jiangsu eastern 37500 dwt 004

Download Jiangsu Eastern 37500 DWT 004

Post on 07-Apr-2015

160 views

Category:

Documents

0 download

Embed Size (px)

TRANSCRIPT

FINAL DOCUMENTATIONFor WINDOW WIPER & CLEAR VIEW SCREEN

JIANGSU EASTERN SHIPYARD, CHINA 37,500DWT Double-Skin Bulk Carrier Hull No.: JEHI07C-004

WILLTRUST ASIA PTE LTD ( ) Shanghai Office: 950 Dalian Road, 2103 Hi Shanghai Loft 8 Shanghai 200092, China Tel.: (86-21) 3377 3200 Fax: (86-21) 3377 3203 E-mail: ws@willtrust.com.cn

1.

Scope of Supply for 37,500DWT & 37,300DWT Item 1.1 Description WYNN Straight Line Single Blade Wipers, Type C (inside motor) c/w Motor, Heater, Washer, Arms & Blades Voltage : 220V AC, 60 Hz, 1 Phase Stroke Length : Wiper Arm : Wiper Blade : Window Clear Size : Stroke Length : Wiper Arm : Wiper Blade : Window Clear Size : 787 mm 650 mm 800 mm W1000 x H1100 mm 1245 mm 650 mm 800 mm W1556/1448 x H1000 mm 1 set Qty / Shipset

a

b

2 sets

c

WYNN Series 1000, 1-Way Wiper Controller Type: 1000-230-110-1 Flushing Mounting, Variable Intermittent Speed, Self-Parking C/w Heater & Washer Push Buttons, Rotary Switch for Speed

3 pcs

1.2 a

WYNN Clear View Screen Wynn Clear View Screen Type C350 c/w Motor & Heater Gas Tight Type Window Glass Thickness : 20 mm Voltage : 220V AC, 60 Hz, 1 Phase Wynn Series 1000, 1-Way CVS Controller Model: 1000-230-110-CVS Flush Mounting, c/w Push Buttons for Motor & Heater 2 sets

b

2 pcs

Certificate :

Makers Certificate

2.

Technical Specification of Type C Wiper Unit General The Type C is a Heavy Duty Straight Line Wiper with an electric motor mounted internally. The wiper can be mounted either above or below the window. The motor can be positioned at either end simply by reversing the front cover of the wiper case. All electric motors incorporate a worm reduction gearbox. Windings are to Class F insulation. The AC 1-phase motor option is single speed operation. A thermal cut out is fitted that will disconnect the windings from power in the case of over temperature. The switch will reset it self when the motor has cooled down. Complies with the requirements of the LVD and EMC directions to the following: EN 55014, EN 60555, EN 50081-1, EN 50082-1 and EN 60335-1:1990. For protection it is recommended that the wiper system have fuses fitted. The fuses will not blow in normal conditions, however if the wiper is jammed, then the fuses are designed to blow before the motor is damaged. Each wiper requires its own fuse.

2.2

Main Technical Data of Type C Wiper Unit Motor a) Type : PARVALUX SD29 M VENT b) Voltage : 220V AC, 60 Hz, 1 Phase c) Full Load Current : 1.1 A d) Fusing Value : 2.0 A e) Running Speed : 1.4 m/s f) Compass Safe Distance : 0.5 m Heater a) Voltage : 220V AC, 60 Hz, 1 Phase b) Power : Please refer the sheet as follows :Window Clear Size Wiper Stroke Length Wiper Heater Power (mm) (mm) (watts/set) W1000 x H1000 787 211 W1556/1448 x H1000 1245 301 Type C Wiper Installation CAUTION: Ensure that the correct wiper, blade and arms are selected for each window. CAUTION: Before drilling, ensure that there are no obstructions/hazards at the chosen mounting position. The main frame should be mounted on a flat surface that will not bend or twist the casing, as minimum between the wiper units. a) Locate the self-adhesive template in the correct mounting position on the outside of bulkhead. NOTE: For motors mounted at the opposite end, the template should be inverted. b) Drill the wiper fixing holes (11mm diameter) and the drive shaft housing hole (57 mm diameter). c) Hold the wiper casing in the required position and mark-out the remaining fixing holes, or calculate their position from the drawing i.e. stroke length plus 226 mm. d) Drill the remaining fixing & cable holes for the heater and park sensor, ensuring that all holes are circular and carefully de-burred. For locations see Park Switch Cable Entry Locations drawing. e) Fit the wiper case into position and secure with M10 bolts. Ensure that the bolts are sealed where they pass through the bulkhead. f) Push the drive shaft seals into place. It us advisable to use a suitable sealant to prevent water ingress.

2.3

g) Pass the cables through the bulkhead and seal. NOTE: If a heater is fitted, temporarily refit the cover and pass the heater cable through the bulkhead, leaving a loop as required, and seal. Temporarily remove cover again. h) Using the supplied M6 x 10 mm screws, secure the blade arm to the carriage plate. CAUTION: Ensure the correct length screws are used, as supplied. Longer screws will cause the carriage assembly to jam. i) Bolt the front cover to the back casing using the 2 off M10 bolts fitted. j) If necessary adjust the blade up/down on the arm to avoid the window frame. k) Slide the blade arm over its full stroke to check that there are no restrictions. Investigate and rectify any restrictions. l) Slide the blade arm over its full stroke to check that there are no restrictions. Investigate and rectify any restrictions.

2.4

Type C Wiper AC Motor Dimensions

105Drive Shaft Clamp Screw

225 35Cable Glands Drive Shaft Clamp Screw

55

Drive Shaft Coupling

120

Drive Shaft Coupling

2.5

27 1013 887

27

Technical datas

131 60Wiper Type: Power Supply: Arm length: Blade length: Stroke/Angle: Mounting dist.: Window-No.: Window area: Wiped area: % of window: No.1 9686 sqcm 6296 sqcm 65.0 %

Wiper Dimension Drawing W-01

150 650 787 100002. 06. 07 02. 06. 07 Judy Paul

Type C (Single Blade) 220 Volt , 60 Hz , 1 Phase 650 mm 800 mm 787 mm 150 mm above the screen

800 1000WYNN MARINE LTD

Note: Wiper shown from outside looking into the wheelhouse. Mounting: 4 x 11 holes, M10 bolts (shipyard supply).

Jiangsu Eastern Shipyard Hull No.: 37,500DWT & 37,300DWT

STRAIGHT LINE WIPER WHEELHOUSE WINDOWW - 011 1

2.6

27 1471 1345

27

Technical datas

131 60Wiper Type: Power Supply: Arm length: Blade length: Stroke/Angle: Mounting dist.: Window-No.: Window area: Wiped area: % of window: No.2 (2 sets) 14706 sqcm 9960 sqcm 67.7 %

Wiper Dimension Drawing W-02

150 650 1245 1448 155602. 06. 07 02. 06. 07 Judy Paul

Type C (Single Blade) 220 Volt , 60 Hz , 1 Phase 650 mm 800 mm 1245 mm 150 mm above the screen

800 1000WYNN MARINE LTD

Note: Wiper shown from outside looking into the wheelhouse. Mounting: 4 x 11 holes, M10 bolts (shipyard supply).

Jiangsu Eastern Shipyard Hull No.: 37,500DWT & 37,300DWT

STRAIGHT LINE WIPER WHEELHOUSE WINDOWW - 021 1

2.7

Series 1000 Wiper Controller General Series 1000 controllers are available in units from 1 4 ways. They allow direct connecting to the wiper motor without the need for intermediate power supplies. Wipers are controlled in continuous or variable intermittent modes. Switch is fitted for Heater control. A park sensor allows the wiper to park at the motor end when it reaches the end of stroke. The system complies with all relevant safety and EMC requirements. Installation of Controller a) Cut out and de-burr a hole in the console, relevant to the sizes shown in the dimension drawing attached. b) Remove the 2 fixing brackets from the side of the controller case, noting how these fit. c) Fit the unit into the mounting hole and secure with the fixing brackets. d) Connect the wiring as shown in the wiring diagram. Functional Check of Controller The wiper switch has 6 positions. Fully anti-clockwise parks the wiper, next are four settings are for intermittent wipe and finally continuous speed operation when turned fully clockwise. a) Set wiper switch to the off position (fully anti-clockwise) & apply power to the system. Check each wiper switch in turn as follows. b) Turn the wiper switch fully clockwise. The wiper should start and then run continuously. c) Turn the wiper switch fully anti-clockwise. The wiper should park at the end of its stroke. d) Turn the wiper switch clockwise one position. The wiper will make one wipe and park again. This position gives the longest intermittent time (20 seconds). e) Turn the wiper switch clockwise one position at a time. Each time the switch is turned the wiper should wipe once and park again. At the last position, just before fully clockwise, the intermittent interval should be around 4 seconds. f) Heater: Switch on and ensure that the wipers begin to heat up. Fusing The controller has fuses to protect the motor, wiring and controller. The fuses will not blow in normal use, however, if the wiper is jammed, then these fuses are designed to blow before the motor will sustain any damage. The fuses are located behind the front panel inside the control unit. To replace a fuse: a) Use a small screwdriver to carefully lever off the front panel bezel. b) Holding the control knob, carefully pull out the controller front panel. c) Undo the fuse holder which is located at the bottom right of the relevant controller PCB. d) Renew the fuse and carefully refit the fuse holder. Refit front panel and bezel.

2.8

144 134 48

8

45 CUTOUT

43

Model Voltage Current T Serial Nr. (AC3 duty) A (Behind front panel)

1000

Series 1000, 1-Way Controller Dimensions

Isolate before removing cover

SERIES 1000

VVV 012 024 100 115 230

VOLTAGE OPTION 12V DC 24V DC 100V AC 115V AC 230V AC

ELECTRICAL DIAGRAM 1000-002-DC 1000-002-DC 1000-002-AC 1000-002-AC 1000-002-AC

CONTROLLER OPTION 1000-VVV-110 1000-VVV-111 1000-VVV-112 1000-VVV-113

SWITCH FITTED AS DRAWN BLANKING PLUG FITTED

WEIGHT OF UNIT - 0.4 KG

3rd ANGLE PRO.

WYNN MARINE LIMITEDTITLE:-

CHELTENHAM

ENGLAND

DATEDRAWING No.

MAT'L:FINISH:-

DATE DATE ISS. DIN ISS. DIN CHKD:SCALE:DRAW