic acidTannic acidTannic acid

C76H52O46C76H52O46C76H52O46

101050

20Kp20

•••

•••

232

232

000

X, XcX, XcX, Xc

Tar (neutral) 180 • • 1 1 0 III, VII, X, XcTartaric acid (CHOHCOOH)2 20 • • 2 2 0 X, XcToluol C6H5CH3 20 • • 0 0 0 allTrichlorethylene C2HCI3 • • 1 1 0 allTurpentine oil 20 • • 0 0 0 allUrea (NH2)2CO 20 • • 1 1 0 allWater (fresh-a.drinking water)Water vapour <.140 °CWater vapour >.140 °CWater glass (K- and Na-silicate)

H2O

K2SiO3Na2HCI3

••••

••••

0000

0000

0000

allVII, VIIIVII, VIII

allXylene C6H4(CH3)2 20 • • 0 0 0 all

1) Piston and piston shaft in 1.4404 (please specifywhen ordering).2) Discoloration may occur.3) With heat-transfer media please inquire in ourGumpoldskirchen factory regarding choice of valve

rings. Please state the type of medium and the tem-perature range. Cast iron is chemically resistant toheat transfer media but, in view of the ability of thesemedia to penetrage the pores, it is not recommended

4) All ferrous materials are resistant to hydrogen; it ispointed out, however, that hydrogen diffuses throughcast iron and can cause embrittlement.5) 150 °C

Page 153: KLINGER eCATALOGUE v1.8

26 In the interest of technical progress, designs and dimensions are subject to modification

Types of KVN valves

KVNB 65.–.200, VIII cast steel

KVN 65.–.150, III cast iron

KVMN 1/2 – 2 , III cast iron

KVN 10.–.50, Xc stainless steel

KVN 10.–.50, VIII cast steel

KVN ANSI, VIII cast steel

Page 154: KLINGER eCATALOGUE v1.8

In the interest of technical progress, designs and dimensions are subject to modification 27

KLINGER piston valvesSecurity over years

Page 155: KLINGER eCATALOGUE v1.8

KLINGER product range

Product range

Piston valvesmade of grey cast iron, nodular castiron, steel and stainless cast steel

Liquid level gaugesfor steam boiler and process applica-tion

Reflex and transparent gauges

Circular sight-glasses

AB cocksPacking-sleeve cocks and pressure-gauge cocks in brass, steel and stain-less steel

Key role

Link

Innovation

Navigation

Growth

Efficiency

Routine

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Water LevelGauges

AB12 BronzeWater Gauge Cocks

Manufactured in Australia ISO 9002 & QS 9000

Lic QS0048Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

Page 168: KLINGER eCATALOGUE v1.8

Sleeve-Packed Water Gauge Cocks

IT E M D E S C R IP T IO N N O . P E R M A T E R IA L IT E M D E S C R IP T IO N N O . P E R M A T E R IA L IT E M D E S C R IP T IO N N O . P E R M A T E R IA L

S E T S E T S E T

1 T O P C O C K B O D Y 1 B R O N Z E 1 4 G LA N D B U S H 2 B R O N Z E 2 7 LO C K N U T (E X T R A ) 2 B R O N Z E

2 B O T T O M C O C K B O D Y 1 B R O N Z E 1 5 P A C K IN G R IN G 2 K LIN G E R A S T IC O N LY F LA N G E D M O U N T S

3 D R A IN C O C K B O D Y 1 B R O N Z E 1 6 C LE A N IN G P LU G 2 B R O N Z E 2 8 R E T A IN E R P LU G 2 B R O N Z E

4 P LU G 3 S T A IN LE S S S T E E L 1 7 S A F E T Y B A LL 1 P H O S P H O R B R O N Z E 2 9 D R A IN C O C K B U S H 1 B R O N Z E

5 N E C K B U S H 3 B R O N Z E 1 8 T A IL P IP E 1 B R A S S 3 0 B O T T O M IN G R IN G 1 B R O N Z E

6 T IG H T E N IN G N U T 3 B R O N Z E 1 9 U N IO N N U T 1 B R O N Z E 3 1 1 2 m m S A F E T Y B A LL 2 P H O S P H O R B R O N Z E

7 P A C K IN G S LE E V E A B 1 2 3 K LIN G E R IT 2 0 G LA S S T U B E 1 B O R O S ILIC A T E G LA S S

8 H A N D LE 3 B R O N Z E 2 1 T O P P R O T E C T O R P LA T E 1 B R O N Z E

9 T U B E C LE A N IN G P LU G 1 B R O N Z E 2 2 B O T T O M P R O T E C T O R P LA T E 1 B R O N Z E

1 0 C O N E S 2 K LIN T E R A S T IC 2 3 P R O JE C T O R G LA S S 3 T O U G H E N E D P LA T E G LA S S

1 1 G LA N D N U T 2 B R O N Z E 2 4 JO IN T 6 K LIN G E R 'S T A T IT E '

1 2 G LA N D R IN G 2 B R O N Z E 2 5 P R O JE C T O R R O D 4 B R A S S

1 3 D E LE T E D 2 6 LO C K IN G S C R E W 1 B R A S S

AB12 Bronze Klinger Sleeve-Packed Shut off Cocks. These are standard pattern Klinger Gauge shut-off mounts for boilers operating up to 260 PSI (1800 kpa) saturated steam and are available only in a cast finish with the following standard vessel connections.

Flanged 114 x 15mm undrilled F/F.AB12 BR Shut off mount with flanged connections; R/H or L/HWith this unit safety shut off balls are fitted to the top and bottom gauge mount assemblies. In the top mount assembly the safety shut off ball is located at the back of the flanges and can be removed or examined by unscrewing the ball retainer plug (P/No.28). The safety ball in the bottom gauge assembly is located in the stuffing box head and examination or removal of the safety ball can be performed by unscrewing the cleaning plug (P/No. 16).

Please note: The AB12 BR Double Ball Flanged gauge mount has DLI (VIC) approval for use on unattended boilers

Screwed 20mm BSP Male (Locking nut available).AB12 BR Shut off mounts with screwed connections; R/H and L/H operationA single safety shut off ball is fitted to the bottom gauge mount assembly and can be removed or examined by unscrewing the cleaning plug (P/No.16). No safety ball is fitted to the top gauge mount assembly.

Please note: Screwed 15mm BSP Male connection is available only on request and is subject to machining charges at cost of turning down connections from 20mm BSP Male to 15mm Male connections.

_______________________________________________________

Page 169: KLINGER eCATALOGUE v1.8

Tubular Glass Type Level Gauge

S ize C . to c. Length of V isible Length of W eight*

distance body length glass R 100

M m in K S G kg

III 330 178 143 165 11.9

IV 335 203 168 190 12.4

V 385 233 198 220 13.3

V I 415 263 228 250 14.3

V II 445 293 258 280 14.6

V III 485 333 298 320 15.8

IX 505 353 318 340 16.3

* A pprox. w eight includes A B 12 Flanged G auge C ocks Note: Pressure vessel codes may require minimum sight length.

AB12 Bronze Klinger Gauge shut off mounts can be fitted with a variety of level gauges with the most common being the tubular gauge glass type. Tubular gauge glasses are available in 20mm, 16mm, 13mm outside diameter. Fitting of the various sizes of glass tubes is easily effected by simply fitting a gauge glass cone (P/No. 10) of the corresponding size.Klingerlastic rings can be supplied if required and are recommended for low pressure applications.For sizing the glass tube length, use vessel centres less 45mm.

Alternatives to Glass Tubes and ProtectorsCompared to the relatively short service of glass tubes, the Klinger R100 Reflex Level Gauges can provide cost effective alternatives to the glass tube range. For more complete details, a separate catalogue is available. When using R100 gauges special graphite rings are recommended.

Gauge Glass ProtectorsAs shown on Page 2. Three-pane glass protectors are available in either plate or armoured glass. Additionally, wire rod protectors can be supplied.(Please note: Protectors are non-stick items as vessel centre variations prevent stocking of particular sizes.)When ordering gauge glass protectors, quote the type of protector required, actual vessel centres, dimensions of stuffing box, tightening nuts and type of Klinger mount. They must suit as no return or refunds are possible.

Reflex Level Gauge type R100 with AB12 Gauge Mounts

______________________________________________________

Page 170: KLINGER eCATALOGUE v1.8

Commissioning andMaintenance Instructions

AB12 Gauge MountsCommissioning1. With the top and bottom gauge mounts shut,

open the drain cock then crack the top mount to allow a small flow of steam to pass through the gauge until it is thoroughly warmed.

2. Close the drain cock, allowing the resulting condensate to gradually fill the gauge.

3. Open the bottom gauge mount fully.4. During the warming up period the gauge glass

seals and joint will settle and it is therefore essential to follow up the Stuffing Box tightening nut (P/No. 11) and packing sleeve tightening nuts. The top and bottom mounts should be in open position during this operation.

Procedure for removing Gauge Glass Tube1. Isolate gauge from the source of pressure.2. Relieve gauge of internal pressure.3. Loosen stuffing box tightening nuts.4. Remove gauge glass tube cleaning plug5. Remove gauge tube through the top mount

assembly.

To reassemble, reverse the above procedure. (Please note: It is always advisable to replace the

Klingerlastic seals).

Reflex Level GaugesService Maintenance

- After the level gauge is first put into service, or after change of glass once the level gauge has reached its normal operating temperature and pressure, carefully compress the glass joints by following up the tightening bolts. Working at opposite sides alternately, starting from the middle. THIS MUST BE REPEATED SEVERAL TIMES WITHIN THE FIRST HOURS, and in case any sign of leaks should appear.

- If perfect sealing cannot be obtained in this way it will be necessary to replace the joints and eventually the glass too.

Dismantling- Shut off the cocks and remove the level gauge body

from the cocks.

- Loosen the tightening bolts and remove all component pieces.

- Clean the sealing and cushion surfaces very carefully, making sure that they are clear of any remnants of joints.

- Smear the threads with a thin layer of anti-seize grease.

Reassembling- Fit in a new glass with new joints (never re-use

joints which have already been in service!)- Re-assemble all the components in the right

sequence. Tighten the bolts thoroughly.- Never grip the level gauge body in a vice during

the reassembling, but put it on a plane surface.

- Never use adhesive or hermetic mastics. Remember that all surfaces must be perfectly clean.

Spare Parts- When ordering spare parts, please state:

i. type and style of level gaugeii. item number of the spare part,

as shown on the above listiii. construction material.

- As regards reflex glasses and their joints, please remember that each level gauge is fitted with one reflex glass type “B” (section: 34 x 17mm), the size of which suits the gauge body size.

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves that products are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rights belonging to other parties. In any event or occurrence our liability is limited to our invoice value of the goods delivered by us to you. We reserve the right to change product designand properties without notice.

Sealing the Future

_____________________________

____________________________ __________________________

_________________________________________________________

Page 171: KLINGER eCATALOGUE v1.8

Instrumentation Division

Magnetic Level Gauges

Page 172: KLINGER eCATALOGUE v1.8

2

The well proven TC Klinger Magnetic

Level Gauge is particularly suitable for

duties where dangerous and toxic liquids

or gases are involved and where the

following features, benefits and options

are required:-

Design Considerations

Magnetic Level Gauges, depend not only on the

integrity of the chamber but also on the float design

and the ability to satisfy all design parameters, ie.

specific gravity, pressure and temperature, without

compromising the magnetic linkage to the display and

associated controls. Many competitive systems

sacrifice display performance by using smaller and

weaker magnet systems to achieve low SG and higher

pressures, invariably with detrimental effect. Others

use guided and vented floats to achieve the same

result, which again can prove limiting and

troublesome.

The Advantages Of The System

The system, built on many years experience, has taken

all these factors into consideration and designed out

these problem areas. This unique system uses a

patented ferrite moulded wafer system, which

combined with a sealed guide-free float carrying a

powerful omni-directional magnet system, provides

ultimate performance and reliability, even under the

most severe conditions.

> Immediate and accurate response to levelchanges, giving clear and sharp legibility.

> Continuous indication of liquid level.

> Local and remote display.

> Point switching facilities.

> Robust, shockproof and completely sealedfor safety.

> No leakage to atmosphere.

> Particularly suitable for dangerous or toxicfluids.

> Ideal for liquid interface applications.

> Powerful omni-direction magnet system –guide-free float.

> Display can be rotated through 360o

irrespective of float position.

> Automatic float warning.

> High pressure capability – up to 200 barunvented.

> High temperature capability – standard up to 400oC.

> Standard SG range 0.4 – 2.2

> Unlimited length.

> Top mounted options.

> PTFE/PFA lined, PP, PVDF and uPVC versions.

> Simple to engineer and easy to install.

> Eliminates preventive maintenance.

> An economical alternative to:-Conventional level gauges and other levelmeasuring systems.

> Display unit protection IP67.

Operation

The TC Klinger Magnetic gauge is designed so that the

liquid being measured is enclosed within a sealed

chamber.

A stainless steel, titanium or plastic float fitted with a

permanent omni-directional magnet moves freely inside

the chamber and actuates the magnetic wafers within

the indicator. As the float rises or falls with the liquid

level each wafer rotates 180o and so presents a

contrasting colour. Those wafers above the float show

white, whilst those level and below show red – the

indicator then presents a clearly defined and accurate

level of the liquid in the chamber.

The wafers resist accidental disturbance

(e.g. vibration) due to their edge magnetisation

and mutual attraction.

To complement the range, the Magnetic Gauge can be

supplied with Alarm Switches or Transmitter and

Controller to remotely display the liquid level.

Page 173: KLINGER eCATALOGUE v1.8

3

Features and Benefits

> Indicator Aluminium or Stainless Steel outer housing can be

assembled to any length and mounted to suit the best viewing

position.

> Coloured Wafers 25mm wide, red and white (or green, red and

yellow) remain magnetically locked in the vertical position until

disturbed by the greater magnetic force of the float magnet.

> Automatic Float Warning The wafers at the bottom of the

indicator are mounted with their colours reversed. Should the

float reach that level, they again present a sharp, immediately

readable indication of float failure.

> Sealed Float of reinforced stainless steel, titanium or corrosion

resistant plastic.

> Sealed Chamber fabricated from stainless steel tubing.

> Interface The gauge is ideally suited for measuring liquid

interfaces. Floats are available with a variety of specific gravities

to suit the liquids being monitored.

> Point Switches Switches can be fitted on the gauge at any level

and so provide signals at high, low and intermediate points.

> Transmission and Monitoring for Remote Display Can be

offered as a complete original equipment package or retro-fitted

to an existing Magnetic Gauge.

> Versatility The simple concept of the Magnetic Gauge allows for

flexible design to adapt to a variety of installation needs. Gauges

can be manufactured to an almost unlimited length and in any

configuration.

‘M’ C

RS

‘U’

‘T’

STANDARD DESIGN

‘S’ S

IGH

T

‘X’

CHAMBER ALUMINIUM ORSTAINLESS STEELINDICATOR

COLOUREDWAFERS

AUTOMATICWARNING

SEALED GUIDEFREE FLOAT

NON GUIDED SYSTEM

OMNIDIRECTIONALMAGNETSYSTEM

(see enquiry form for other options)

Page 174: KLINGER eCATALOGUE v1.8

4

BLUE (1)

BROWN (2)

BLACK (3)

LATCHING CHANGEOVER

BLUE (1)

BROWN (2)

BLACK (3)

LATCHING CHANGEOVER

BLUE (1)

BROWN (2)

BLACK (3)

LATCHING CHANGEOVER

Magnetic Level Gauge SWITCHES

Simple Latching Operation Suitable for IS Circuits with Approved BarriersReadily Adjustable Explosion Proof Designs0.5 to 6 Amp Options Micro Switch and Inductive proximity Options

TC Klinger Magnetic Gauge switches, attached to the side of the chambercan be used to provide a variety of alarm functions. The range comprises ofthree basic types, DR2, DR3 and DR8 (BGUV) series for a low cost solutionon temperatures up to 150OC, with connection via a flying lead - available innon-hazardous, intrinsically safe and explosion proof options. The DR4(STMU) for high temperature applications in non-hazardous environments(with inductive proximity variants) and the DR6 (MDA) for explosion proofapplications, plus heavy duty switching via microswitch operation.

Other options are available on request including:-

> Special variants for switching in control circuits for PLC’s

> NAMUR Circuit options to DIN 50227

> Pneumatic operation

Type DR2, DR3, DR8 (BGUV)Contact Reed ContactContact Type 1 SPDT (Bistable)Switch Rating 230V AC, 60VA, 1 AMP

230V DC, 30W, 0.5 AMPMax.Temperature 150OCCable Connection 3 metre silicon (longer on request)

(Junction Box available on request)Housing Stainless SteelHousing Protection IP65 (IP68 EExd version)Marking DR3 Non Hazardous - None

DR2 Intrinsically Safe - II 1G EEx ia IIC T3-T6DR8 Explosion Proof - II 2G EEx d IIC T3-T6LCIE 01 ATEX 6047X

Type DR4 (STMU)Contact Reed Contact (Latching Rocker Arm)Contact Type 1 SPDT (Bistable)Switch Rating 230V AC, 60VA, 1 AMP

230V DC, 30W, 0.5AMPMax.Temperature 380OCCable Connection M20 EntryHousing Aluminium (Coated Red)Housing Protection IP65

(Note - Inductive Proximity Version available on request)

Type DR6 (MDA)Contact Reed ContactContact Type 1 SPDT (Bistable)Switch Rating 230V AC, 60VA, 1 AMP

230V DC, 30W, 0.5 AMPMax.Temperature 150OCCable Connection 1 x M20 entry (2 plugged 3/4" NPT)Housing Aluminium (Coated Grey)Housing Protection IP66 Marking Explosion proof - II 2G EEx d IIC T5 - T6

LCIE 02 ATEX 6056

(Note - Micro switch option available - up to 6amp capacity)

Type DR2, DR3, DR8 (BGUV)

Type DR4 (STMU)

Type DR6 (MDA)

Page 175: KLINGER eCATALOGUE v1.8

5

TRANSMITTER

INTEGRAL HEADELECTRONICSWITH M20 CABLECONNECTIONS

KTX TRANSMITTER* Alternative Mounting

*

*

45m

m

MIN

FLANGED END CONNECTEDARRANGEMENT

*

*

Magnetic Level Gauge TRANSMITTERS

Liquid Level Transmitter

KTX.IS (Intrinsically Safe)

II 1/2G EEx ia IIC T4-T6 KEMA 01 ATEX 1052X

KTX.EXD (Explosion Proof)

II 2G EEx d IIC T4-T6 LCIE 03 ATEX 6155

> Two wire 4-20mA current loop.

> Resolution 5mm, 10mm, 20mm Standard.

> Remote display and control.

> Transmits up to 6Km.

> No media contact.

> Simple application.

> Can be retro-fitted.

> Cost effective level measuring system.

> Approved EEx ia IIC T4-T6, EEx d IIC T4-T6.

> Low cost Non Approved version.

> HART®-Protocol (optional).

> PROFIBUS®PA (optional).

> FOUNDATIONTM FIELDBUS (optional).

The transmitter is attached to the side of the magnetic level gauge chamberwhere it senses the position of the float. It can be supplied as an originalequipment package or retro-fitted to an existing magnetic gauge, withoutinterrupting the process.

The transmitter consists of a sensor tube containing a series of reed switchesand resistors and an electronic circuit contained within a connection head,which can be supplied orientated to suit any gauge configuration or cablearrangement.

As the float rises and falls within the gauge chamber the corresponding reedswitch closes altering the circuit resistance, this resistance is converted into a4-20mA output signal by the electronic circuit.

The transmitter is approved intrinsically safe to EEx ia IIC T4-T6 when usedwith approved barriers.For explosion proof duty approved to EEx d IIC T4-T6.

SpecificationSupply voltage 10-30Vdc. Polarity protected

Output 4-20mA (profiled optional)

Float warning - Default Signal

Connections via epoxy coated aluminium head mounted junction boxwith M20 cable entry

Protection IP65

Lengths to suit magnetic level gauge

Stainless Steel headshell option

For enquiry information: Refer to Separate Order Form

Page 176: KLINGER eCATALOGUE v1.8

6

Specification

STANDARD MATERIALS

Body: Austenitic stainless steel to suit customers requirements.

Flanges: Austenitic stainless or carbon steel depending upon application.

Float: Austenitic stainless steel, titanium or corrosion resistant plastic.

Display Housing: Aluminium Alloy 6063T6 or Stainless Steel Clad.

RATINGS Process Pressures up to 200 bar (2900 psi). Saturated Steam pressure up to 110 bar.Temperatures up to 400oC.Higher temperatures on application.

SPECIAL CHAMBER MATERIAL

Alloy 825, Titanium, Hasteloy, Sanicro28/Duplex, Monel 400.Others on request.

ApprovalsPRESSURE EQUIPMENT DIRECTIVE97/23/EC CATEGORY IVType Approval COV 0312119/TEC Module BCertificate of Conformity COV 0312785/01Module D

II 1/2Gc T2-T6 KEMA 02 ATEX2106X

Note: this approval is not available on all options, contact design office forinformation.

03/0

4/2

TC Fluid Control Ltd. Valves and Steam Division

Broadgate, Broadway Business Park,Chadderton, Oldham, Lancashire OL9 9XA.

Telephone: +44 (0)161 684 7488. Fax: +44 (0)161 684 7487.

e-mail: [email protected] web site: www.tc-fluidcontrol.com

TC Fluid Control Ltd. Instrumentation DivisionUnit 49A, Victoria Industrial Park,

Victoria Road, Dartford, Kent DA1 5AJ Telephone: +44 (0)1322 622400

Fax: +44 (0)1322 285660 e-mail: [email protected]

website: www.tc-fluidcontrol.com

DISTRIBUTED BY

Page 177: KLINGER eCATALOGUE v1.8

BLUE (1)

BROWN (2)

BLACK (3)

LATCHING CHANGEOVER

BLUE (1)

BROWN (2)

BLACK (3)

LATCHING CHANGEOVER

BLUE (1)

BROWN (2)

BLACK (3)

LATCHING CHANGEOVER

Magnetic Level Gauge SWITCHES

Simple Latching Operation Suitable for IS Circuits with Approved BarriersReadily Adjustable Explosion Proof Designs0.5 to 6 Amp Options Micro Switch and Inductive proximity Options

TC-Klinger Magnetic Gauge switches, attached to the side of the chambercan be used to provide a variety of alarm functions. The range comprises ofthree basic types, DR2, DR3 and DR8 (BGUV) series for a low cost solutionon temperatures up to 150OC, with connection via a flying lead - available innon-hazardous, intrinsically safe and explosion proof options. The DR4(STMU) for high temperature applications in non-hazardous environments(with inductive proximity variants) and the DR6 (MDA) for explosion proofapplications, plus heavy duty switching via microswitch operation.

Other options are available on request including:-

> Special variants for switching in control circuits for PLC’s

> NAMUR Circuit options to DIN 50227

> Pneumatic operation

Type DR2, DR3, DR8 (BGUV)Contact Reed ContactContact Type 1 SPDT (Bistable)Switch Rating 230V AC, 60VA, 1 AMP

230V DC, 30W, 0.5 AMPMax.Temperature 150OCCable Connection 3 metre silicon (longer on request)

(Junction Box available on request)Housing Stainless SteelHousing Protection IP65 (IP68 EExd version)Marking DR3 Non Hazardous - None

DR2 Intrinsically Safe - II 1G EEx ia IIC T3-T6DR8 Explosion Proof - II 2G EEx d IIC T3-T6LCIE 01 ATEX 6047X

Type DR4 (STMU)Contact Reed Contact (Latching Rocker Arm)Contact Type 1 SPDT (Bistable)Switch Rating 230V AC, 60VA, 1 AMP

230V DC, 30W, 0.5AMPMax.Temperature 380OCCable Connection M20 EntryHousing Aluminium (Coated Red)Housing Protection IP65

(Note - Inductive Proximity Version available on request)

Type DR6 (MDA)Contact Reed ContactContact Type 1 SPDT (Bistable)Switch Rating 230V AC, 60VA, 1 AMP

230V DC, 30W, 0.5 AMPMax.Temperature 150OCCable Connection 1 x M20 entry (2 plugged 3/4" NPT)Housing Aluminium (Coated Grey)Housing Protection IP66 Marking Explosion proof - II 2G EEx d IIC T4 - T6

LCIE 02 ATEX 6056

(Note - Micro switch option available - up to 6amp capacity)

Magnetic Level Gauge

Trouvay & Cauvin Valves and Steam Division

Broadgate, Broadway Business Park,Chadderton, Oldham, Lancashire OL9 9XA.

Telephone: +44 (0)161 684 7488. Fax: +44 (0)161 684 7487.

e-mail: [email protected] web site: www.trouvay-cauvin.co.uk

Trouvay & Cauvin Instrumentation DivisionMarlowe House, 109 Station Road, Sidcup,

Kent, DA15 7ET.Telephone: +44 (0)20 8308 1888

Fax: +44 (0)20 8302 8145e-mail: [email protected]

website: www.trouvay-cauvin.co.uk

Type DR2, DR3, DR8 (BGUV)

Type DR4 (STMU)

Type DR6 (MDA)

Page 178: KLINGER eCATALOGUE v1.8

TRANSMITTER

INTEGRAL HEADELECTRONICSWITH M20 CABLECONNECTIONS

KTX TRANSMITTER* Alternative Mounting

*

*

45m

m

MIN

FLANGED END CONNECTEDARRANGEMENT

*

*

Magnetic Level Gauge TRANSMITTERS

Liquid Level Transmitter

KTX.IS (Intrinsically Safe)

II 1/2G EEx ia IIC T4-T6 KEMA 01 ATEX 1052X

KTX.EXD (Explosion Proof)

II 2G EEx d IIC T4-T6 LCIE 03 ATEX 6155

> Two wire 4-20mA current loop.

> Resolution 5mm, 10mm, 20mm Standard.

> Remote display and control.

> Transmits up to 6Km.

> No media contact.

> Simple application.

> Can be retro-fitted.

> Cost effective level measuring system.

> Approved EEx ia IIC T4-T6, EEx d IIC T4-T6.

> Low cost Non Approved version.

> HART®-Protocol (optional).

The transmitter is attached to the side of the magnetic level gauge chamber

where it senses the position of the float. It can be supplied as an original

equipment package or retro-fitted to an existing magnetic gauge, without

interrupting the process.

The transmitter consists of a sensor tube containing a series of reed switchesand resistors and an electronic circuit contained within a connection head,which can be supplied orientated to suit any gauge configuration or cablearrangement.

As the float rises and falls within the gauge chamber the corresponding reedswitch closes altering the circuit resistance, this resistance is converted into a4-20mA output signal by the electronic circuit.

The transmitter is approved intrinsically safe to EEx ia IIC T4-T6 when usedwith approved barriers.For explosion proof duty approved to EEx d IIC T4-T6.

Specification

Supply voltage 10-30Vdc. Polarity protected

Output 4-20mA (profiled optional)

Float warning - Default Signal

Connections via epoxy coated aluminium headmounted junction box with M20 cable entry

Protection IP65

Lengths to suit magnetic level gauge

Stainless Steel headshell option

For enquiry information: Refer to Separate Order Form

Magnetic Level Gauge

07/03/1

Trouvay & Cauvin Valves and Steam Division

Broadgate, Broadway Business Park,Chadderton, Oldham, Lancashire OL9 9XA.

Telephone: +44 (0)161 684 7488. Fax: +44 (0)161 684 7487.

e-mail: [email protected] web site: www.trouvay-cauvin.co.uk

Trouvay & Cauvin Instrumentation DivisionMarlowe House, 109 Station Road, Sidcup,

Kent, DA15 7ET.Telephone: +44 (0)20 8308 1888

Fax: +44 (0)20 8302 8145e-mail: [email protected]

website: www.trouvay-cauvin.co.uk

Page 179: KLINGER eCATALOGUE v1.8

MAGNETIC LEVEL GAUGES

Enquiry Form

PLEASE FAX TO: +61 8 9350 9286 01322 285660

PHOTOCOPY THIS PAGE FOR RE-USE

Customer: ..................................................................................................................................

Customer Ref: ...........................................................................................................................

Contact: .....................................................................................................................................

Tel. No: ........................................................... Fax No: .........................................................

DUTYQty of Gauges ............................................. Operating Pressure .....................................Fluid Description ......................................... Operating Temperature ...............................Fluid S.G. .................................................... Design Pressure ..........................................Interface ...................................................... Design Temperature ....................................

SPECIFICATIONSFlange Connection ...................................... Size and Rating ............................................Screwed Connections ................................. Thread Size ...................................................Centre to Centre or Face to Face .............................................................................................Visible Lengths ............................................ U Restriction .................................................Display ..........................Aluminium Stainless Steel Outer Housed

ELECTRICAL REQUIREMENTSSwitches ...................................................... Number .........................................................Transmitter ...................................................Length ............................................................. Resolution 20mm 10mm 5mm Approved ..................................................... Non Approved ..........................................Intrinsically Safe ........................................... Explosion Proof .........................................EExia .................................. EExd ................................. Area Classification .....................................................................................................................Environmental Conditions ........................................................................................(Temp etc)Baragraph Indicator ..................................................................................................................Power Supply ............................................................................................................................

CONFIGURATION Please refer to diagrams 1-8 opposite and specifyArrangement required .................................. If Top Mounted (7) Specify ............................................................................................ Overall Vessel Depth ......................................................................................................... Maximum Level ...........................................

MATERIALSGauge ..............................................S/St Standard Paint Finish ..............................Flanges ................C/S ................S/St North Sea Paint .......................................Shut Off ................C/S ................S/St Steam Heating .........................................Type .......................................................... Insulation Jacket ......................................Drain/Vent ............C/S ................S/St Non Frost Block .......................................Shut Off Type ........................................... Graduated Scale .....................................Standard Finish Natural ...................S/St

QUALITY REQUIREMENTS NOTESSpecify ......................................................... ........................................................................................................................................................................................................................................................................................

Standard ArrangementSide/Back Connected

Side & Top ConnectedScrewed Side/Back via

Union Connections

FlangedVent andDrain

All ButtWelded

PVDF, PP,uPVCMagneticGauge

PVDF/PFALinedGauge

TopMountedGauge

1 2

43

5 6

87

Magnetic Level Gauge

TC Fluid Control Ltd. Valves and Steam Division

Broadgate, Broadway Business Park,Chadderton, Oldham, Lancashire OL9 9XA.

Telephone: +44 (0)161 684 7488. Fax: +44 (0)161 684 7487.

e-mail: [email protected] web site: www.tc-fluidcontrol.com

TC Fluid Control Ltd. Instrumentation DivisionUnit 49A, Victoria Industrial Park,

Victoria Road, Dartford, Kent DA1 5AJ Telephone: +44 (0)1322 622400

Fax: +44 (0)1322 285660 e-mail: [email protected]

website: www.tc-fluidcontrol.com

Page 180: KLINGER eCATALOGUE v1.8

LEVEL TRANSMITTER & FLOAT SWITCHES

Enquiry Form

PLEASE FAX TO +61 8 9350 9286

01322 285660

PHOTOCOPY THIS PAGE FOR RE-USE

Customer: ..................................................................................................................................

Customer Ref: ...........................................................................................................................

Contact: .....................................................................................................................................

Tel. No: ........................................................... Fax No: .........................................................

DUTYQty of Transmitters/Switches ..................................................Fluid Description .....................................................................Fluid S.G. ................................................................................Interface ....................... Range of SG’s ......................Upper SG ................................. Lower SG ............................Operating Pressure .................................................................Operating Temperature ...........................................................Design Pressure ......................................................................Design Temperature ................................................................

SPECIFICATIONSFlange Connection ..............................................................Size and Rating ......................................................................Screwed Connections .........................................................Thread Size .............................................................................Vessel Depth ...........................................................................Effective Measuring Length .....................................................

ELECTRICAL REQUIREMENTSSwitches ..............................................................................Number (1-4) ...........................................................................Transmitter ...........................................................................Resolution 20mm 10mm 5mm Non Approved .....................................................................Approved .............................................................................Intrinsically Safe (EExia) ......................................................Explosion Proof (EExd) .......................................................Area Classification .....................................................................................................................Environmental Conditions ........................................................................................(Temp etc)Baragraph Indicator ..................................................................................................................Power Supply ............................................................................................................................

NOTES

length 1

mm

WELDEDCONNECTION

FLOATSTOPS

75m

m

60m

m

MIN

60m

m

MIN

FLOAT SWITCHES

mm

NO

NC

NO

NC

length 2

mm

NO

NC

length 3

mm

NO

NC

length 4

mm

Overall

Length

Operational Float Switch PositionsSpecify S1-S4 Dimensions

Please fill in the boxes provided

03/04/2

TC Fluid Control Ltd. Valves and Steam Division

Broadgate, Broadway Business Park,Chadderton, Oldham, Lancashire OL9 9XA.

Telephone: +44 (0)161 684 7488. Fax: +44 (0)161 684 7487.

e-mail: [email protected] web site: www.tc-fluidcontrol.com

TC Fluid Control Ltd. Instrumentation DivisionUnit 49A, Victoria Industrial Park,

Victoria Road, Dartford, Kent DA1 5AJ Telephone: +44 (0)1322 622400

Fax: +44 (0)1322 285660 e-mail: [email protected]

website: www.tc-fluidcontrol.com

ImmersionTransmitter& Switches

Page 181: KLINGER eCATALOGUE v1.8

5

Com

pres

sion

Pack

ing

Page 182: KLINGER eCATALOGUE v1.8

ASK FOR GENUINE KLINGER®

PUMP & VALVE PACKING

A combination of acrylic yarn and PTFE lubrication, producing an economic yet versatile synthetic packing, well suited to general service in pumps and valves.

KLINGER®10

Its low coefficient of friction ensures easy operation and actuation of any valve or pump, without detrimental stem or shaft wear.

The PTFE dispersion improves the chemical resistance of acrylic fibre allowing it to effectively seal the majority of chemical media commonly found within today’s industrial environments.

Water Research Council approval allows the packing to be used in potable water applications.

K10 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

Ongoing Test & Development in line with the KLINGERservice and quality philosophy will ensure improved performance in your pump and valve applications

The base yarn of K10 is spun from carefully selected acrylic filaments. To this we add a controlled amount of PTFE dispersion producing a packing that is ideally suited for general pump and valve use.

The Klingerlock construction ensures a firm yet conformable packing that requires little adjustment after the initial installation.

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

…Sealing with Security

Page 183: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -1000C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 2-12

Maximum static pressure 100 bar

Maximum rotary pressure 30 bar

Maximum rotary speed 10 m/s

Maximum reciprocating pressure 20 bar

Maximum reciprocating speed 2 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K10 Compression Packing

Forms of Supply

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mmLength: 8 metres per box

Alternative lengths and weights can be offered upon request, please contact KLINGER for further details.

K10 is suitable for use as a general valve and pump packing, for example:-

Water IndustryDistilleriesSteam IndustryBreweriesFood IndustryPharmaceutical IndustriesAgriculture

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, then contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump 2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991913 ISS.A

Page 184: KLINGER eCATALOGUE v1.8

K13DL is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

A combination of flax fibre and specialised DOULON® lubricant. Producing an economic packing well suited to pump slurries, slime and sand service and marine applications.

KLINGER®13 DL

The low coefficient of friction of the DOULON®lubricant ensures easy operation and actuation of any valve or pump, without detrimental stem or shaft wear.

Klingerlock construction ensures a firm yet conformable packing that requires little adjustment after the initial installation with long life.

K13DL is suitable for use as a general, and in some cases specialist, valve and pump packing in the Pulp & Paper, Mining, Marine, Agriculture, Sugar and Water industries.

K13DL is constructed from a traditional Flax fibre uniquely impregnated during manufacture with our DOULON® and mineral lubricants.

As Flax fibres are particularly strong and have good resistance to water rot, especially salt water, this packing is suitable for centrifugal and reciprocating pumps handling slimes and slurries which are mildly corrosive.K13DL will not harden or burn when used on high speed shafts due to the unique DOULON®compound lubricant.

K13DL is the preferred compression packing for Stern tube and marine application within the Klinger range.

…Sealing with Security

OPTIMISED RANGE OF KLINGER PUMP &

VALVE PACKING

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

Page 185: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the under noted values apply:

Minimum operating temperature 00C

Maximum operating temperature 900C

Maximum steam temperature 900C

pH 4-9

Maximum static pressure 70 bar

Maximum rotary pressure 30 bar

Maximum rotary speed 15 m/s

Maximum reciprocating pressure 20 bar

Maximum reciprocating speed 4 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K13DL Compression Packing

Forms of Supply

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request, please contact Klinger for further details.

K13DL is especially suited as a pump packing for slurries , slimes and sands and general water (hot or cold) applications.

Technical Advice

If you require additional technical information or would like Klinger to advise you on a particular application, then contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump 2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991916 ISS.A

Page 186: KLINGER eCATALOGUE v1.8

A combination of high tech man made fibres and Klinger’s unique DOULON® lubricant, producing an economic yet versatile synthetic packing, well suited to general service in pumps and valves.

KLINGER®20 AFASK FOR GENUINE KLINGER®

PUMP & VALVE PACKING

K20AF is ideally suited for use on Boiler Feed pumps, oil, hot or cold water, acids, alkalis and highly abrasive slurry applications in the mining industry.

The DOULON® lubricantimproves the chemical resistance of acrylic and glass fibres allowing it to effectively seal the majority of chemical media commonly found within today’s industrial environments.

K20AF is ideally suited for use in the Pulp & Paper, Sugar, Mining, Steam, Agriculture and Water industries.

Ongoing Test & Development in line with the KLINGER service and quality philosophy has resulted in the development of this high performance, and improved packing for use on high speed pump and valve applications

The base yarn of K20AF is spun from carefully selected acrylic and glass filaments. To this we add our unique DOULON® lubricant.The Klingerlockconstruction ensures a firm yet conformable packing that requires little adjustment after the initial installation.

The low coefficient of friction of the DOULON®lubricant ensures easy operation and actuation of any valve or pump, without detrimental stem or shaft wear.

K20AF is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

…Sealing with Security

Page 187: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the under noted values apply:

Minimum operating temperature -500C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 2-12

Maximum static pressure 100 bar

Maximum rotary pressure 30 bar

Maximum rotary speed 20 m/s

Maximum reciprocating pressure 20 bar

Maximum reciprocating speed 6 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K20AF Compression Packing

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, then contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump 2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

Forms of Supply

K20AF is available with a rubber core. When supplied with a rubber core, service temperature must be limited to 200°C.

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mmLength: 8 metres per box

Alternative lengths and weights can be offered upon request.

K20AF is suitable for use as a general valve and pump packing, for example:-

Water IndustrySteam Industry Sugar IndustryPulp & PaperMiningAgriculture

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation.

Page 188: KLINGER eCATALOGUE v1.8

…Sealing with Security

K25 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this we have selected the best materials and the best production methods. The result is the KLINGER pump and valve sealing range.

High strength aramid yarns KLINGERlockbraided to produce a packing for sealing within extreme pumping applications –rotary or reciprocating.

KLINGER®25

Ongoing test and development in line with the KLINGER service and quality philosophy will ensure improved performance in your pump and valve applications

K25 is manufactured from aramid yarns, to which we add PTFE as a break-in lubricant. The Klingerlockbraiding process is used.

The combination of the high tensile strength of the aramid yarn and the Klingerlockconstruction ensures that K25 has excellent dimensional stability and is therefore resistant to extrusion even in high stress rotary and reciprocating pumps.

The high tensile strength of the yarn resists the abrasive effects of suspended solids within fluids and also the shear effect of cold viscous media.

K25 is very temperature tolerant and can operate effectively within a wide range.

Additionally the packing has good chemical resistance and is unaffected by the majority of severe chemical media.

ASK FOR GENUINE KLINGER

PUMP & VALVE PACKING

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

Page 189: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -1000C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 2-12

Maximum static pressure 200 bar

Maximum rotary pressure 30 bar

Maximum rotary speed 15 m/s

Maximum reciprocating pressure 100 bar

Maximum reciprocating speed 2 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously. For further advice please contact [email protected]

K25 Compression Packing

Forms of Supply

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K25 is suitable for use as a high performance pump packing within many industries, for example;

Pulp & Paper MillsMines & QuarriesSewage WorksSteel WorksRefineries

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, please contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump 2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991917 ISS.A

Page 190: KLINGER eCATALOGUE v1.8

A high purity, high performance, graphite fibre packing for both valve and pump applications.

KLINGER®44OPTIM

ISED RANGE KLINGER®

PUMP & VALVE PACKING

The additional lubricant improves the packing’soverall capability in dynamic applications and also acts as a blocking agent to improve sealing.

K44 will resist virtually all media over an extensive range of pressures and temperatures and is only affected by the presence of powerful oxidisers.

Although frequently employed on its own, the packing can be used as part of a specialised composite set in conjunction with either K3222 packing or K35 die-formed rings. Within these sets K44 acts as both supporting anti-extrusion rings and wiper rings.

K44 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and sealing range.

Ongoing Test & Development in line with KLINGER’s service and quality philosophy will ensure improved performance in your pump and valve applications.

K44 is produced from a high purity graphite yarn that KLINGER then lubricate with a special dispersion.Klingerlock braiding produces a packing that is consistently dense with excellent volumetric stability.

The result is an excellent graphite packing offering reliable sealing performance in both valve and pump applications.

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

…Sealing with Security

Page 191: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating Temperature -2000C

Maximum operating temperature 4300C

Maximum steam temperature 6500C

pH 0-14

Maximum static pressure 200 bar

Maximum rotary pressure 30 bar

Maximum rotary speed 20 m/s

Maximum reciprocating pressure 50 bar

Maximum reciprocating speed 2 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K44 Compression Packing

Forms of Supply

KLINGER pump and valve packings are offered in a range of standardised packages:

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K44 has been specially developed for multipurpose use in all high temperature and pressure valves and also within pumping applications:

Chemical Plant & Chemical processingPetrochemical PlantsPower StationsRefineriesBoiler Houses

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, then contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump 2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991918 ISS.A

Page 192: KLINGER eCATALOGUE v1.8

…Sealing with Security

K54F is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

An excellent choice for plant wide use especially when a clean, non-contaminating packing is required with a high degree of chemical resistance.

KLINGER®54FOPTIM

ISED RANGE KLINGER®

PUMP & VALVE PACKING

Ongoing Test & Development in line with the KLINGER service and quality philosophy will ensure improved performance in your pump and valve applications

K54F is manufactured from only PTFE filaments. It is a clean non-contaminating compression packing. The special Klingerlockbraiding process ensures a firm but flexible product of consistent density. The resulting packing is suitable for use in a wide range of industries and processes.

PTFE is self-lubricating and this property coupled with the packing’s low coefficient of friction ensures easy operation and actuation of any valve, without stem wear.

PTFE is extremely resistant to a wide range of chemicals, therefore packing volume loss as a result of chemical attack does not readily occur.

Most glands that are packed with K54F need little adjustment after the initial installation.

Water Research Council potable water approval. BAM approval for oxygen service in valves up to 20 bar pressure, 600C for gaseous oxygen. For liquid oxygen there is no limitation other than the general limitations of the packing.

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

Page 193: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the under noted values apply:

Minimum operating temperature -2400C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 0-14

Maximum static pressure 200 bar

Maximum rotary pressure 20 bar

Maximum rotary speed 3 m/s

Maximum reciprocating pressure 100 bar

Maximum reciprocating speed 2 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K54F Compression Packing

Forms of Supply

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mmLength: 8 metres per box

Alternative lengths and weights can be offered upon request.

K54F is suitable for use as a general valve packing within the following:

Water IndustryChemical ProcessingPharmaceutical IndustriesPaper MillsFood ProductionHospitalsCryogenic IndustriesIndustrial Gases Plants

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, please contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump e.g. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991921 ISS.A

Page 194: KLINGER eCATALOGUE v1.8

…Sealing with Security

K54S is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods. The result is the KLINGER pump and valve sealing range.

Economical dense PTFE fibre grade for general plant use on pump and valve services to 2600C. Excellent resistance to chemical attack.

KLINGER®54SOPTIM

ISED RANGE KLINGER®

PUMP & VALVE PACKING

Ongoing Test & Development in line with the KLINGERservice and quality philosophy will ensure improved performance in your pump and valve applications

K54S is manufactured from PTFE filaments and lubricant. The special Klingerlockbraiding process ensures a firm but flexible product of consistent density. The resulting packing is suitable for use in a wide range of industries and processes.

PTFE is self-lubricating and this property coupled with the packing’s low coefficient of friction ensures easy operation and actuation of any valve, without stem wear.

PTFE is extremely resistant to a wide range of chemicals, therefore packing volume loss as a result of chemical attack does not readily occur.

Most glands that are packed with K54S need little adjustment after the initial installation.

Water Research Council approval allows the packing to be used in potable water applications.

Due to its diverse capabilities K54S offers the engineer a packing that can cut maintenance requirements and also reduce stock holdings.

ISO 9002 & QS 9000Lic QS0048

Standards Australia

Quality

CompanyEndorsed

Qua

lity

Syst

em

Page 195: KLINGER eCATALOGUE v1.8

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the under noted values apply:

Minimum operating temperature -2400C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 0-14

Maximum static pressure 200 bar

Maximum rotary pressure 25 bar

Maximum rotary speed 6 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K54S Compression Packing

Forms of Supply

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

Technical Advice

If you require additional technical information it is advantageous to provide the following details:

1. Type of valve or pump eg. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

K54S is suitable for use as a general pump and valve packing within the following:

Water IndustryChemical ProcessingPharmaceutical IndustriesPaper MillsFood ProductionHospitalsCryogenic IndustriesIndustrial Gases Plants

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991923 ISS.A

Page 196: KLINGER eCATALOGUE v1.8

…Sealing with Security

K55 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods. The result is the KLINGER pump and valve sealing range.

New generation, multi-service packingfor both pump & valve applications. PTFE with encapsulated graphite providing excellent sealing & reliability in high performance duties.

KLINGER®55

Ongoing Test & Development in line with the KLINGERservice and quality philosophy will ensure improved performance in your pump and valve applications

K55 compression packing is manufactured from PTFE filaments, which have been specially treated to incorporate a high quality graphite based lubricant. The special Klingerlockbraiding process is used to produce a firm but flexible packing.

PTFE based, K55 has excellent chemical resistance and is compatible with the majority of industrial media including strong acids, alkalis, oils and solvents.

It is only affected by very strong oxidisers, molten alkali metals and Fluorine containing media.

The graphite infusion markedly improves the heat transfer properties of the packing. This allows it to be used in dynamic applications operating at high peripheral speeds with extremely low leakage rates.

Due to its wide service capabilities K55 packing offers the user a universal packing material with excellent sealing life. This reduces the number of different packing grades that must be held as stock.

K55 requires only minimal gland loading to effect a satisfactory seal.

ASK FOR GENUINE KLINGER®

PUMP & VALVE PACKING

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Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the under noted values apply:

Minimum operating temperature -2000C

Maximum operating temperature 2800C

Maximum steam temperature 2800C

pH 0-14

Maximum static pressure 200 bar

Maximum rotary pressure 35 bar

Maximum rotary speed 25 m/s

Maximum reciprocating pressure 100 bar

Maximum reciprocating speed 3 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K55 Compression Packing

Forms of Supply

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K55 is suitable for use as a high performance valve and pump packing within many industries, for example;

Water IndustryPower GenerationPulp & Paper MillsGeneral Factory MaintenancePetrochemical PlantsChemical Processing & ManufacturingRefineriesMiningStern glands

Technical Advice

If you require additional technical information it is advantageous to provide the following details:

1. Type of valve or pump eg. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991924 ISS.A

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The cost-effective, high performance pump & valve packing. Offering excellent sealing and reliability for both Original Equipment Manufacturers and plant users alike.

KLINGER®3222OPTIM

ISED RANGE KLINGER

PUMP & VALVE PACKING

K3222 is manufactured using expanded graphite ribbons, to produce a compression packing of square cross-section that is fully flexible so that minimal gland pressure is required for an effective seal in pump applications.

K3222 has excellent thermal conductivity and resilience.

Fitting is by traditional methods from the roll, since no special tools or forming dies are required. K3222 offers the user a very effective alternative to specialised die-formed graphite rings.

Graphite is very resistant to chemical attack and is an excellent steam grade. K3222 can be confidently used as a low emission packing.

This is a self-lubricating packing with superior gliding properties. Its soft, conformable nature ensures that there is no abrasion of moving parts and that graphite pick-up on stems and shafts is minimised.

K3222 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

Ongoing Test & Development in line with the KLINGER service and quality philosophy will ensure improved performancein your pump and valve applications.

ISO 9002 & QS 9000Lic QS0048

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Service CapabilitiesWhen used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -2000C

Maximum operating temperature 4300C

Maximum steam temperature 6500C

pH 0-14

Maximum static pressure 100 bar

Maximum rotary pressure 20 bar

Maximum rotary speed 20 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K3222 Compression Packing

Forms of Supply

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K3222 has been specially designed for use in all high performance pumps & valves as found in:

Steam IndustryPulp & PaperGas PlantPetrochemical PlantsPower StationsRefineriesSteel Mills

K3222 is also offered with wire reinforcement (K3222W) for operation under higher stress conditions, for further details please contact KLINGER.

K3222 is also recommended for cryogenic applications and those services which require low emission levels.

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, please contact our Technical Department at the address shown.It is advantageous to provide the following details:1. Type of valve or pump eg. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991926 ISS.A

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High performance valve packing for high pressure, high temperature applications. Offering excellent sealing and reliability for both Original Equipment Manufacturers and plant users alike.

KLINGER®3222W

RELIABILITY IN A BOX KLINGER

PUMP & VALVE PACKING

Ongoing Test & Development in line with the KLINGER service and quality philosophy will ensure improved performance in your pump and valve applications

K3222W is manufactured using expanded graphite ribbons each incorporating a fine inconel wire, to produce a valve compression packing of square cross-section with added mechanical strength.

The packing has excellent thermal conductivity and thermal resistance. K3222W is therefore unaffected by fluctuations during application such as thermal cycling if installed correctly.

Graphite is very resistant to chemical attack by virtually all media except strong oxidisers such as nitric acid, oleum etc.

The inclusion of Inconel wire reinforcement ensures that K3222W has excellent dimensional stability and will operate under high stress conditions.

There is no need for special die-formed ring sets, K3222W can be fitted using traditional methods from roll, as and when required. This reduces the need for special tooling and stocking of different pre-formed rings.

K3222W is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

ISO 9002 & QS 9000Lic QS0048

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Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -2000C

Maximum operating temperature 4300C

Maximum steam temperature 6500C

pH 0-14

Maximum static pressure 210 bar

Note: The packing should not be subjected to the maximums of temperature and pressure simultaneously, for further advice please contact [email protected]

K3222W Compression Packing

Forms of Supply

KLINGER pump and valve compression packings are offered in a range of standardised packages:

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K3222W has been specially designed for use in all high temperature & valve seals as found in:

Chemical Plant & Chemical ProcessingGas PlantsPetrochemical PlantsPower StationsRefineriesSteel Mills

K3222W is also offered without wire reinforcement as K3222, for operation under lower stress conditions. For further details, please contact KLINGER.

K3222W is also recommended for cryogenic applications and those services which require low emission levels.

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, please contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump eg. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991927 ISS.A

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…Sealing with Security

K4322 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods. The result is the KLINGER pump and valve sealing range.

A packing based on graphite enhanced PTFE. Allowing effective, long lasting sealing in both valves and high-speed pumps.

KLINGER®4322OPTIM

ISED RANGE KLINGER

PUMP & VALVE PACKING

Ongoing Test & Development in line with the KLINGERservice and quality philosophy will ensure improved performance in your pump and valve applications

K4322 packing is manufactured from PTFE filaments, which have been pre-treated with a graphite based lubricant.The Klingerlock braiding process is used.

PTFE is extremely resistant to a wide range of chemicals, therefore K4322 is only affected by a small selection of aggressive media.

It is the graphite treatment which allows the rapid dispersion of heat thus enabling the packing tooperate in high speed dynamic applications where pure PTFE packing burn. It is equally effective in valve applications.

Due to its wide service capabilities K4322 packing offers the user a packing material with excellent sealing life and the option of reducing the variety of packing grades that are traditionally held as stock.

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Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -2000C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 0-14

Maximum static pressure 250 bar

Maximum rotary pressure 25 bar

Maximum rotary speed 20 m/s

Maximum reciprocating pressure 250 bar

Maximum reciprocating speed 3 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K4322 Compression Packing

Forms of Supply

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K4322 is suitable for use as a high performance valve & pump packing within many industries, for example:

Petrochemical PlantPower StationsBreweries/DistilleriesRefineriesBoiler HousesPulp & Paper MillsMines/QuarriesChemical Processing

Technical Advice

If you require additional technical information it is advantageous to provide the following details:1. Type of valve or pump eg. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991930 ISS.A

Page 204: KLINGER eCATALOGUE v1.8

High Performance Packing manufactured from Novoloid synthetic fibres. For use in all rotary applications requiring a resilient, conformable packing grade.

KLINGER®4330OPTIM

ISED RANGE KLINGER

PUMP & VALVE PACKING

K4330 has excellent chemical resistance and is employed as a replacement to PTFE grades due to the improved resistance to abrasive media it offers. Additionally K4330 will not extrude or harden, requiring minimum gland adjustment when installed.

K4330 is thermally stable and will not expand or shrink during fluctuations in process conditions.

Unlike Aramid grades, which may be detrimental to shafts/sleeves its low coefficient of friction, offers significant improvements in rotary applications minimising equipment wear.

K4330 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

Ongoing Test & Development in line with KLINGER’s service and quality philosophy will ensure improved performance in your pump and valve applications.

K4330, is a soft, fibrous packing manufactured from synthetic Novoloid filaments with many of the attributes of other non-asbestos pump packings, but with the key benefits of improved lubricityand service life.

Golden in colour, K4330 is manufactured by our Klingerlock process, during which we add a controlled amount of PTFE. This produces a dense, deformable packing that is easy to handle.

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…Sealing with Security

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Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -1000C

Maximum operating temperature 2500C

Maximum steam temperature 2500C

pH 1-13

Maximum static pressure 100 Bar

Maximum rotary pressure 25 Bar

Maximum rotary speed 10 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

K4330 Compression Packing

Forms of Supply

KLINGER pump and valve packings are offered in a range of standardised packages:

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request, please contact KLINGER for further details.

K4330 is suitable for use as a dedicated rotary packing within many industries, for example:

Petrochemical PlantsChemical ProcessingSewage WorksPulp & Paper MillsRefineriesQuarries & MinesCement Plants

Typical examples of equipment are; centrifugal pumps, mixers, agitators etc.

Technical Advice

If you require additional technical information or would like KLINGER to advise you on a particular application, then contact our Technical Department at the address shown.It is advantageous to provide the following details:

1. Type of valve or pump 2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991931 ISS.A

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…Sealing with Security

K4333 is only one of the extensive products in the KLINGER pump and valve sealing range. The range includes compression packings, moulded sets, low emission sets and specialised products.

This is an optimised range introduced to provide users with gland sealing products that meet today’s demanding services, offering effective and trouble-free sealing during application. To achieve this goal we have selected the best materials and the best production methods.The result is the KLINGER pump and valve sealing range.

A universal packing, using lubricated polyimide filaments to produce a unique grade able to perform reliably in a wide range of services and equipment. Ideal slurry packing.

KLINGER®4333ASK FOR GENUINE KLINGER®

PUMP & VALVE PACKING

Ongoing Test & Development in line with the KLINGERservice and quality philosophy will ensure improved performance in your pump and valve applications

The base yarn of K4333 is composed of synthetic polyimide filaments which have excellent mechanical properties in terms of overall strength and elongation.

It is manufactured by the Klingerlock braiding process, during which we add an additional PTFE based lubricant. This enhances the packing’s performance in dynamic applications.

The polyimide base structure of K4333 ensures the packing has excellent temperature resistance. Normally low glandloads will achieve a satisfactory seal.

Where shaft wear is a problem, K4333 can be employed as a good alternative to aramid , (ie. yellow fibre) , based packings.

In practice it significantly reduces wear rates when compared to many other packing types and is the best performing slurry grade within the range, offering long life.

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K4333 Compression Packing

Forms of Supply

Size:3mm to 25mm

Length: 8 metres per box

Alternative lengths and weights can be offered upon request.

K4333 is suitable for use as a general valve and pump packing within many industries, for example:

MiningPulp & Paper Mills Cement PlantsSewerage TreatmentPetrochemical PlantsChemical ProcessingPower StationsQuarries

Technical Advice

If you require additional technical information it is advantageous to provide the following details:1. Type of valve or pump eg. gate etc.2. Working and test pressure3. Temperature - steady or cycling4. Rate of pressure & temperature increase5. Medium and concentration6. Operating speed7. Special requirements8. Details of stuffing box design

Service Capabilities

When used in equipment in good mechanical condition and installed using our product guidelines the undernoted values apply:

Minimum operating temperature -800C

Maximum operating temperature 2600C

Maximum steam temperature 2600C

pH 1-12

Maximum static pressure 200 bar

Maximum rotary pressure 35 bar

Maximum rotary speed 15 m/s

Maximum reciprocating pressure 100 bar

Maximum reciprocating speed 2 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously, for further advice please contact [email protected]

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves thatproducts are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rightsbelonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right tochange product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the TradePractices Act 1974 or any other consumer legislation. 8991932 ISS.A

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INNOVATORS IN BRAIDED PACKING TECHNOLOGY SINCE 1933 NON ASBESTOS

AUSTRALIANEW ZEALAND

ASIA

MARLO STYLE 396FOR PUMPS AND VALVES

Description

A dense version of braided flexible graphite with the effective placement of high purity carbon/graphite yarns to resist extrusion and aid in bending around tight radii.

Operating Considerations

Marlo Style 396 operates successfully in valves, except knife-gate configurations ( see Marlo Style 333 ). Within its established temperature / pressure / pH parameters, one needs only to add additional rings to allow for 396’s ability to fill previous scoring.Marlo Style 396 has also been successful in rotary applications where flush free, leak free performance has been desired. May be used with anti-extrusion bullrings ( see Marlo 333 ) for exposed clearances and very high pressures. Most effective in controlling fugitive emissions.As with any product designed to operate in critical operations, this product and its installation must be clearly understood. In addition, the user should have full knowledge of the operating considerations of the equipment in which it is to be installed.

8991937 ISS.A

Service Capabilities

Minimum operating temperature -2000C

Maximum operating temperature 4300C

Maximum steam temperature 6500C

pH 0-14

Maximum static pressure 175 bar

Maximum rotary pressure 35 bar

Maximum rotary speed 22 m/s

Maximum reciprocating pressure 50 bar

Maximum reciprocating speed 2 m/s

Note: The packing should not be subjected to the maximums of temperature, pressure and speed simultaneously. For further advice please contact [email protected]

Page 209: KLINGER eCATALOGUE v1.8

INNOVATORS IN BRAIDED PACKING TECHNOLOGY SINCE 1933

WIT E

AUSTRALIA NEW ZEALAND

NON ASBESTOS

Description A patented core of internally – sprung high temperature, high pressure graphite with helical braided inconel wire Marlo 333, with an over braid of carbon – inserted exfoliated graphite foil, Marlo Style 396-C is the most effectively designed product on the market today for the sealing of fugitive fuel emissions. Marlo Style 396-C meets or exceeds all of the requirements of A.P.I. 589 and 607 tests as well as the A.P.I. fire test for soft-seated quarter-turn valves. Operating Considerations Unlike other exfoliated graphite products which offer various other yarn or wire placements to theoretically address extrusion, blow-out prevention, etc., Marlo 396-C utilizes its patented Style 333 core, capable of 5800 PSI alone, to provide a highly sprung internal structure which enables 396-C to conform and re-conform through constant thermal cycling to various stem, bore and clearance conditions in various states of degradation. Operating Conditions Temperature: To 3120 deg C Non oxidizing 650 deg C Steam 416 deg C Oxidizing Pressure: To 5000 PSI ( 345 BAR ). Indicated maximum subject to operating conditions. Chemical Resistance: 0 – 14 pH Except for strong oxidizers ( nitric, oleum, etc. ) As with any product designed to operate in critical operations, this product and its installation must be clearly understood. In addition, the user should have full knowledge of the operating considerations of the equipment in which it is to be installed.

MARLO STYLE 396C H PATENTED MARLO 333 COR

Page 210: KLINGER eCATALOGUE v1.8

Fitting Instructions MARLO 396C

Valves

1. Remove all of the old packing right down to the neck bush. 2. Inspect the spindle for corrosion and alignment. If the spindle is

badly corroded then replace. Small amounts of corrosion can be accommodated by the MARLO 396C.

3. Determine the size of packing required. 4. Cutting Requirements.

When cutting and installing the packing, ensure that the thinner side is always installed into the stuffing box thus giving a slight clearance on the ID of the box and OD of the spindle. This leads to easy installation. a) If cutting the packing at a 45 deg angle it is important that the packing be cut on a mandrel as shown below. There is a very specific way to do this to ensure that the ends meet properly. This requirement for care in the cutting of the rings is because the packing is a Braid over Braid construction and the packing can become loose at the ends if cut at 45 deg. b) If cutting using a Butt joint the rings must always be cut on a mandrel, this is also shown below. Please ensure that the two ends meet 100 % and that there are no gaps once fitted. This applies no matter which cutting style is used. Always when preparing Butt or Skive cut ( 45 degree ) rings, be sure that the first ring is cut carefully, and then tested on the stem. As the packing section becomes larger please ensure that the packing is sitting correctly for cutting purposes, ie narrow section downwards.

29/01/2003

Page 211: KLINGER eCATALOGUE v1.8

5. Pack the gland in stages and pre compress until filled to the top. Compress the packing 25 to 30 % of its original height . Eg if 100 mm then compress to 75 mm. Add additional rings and repeat the procedure if necessary. At least 75% of the gland follower neck must protrude out of the stuffing box when packing the valve is complete. This will allow for additional tightening if required, ( should not be necessary if packed properly).

It is our opinion that if the valves are packed as described above, you the customer will experience trouble free sealing of all valves right up to 310 bar at 650 deg C ( 450 deg C in oxidizing applications ). DO NOT USE MARLO 396C ON KNIFE VALVE APPLICATIONS. We also believe that the emission levels that will be achieved will be below 100 ppm. This betters the requirements of the EPA in the U.S. of 500 ppm. Please note that Live Loading ( Belleville washers ), are not required with the Marlo 396C as the patented construction of the Marlo 396C incorporates a Helical coil that acts as a spring during operation. Thus the packing accommodates cycling and compression / relaxation. It is our opinion that the Marlo 396C has no equal in its class in meeting the requirements to reduce Fugitive Fuel Emissions in valves.

29/01/2003

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KLINGER LimitedHead Office in Perth, Western Australiawww.klinger.com.au +61 8 9350 1100

Page 213: KLINGER eCATALOGUE v1.8

Pack-RYTMARLOMARLO

Page 214: KLINGER eCATALOGUE v1.8

MARLO Pack-RYT Installation Instructions

For Pumps

Remove all old packing including lantern ring and thoroughly clean the shaft and stuffing box. Be sure no solids are present in the sealing area. Disconnect any discharge flush lines and plug the hole, leaving only the “in” line, so all flush goes only towards the bearing and the packing. Split the bearing and reassemble over the shaft making sure the extraction holes are facing outwards as the bearing slides in. If the bearing will not pilot, use a Porta-Power or other device to centre the shaft and the let it relax once all parts have been installed. If significant bore corrosion prevents installation, lightly and evenly sand the OD with crocus cloth. Make sure the bearing is fully seated in the bottom of the box. Taking depth measurements before installation will help confirm this. Install each packing ring individually, staggering the joints. If the set contains Marlo 396 or Marlo 396C, bring the gland follower to the packing and tighten the gland bolts HARD. CRUSH THE PACKING! Then back off the nuts and let the packing relax for a few minutes. Bring the nuts back up to the follower finger tight and the pump is ready to run. If the packing is portion is either all Marlo 317 or Marlo 7413, tamp each ring firmly during installation and tighten the follower nuts finger tight. If you are using the BLR configuration (with a lantern ring groove) turn the water on full force. Make the packing adjustments no more than 2 flats on all nuts at a time. Wait a few minutes between adjustments. If you encounter any difficulty accomplishing these steps or have any questions regarding installation or performance, please contact Klinger Limited.

Page 215: KLINGER eCATALOGUE v1.8

Leaking components cost Increased costs due to product losses Increased costs due to energy losses

Increased environmental charges and fines

Leaking components increase risk

Leaks of flammable substances increase fire and explosion risk Leaks of scheduled substances increase OH&S liability risk

All leaks reduce environmental performance

Experience indicates that most facilities with no program in place to identify fugitives and manage component integrity will typically have 5% to 12% or more of components leaking at rates above regulated limits, depending on the leak rate definition. Even new facilities often have component leak rates as high as 5%.

Implementing a management program to increase component integrity requires scientific monitoring skills, onsite labour management and technical skills, database management skills, ability to prioritise and confirm effectiveness of maintenance responses, and reporting capabilities for management.

KLINGER and ATMECO have combined their capabilities to offer a

One stop package to manage component integrity FFiinndd aanndd ff iixx lleeaakkiinngg ccoommppoonneennttss PPrriioorrii tt iizzee mmaaiinntteennaannccee aaccttiioonnss

CCoonnff iirrmm eeffffeecctt iivveenneessss ooff mmaaiinntteennaannccee rreessppoonnsseess CCoommppllyy wwiitthh eennvviirroonnmmeennttaall rreegguullaatt iioonnss

RReeppoorrtt ppllaanntt,, mmaaiinntteennaannccee aanndd eennvviirroonnmmeennttaall ppeerrffoorrmmaannccee EEnnssuurree ccoommppoonneenntt iinntteeggrrii ttyy

RReedduuccee ooppeerraattiioonnaall rr iisskkss

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Capturing value by improving plant integrity

ATMECO and KLINGER AUSTRALIA have combined their capabilities to offer

a one-stop package to customers to improve plant integrity. Guaranteed

plant performance improvement through ATMECO’s ‘Component Integrity

Management System’ ™ (CIMS) combined with KLINGER’s sealing

technology products and expertise.

Implementation of this one-stop package will: - reduce valuable product losses - reduce energy losses - improve environmental

performance - reduce fines and charges risks - reduce OH&S risks liabilities

- reduce risk of emergency incidents

- improve productivity - improve plant integrity.

Features of the package include: - ‘One-stop’ component integrity package,

all handled by the ATMECO/KLINGER team - Facility management involvement can be a full turnkey package,

through to integration with existing site operations - Prioritized work leads to maintenance cost reductions - Correct sealing products, properly installed - Independent checking confirms component integrity - Environmental compliance confirmed - Safety and health risk exposures explicitly managed - Environmental reporting completed in a timely way - Full condition reports available at any time - Accessible corporate knowledge builds with system use - Integrated asset management database grows with system use

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A Joint Venture dedicated to eliminating plant leakage

KLINGER and Technofast can end your quest for leak-free start up. Together, we offer

•Consultation on applications, including inspection•Gasket selection and supply•In-Situ flange machining•Supervision of gasket fitment•Technofastening of flange•Flange make up report•Leakage monitoring

KLINGER have been at the forefront of sealing technology for many decades. They offer unparalleled technical support and have access to global research and development facilities.

Technofast provide innovative solutions for bolting and in-situ machining challenges. Technofast is an international company with hundreds of man years experience in provision of On-Site Services.Bolt tensioning, bolt torquing, hydraulic bolt tensioning, leak sealing, hot tapping and in-situ machining.

Together we provide an unmatched TOTAL PLANT SEALING SERVICE

Fugitive Emissions and plant leaks are a multi million dollar cost to industry worldwide.

Leading gasket manufacturer Klinger Limited has teamed up with market leaders in hydraulic bolting innovations Technofast, to provide clients with a complete package which ensures gasketed joint integrity.

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Engineering the correct conditions for leak prevention

In-situ machining to the required Allied to correct bolt load, the package

The required bolt load is calculated and this information is used by Technofast to provide the optimum service. The correct tooling is supplied to carry out the bolt tensioning to tolerances needed to ensure the joint will operate without leakage, particularly during run-up and the crucial first thousand hours.

KLINGER’s experience and expertise means the correct gasket style is recommended for every service.This ensures the gasket will be the optimal solution for each individual application.

Simultaneous tensioning of bolts ensures the gasket is compressed uniformly and evenly, which is critical for satisfactory for gasket performance. As a result, all of the necessary conditions for optimal gasketed joint performance are met.

KLINGER and Technofast – working to eliminate leaks

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Western Australia South Australia New Zealand38 McDowell Street Innovation House West 11 Dalgety DriveWelshpool, W.A. 6106 Technology Park Wiri AUCKLAND

First Avenue Tel:(09) 268 3624Domestic Sales Mawson Lakes, 5095 Fax:(09) 268 3608Tel:(08) 9350 1100 Tel: 0412 626 022Fax:(08) 9350 9286 Fax:(08) 8260 8278

Export Sales New South Wales QueenslandTel:(08) 9350 1190 19/5 Inglewood Place 5/43 Links AveFax:(08) 9350 9279 Baulkham Hills, NSW 2153 Eagle Farm, QLD 4009

Tel:(02) 8824 3930 Tel: (07) 3268 2198Fax:(02) 8824 3931 Fax: (07) 3268 2130

Victoria Singapore Hong Kong33-35 Gaine Road 16 Raffles Quay Rm 2802, Admiralty Centre Dandenong South, VIC 3175 No. 36-00 Hong Leong Building Tower 1, 18 Harcourt RoadTel:(03) 8795 9595 Singapore, 048581 Admiralty, Hong KongFax:(03) 8795 9516 Tel: +65 321 8940 Tel: +852 2833 6711

Fax: +65 225 9060 Fax: +852 2838 2090

Unit 1 / 35 Export DriveDarwin Business CentreEast Arm, N.T. 0828Tel: 0412 626 018Fax: (08) 8947 4047

Contact the KLINGER branch closest to you